Carrier Transicold Diesel Engine CT--TV (V0) Service Parts List -0 Rev A
Service Parts List DIESEL ENGINE CT--TV (V0) CONTENTS INTRODUCTION... REPLACEMENT ENGINE PART NO.... ORDERING INSTRUCTIONS... GENERAL NOTES.... CYLINDER CRANKCASE.... OIL PAN.... GEAR CASE.... CYLINDER HEAD COVER.... CYLINDER HEAD.... IDLING.... SPEED CONTROL.... BEARING CASE... 0. CAMSHAFT... 0. VALVES AND ROCKER ARM.... FUEL CAMSHAFT.... FLYWHEEL AND HOUSING.... INJECTION PUMP.... INJECTION PUMP (COMPONENT PARTS).... GLOW PLUGS AND INJECTORS.... WATER PUMP AND IDLER PULLEY.... THERMOSTAT... 0. GOVERNOR.... CRANKSHAFT AND PISTONS... 0. MANIFOLD.... STARTER.... IDLER.... STOP SOLENOID.... INJECTOR ASSEMBLY.... FUEL PUMP.... FUEL PUMP (COMPONENT PARTS).... GASKET SET... 0 Carrier Refrigeration Operations, A member of the United Technologies Corporation family. Stock symbol UTX. Carrier Transicold, Carrier Corporation, P.O. Box 0, Syracuse, N.Y. U. S. A. Carrier Corporation 00 D Printed in U. S. A. 00
CT- INTRODUCTION This parts list identifies service replacement parts for the Carrier Transicold CT--TV vertical in-line, -cylinder diesel engines manufactured exclusively for Carrier Transicold transport refrigeration by Kubota. REPLACEMENT ENGINE PART NO. MODEL PART NO. DESCRIPTION CT--TV (V0) -000-0 NEW ENGINE ORDERING INSTRUCTIONS All orders and inquiries for parts must include: Unit Serial Number, part no., description of part and quantity required. Address all correspondence for parts to the following address: CARRIER TRANSICOLD DIVISION Replacement Components Group, TR-0 P.O. Box 0, Syracuse, NY. or Fax to: () - GENERAL NOTES To find replacement parts, determine major group in which replacement part is located, consult table of contents, and turn to the appropriate page for the illustrated breakdown of replacement parts. The following letter designations are used to classify parts throughout this list: NS Not Shown in the illustration. NSS Not Sold Separately -- order next higher assembly or kit. NSA Non-Stock Assembly -- order components listed under the assembly. PL Purchase Locally.
. CYLINDER CRANKCASE CT- to0 0 0-000-00 CRANKCASE ASSEMBLY -- INCLUDES: -00-00 PLUG, EXPANSION -0-00 PLUG -0-00 PLUG -00-00 PLUG -00-00 PLUG -0-00 PLUG, EXPANSION -0-00 PLUG, EXPANSION -00-00 PLUG 0-00-00 PIN, DOWEL -0-00 PIN, DOWEL --00 PIN, DOWEL -0-00 PIN, PIPE -00-00 PIN, PIPE -00-00 PLUG --00 PIN, START SPRING -00-00 PLUG -00-00 BUSHING, GOVERNOR GEAR -0-00 PLUG 0 --0 GASKET, PLUG -0-00 O-RING (BLUE) -00-00 PLUG
. OIL PAN CT- 0-00-00SV PAN, OIL -- INCLUDES: -0-00 GASKET, OIL PAN --00 BOLT, HEX HEAD (M) 0 --00 WASHER, LOCK (M) 0 --00 BOLT, HEX HEAD (M X 0 MM LG) GRAGE -0-00 PLUG, PIPE -0-00 PLUG, OIL DRAIN -0-00 SCREEN, OIL PICK-UP --00 BOLT, HEX HEAD (M X MM LG) GRAGE 0-0-00 O-RING -0-00 DIPSTICK, OIL (ENGINE WITHOUT LIFT PUMP) -0-00 DIPSTICK, OIL (ENGINE WITH LIFT PUMP) --00 BOLT, HEX HEAD (M X MM LG) -0-00SV TUBE, OIL DIPSTICK (ENGINE WITHOUT LIFT PUMP) -- INCLUDES: -0-00 TUBE, OIL DIPSTICK (ENGINE WITH LIFT PUMP) -- INCLUDES: -0-00 GASKET, OIL DIPSTICK TUBE
. GEAR CASE CT- to 0 0
. GEAR CASE CT- -0-00SV GEAR CASE ASSEMBLY -- INCLUDES: -0-00 PLUG -0-00 ADAPTER, OIL FILTER -0-00SV SPRING ASSEMBLY -0-00SV COVER -- INCLUDES: --00 O-RING --00 O-RING -0-00 BOLT, COVER -00-00 ROTOR, OIL PUMP ASSEMBLY 0-0-00 COVER, OIL PUMP -0-00 SCREW -0-00 GASKET, GEAR CASE -0-00 BOLT, HEX HEAD (M X MM LG) GRADE -0-00 BOLT, HEX HEAD (M X 0 MM LG) GRADE -0-00 BOLT, HEX HEAD (M X MM LG) GRADE -0-00 BOLT, HEX HEAD -0-00 BOLT, HEX HEAD -0-00 BOLT, HEX HEAD -0-00 STUD (M X MM LG) 0 --00 NUT, HEX (M) --00 WASHER, LOCK (M) -0-00 SEAL, OIL -0-00 O-RING --00 O-RING --00 STUD (M X MM LG) --00SV CAP, OIL FILL -- INCLUDES: -0-00 O-RING -0-00 FILTER, LUBE OIL -0-00 PLUG, COVER
. CYLINDER HEAD COVER CT- to 0-00-00 COVER, CYLINDER HEAD ASSEMBLY -- INCLUDES: -0-00 GASKET, VALVE COVER -0-00SV BREATHER -- INCLUDES: -0-00 GASKET, BREATHER --00 BOLT, HEX HEAD (M X MM LG) -0-00 ELEMENT, BREATHER -0-00 PLATE, BREATHER ELEMENT --00 NUT, CAP --00 GASKET, CAP NUT 0 --00SV CAP, OIL FILL -- INCLUDES: -0-00 O-RING, OIL FILL CAP -0-00 HOSE, BREATHER -000- CLAMP
. CYLINDER HEAD CT- 0 to -00-00 LIFTING EYE --00 BOLT (M X MM LG) -0-00 CYLINDER HEAD ASSEMBLY -- INCLUDES: -0-00 CAP, SEALING -0-00 PLUG, SEALING -0-00 GUIDE, INLET VALVE -0-00 GUIDE, EXHAUST VALVE -0-00 CAP, SEALING -00-00 PLUG, SEALING 0-0-00 BOLT, CYLINDER HEAD -0-00SV KIT, CYLINDER HEAD GASKET -- INCLUDES: NSS GASKET, CYLINDER HEAD NS -0-00 O-RING (BLUE)
. IDLING CT- 0 --00 IDLE ASSEMBLY -- INCLUDES: NSS BOLT, ADJUSTING ASSEMBLY NSS NUT, HEX NSS NUT, CAP --00 GASKET --00 CAP --00 BOLT, ADJUSTING --00SV COVER, FUEL CAMSHAFT -- INCLUDES: --00 GASKET 0 --00 BOLT, HEX HEAD (M X 0 MM LG) --00 BOLT, HEX HEAD (M X 0 MM LG) --00 NUT, HEX (M)
. SPEED CONTROL CT- to 0-00-00SV SPEED CONTROL ASSEMBLY -- INCLUDES: -0-00 LEVER, SPEED CONTROL -0-00 LEVER, SPEED CONTROL -0-00 O-RING --00 PIN, SPRING -0-00 WASHER, PLAIN -0-00 NUT, HEX (METRIC) -0-00 LEVER, GOVERNOR -0-00 LEVER, ENGINE STOP 0-0-00 SEAL, OIL --00 SPRING, RETURN --00 SHAFT, LEVER --00 GASKET, SPEED CONTROL PLATE --00 BOLT, HEX HEAD (M X MM LG) --00 STUD (M X MM LG) --00 NUT, HEX (M) --00 WASHER, SPRING LOCK (M)
. BEARING CASE CT- 0 CASE, MAIN BEARING # -0-00 CASE, MAIN BEARING # -0-00 CASE, MAIN BEARING # -0-00 CASE, MAIN BEARING FRONT -0-00 BOLT, BEARING CASE --SPECIAL -00-00 BOLT, BEARING CASE --SPECIAL -0-00 GASKET, BEARING CASE -0-00 COVER, BEARING CASE -0-00 SEAL, OIL (REAR) 0-0-00 GASKET, BEARING CASE COVER --00 BOLT, HEX HEAD (M X 0 MM LG) --00 BOLT, HEX HEAD (M X MM LG) 0
. CAMSHAFT CT- to 0-0-00 TAPPET -0-00 ROD, PUSH -0-00 CAMSHAFT ASSEMBLY -- INCLUDES: --00 SCREW, SET -0-00 GEAR, CAMSHAFT --00 KEY, FEATHER -0-00 STOPPER, CAMSHAFT --00 BOLT, HEX HEAD (M X MM LG) -0-00 IDLE ASSEMBLY, GEAR -- INCLUDES: 0 --00 BUSHING, IDLE GEAR --00 COLLAR, IDLE GEAR --00 COLLAR, IDLE GEAR --00 CIR-CLIP, EXTERNAL --00 SHAFT, IDLE GEAR --00 BOLT, HEX HEAD (M X MM LG) GRADE
0. VALVES AND ROCKER ARM CT- 0 0 0-0-00 VALVE, INLET --00 VALVE, EXHAUST --00 SPRING, VALVE -00-00 RETAINER, VALVE SPRING -0-00 KEEPER, VALVE SPRING -0-00 CAP, VALVE --00 SEAL, VALVE STEM --00 SHAFT, ROCKER ARM -- INCLUDES: --00 SCREW, SET 0 --00 BRACKET, ROCKER ARM -0-00 STUD -0-00 NUT, HEX --00 WASHER, PLAIN --00 SCREW, SET --00 WASHER, SPRING --00 WASHER, PLAIN --00 SPRING, ROCKER ARM --00 CIR-CLIP, EXTERNAL --00 ROCKER ARM ASSEMBLY -- INCLUDES: 0 --00 SCREW, ADJUSTING --00 NUT, HEX
. FUEL CAMSHAFT CT- 0 0 0 to --00 CAMSHAFT, FUEL (PRIOR TO A S/N ) --0 CAMSHAFT, FUEL (STARTING WITH " S/N ) --00 BEARING --00 BEARING --00 GEAR, INJECTION PUMP --00 CAP, NUT -0-00 KEY, FEATHER --00 STOPPER, FUEL CAMSHAFT --00 BOLT, HEX HEAD (M X MM LG) --00 SHAFT, GOVERNOR -- INCLUDES: 0 NSS SHAFT, GOVERNOR --00 GEAR, GOVERNOR --00 HOLDER, GOVERNOR WEIGHT --00 WEIGHT, GOVERNOR --00 SHAFT, GOVERNOR WEIGHT --00 BEARING, ROLLER --00 SLEEVE, GOVERNOR -0-00 WASHER, THRUST -0-00 HOLDER, GOVERNOR GEAR --00 BEARING 0 --00 CIR-CLIP --00 SCREW, SET
. FLYWHEEL AND HOUSING CT- --00 FLYWHEEL ASSEMBLY -- INCLUDES: -0-0 GEAR, RING --00 HOUSING, FLYWHEEL --00 BOLT, HEX HEAD --00 BOLT, HEX HEAD
. INJECTION PUMP CT- 0 --00 FITTING, BANJO --00 GASKET, BANJO FITTING -- INJECTION PUMP ASSEMBLY -- REFER TO SECTION. --00 SHIM, INJECTION PUMP (+0.0 MM) A/R --00 SHIM, INJECTION PUMP (+0. MM) A/R --00 SHIM, INJECTION PUMP (+0.0 MM) A/R --00 BOLT, SOCKET HEAD (M X 0 MM LG) GRADE --00 STUD (M) GRADE --00 NUT, CAP (M) --00 WASHER, LOCK (M) 0 0-0-00 COVER, FUEL PUMP GASKET, COVER --00 NUT, HEX (M)
CT-. INJECTION PUMP (COMPONENT PARTS) 0 0
CT-. INJECTION PUMP (COMPONENT PARTS) -0-00 INJECTION PUMP ASSEMBLY -- INCLUDES: --00 PLUNGER, PUMP --00 VALVE, DELIVERY --00 SPRING, DELIVERY VALVE --00 GASKET, DELIVERY VALVE --00 HOLDER, DELIVERY VALVE --00 O-RING, DELIVERY VALVE HOLDER --00 FLANGE --00 PIN 0 --00 O-RING, FLANGE --00 SCREW --00 WASHER --00 TAPPET ASSEMBLY --00 PIN,TAPPET GUIDE --00 CLAMP, PIN -0-00 SPRING, PLUNGER --00 SEAT, SPRING (UPPER) --00 SEAT, SPRING (LOWER) --00 SHIM 0 --00 RACK, CONTROL --00 PLATE --00 SCREW --00 SLEEVE, CONTROL --00 FITTING, INJECTION PUMP INLET --00 GASKET --00 SCREW, AIR BLEED --00 GASKET
. GLOW PLUGS AND INJECTORS CT- 0 --00 BUSS BAR, GLOW PLUG --00 NUT, GLOW PLUG --00 GLOW PLUG (M0 SLOW GLOW) - PRIOR TO A S/N 0-0-00 GLOW PLUG (M FAST GLOW) - STARTING WITH " S/N 0 --00 PIPE, FUEL LEAK OFF --00SV INJECTOR -- INCLUDES:-- REFER TO GROUP. --00 GASKET, INJECTOR - PRIOR TO A S/N WX0 --00 SEAL, HEAT - PRIOR TO A S/N WX0 --00 PIPE, INJECTION NO. --00 PIPE, INJECTION NO. 0 --00 PIPE, INJECTION NO. --00 PIPE, INJECTION NO. -0-00 CLAMP ASSEMBLY -- INCLUDES: NSS CLAMP, PIPE --00 SCREW, WITH WASHER (M X 0 MM LG) -0-00 FITTING, FUEL LEAK OFF --00 GASKET
. WATER PUMP AND IDLER PULLEY CT- 0 --00SV WATER PUMP ASSEMBLY -- INCLUDES: --00 GASKET, WATER PUMP --00 FLANGE, WATER PUMP NSS BEARING, WATER PUMP NSS SEAL, WATER PUMP SHAFT NSS IMPELLER, WATER PUMP -0-00 PIPE, WATER RETURN -0-00 BOLT, HEX HEAD (M X 0 MM LG) -00-00 BOLT, HEX HEAD (M X 0 MM LG) 0 --00 WASHER, PLAIN (M) CLAMP, HOSE --00 HOSE, WATER -0-00 PULLEY, WATER PUMP --00 PULLEY, FAN DRIVE --00 BOLT, HEX HEAD --00 BOLT, HEX HEAD --00 BELT, WATER PUMP
. THERMOSTAT CT- 0-0-00 HOUSING, THERMOSTAT - Small, Prior to S/N 0 -- Includes: -0-00 HOUSING, THERMOSTAT - Large, Starting With S/N 0 -- Includes: -0-00 PIPE, WATER RETURN -0-00 GASKET, THERMOSTAT HOUSING - & - --00 BOLT, HEX HEAD (M X MM LG) -00-00 BOLT, HEX HEAD (M X MM LG) --00 WASHER, PLAIN (M) -00-00 PLUG --00 HOSE, BY-PASS -0-00 CLAMP, PIPE 0-0-0 THERMOSTAT - SMALL -- Includes: --00 GASKET, THERMOSTAT - SMALL mm 0 --0 THERMOSTAT - LARGE -- Includes: --00 GASKET, THERMOSTAT - LARGE mm --00SV COVER, THERMOSTAT - Small, Prior to S/N 0 -- Includes: -0-00SV COVER, THERMOSTAT - Large, Starting With S/N 0 -- Includes: NSS COVER, THERMOSTAT --00 GASKET, THERMOSTAT - SMALL mm --00 GASKET, THERMOSTAT - LARGE mm --00 BOLT, HEX HEAD (M X MM LG) --00 STUD (M) --00 NUT, HEX (M) --00 WASHER, LOCK (M) 0
. GOVERNOR CT- to -0-00 SPRING, START -0-00 SPRING, GOVERNOR -0-00 LEVER ASSY, FORK -- INCLUDES: --00 LEVER, THRUST -0-00 LEVER FORK --00 SHAFT, FORK LEVER --00 WASHER, PLAIN --00 BEARING --00 CIR-CLIP (EXTERNAL) 0 --00 BUSHING NSS SCREW, ADJUSTING COVER, FORK LEVER --00 GASKET, COVER -0-00 BOLT, HEX HEAD (M X MM LG) -0-00 COLLAR --00 BEARING 0
. CRANKSHAFT AND PISTONS CT- 0 0
. CRANKSHAFT AND PISTONS CT- --00SV PISTON & RING ASSEMBLY (STANDARD) -- INCLUDES: --00SV PISTON & RING ASSEMBLY (0. MM OVERSIZE) -- INCLUDES: A/R NSS PISTON --00 PIN, PISTON -0-00 CIR-CLIP --00 RING SET, PISTON (STANDARD) --00 RING SET, PISTON (0. MM OVERSIZE) -0-00 CONNECTING ROD ASSEMBLY -- INCLUDES: --00 BUSHING, PISTON PIN --00 BOLT, CONNECTING ROD --00 BEARING, CONNECTING ROD (STANDARD) --00 BEARING, CONNECTING ROD (0. MM OVERSIZE) A/R --00 BEARING, CONNECTING ROD (0. MM OVERSIZE) A/R 0 --00 CRANKSHAFT ASSEMBLY -- INCLUDES: --00 SLEEVE, WEAR --00 BALL --00 KEY, FEATHER --00 GEAR, CRANKSHAFT --00 GEAR, OIL PUMP --00 COLLAR, CRANKSHAFT --00 O-RING --00 BEARING, CRANKSHAFT MAIN (#) (STANDARD) --00 BEARING, CRANKSHAFT MAIN (#) (0. MM OVERSIZE) --00 BEARING, CRANKSHAFT (#) (0. MM OVERSIZE) --00 BEARING, CRANKSHAFT MAIN (#) (STANDARD) --00 BEARING, CRANKSHAFT MAIN (#) (0. MM OVERSIZE) -0-00 BEARING, CRANKSHAFT MAIN (#) (0. MM OVERSIZE) 0 --00 BEARING, CRANKSHAFT (#) (STANDARD) 0 --0 BEARING, CRANKSHAFT (#) (0. MM OVERSIZE) 0 --0 BEARING, CRANKSHAFT (#) (0. MM OVERSIZE) --00 KIT, THRUSTWASHER (STANDARD) -- INCLUDES: -0-00 KIT, THRUSTWASHER (0. MM OVERSIZE) -- INCLUDES: -0-00 KIT, THRUSTWASHER (0. MM OVERSIZE) -- INCLUDES: NSS WASHER,THRUST (UPPER) NSS WASHER,THRUST (LOWER)
0. MANIFOLD CT- 0-00-00 MANIFOLD, INTAKE -- INCLUDES: NSS MANIFOLD, INTAKE -0-00 GASKET, INTAKE MANIFOLD -0-00 PIPE, BREATHER --00 BOLT, HEX HEAD (M X MM LG) -0-00 BOLT, HEX HEAD (M X 0 MM LG) -0-00 BOLT, HEX HEAD (M X 0 MM LG) -0-00SV MANIFOLD, EXHAUST -- INCLUDES: --00 GASKET, EXHAUST MANIFOLD 0 --00 GASKET, EXHAUST PIPE --00 STUD --00 NUT, HEX
. STARTER CT- -0-00 STARTER ASSEMBLY -- INCLUDES: NS --00 HOLDER BRUSH -- INCLUDES: NS --00 SPRING BRUSH NS --0 BRUSH NS --00 O-RING --00 BOLT, HEX HEAD (M X 0 MM LG) --0 WIRE ASSEMBLY, SOLENOID
. IDLER CT- 0-0-00 IDLER ASSEMBLY -- INCLUDES: -00-00 PULLEY, IDLER 0-000-00 BEARING, IDLER -0-00 SUPPORT, IDLER -0-00 COVER, PULLEY --00 SHAFT, IDLER --00 COLLAR, IDLER -0-00 COLLAR, IDLER -0-00 COVER, PULLEY 0-0-00 CIR-CLIP --00 BOLT, TENSION --00 SPRING, TENSION -0-00 NUT, HEX (M0) -0-00 WASHER, LOCK (M0)
. STOP SOLENOID CT- -0-0 SOLENOID, STOP -- INCLUDES: --00 GASKET, SOLENOID --00 BOLT. INJECTOR ASSEMBLY 0 --00SV INJECTOR ASSEMBLY -- INCLUDES: -0-00 NUT, INJECTOR -0-00 WASHER, PLAIN (SPECIAL) NSS BODY, NOZZLE HOLDER -00-00 WASHER, ADJUSTING -0-00 SPRING -0-00 ROD, PUSH -0-00 SPACER, INJECTOR -0-00 NOZZLE 0-0-00 NUT, NOZZLE NS --00 GASKET, INJECTOR NS --00 SEAL, HEAT NS -0-00 WASHER ADJUSTING (ASSORTED SIZE) A/R
. FUEL PUMP CT- 0 0-0-00 HOUSING, LIFT PUMP TO BLOCK -0-00 O-RING -0-00 BOLT --00 BOLT -0-00 CAMSHAFT, LIFT PUMP -- PUMP ASSY, FUEL LIFT -- REFER TO SECTION. --00 O-RING --00 STUD --00 NUT 0 --00 WASHER, SPRING -0-00 BANJO, FITTING --00 PIPE, OIL FEED -0-00 ADAPTER, OIL FITTING -0-00 BOLT, BANJO --0 COPPER O-RING -0-00 BEARING -0-00 BEARING -00-00 CIR-CLIP -0-00 BOLT 0-0-00 GASKET
. FUEL PUMP (COMPONENT PARTS) CT- to 0 0 --00 PUMP ASSY, FUEL LIFT -- INCLUDES: --0 PISTON, FUEL PUMP --0 SPRING, FUEL PUMP --0 PLUG, FUEL PUMP --0 GASKET, COPPER O-RING --0 TAPPET ASSEMBLY -00-0 VALVE, FUEL PUMP --0 SPRING, PUMP VALVE --0 ADAPTER 0 --0 O-RING --0 CIR-CLIP -- PUMP, HAND PRIMING -- GASKET, COPPER O-RING -- BOLT, BANJO -- BOLT, EYE JOINT -- INCLUDES: -- FILTER (BRASS)
CT-. GASKET SET NOTE: REFER TO APPROPRIATE GROUP FOR ILLUSTRATION GROUP NS............... 0....... 0. 0. 0.. NS 0 0 0-0-00-0-00-0-00-0-00-0-00-0-00-0-00 --00-0-00-0-00 NSS --00-0-00 --00-0-00-0-00 --00 --00-0-00 --00-0-00 --00-0-00 --00 --00 --00 GASKET SET -- INCLUDES: O-RING, BLUE GASKET, OIL PAN O-RING GASKET, OIL FILL TUBE GASKET, GEAR CASE O-RING, GEAR CASE TO BLOCK O-RING, GEAR CASE TO BLOCK GASKET, VALVE COVER O-RING, OIL FILL CAP GASKET, CYLINDER HEAD GASKET, COVER O-RING, SPEED LEVER GASKET, SPEED CONTROL PLATE GASKET, BEARING CASE GASKET, BEARING CASE COVER SEAL, VALVE STEM GASKET, COVER GASKET, WATER PUMP GASKET, COVER O-RING, CRANKSHAFT GASKET, THERMOSTAT HOUSING GASKET, THERMOSTAT COVER GASKET, INTAKE MANIFOLD GASKET, EXHAUST MANIFOLD GASKET, MUFFLER GASKET, STOP SOLENOID 0