PARTS MANUAL PN and MICROFICHE PN /0 MV Model #A0MHMB E 00 Polaris Sales Inc.
TABLE OF CONTENTS Parts Manual A G A -ARM MOUNTING... C GEARCASE MOUNTING, REAR... AIR BOX... A GEARCASE, REAR... B BAGS... E BRAKE LINES, FRONT... B BRAKE, FRONT... B BUMPER MOUNTING... A- C CAB, FRONT... A CAB, REAR... A- CALIPER, REAR... B CARBURETOR... D-0 CLUTCH COVER... C0 CONTROLS... B CONTROLS - THROTTLE ASM./CABLE. B0 COOLING SYSTEM... B- CRANKCASE... D CRANKSHAFT... D CYLINDER... D CYLINDER HEAD... D D DIPSTICK... DRIVE CLUTCH... DRIVE SHAFT, FRONT... DRIVE SHAFT, REAR... DRIVEN CLUTCH... D C B B C E ELECTRICAL... C ENGINE MOUNTING... B- EXHAUST... D EXHAUST SYSTEM... A F FOOT PEDAL... B T TOOL KIT... E FUEL TANK... A TRANSMISSION MOUNTING... D FUEL TANK... RE- SERVE... A W WATER PUMP... D G WHEEL, FRONT... C GEAR SELECTOR... C WHEEL, REAR... C GEARCASE... D- WINCH ASM.... A0 The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly. D D H HANDLEBAR... C- HEADLIGHT POD... C- HOUSING, FRONT... D INTAKE KITS I... K... M MAGNETO... MASTER CYLINDER, REAR... OIL PUMP O... P PISTON... PROP SHAFT, FRONT... PROP SHAFT, REAR... D E E B E D B B R RACK MOUNTING, FRONT... A- RACK MOUNTING, REAR... A RECOIL... E ROLLBARS... A S SEAT... A- STARTING MOTOR... E STEERING POST... C STRUT MOUNTING... C STRUT, FRONT... C SUSPENSION, REAR... C-
CAB, REAR and SEAT 0 0 E 00 Polaris Sales Inc. A
CAB, REAR and SEAT Rivet - Cab, Rear, LH Decal, Filter Cleaning 0 Screw 0 Retainer, Seat Latch Washer Nut, Nylok - Cab, Rear, RH 00 Decal, Hitch 0 0-0 Lock, Park, Black Screw 0-00 0-00 Footwell, Black, LH Footwell, Black, RH 0 Screw Nut, Nylok 0 Foil, Rear Cab, Front, Top 0 Foil, Rear, Cab, Front, Bottom 0 Foil, Rear Cab 0-0 Frame, Main, Black Nut, Nylok, Flange 0 Screw -0 Brace, Support, Frame, Front, Black, LH 0 Rivet 0 Bracket, Lever Retainer 00 Spring, Latch -00-00 Asm.,Seat,Black Covering, Seat, Black 00 Latch, Seat Grommet, Rubber Mount /0 A
CAB, FRONT E 00 Polaris Sales Inc. 0 - Cover, Front, Olive Green 0- Cab, Front, Olive Green 00 Nut, Speed Screw - 0- Panel, Side, LH, Olive Green Panel, Side, RH, Olive Green Decal, Side Panel, Reserve, LH 00 Clip, Snap In Screw 00 Guard, Splash, RH 0 0 Nut, Nylok Guard, Splash, LH/Pump Mount Screw Rivet 0 Screw 000 Cover, Trim, Front Screw /0 A
RACK MOUNTING, REAR E 00 Polaris Sales Inc. 0 Nut, Nylok Screw 00- Guard, Brush, Rear 0 Washer, Flat Screw 0 Pad, Shaft, Rear Rivet 0- Platform, Rear Clip, Belt Retainer 0 0 Belt, Drive, EBS - Bracket, Support Platform, Corner 00-0- Channel, Stretcher, LH Channel, Stretcher, RH Pin, Hitch, Cotterless 0-0 Mount, Platform, Rear /0 A
RACK MOUNTING, FRONT and BUMPER MOUNTING E 00 Polaris Sales Inc. 0 0 0 0 0 0 0 0 A
RACK MOUNTING, FRONT and BUMPER MOUNTING 0 Pad, Shaft, Rear 0- Platform, Front 0 Washer, Flat Screw -0 Bracket, Light Mount - Bracket, Corner Support Screw 0-0 00-0 Support, Brush Guard, Front, LH Support, Brush Guard, Front, RH Nut, Nylok 0 Screw 0-0 0-0 Support, Rack, Front, LH Support, Rack, Front, RH 0 Screw Screw 0-0 Mount, Brush Guard, Front Screw 0- Plate, Vent Front, RH 0-0 Ring, Tow Bar, Black Screw Nut, Nylok 0 Rivet 00-0 Tube, Tow Bar, Main, Black Bolt Bumper, Extruded 0 Pin/Cable 0-0 Tube, Tow Bar, Black 0- Brushguard, Front Screw 0 Grommet 00 Pin, Seat Latch 0 0 0 Asm., Headlight Mount, Side, LH (Incl. ) Asm., Headlight Mount, Side, RH (Incl. ) 000- Hinge, Instrument Panel - Plate, Vent Door - Plate, Vent, Mount, LH 0 Nut, Nylok, Flange Screw Bumper, Extruded, Short /0 A
ROLLBARS E 00 Polaris Sales Inc. 0 Screw Screw 0-0 0-0 Tube, Rear, Inside, LH Tube, Rear, Inside, RH 0-0- Tube, Rear, Outside, LH Tube, Rear, Outside, RH 0-0- Footwell, Plate, LH Footwell, Plate, RH - - Plate, Footwell, Outside, LH Plate, Footwell, Outside, RH 0-0 0-0 Tube, Front, Inside, LH Tube, Front, Inside, RH 0 Bolt 0 Washer, Flat 0 Nut, Nylok 0-0- Tube, Front, Outside, LH Tube, Front, Outside, RH U-Bolt 00- Mount, Gun, Black 0- Rollbar, Front /0 A
WINCH ASM. E 00 Polaris Sales Inc. 0 0 0 Asm., Winch Switch Switch, Winch 0 Bolt Plate, Switch Mount 00 Spacer, Master Cylinder Clamp Cable 0 Winch, Front 0 Winch, Rear Nut Roller, Fairlead, Warn Winch 0 Screw 0 Asm., Hook, Warn Winch 0 Harness, Multimount, Blue/Yellow 0 Cable,, Power, Red 0 Cable, Y, Ground, Black 0 Contactor Bolt 0/0 A0
FUEL TANK E 00 Polaris Sales Inc. 0 0 Screw Nut, Fuel Valve Bracket, Fuel Cover Mount, LH 0000 Clamp, Hose Bracket, Fuel Cover Mount, RH 00 AR Line, Fuel Seal, Foam 00 Cable Tie Foam 00- Sheath, Reflective Sleeve 00 T-Fitting Screw 000-00 AR Line, Fuel 0 0 Sender, Fuel 00 Valve, Check 0 Gasket 0 Vent, Tank 0 Fitting, Fuel Cap, Gas Tank Screw 0 Gasket 00 Foil 0 Valve, On/Off 00 Asm., Fuel Tank w/sender Knob, Fuel Valve (Incl.,,,,) 0 Screw 00 Foil 0/0 A
FUEL TANK, RESERVE E 00 Polaris Sales Inc. 0 Kit, Fuel Gauge, SP Gasket 0 Fitting 00-00 Line, Oil 0 Screw 0 Asm., Reserve Fuel Tank (Incl.,,,) Nut 00 Pad 0 Fitting, 0 Degree w/filter 0 0000 Clamp, Hose, Red 00- Conduit 00-0 AR Hose, Fuel Screw 0 Screw Foil, Gas Tank, Reserve 0 Foil, Gas Tank, Reserve 0/0 A
EXHAUST SYSTEM E 00 Polaris Sales Inc. 0 0 Nut, Nylok Washer 00 Bushing 0 Washer, Rubber Bushing Bracket, Silencer, Frame 0 Dampener, Vibration Bolt -0 Silencer, Exhaust, Black 0 0 Washer, Clean Out Bolt 00 Seal, Exhaust Socket 00 Spring -0 Pipe, Exhaust, Black A 0 Shield, Heat, Exhaust Washer Screw 0 00 Mount, Torque Stop (If built before /0/0) Mount, Torque Stop (If built after /0/0) 0 Nut, Hex 0 0 Nutsert 0 Spring Screw 0-0 Manifold, Black Gasket 0 Shield, Heat, Exhaust /0
AIR BOX E 00 Polaris Sales Inc. 0 0 0 Filter, Precleaner Sleeve 00 Filter, Air 00 Clamp, Narrow Band Sleeve, Carburetor, Inner Cover, Air Box Screw Seal, Foam 0 Duct, Air Inlet Gasket, Intake 0 Seal, Cover 0 Duct, Clutch Air Inlet 00 Clip 00 Clamp, Hose - - - - - - - Boot, Intake (See Engine Mounting Pg. B, Ref. ) 00 Clamp, Hose, Spring A Hose, Breather 00- AR Sheath, Reflective Sleeve 00 Clamp, Narrow Band 00 Clamp, Hose 0 Box, Air 00 Clamp, Hose Cap, End 0 Clip Plug, Trap 00-0 AR Line, Fuel 000 Clamp, Hose 0 Foil 0 Washer, Flat Screw 0 0 Boot, Carburetor /0
COOLING SYSTEM E 00 Polaris Sales Inc. 0 0 0 B
COOLING SYSTEM Bolt U-Clip 0000 Clamp, Hose 000 Line 0 Asm., Fan 0 Screw w/washer 00 Clamp Filler, Neck 0 Screw 0 00 Cap, Pressure 0 Clamp, Hose Guard, Hose, Inch Hose, Engine, Upper 00 Clamp 0 Cap, Overflow 0 Gasket Plug, Cap Tank, Surge 00 Fitting, 0 Degree 0 000- Line, Fuel 000 Clamp, Hose Bracket, Radiator Mount, Upper Hose, Filler Neck Guard, Hose,. Inch Hose, Lower Radiator Asm., Grommet and Insert Screw 00 Radiator -0 Bracket, Radiator, Lower, Black 0 Screw 0 Bushing, Mount, Lower Radiator 0 Valve, Drain 00 Cable Tie 00 Cable Tie Hose, Engine, Lower 0 T-Connector 00 Retainer, Hose Shroud, Fan 0/0 B
ENGINE MOUNTING E 00 Polaris Sales Inc. 0 0 0 0 B
ENGINE MOUNTING 0000 Clamp, Hose 00 AR Line, Fuel 000 Filter 00- Sheath, Reflective Sleeve 000-00 AR Line, Fuel 0 Kit, Short Block, 00 ATV NOTE: The Short Block assembly contains a crankcase assembly, cylinder & cylinder head assembly and a piston & crankshaft assembly. Prior authorization is required for warranty consideration. Screw 000-00 AR Line, Fuel Hose, Formed, Vent 0 Screw Bracket, Carburetor Mount 0 Nut, Hex 0 Washer 000 Mount, Carburetor Insert 00 Valve, Check Screw Nut, Nylok Bracket, Engine Mount, Top 0 Washer, Flat Bolt 0 Cable, Black Boot, Intake (If built before //0) Boot, Intake (If built after //0) 00 Clamp, Hose 0 Mount, Rubber Bolt 0 Washer, Lock 0 Washer 0 Bushing 0 Bolt 00 Mount, Rubber, Top -0 Mount, Engine, Lower, Front, Black AR Washer 0 Bracket, Torque Stop 0 Nut 0 Asm., Fuel Pump /0 B
CONTROLS E 00 Polaris Sales Inc. 0 Asm., Master Cylinder Screw, Torx 0 Kit, Master Cylinder Cap (Incl. Cap, Screws, Sight, Gasket) 0 Kit, Master Cylinder Park Brake Lever (Incl. Lever, Spring) 0 Kit, Master Cylinder Clamp (Incl. Clamp, Screws) 00 Kit, Piston (Incl. Piston, Seals, Boot, Spring) 0 Kit, Master Cylinder Lever (Incl. Pin, Lever, Clip) 0/0 B
BRAKE LINES, FRONT E 00 Polaris Sales Inc. 0 0 Line, Brake 0 Seal 0 Bolt, Banjo 0 Fitting, Cross 0 Line, Brake, Right Front 00- Conduit 00 Cable Tie 0 Line, Brake, Left Front 0 Screw 0 0 Switch, Stoplight /0 B
CALIPER, REAR E 00 Polaris Sales Inc.,,,,, 00 Asm., Caliper 0 Kit, Anvil Body 0 Fitting, Bleed, Compact 00 Kit, Slide Bolt 0 Kit, Seal 0 Kit, Piston and Seal 0 Bracket, Caliper 0 Kit, Asm., Brake Pad /0 B
BRAKE, FRONT E 00 Polaris Sales Inc. 0 Asm., Brake Caliper, LH (Incl. All) 00 Kit, Slide Bolt (Incl. Slide Bolts, Sleeves, O-Rings, Bushings, Clip) 00 Kit, Piston and Seals (Incl. Piston, Seals, Dust Boot) 0 Kit, Brake Pad Assembly Front ( Sets) 00 Kit, Anvil (Incl. Anvil, Bushing, Hardware) 0/0 B
MASTER CYLINDER, REAR andfoot PEDAL 0 E 00 Polaris Sales Inc. 0 0 00 Kit, Brake Line, Rear (Incl. ) TBA Kit, Brake Line, Rear (Incl. -) - - - - - - - Asm., Caliper (See Rear Caliper Pg. B for Details) 0 Seal 0 Line, Brake, Hand, Rear 0 Bolt, Banjo 0 Washer, Flat 0 Washer, Spring Lock Screw, Cap 0 Clip, Retaining Screw 0 00 Cable Tie Rivet 000 Clamp, Cable B 0000 Clamp, Hose Screw 0 Asm., Reservoir, Brake, Rear 0 Hose, Reservoir 0-0 Mount, Brake, Black 00 Spring, Torsion Washer 0 Bushing, Pivot, Pedal 00-0 Rod, Brake, Black 0 Pin, Cotter 00 Spring Screw 00 Master Cylinder, Brake, Rear 0 Line, Rear Brake, Foot /0
CONTROLS - THROTTLE ASM./CABLE E 00 Polaris Sales Inc. 0 O-Ring 000 Cover, Throttle Control 000 O-Ring 0 00 Cable, Throttle (If built before 0/0/0) Cable, Throttle (If built after 0/0/0) Asm., Throttle Control (Incl. )(If built before 0/0/0) Asm., Throttle Control (Incl. )(If built after 0/0/0) 00 Asm., Throttle Clamp 0/0 B0
DRIVE SHAFT, FRONT E 00 Polaris Sales Inc. 0 Asm., Drive Shaft, Front 00 Circlip 0 Joint (CV, Inner) 0 Kit, Circlip 0 Kit, Boot (Inner)(Incl. Clamps and Grease) 00 Kit, Boot (Outer)(Incl. Clamps and Grease) 0 Joint, CV (Outer) /0 B
DRIVE SHAFT, REAR E 00 Polaris Sales Inc. 0 00 Asm., Drive Shaft, Rear (Incl. -) 0 CV Joint 00 Clamp, Large 00 Grease, 0g 00 Boot 00 Clamp, Small 00 Grease, 0g 0 Joint, Plunging (incl. ) 00 Ring, Spring 0 Kit, Boot, Gear Side 0 0 Kit, Boot, Wheel Side /0 B
PROP SHAFT, FRONT E 00 Polaris Sales Inc. 0 Asm., Front Prop Shaft Pin, Spring 0 Yoke 00 Kit, Cross and Bearing 00 Asm., Shaft, Bar 0 Yoke 00 Fitting, Lubrication 0 O-Ring /0 B
PROP SHAFT, REAR E 00 Polaris Sales Inc. 00 Asm, Prop Shaft, Rear 00 Yoke, Prop Shaft, Rear 0 Shaft, Rear 00 Kit, Cross and Bearing Pin, Spring /0 B
HANDLEBAR and HEADLIGHT POD E 00 Polaris Sales Inc. 0 0 0 C
HANDLEBAR and HEADLIGHT POD 0 Switch, Winch, Front/Rear - Pod, Headlight, Upper, Olive Green 0 Decal, Foot Brake 00 Switch, Worklight, On/Off 0 Bezel 0 Asm., Cluster Mount, Rubber Screw - - - - - - - Asm., Throttle Control (See Controls - Throttle Asm./Cable Pg. B0, Ref. ) 0 0 Knob, Adjusting 0 Rod, Adjusting 00 Cable Tie 0 Clip, Screw 0 O-Ring 00 Nut, Choke 000 Asm., Switch, Ignition, Keyless -00 Pod, Headlight, Lower, Black Screw Cap, Hall Sensor 0 00 Sensor, Hall Effect Nut, Nylok 0 Cable, Choke 00 Receptacle, Pod Mount, V Screw -0 Bracket, Pod Mounting, Black Block, Handlebar Block, Handlebar, Pegged - - - - - - - Asm., Master Cylinder (See Controls Pg. B for Details) Plug, Hole 0 Screw, Set -00 Grip, Handlebar, Black 00 Switch, Handlebar, Hi/Lo/Off 0 Spacer, Switch, LH -0 Tube, Handlebar, Black Screw 0 Asm., Headlight /0 C
STRUT, FRONT E 00 Polaris Sales Inc. 0 0 0 Nut, Nylok Washer 0 Spacer, Rubber Ball, Pivot, Top 0 Spacer Ball, Pivot, Bottom Retainer, Spring 00-0 Spring, Compression, Black Bumper 0 Bolt 0 0 Washer, Flat Hubstrut, LH Hubstrut, RH 00 Ring, Retaining Bearing, Hubstrut 000 Fitting, Lubrication Nut, Nylok - - - - - - - Asm., Front Brake Caliper, LH (See Front Brake Pg. B for Details) 0 Washer, Spring Lock Screw 0 00 Clamp, Rubber Coated Washer 0 Strut, Front 0/0 C
WHEEL, FRONT E 00 Polaris Sales Inc. 0 Tire, Front, x- 0- Rim, Front, Flat Black Cover, Dust, Hub 0 Pin, Cotter 00 Washer 0 Hub, Wheel Stud Disc, Brake, Front Bolt 0 0 Nut, Slotted 0 Valve, Rim Nut, Flange 0/0 C
A-ARM/STRUT MOUNTING E 00 Polaris Sales Inc. 0 0 - - - - - - - Support Hubstrut (See Strut, Front Pg. C, Ref. ) 00 Joint, Ball Bracket, Ball Joint 0 Boot, Rubber Bolt, Socket 0 0-0 -0 Kit, A-Frame, LH (Incl.,,,,) (If built before /0/0) Kit, A-Frame, RH (Incl.,,,,) (If built before /0/0) A-Frame, LH (Incl.,,,,) (If built after /0/0) A-Frame, RH (Incl.,,,,) (If built after /0/0) Nut, Castle 0 Pin, Cotter 0-00 0-00 Shield, CV Joint, Black, LH Shield, CV Joint, Black, RH 0 0 Screw 0 Bolt C 0 Washer Nut 0 Boot, Seal, Rod End 00 Rod End, LH 0 Nut, Jam, LH Tie Rod Nut, Jam 00 Rod End, RH 0 Boot, Seal, Rod End Asm., Tie Rod (Incl. -0) Screw Nut, Nylok Screw 0 Washer, Spring Lock Washer 0 Shaft, A-Arm Bushing, A-Arm, Long 00 Fitting, Lub /0
STEERING POST E 00 Polaris Sales Inc. 0 0 Bolt Bracket, Upper Bushing, Upper 0-0 Post, Steering, Black Bushing Flangette Bearing Nut, Slotted, Hex Pin, Cotter 0 Nut, Flange /0 C
GEAR SELECTOR E 00 Polaris Sales Inc. 0 0 00 Cover, Shift Knob 0 Screw 00 Knob, Gear Selector Bolt, Flange 0 Mount, Gear Selector 00-0 Trim, Edge Nut, Nylok Nut, Nylok 0-0 Selector, Gear, Black 0 Bolt 0 Asm., Linkage Rod /0 C
DRIVE CLUTCH E 00 Polaris Sales Inc. 0 Asm., Drive Clutch (Incl. All Less,) 0 Asm., Clutch, Drive 0 Washer Spacer 0 Nut, FLEXLOC Button, Clutch 00 Pin, Roller Bearing 0 Nut, Jam 0 Cover, Bearing 0 0 Screw 0 Spring, Clutch Asm., Roller and Bushing 0 Washer Bolt, Shoulder Weight, Shift, 0-0 Washer /0 C
DRIVEN CLUTCH E 00 Polaris Sales Inc. 0 0 0 AR Bushing Asm., Driven Clutch (Incl.,,,-,-) Washer, Domed 0 Washer, Spring Lock Bolt 00 Washer, Thrust 0 Belt, Drive 0 Dampener, Spider Washer, Thrust 0 0 Asm., Cam Screw, Cap Ring, Retaining 0 Roller, Clutch Ring, Retaining Spring, Compression 0 Pin, Roller Roller, Clutch 0 Pin, Spring Slotted 0 Bearing, Ball 0 0 Ring, Retaining 0 Ring, Retaining /0 C
CLUTCH COVER E 00 Polaris Sales Inc. 0 0 Kit, Inner Clutch Cover (Incl. ) 0 Asm., Bolt/Washer Seal, Cover, Clutch, Outer -00 Cover, Clutch, Outer, Black 0 O-Ring Plug, Drain Boot, Duct (If built before //0) Boot, Duct (If built after //0) 000 Clamp, Narrow Band Duct, Clutch Outlet (If built before //0) Duct, Clutch Outlet (If built after //0) 0 Decal, Automatic Transmission, EBS Decal, Warning, Clutch Cover 0 Screw Screw -0 Bracket, Retainer, Seal, Black Seal, Cover, Clutch, Inner Stopper, Inner Clutch Cover /0 C0
ELECTRICAL E 00 Polaris Sales Inc. 0 0 0 00 Asm., Taillight, V (Incl. -) Box, Battery Washer, Flat Bolt 000 Battery Strap, Battery Holddown 00 Kit, Battery Bolt 0 Cable, Battery/Frame Nut, Hex, Jam 0 Washer, Spring Lock 0 00 Switch, Magnetic 0 AR Tube, Vent 00 Cable, Battery/Solenoid 0 Screw 00 Cable, Solenoid/Starter 00 Mount, Cable Tie 00 Clip, Rosebud 00 Gasket, Taillight 000 Bulb, Taillight 00 Screw, Taillight 0 00 Lens, Taillight 00 Backing, Taillight/Brake Light 00 Nut, Speed 00 Cable Tie 00 Cable Tie 00 Bolt Nut, Nylok 00 Coil, Ignition 00 Controller, Ignition 0 Screw 0 00 Module, Controller 00 Module, Resistor 0 Harness, Main 0 Harness, Winch /0 C
WHEEL, REAR 0 E 00 Polaris Sales Inc. Tire, Front, x- 0- Rim, Rear, Flat Black Cover, Dust, Hub 00 Nut, Castle 0 Pin, Cotter Washer, Cone Hub, Rear Wheel Stud C 00 Ring, Retaining 0 0 Bearing - - - - - - - Carrier, Wheel Bearing (See Suspension, Rear Pg. C, Ref. ) Bolt Disc, Brake, Rear 0 Valve, Rim Nut, Flange /0
SUSPENSION, REAR 0 0 0 0 E 00 Polaris Sales Inc. C
SUSPENSION, REAR Bolt, Flange 00- Nut, Flange Washer 0- Bushing, Stabilizer Tube 0-0 -0 Bar, Stabilizer Tube, Black 00-0 Arm, Stabilizer Bar, Black 0-0 Screw Washer Bushing, Stabilizer, Link (If built before /0/0) Bushing, Stabilizer, Link (If built after /0/0) 0 00 Rod, Linkage, Stabilizer 0 Carrier, Wheel Bearing Bushing, Bearing Carrier 0 Bushing, Control, Lower Washer, Lock 0 Washer Bolt Screw 0 Nut, Nylok 00 Shock, Rear 0 0 Cam, Adjusting, Spring 00-0 Spring, Compression, Rear, Black Retainer, Shock Screw 00 Shaft, A-Arm, Short Arm, Control, Upper, Red, LH (If built before /0/0) Arm, Control, Upper, Red, RH (If built before /0/0) Arm, Control, Upper, Black, LH (If built after /0/0) Arm, Control, Upper, Black, RH (If built after /0/0) 0-0 Strap, Black 0 Washer, Spring Lock Screw Washer 0 Bushing, A-Arm, Long 0-0 0-0 0-0 0-0 Arm, Control, Lower, Black, LH (If built before /0/0) Arm, Control, Lower, Black, RH (If built before /0/0) Control, Lower, Black, LH (If built after /0/0) Control, Lower, Black, RH (If built after /0/0) 0 Screw 0-0 -0 Shield, CV, Rear, LH Shield, CV, Rear, RH 0 Shaft, A-Arm 00 Fitting, Lub Bolt Bushing, A-Arm, Short 0-0 Support, Stabilizer, Black /0 C
GEARCASE E 00 Polaris Sales Inc. 0 0 0 0 0 0 0 0 0 D
GEARCASE Asm., Main Gearcase Nut Screw Cover Gasket Pawl, Detent O-Ring Shaft, Shift Seal Gear, T 0 Gearcase, Main Tube, Vent Label, Oil Fill/Level Check 0 Bearing 0 Chain, Silent 0 Shaft, Input 0 Bearing Plug Cover, LH Seal 0 0 Screw Bracket, Mount 0 Drum, Shift O-Ring Fork, Shift Pin, Dowel 0 Rail, Shift Shaft Plate, Park 00 Engagement Dog Spring, Wave 0 Engagement Dog 0 Ring, Retaining Washer Gear, T Bearing, Needle Shaft, Reverse Sprocket, T Washer 0 Gear, T Gear, T 0 Gear, T 0 Screw Cover, Bearing 0 Ring Spacer 0 Bearing, Ball 0 Shaft, Pinion, 0T Washer, Thrust Sprocket, T/T Gear, T 0 Shaft, Output, Main, Rear Button, Thrust Shim Shim 0 Cover, Output, Front Screw Shaft, Output, Front Chain, Silent Sprocket, T Bushing 0 0 Clamp, Tie Lockout, Park Pin, Dowel 0 Nut Gear, T Disc, Lockout 0 Star, Detent 0 O-Ring 0 Spring, Compression Switch 0 Ring, Retaining 0 Bellcrank /0 D
TRANSMISSION MOUNTING E 00 Polaris Sales Inc. 0 000 Clamp, Hose 000- AR Line, Fuel 00 T-Fitting 00 Clip, Snap In Nut, Nylok Screw Screw 0-0 Mount, Rear Engine, Black Bolt, Flange 0 Nut, Flange Bracket, Mount, Rear Transmission Bolt, Carriage /0 D
HOUSING, FRONT E 00 Polaris Sales Inc. 0 0 Asm., Front Gearcase Kit, Bolt Screw, Set Asm., Cover Plate (Incl. Output Cover, Insert and Coil) Shim, Armature Plate Bearing, Roller Ball Asm., Race/Output Hub (Incl. ) Pin, Dowel Clutch Housing/Ring Gear - - - - - - - Asm., Roll Cage (Incl. Spring and Roll Cage) Spring Kit, Roller 0 Bushing 000 Clamp, Hose 000 AR Line, Fuel 0 Screw D 00 Clamp, Hose Kit, Minor Repair (Incl. O-Rings and Seals) Screw Cover, Input Bearing, Roller Ball Shaft, Pinion, T 0 - - - - - - - Bushing - - - - - - - Gearcase, LH Plug, Oil Fill Bolt, Flange Asm., Drain Plug (Incl. Plug and Washer) Bearing, Needle, Roller Thrust Asm., Clutch (Incl. -) Ring, Retaining, Internal 0 Plate Armature /0
GEARCASE, REAR E 00 Polaris Sales Inc. 0 Asm., Gearcase, Rear Screw Tube, Vent Cover, Rear, LH Pin, Dowel Bearing, Ball Gearcase, Rear, RH 0 Plug Seal 00 Seal 0 Ring, Retaining Bearing, Ball Shaft, Pinion, 0T Bushing Gear, T AR Shim Button, Thrust AR Shim 0/0 D
GEARCASE MOUNTING, REAR E 00 Polaris Sales Inc. Bolt, Flange Screw Screw 0 Washer, Flat 00 Nut, FLEXLOC 0 Nut, Flange /0 D
CRANKCASE 0, 0 E 00 Polaris Sales Inc. Seal, Flanged Bearing, Ball Bushing Bearing, Ball 00 Plug Dowel 00 Plug 0 Asm., Crankcase (Incl.-) 0 Plug 0 0 Plug Bearing Seal, Oil Gasket, Cover, Magneto 0000 Asm., Cover, Engine, Magneto 0 Screw D Seal, Flanged 0 Bearing, Main Journal 00 Plug Washer 0 Screw Screw Plate, Baffle 0 Screw 0 Bolt 0 Asm., Pickup, Oil 0 O-Ring, Seal 0000 Plug 0 Ring, Retaining 00 Pin, Dowel /0
CYLINDER and CYLINDER HEAD E 00 Polaris Sales Inc. 0 0 Screw Cover, Breather 0 Gasket, Breather Plate, Breather Screw Cover, Rocker Seal, O-Ring Bolt, Head Gasket 0 - - - - - - - Manifold, Black (See Exhaust System Pg. A, Ref. ) Screw 0 Head, Cylinder Guide, Valve Gasket, Head 0 Kit, Cylinder (Incl. ) D 0 Gasket, Base 0 Plug Dowel - - - - - - - Asm., Carburetor (See Carburetor Pg. D0, Ref. ) 00 Clamp, Hose 0 Screw Adapter, Carburetor 00 Spark Plug, RCYC Screw 0 Cover, Thermostat 0 Thermostat O-Ring 00 Switch, Themistor 0 Fitting 0/0
CARBURETOR 0 E 00 Polaris Sales Inc. 0 0 0 0 D
CARBURETOR 00 Ring 00 E-Ring Needle, Jet 0 Ring 0 Asm., Diaphragm Jet, Needle, P- 0 Screw 00 Washer, Spring 00 Asm., Jet Block 0 00 Washer 0 Jet, Main, #. Cap 0 Seal 0 Packing 0 E-Ring 0 Cap 0 Pin, Float 0 Plate 0 O-Ring 0 00 Screw 00 Asm., Float Body 0 Screw 0 Asm., Float 0 Screw 0 Valve, Needle,. 0 O-Ring Jet, Pilot, #. 0 O-Ring 0 Washer 0 0 Spring 0 Adjuster 0 Screw, Adjust 0 Ring 0 Spring 00 Valve, Throttle, 00 Spring 0 Ring 00 Screw - - - - - - - Asm., Throttle Shaft 0 0 Guide, Cable 0 Screw 0 Cover 0 O-Ring Holder, Guide 0 Spring Asm., Plunger 0 Jet, Air, #0 Asm., Carburetor (Incl. -) Spring, Compression 0 00 Asm., Cover 0 Screw /0 D0
CRANKSHAFT and PISTON E 00 Polaris Sales Inc. 0 00 Kit, Piston (Incl. -) 0 Circlip, Piston - - - - - - - Pin, Piston 0 Kit, Piston Ring (Incl. Control,Iron, and Chrome Rings) 0 Kit, Crankshaft (Incl.,,,) Key, Woodruff 0 Kit, Gear Set Screw Washer, Retaining 0 Key, Woodruff Shaft, Balance /0 D
INTAKE and EXHAUST E 00 Polaris Sales Inc. 0 0 Asm., Rocker Arm 0 Pushrod 0 Kit, Camshaft (Incl. 0) Plate, Thrust Screw 0 Asm., Split Gear (Incl. ) 0 Spring, Compression Washer, Spring Screw 0 Lifter, Valve Valve, Exhaust Valve, Intake Seal, Valve Guide 0 Spring, Valve Retainer, Spring 00 Retainer, Lock, Valve Stem /0 D
DIPSTICK E 00 Polaris Sales Inc. 0 Asm., Dipstick 0 Tube, Oil Fill Screw 0 Clamp O-Ring /0 D
WATER PUMP E 00 Polaris Sales Inc. 0 Shaft, Oil/Water Pump 0 Bearing, Ball 0 Ring, Retaining - - - - - - - Asm., Split Gear (See Intake and Exhaust Pg. D, Ref. ) Impeller Washer, Flat 0 Nut, Hex, Nylok Screw 0 Screw 0 Cover Seal, Water Pump 00 Seal, Water Pump /0 D
OIL PUMP E 00 Polaris Sales Inc. 0 Kit, Oil Pump (Incl., from Water Pump Pg. D, Ref.,,) 00 Filter, Oil 0 Nipple, Oil Filter 0 Screw Housing, Oil Pump 0 Asm., Gerotor Pin, Dowel 00 Spring 00 Washer Screw 0/0 E
MAGNETO and RECOIL E 00 Polaris Sales Inc. 0 Holddown, Wire 00 000 Asm., Stator (If built before /0/0) Asm., Stator (If built after /0/0) Screw Screw 00 Asm., Flywheel 0 Washer Nut, Hex 0 Pulley, Starting 0 Screw 0 0 Asm., Housing Recoil, Lower 0 Bolt 0 Asm., Recoil Housing, Twin Washer, Flat 0 Screw 0 Screw 00 Controller, Ignition 00 Coil, Ignition 0 Harness, Jumper, Ignition Update (Use w/000) 0 Harness, Jumper, Ignition Update (Use w/000) 0/0 E
STARTING MOTOR E 00 Polaris Sales Inc. Screw 00 Starter 0 Washer 00 Asm., Bendix Washer, Lock 0 Nut /0 E
BAGS and KITS E 00 Polaris Sales Inc. 0 Bag, LH 0 Bag, RH 0 Bag, Map Cover, Storage Kit, Pack Rack 0 Asm., Pintle Hitch, Inch (Incl.,) 00 Ball, Hitch, Inch Kit, Receiver, Lock Pin / Inch /0 E
TOOL KIT E 00 Polaris Sales Inc. Kit, Tool (Incl. -) 0 Gauge, Tire Pressure - - - - - - - Screwdriver - - - - - - - Wrench, -0 Open - - - - - - - Wrench, / x / Open - - - - - - - Wrench, Plug - - - - - - - Puller, Spark Plug (Wrench Handle) Pouch, Tool Kit Wrench, Torx Owner s Manual, 0 Sportsman MV /0 E
PRINTED IN THE USA PARTS MANUAL PN and MICROFICHE PN /0