One-Piece Instrumentation Ball Valves

www.swagelok.com One-Piece Instrumentation all s 40G Series and 40 Series On-off, switching, and crossover flow paths Working pressures up to 000 psig (206 bar) Temperatures from 65 to 00 F ( 5 to 48 C) Environmental and heated-process applications /6 to /4 in. and to 2 mm end connections

2 Instrumentation all s40g Series and 40 Series Contents Swagelok Instrumentation all s... 2 Important Information About Swagelok Instrumentation all s... 2 Features... Materials of Construction... 4 Pressure-Temperature Ratings.... 5 Flow Data at 70 F (20 C)... 5 Testing.... 5 Cleaning and Packaging.... 5 On-Off (2-Way) s... 6 Switching (-Way) s... 8 Switching (5-Way and 7-Way) s (40 Series).... 0 Crossover (4-Way and 6-Way) s (40 Series)... Handle Options... 2 Vent Port and Stem Extension Options... 4 Accessories... 4 Pneumatic Actuators... 5 ISO 52-Compliant Pneumatic Actuators... 8 Options for Pneumatic Actuators.... 20 Electric Actuators... 2 Process Options... 22 Service Options... 22 Flow Path Options... 2 Ordering Multiple Options and Accessories... 27 Swagelok Instrumentation all s Swagelok one-piece instrumentation ball valves have been well accepted and widely used in a variety of industries for many years. oth the original Swagelok 40 series and the newer 40G series valves accommodate a wide range of actuator, flow path, and handle options, as well as offer ease of packing adjustment while inline. 40G Series and 40 Series Comparison Feature ody Materials Packing Materials Working Pressure psig (bar) Temperature Rating F ( C) Flow Coefficients (C v ) End Connection Sizes Flow Patterns Series 4G, 42G, 4G 4, 42, 4 44, 45 Stainless steel Modified PTFE or UHMWPE rass, alloy 400 PTFE➀ Stainless steel, brass, alloy 400 Up to 000 (206), depending on valve size. See page 5. 65 to 00 ( 5 to 48) 50 to 50 (0 to 65)➀ 0.08 to 2.4 0.05 to 2.4.5 to 2 On-off (2-way); switching (-way) /6 to in.; to 8 mm On-off (2-way); switching (-way, 5-way and 7-way); crossover (4-way and 6-way) to /4 in.; 8 to 2 mm On-off (2-way); switching (-way and 5 way); crossover (4-way) ➀ Live-loaded PFA (all sizes) and UHMWPE (4, 42, and 4 series sizes) packing are available to extend the low-temperature rating to 65 F ( 5 C). See the Swagelok Live-Loaded 40 Series all s for Low- Temperature Service catalog, MS 02 09. Important Information About Swagelok Instrumentation all s Swagelok ball valves are designed to be used in a fully or fully closed position. s that have not been cycled for a period of time may have a higher initial actuation torque. Packing adjustment may be required during the service life of the valve to prevent leakage. Service instructions are shipped with each 40G series and 40 series valve. 40G and 40 series valves are factory tested with nitrogen at 000 psig (69 bar), or the rated pressure if lower than 000 psig (69 bar). 40 series valve packing must be readjusted for service at higher than test pressure. See page 5 for standard production tests and page 22 for optional production tests. Instrumentation ball valves exposed to dynamic temperature conditions before installation may lose their initial packing load. Packing adjustment may be needed. 4G and 42G series valves require an 8 mm deep-well socket and 4G series valves require a 9 mm deepwell socket to adjust the packing bolt. 4 and 42 series valves require a in. -ended wrench; 44 series valves require a /2 in. -ended wrench; and 45 series valves require a 5/8 in. -ended wrench to adjust the packing bolt. 4 series valves require an adapter to adjust the packing bolt. Ordering number: MS-WK-4

Instrumentation all s40g Series and 40 Series Features 40G Series Directional handle with double-flat stem indicates position of orifice. Top-loaded, live-loaded design reduces need for packing adjustment allows adjustment with the valve in-line compensates for wear improves thermal cycle performance. Single-piece, patent-pending encapsulated packing is constructed of modified PTFE reduces potential leak points does not require system pressure to seal has virtually no dead space allows bidirectional flow is easily cleaned and purged. alanced-trunnion, patent-pending design supports packing, reducing the need for packing adjustment reduces packing volume, minimizing thermal effects minimizes packing extrusion improves thermal cycle performance. One-piece ball stem ensures alignment of stem and orifice. 40 Series Directional handle indicates position of orifice. Top-loaded design allows adjustment with the valve in-line. SWAGELOK SWAGELOK Capsule seat packing is constructed of PTFE does not require system pressure to make a seal has virtually no dead space allows bidirectional flow is easily cleaned and purged. One-piece ball stem ensures alignment of stem and orifice. Drop-in Replacement Swagelok 4G, 42G, and 4G series valves easily replace original stainless steel 4, 42, and 4 series valves. Equivalent dimensions Comparable materials of construction Couplings must be replaced on actuated valves. See pages 7 and 20. Swagelok 44 and 45 series valves remain available in stainless steel; the full range of 40 series sizes is available in brass and alloy 400.

4 Instrumentation all s40g Series and 40 Series Materials of Construction 40G Series 2 Component Handle Stainless Steel ody Material Material Grade/ASTM Specification Nylon with powdered metal 00 series SS insert 2 Set screw S7400/A564 Packing bolt Powdered metal 00 series SS 4 Springs➀ S7700/A69 5 Gland Powdered metal 00 series SS 6 all stem 6 SS/A276 7 Packing Modified PTFE/D70 type, Grade, Class or UHMWPE/D4020 8 Side rings Powdered metal 9 Side discs 00 series SS/78➁ 0 Panel nut Powdered metal 00 series SS/78 ody➂ 6 SS/A276 and A479 Wetted lubricant Nonwetted lubricant Silicone-based Molybdenum disulfide with hydrocarbon binder coating Wetted components listed in italics. ➀ 4G and 42G series: 8 springs; 4G series: 6 springs. ➁ 78 specification not available on 4G and 42G series; standard on 4G series. ➂ odies with VCO end connections and modified PTFE packing have fluorocarbon FKM O-rings; bodies with with VCO end connections and UHMWPE packing have ethylene propylene O rings. 8 9 4 5 6 9 8 7 0 40 Series 4, 42, 44, 45 series 9 0 4 5 8 4 series 6 7 0 9 2 2 Component ody Materials Stainless Steel rass Alloy 400 Material Grade/ASTM Specification Handle Nylon with brass insert 2 Set screw S7400 SS/A564 Packing bolt Powdered metal 00 series SS or 6 SS/A276, A479 4 Upper gland 6 SS/A240 rass CDA 60/6 Alloy 400/64 4, 42, 45 series: brass 260/6; 4, 44 series: 6 SS/A240 5 ushing PTFE/D70 6 Lower gland Powdered metal 00 series SS 7 Upper packing PTFE/D70 Alloy 400/27 rass CDA 60/6 Alloy 400/64 8 all stem 6 SS/A276 rass CDA 60/6➀ Alloy 400/64 9 Side rings Fluorocarbon-coated powdered metal 0 Side discs 00 series SS/78 Fluorocarbon-coated brass powdered metal➀ Lower packing PTFE/D70 2 Panel nut Powdered metal 00 series SS/78 rass CDA 60/6 Fluorocarbon-coated alloy 400 powdered metal Powdered metal 00 series SS/78 6 SS/ ody➁ A276, A479 rass CDA 60/6 Alloy 400/64 Wetted lubricant 4, 42, 4 series: silicone-based; 44, 45 series: silicone- and fluorinated-based Nonwetted lubricant Molybdenum disulfide with hydrocarbon binder coating Wetted components listed in italics. ➀ 4-way, 5-way, 6-way, and 7-way valves contain stainless steel stem, rings, and discs. ➁ odies with VCO end connections have fluorocarbon FKM O-rings.

Instrumentation all s40g Series and 40 Series 5 Pressure-Temperature Ratings The 40G series valve is designed for thermal cycling in both environmental and heated-process applications. Ratings shown below apply to on-off (2-way) and switching (-way) valves. Ratings for switching (5-way and 7-way) and crossover (4-way and 6-way) valves are shown on page 0 and, respectively. Series 40G 40 Packing Material Modified PTFE UHMWPE PTFE Size (Configuration) Temperature F ( C) 65 ( 5) to 50 (0) 50 (0) to 50 (65) 200 (9) 250 (2) 00 (48) 4G, 42G (Straight, Angle, -Way); 4G (Angle, Way) 2500 (72) 2500 (72) 2500 (72) 2500 (72) 2500 (72) 4G (Straight) 000 (206) 000 (206) 2800 (9) 2650 (82) 2500 (72) 4G, 42G (Straight, Angle, -Way); 4G (Angle, Way) 2500 (72) 2500 (72) 4G (Straight) Working Pressure, psig (bar) 000 (206) 000 (206) 4, 42 (Straight, Angle, -Way); 4 (Angle, Way); 44, 45 (Straight) 2500 (72)➀ 4 (Straight) 000 (206)➀ 44, 45 (Angle, Way) 500 (0)➀ Pressure ratings for valves with Swagelok tube fitting ends may be lower due to the tubing pressure rating. See Swagelok Tubing Data, MS-0-07. ➀ Live-loaded PFA (all sizes) and UHMWPE (4, 42, and 4 series sizes) packing are available to extend the low-temperature rating to 65 F ( 5 C). See the Swagelok Live-Loaded 40 Series all s for Low-Temperature Service catalog, MS 02 09. Flow Data at 70 F (20 C) Flow Coefficient (C v ) Pressure Drop to Atmosphere ( p), psi (bar) 0 (0.68) 50 (.4) 00 (6.8) 0 (0.68) 50 (.4) 00 (6.8) Air Flow std ft /min (std L/min) Water Flow U. S. gal/min (std L/min) 0.05 0.6 (6).5 (42) 2.6 (7) 0. (0.) 0. (.) 0.5 (.8) 0.06 0.7 (9).8 (50).2 (90) 0.2 (0.7) 0.4 (.5) 0.6 (2.2) 0.07 0.8 (22) 2. (59).7 (00) 0.2 (0.7) 0.5 (.8) 0.7 (2.6) 0.08 0.9 (25) 2.4 (67) 4. (20) 0. (.) 0.6 (2.2) 0.8 (.0) 0.0. ().0 (84) 5. (50) 0. (.) 0.7 (2.6).0 (.7) 0.5.7 (48) 4.5 (20) 8.0 (220) 0.4 (.5).0 (.7).5 (5.6) 0.20 2. (65) 6.0 (60) (0) 0.6 (2.2).4 (5.2) 2.0 (7.5) 0.0.4 (96) 9.0 (250) 6 (450) 0.9 (.4) 2. (7.9).0 () 0.5 4.0 (0) 0 (280) 9 (50). (4.) 2.4 (9.0).5 () 0.50 5.6 (50) 5 (420) 27 (760).6 (6.0).5 () 5.0 (8) 0.60 6.8 (90) 8 (500) 2 (900).9 (7.) 4.2 (5) 6.0 (22) 0.70 7.9 (220) 2 (590) 7 (000) 2.2 (8.) 4.9 (8) 7.0 (26) 0.75 8.5 (240) 22 (620) 40 (00) 2. (8.7) 5. (20) 7.5 (28) 0.80 9.0 (250) 24 (670) 42 (00) 2.5 (9.4) 5.6 (2) 8.0 (0) 0.90 0 (280) 27 (760) 48 (00) 2.8 (0) 6.4 (24) 9.0 (4).2 4 (90) 6 (000) 64 (800).8 (4) 8.5 (2) 2 (45).4 6 (450) 42 (00) 74 (2000) 4.4 (6) 9.9 (7) 4 (52).5 7 (480) 45 (200) 80 (2200) 4.7 (7) (4) 5 (56).6 8 (500) 48 (00) 85 (2400) 5.0 (8) (4) 6 (60).7 9 (50) 5 (400) 90 (2500) 5. (20) 2 (45) 7 (64) 2.0 22 (620) 60 (600) 00 (2800) 6. (2) 4 (52) 20 (75) 2.4 27 (760) 72 (2000) 20 (00) 7.6 (28) 7 (64) 24 (90) 2.6 29 (820) 78 (2200) 40 (900) 8.2 () 8 (68) 26 (98).0 4 (960) 90 (2500) 60 (4500) 9.5 (5) 2 (79) 0 (0).5 9 (00) 00 (2800) 80 (5000) (4) 25 (94) 5 (0).8 4 (200) 0 (00) 200 (5600) 2 (45) 27 (00) 8 (40) 4.6 52 (400) 40 (900) 240 (6700) 5 (56) (20) 46 (70) 6.0 68 (900) 80 (5000) 20 (9000) 9 (7) 42 (50) 60 (220) 6. 7 (2000) 90 (500) 0 (900) 20 (75) 45 (70) 6 (20) 6.4 72 (2000) 90 (500) 40 (9600) 20 (75) 45 (70) 64 (240) 2 0 (600) 60 (0 000) 640 (8 000) 8 (40) 85 (20) 20 (450) Testing Every 40G series and 40 series ball valve is factory tested with nitrogen at 000 psig (69 bar) or at its maximum rated pressure if less than 000 psig (69 bar). Seat tests have a maximum allowable leak rate of 0. std cm /min. Cleaning and Packaging All 40G series and 40 series valves are cleaned in accordance with Swagelok Standard Cleaning and Packaging (SC 0), MS 06 62. Special cleaning and packaging in accordance with Swagelok Special Cleaning and Packaging (SC ), MS 06 6, to ensure compliance with product cleanliness requirements stated in ASTM G9 Level C, is available as an option. See Process Options, page 22.

6 Instrumentation all s40g Series and 40 Series On-Off (2-Way) s Flow Patterns Straight and Angle Patterns for On-Off Service Straight Pattern Ordering Information 40G Series s Select a 40G series ordering number from the 40G Series Complete Ordering Number column, shaded blue. Example: SS-4GS To order a valve with UHMWPE packing, insert E into the valve ordering number. Example: SS-4GES 40 Series s Add a material designator to a 40 series basic ordering number from the 40 Series asic Ordering Number column, shaded gray. Material Series 6 SS 44, 45 SS Alloy 400 rass 4, 42, 4, 44, 45 4, 42, 4, 44, 45 Examples: M-42S4 SS-44S6 M Angle Pattern On Off Angle-Pattern s Angle-pattern valves have the same options and accessories as straight-pattern valves; the pressure-temperature ratings (page 5), flow coefficients, and dimensions are different. To order an angle-pattern valve, add -A to ordering number of a valve with the C dimension listed. Examples: SS-4GS4-A SS-44S6-A Dimensions Dimensions are for reference only and are subject to change. Dimensions shown with Swagelok tube fitting nuts finger-tight. Straight Pattern Angle Pattern F On Off H panel hole G➀ max panel thickness J D E A C ➀ /8 in. (.2 mm) minimum panel thickness. W

On-Off (2-Way) s Instrumentation all s40g Series and 40 Series 7 40G Series 40 Series End Complete asic Dimensions Connections C v Ordering Ordering Orifice in. (mm) Inlet/Outlet Size Straight Angle Number Number in. (mm) A C D E F G H J W Fractional Swagelok tube fittings Metric Swagelok tube fittings Female NPT Female ISO/SP tapered Male NPT Male NPT/ Swagelok tube fitting VCO fittings Integral male VCR fittings /6 in. 0.0 SS-4GS -4S 0.052 (.2) /8 in. 0.20 0.5 SS-4GS2-4S2 0.09 (2.6) /4 in. 0.60 0.5 SS-42GS4-42S4 0.25 (.8).4 0.90 SS-4GS4-4S4 0.87 in..5 0.90 SS-4GS6-4S6 0.87 6.0 2.0-44S6 0.28 (7.4) /2 in. 2 4.6-45S8 0.406 (0.) /4 in. 6.4.8-45S2 0.406 (0.) mm 0.20 0.5 SS-4GSMM -4SMM 0.09 (2.6) 6 mm 0.60 0.5 SS-42GS6MM -42S6MM 0.25 (.8).4 0.90 SS-4GS6MM -4S6MM 0.87 8 mm.5 0.90 SS-4GS8MM -4S8MM 0.87 0 mm 6.0 2.0-44S0MM 0.28 (7.4) 2 mm 2 4.6-45S2MM 0.406 (0.) /8 in. 0.50 0.0 SS-42GF2-42F2 0.25 (.8).2 0.70 SS-4GF2-4F2 0.87 /4 in. 0.90 0.75 SS-4GF4-4F4 0.87.0.7-44F4 0.28 (7.4) in. 2.6.5-44F6 0.28 (7.4) /2 in. 6..5-45F8 0.406 (0.) /4 in. 0.90 SS-4GF4RT -4F4RT 0.87 in. 2.6-44F6RT 0.28 (7.4) /2 in. 6. -45F8RT 0.406 (0.) /4 in..2 0.75 SS-4GM4-4M4 0.87 /4 in..6 0.75 SS-4GM4-S4-4M4-S4 /4 in. /4 in. /2 in. ➀ Not recommended for panel mounting. 0.60 0.5 SS-42GVCO4-42VCO4 2.4 0.90 SS-4GVCO4-4VCO4 0.60 0.5 SS-42GVCR4-42VCR4 2.4 0.90 SS-4GVCR4-4VCR4 0.87 0.25 (.8) 0.87 0.28 6.0-44VCR8➀ (7.4) 0.406 2-45VCR8➀ (0.).68 (42.7) 2.0 (5.) 2.2 (56.) 2.9 (60.7) 2.58 (65.5).05 (77.5).92 (99.6).92 (99.6) 2.0 (5.) 2.2 (56.) 2.9 (60.7) 2.46 (62.5).07 (78.0).92 (99.6).6 (4.4) (50.8) 2.06 (52.) 2.50 (6.5) 2.50 (6.5).2 (79.2) 2.06 (52.) 2.50 (6.5).2 (79.2) (50.8) 2.20 (55.9).75 (44.4).88 (47.8) 0.25 (.8) 2. 0.87 (54.) 2.88 (7.2).2 (79.2) 0.84 (2.).0 (25.7).0 (27.9).20 (0.5) 0.4 (8.6) 0.97 (24.6).07 (27.2).7 (29.7).29 (2.8).52 (8.6).96 (49.8).96 (49.8).0 (25.7).0 (27.9).20 (0.5).2 (.2).96 (49.8).4 (6.).74 (44.2).74 (44.2) 0.97 (24.6).07 (27.2).7 (29.7).20 (0.5).4 (6.).74 (44.2) 0.8 (20.6).00 (25.4).0 (26.2) 0.4 (8.6) 0.4 (8.6) 0.28 (7.) 0.28 (7.) 0.28 (7.) 0.8 0.8 0.56 (4.2) 0.69 (7.5) 0.69 (7.5) 0.4 (8.6) 0.4 (8.6) 0.28 (7.) 0.28 (7.) 0.8 0.8 0.56 (4.2) 0.69 (7.5) 0.4 (8.6) 0.28 (7.) 0.8 0.8.25 (.8) 0.56 (4.2).25 (.8) 0.56 (4.2).56 (9.6) 0.69 (7.5).0 (26.2).25 (.8).56 (9.6).00 (25.4).20 (0.5) 0.88 (22.4).06 (26.9).44 (6.6).56 (9.6) 0.94 (2.9).0 (26.2).0 (26.2) 0.8 0.56 (4.2) 0.69 (7.5) 0.94 (2.9).09 (27.7) 0.8 0.8 0.8 0.8 (50.8).00 (76.2).00 (76.2) (50.8).00 (76.2) (50.8) (50.8).00 (76.2) (50.8).00 (76.2) /4 (6.4) /4 (6.4) /4 (6.4) (9.5) (9.5) (9.5) /4 (6.4) /4 (6.4) (9.5) (9.5) /4 (6.4) (9.5) (9.5) (9.5) (9.5) (9.5) /8 (.2) /8 (.2) 0.56 (4.2) (50.8).00 (9.5) 0.69 (7.5) (76.2) 9/2 (5.) 9/2 (5.) 9/2 (5.) /8 (28.6) /2 /2 9/2 (5.) 9/2 (5.) /8 (28.6) /2 9/2 (5.) /8 (28.6) /8 (28.6) /2 /8 (28.6) /2 9/2 (5.) 9/2 (5.) /8 (28.6) /2.6 (4.5).6 (4.5).6 (4.5).47.47 2.07 (52.6) 2.4 (6.7) 2.4 (6.7).6 (4.5).6 (4.5).47.47 2.07 (52.6) 2.4 (6.7).6 (4.5).47.47 2.07 (52.6) 2.07 (52.6) 2.4 (6.7).47 2.07 (52.6) 2.4 (6.7).47.47 0.58 (4.7) 0.58 (4.7) 0.58 (4.7).50.50 0.58 (4.7) 0.58 (4.7).50 0.58 (4.7).50.50.6 (4.5).47.6 (4.5).47 2.07 (52.6).50 2.4 (6.7)

8 Instrumentation all s40g Series and 40 Series Switching (-Way) s Flow Pattern Ordering Information On-Off Switching Service Center-Off Position 40GX Series s Select a 40GX series ordering number from the 40GX Series Complete Ordering Number column, shaded blue. Example: SS-4GXS To order a valve with UHMWPE packing, insert E into the valve ordering number. Example: SS-4GXES 40X Series s Add a material designator to a 40X series basic ordering number from the 40X Series asic Ordering Number column, shaded gray. Material Series 6 SS 44X, 45X SS Alloy 400 rass 4X, 42X, 4X, 44X, 45X 4X, 42X, 4X, 44X, 45X Examples: M-42XS4 SS-44XS6 M Dimensions Dimensions are for reference only and are subject to change. Dimensions shown with Swagelok tube fitting nuts finger-tight. F On Off On Side H panel hole G➀ max panel thickness D J Side C C A ottom W ➀ /8 in. (.2 mm) minimum panel thickness

Switching (-Way) s Instrumentation all s40g Series and 40 Series 9 40GX Series 40X Series End Complete asic Dimensions Connections Ordering Ordering Orifice in. (mm) Side/ottom Size C v Number Number in. (mm) A C D F G H J W Fractional Swagelok tube fittings Metric Swagelok tube fittings Female NPT Female ISO/SP tapered Swagelok tube fittings/ Male NPT Integral male VCR fittings /6 in. 0.08 SS-4GXS -4XS /8 in. 0.5 SS-4GXS2-4XS2 /4 in. 0.5 SS-42GXS4-42XS4 0.90 SS-4GXS4-4XS4 in. 2.0-44XS6 /2 in. 4.6-45XS8 /4 in..8-45xs2 mm 0.5 SS-4GXSMM -4XSMM 6 mm 0.5 SS-42GXS6MM -42XS6MM 0.90 SS-4GXS6MM -4XS6MM 8 mm 0.80 SS-4GXS8MM -4XS8MM 0 mm 2.0-44XS0MM 2 mm 4.6-45XS2MM /8 in. 0.0 SS-42GXF2-42XF2 /4 in. 0.75 SS-4GXF4-4XF4.7-44XF4 in..5-44xf6 /2 in..5-45xf8 /4 in. 0.75 SS-4GXF4RT -4XF4RT in..5-44xf6rt /2 in..5-45xf8rt /4 in. 0.80 SS-4GXS4-S4-M4-4XS4-S4-M4 /4 in. 0.5 SS-42GXVCR4-42XVCR4 0.90 SS-4GXVCR4-4XVCR4 0.052 (.2) 0.09 (2.6) 0.25 (.8) 0.87 0.28 (7.4) 0.406 (0.) 0.406 (0.) 0.09 (2.6) 0.25 (.8) 0.87 0.87 0.28 (7.4) 0.406 (0.) 0.25 (.8) 0.87 0.28 (7.4) 0.28 (7.4) 0.406 (0.) 0.87 0.28 (7.4) 0.406 (0.) 0.87.68 (42.7) 2.0 (5.) 2.2 (56.) 2.9 (60.7) 2.89 (7.4).48 (88.4).48 (88.4) 2.0 (5.) 2.2 (56.) 2.9 (60.7) 2.46 (62.5) 2.89 (7.4).48 (88.4).6 (4.4) 2.06 (52.) 2.50 (6.5) 2.50 (6.5). (79.5) 2.06 (52.) 2.50 (6.5). (79.5) 2.9 (60.7) 0.25 (.8) 2. 0.87 (54.) 0.84 (2.).0 (25.7).0 (27.9).20 (0.5).45 (6.8) 0.8 (20.6) 0.97 (24.6).07 (27.2).7 (29.7).4 (6.).74 (44.2).74 (44.2).0 (25.7).0 (27.9).20 (0.5).2 (.2).45 (6.8) 0.97 (24.6).07 (27.2).7 (29.7).20 (0.5).4 (6.).74 (44.2) 0.8 (20.6).0 (26.2).25 (.8).25 (.8).56 (9.6).0 (26.2).25 (.8).56 (9.6).20 (0.5).06 (26.9).0 (26.2).09 (27.7) 0.4 (8.6) 0.4 (8.6) 0.4 (8.6) 0.56 (4.2) 0.69 (7.5) 0.69 (7.5) 0.4 (8.6) 0.4 (8.6) 0.56 (4.2) 0.69 (7.5) 0.4 (8.6) 0.56 (4.2) 0.56 (4.2) 0.69 (7.5) 0.56 (4.2) 0.69 (7.5). (28.7). (28.7). (28.7) (50.8).00 (76.2).00 (76.2). (28.7). (28.7) (50.8).00 (76.2). (28.7) (50.8) (50.8).00 (76.2) (50.8).00 (76.2). (28.7) /4 (6.4) /4 (6.4) /4 (6.4) /4 (6.4) /4 (6.4) /4 (6.4) /8 (.2) 9/2 (5.) 9/2 (5.) 9/2 (5.) /8 (28.7) /2 /2 9/2 (5.) 9/2 (5.) /8 (28.7) /2 9/2 (5.) /8 (28.7) /8 (28.7) /2 /8 (28.7) /2 9/2 (5.).6 (4.5).6 (4.5).6 (4.5).47 2.07 (52.6) 2.4 (6.7) 2.4 (6.7).6 (4.5).6 (4.5).47.47 2.07 (52.6) 2.4 (6.7).6 (4.5).47 2.07 (52.6) 2.07 (52.6) 2.4 (6.7).47 2.07 (52.6) 2.4 (6.7).47 0.58 (4.7) 0.58 (4.7) 0.58 (4.7).50.50 0.58 (4.7) 0.58 (4.7).50 0.58 (4.7).50.50.6 (4.5).47

0 Instrumentation all s40g Series and 40 Series Switching (5-Way and 7-Way) s (40 Series) Features Capsule seat packing allows reliable switching. Flow can be switched from a single inlet to multiple outlets or from multiple inlets to a common outlet. 4Z and 4Z6 series valves have a spring-loaded detent for exact port positioning. Detent handle components: Handle: nylon with brass insert Set screw: S7400 stainless steel Pins, detent plate: nickel-plated steel Springs: steel/astm A228 5-Way Pressure-Temperature Ratings 7-Way Series Temperature F ( C) Working Pressure psig (bar) 4Z (5-way) 2500 (72) 45Z (5-way) 50 to 50 (0 to 65)➀ 500 (0) 4Z6 (7-way) 500 (4.4) Pressure ratings for valves with Swagelok tube fitting ends may be lower due to the tubing pressure rating. See Swagelok Tubing Data, MS-0-07. ➀ Live-loaded PFA (all sizes) and UHMWPE (4, 42, and 4 series sizes) packing are available to extend the low-temperature rating to 65 F ( 5 C). See the Swagelok Live-Loaded 40 Series all s for Low-Temperature Service catalog, MS 02 09. Ordering Information and Dimensions Add a material designator to a 40 series basic ordering number. F F Material 6 SS SS Alloy 400 rass M 5-Way H panel hole G max panel thickness➀ D J 7-Way H panel hole G max panel thickness➀ J D Example: SS-4ZFS2 Dimensions are for reference only and are subject to change. Dimensions shown with Swagelok tube fitting nuts finger-tight. A C A C ➀ /8 in. (.2 mm) minimum panel thickness. End Connections 40 Series asic Ordering Number C v Orifice in. (mm) Dimensions in. (mm) Inlets/Outlets Size A C D F G H J Female Swagelok tube fittings Female NPT Female Swagelok tube fittings /8 in. -4ZFS2➀ 0.07 /8 in. -4ZF2➀ 0.07 /2 in. -45ZF8-ND➁.5 /6 in. -4Z6FS 0.05 /8 in. -4Z6FS2 0.07 0.062 (.57) 0.062 (.57) 0.406 (0.) 0.052 (.2) 0.062 (.57) 5-Way s.94 (49.).55 (9.4). (79.5) 7-Way s.94 (49.).94 (49.) 0.97 (24.6) 0.88 (22.4).56 (9.6) 0.97 (24.6) 0.97 (24.6) 0.69 (7.5).00 (76.2) 5/2 (4.) 5/2 (4.) ➀ Cross-port flow may occur during switching. If cross-port flow is unacceptable, specify a 0.049 in. ball orifice. Example: SS-4ZF2-049 ➁ Cross-port flow may occur during switching. If cross-port flow is unacceptable, specify a 0.09 in. ball orifice. Example: SS-45ZF8-ND-09 5/2 (4.) 5/2 (4.) 29/2 (2.) 29/2 (2.) /2 29/2 (2.) 29/2 (2.).69 (42.9).69 (42.9) 2.4 (6.7).69 (42.9).69 (42.9)

Crossover (4-Way and 6-Way) s (40 Series) Features Capsule packing allows crossover of two or three streams. Machined stops provide positive port positioning. Stop plate material: aluminum/astm 209 or 2. Instrumentation all s40g Series and 40 Series 4-Way Pressure-Temperature Ratings Series Temperature F ( C) Working Pressure psig (bar) 4Y (4-way) 2500 (72) 45Y (4-way) 50 to 50 (0 to 65)➀ 500 (0) 4Y6 (6-way) 500 (4.4) 6-Way Pressure ratings for valves with Swagelok tube fitting ends may be lower due to the tubing pressure rating. See Swagelok Tubing Data, MS-0-07. ➀ Live-loaded PFA (all sizes) and UHMWPE (4, 42, and 4 series sizes) packing are available to extend the low-temperature rating to 65 F ( 5 C). See the Swagelok Live-Loaded 40 Series all s for Low-Temperature Service catalog, MS 02 09. Ordering Information and Dimensions Add a material designator to a 40 series basic ordering number. F F Material 6 SS SS Alloy 400 rass M H panel hole G max panel thickness➀ D J H panel hole G max panel thickness➀ J D Example: SS-4YFS Dimensions are for reference only and are subject to change. Dimensions shown with Swagelok tube fitting nuts finger-tight. D A A 4-Way 6-Way ➀ /8 in. (.2 mm) minimum panel thickness. D End Connections 40 Series asic Ordering Number C v Orifice in. (mm) Dimensions in. (mm) Inlets/Outlets Size A D F G H J Female Swagelok tube fittings Female NPT Female Swagelok tube fittings /6 in. -4YFS➀ 0.06 /8 in. -4YFS2➀ 0.08 /8 in. -4YF2➀ 0.08 /2 in. -45YF8➁.6 /6 in. -4Y6FS 0.06 /8 in. -4Y6FS2 0.08 4-Way s 0.052 (.2) 0.062 (.57) 0.062 (.57) 0.28 (7.4) ➀ Cross-port flow may occur during switching. If cross-port flow is unacceptable, specify a 0.049 in. ball orifice. Example: SS-4YFS2-049 ➁ Cross-port flow may occur during switching. If cross-port flow is unacceptable, specify a 0.09 in. ball orifice. Example: SS-45YF8-09.55 (9.4).95 (49.5).55 (9.4). (79.5) 6-Way s 0.052 (.2) 0.062 (.57).95 (49.5).95 (49.5) 0.98 (24.9).56 (9.6) 0.97 (24.6) 0.97 (24.6) 0.69 (7.5).00 (76.2) 29/2 (2.) 29/2 (2.) 29/2 (2.) /2 29/2 (2.) 29/2 (2.).68 (42.7).68 (42.7).69 (42.9) 2.4 (6.7).68 (42.7).68 (42.7)

2 Instrumentation all s40g Series and 40 Series Handle Options Factory-Assembled Handles Nylon Directional Metal Aluminum ar lack is standard. For other colors, add a handle color designator to the valve ordering number. Examples: SS-4GS4-L -4S4-L Nylon Oval Add -K to the valve ordering number. Examples: S S - 4 G S 4 -K -4S4-K Handle Color lue Green Orange Red Yellow -L -GR -OG -RD -YW Ideal for continuous elevated ambient temperatures Stainless Steel Directional (40G Series) Add -SHD to the valve ordering number. Example: SS-4GS4-SHD 6 Stainless Steel ar Add -SH to the valve ordering number. Examples: SS-44S6-SH -4S4-SH Add -K to the valve ordering number. Examples: SS-44S6-K -4S4-K No Handle Add -NH to the valve ordering number. Example: SS-4GS4-NH -4S4-NH See page 20 for 40G series valves with no handle and no handle stop, typically specified for valves to be field assembled to pneumatic actuators. Handle Kits for Field Assembly Kits include handle and set screw. Series➀ Nylon Directional➁ Nylon Oval➂ Stainless Steel Directional Stainless Steel ar Aluminum ar 4G, 4GX➃, 42G, 42GX➃ NY-5K-42G-K NY-5K-42GK-K SS-5K-42GPM 4G, 4GX➃ NY-5K-4G-K NY-5K-4GK-K SS-5K-4GPM 4, 4X➄, 42, 42X➄ Z-5K-42-K SS-5K-42 A-5K-42-K 4, 4X➄, 4Y Z-5K-4-K SS-5K-4 A-5K-4-K 4Z Z-5K-4Z-K 44, 44X➄ Z-5K-44-K SS-5K-44 A-5K-44-K 45, 45X➄, 45Y Z-5K-45-K SS-5K-45 A-5K-45-K ➀ X designates switching (-way) valve; Y designates crossover (4 way) valve; Z designates switching (5 way) valve. ➁ Ordering number specifies a black handle. For another color, replace -K with a handle color designator from the table above. Example: Z-5K-42-L ➂ Nylon oval handles are only available factory assembled on 40 series valves. ➃ Handle kits for 40GX series -way valves with L or H flow paths also require a powdered metal 00 series SS stop insert, which can be ordered separately. Use ordering numbers: SS-5SI-42G for 4GX and 42GX series valves; and SS-5SI-4G for 4GX series valves. ➄ To order handle kits for 40X series -way valves with L or H flow paths, contact your authorized Swagelok sales and service representative. Locking rackets (4G/4, 42G/42, and 4G/4 Series) Allows lockout of 2-way, straightpattern valves with directional handles in the or closed position with a standard lock. Additional small-diameter hole can be used to tether locking mechanism to bracket or attach ID tag. rackets cannot be used on valves with integral VCO and VCR fitting end connections or with panel mounting. To order the locking bracket factoryassembled on a valve, add -LH to the valve ordering number. Example: SS-42GS4-LH To order the locking bracket for field assembly, use kit ordering numbers: SS-5K-4G-LH for 4G/4 and 42G/42 series valves; SS-5K-4G-LH for 4G/4 series valves

Handle Options Latch-Lock Handles (4G Series; 4, 44, 45 Series) Lock on-off valves and closed or closed only Lock switching valves at each port, (including center-off position on way model) Lock crossover valves in both positions Confirm handle position with positive detent Assist compliance with lockout/ tagout programs Fit padlocks with to 5/6 in. (4.8 to 7.9 mm) shackle diameters. Caution: These handles are designed to prevent unintentional valve operation. They are not tamper resistant and can be removed, even when locked. Materials of Construction Component Handle Locking mechanism Detent base, handle base, handle pin stop Spring Set screw Lubricant Instrumentation all s40g Series and 40 Series Material Reinforced nylon 04 SS Powdered metal 00 series SS S7700 SS S7400 SS Hydrocarbon-based Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. Series 4G 4GX 4 4X 4Z 4Y 4Y6 4Z6 44 44X 45 45X 45Y 0.4 (8.6) Type On-off (2-way) Switching (-way) On-off (2-way) Switching (-way Switching (5-way) Crossover (4-way) Crossover (6-way) Switching (7-way) On-off (2-way) Switching (-way) On-off (2-way) Switching (-way) Crossover (4-way) A Dimensions in. (mm) A 2.27 (57.7) 2.0 (58.4) 2.6 (66.9) 2.85 (72.4).02 (76.7).02 (76.7).96 (0).96 (0) Ordering Information Factory Assembled. Select a 4G, 4, 44, or 45 series valve ordering number. Example: SS-4GS4 2. To order a valve with a black latchlock handle, add a handle designator. Example: SS-4GS4-LL. To order a handle color other than black, add a handle color designator to the valve ordering number, keeping the handle and color designators in alphabetical order. Examples: SS-4GS4-L-LL SS-4GS4-LL-RD Kits for Field Assembly. Tor order a black handle kit, select a handle kit basic ordering number. Example: NY-5K-4GLL-K 2. For another handle color, replace K with a handle color designator from the table at right. Example: NY-5K-4GLL-L Series Type Factory Assembly Handle s Open/ Closed Closed Only Field Assembly Handle Kit asic Ordering Numbers Open/ Closed Closed Only 4G On-off (2-way) -LLC NY-5K-4GLL-K NY-5K-4GLLC-K -LL 4GX Switching (-way) NY-5K-4GXLL-K 4 On-off (2-way) Handle Color -LLC NY-5K-4LL-K NY-5K-4LLC-K 4X Switching (-way) NY-5K-4XLL-K 4Y Crossover (4-way) NY-5K-4YLL-K 4Y6 Crossover (6-way) NY-5K-4Y6LL-K 4Z Switching (5-way) NY-5K-4ZLL-K 4Z6 Switching (7-way) -LL NY-5K-4Z6LL-K 44 On-off (2-way) -LLC NY-5K-44LL-K NY-5K-44LLC-K 44X Switching (-way) NY-5K-44XLL-K 45 On-off (2-way) -LLC NY-5K-45LL-K NY-5K-45LLC-K lue Green Orange 45X Switching (-way) NY-5K-45XLL-K 45Y Crossover (4-way) NY-5K-45LL-K Red Yellow L GR OG RD YW

4 Instrumentation all s40g Series and 40 Series Vent Port and Stem Extension Options Vented s Pressure rating for vented valves is 500 psig (4.4 bar). 2-Way, Straight-Pattern s When the valve is closed, the downstream port vents to atmosphere through a vent hole in the side of the valve body. 2-Way, Angle-Pattern and -Way s When the valve is closed, the bottom port vents to atmosphere through a vent hole in the side of the valve body. Ordering Information To order a vented valve, insert V into the valve ordering number. Example: SS-4GVS4-4VS4 Warning: Cross-vent flow may occur in vented valves. To eliminate cross-vent flow, specify a smaller ball orifice. Add a designator from the table below to the valve ordering number. Series 4G, 4GX, 4, 4X, 42G, 42GX, 42, 42X 4G, 4X, 4, 4X, 44, 44X, 45, 45X Examples: SS-4GVS-040-42VS4-040 Welded Vent Port Connections Stainless steel vented valves are available with a Swagelok tube fitting or a tube stub welded to the vent port. See the table below. 40G Series Ordering Information To order a 40G series vented valve with a welded vent port connection, add the connection designator to the vented valve ordering number. Vent Port Connection Size Fractional Swagelok tube fitting Metric Swagelok tube fitting Fractional tube stub Metric tube stub Orifice in. (mm) /8 in. -WVS2 /4 in. -WVS4 in. -WVS6➀ mm -WVSM 6 mm -WVS6M 8 mm -WVS8M➀ /4 0.049, 2 in. long 6.0, 50 mm long ➀ Available for 4G series valves only. 0.040 (.02) -040 0.049 (.24) -049 45, 45X 0.09 (2.6) -09 -WV4T49-2 -WV6MT0-50M Swagelok Tube Fitting Connection Welded to Vent Port Stem Extensions (Manual s) Standard lengths are 2, 4, and 6 in. Factory Assembled To order a factory-assembled stem extension, add the stem extension designator to the valve ordering number Stem Extension Length, in. (mm) Examples: SS-4GS4-SE2 SS-44S6-SE4 Kits for Field Assembly To order a stem extension kit for field assembly, add a dash and the stem extension length (2, 4, 6) in inches to the kit basic ordering number. Series Examples: MS-SE-42G-2" MS-SE-44-4" Stem Extension Kit asic Ordering Number 4G, 42G MS-SE-42G 4G Stem Extension 2 (50.8) -SE2 4 (02) -SE4 6 (52) -SE6 MS-SE-4G 4, 42 MS-SE-42 4 MS-SE-4 44 MS-SE-44 45 MS-SE-45 Accessories Directional Name Plates Indicate the direction of flow. Available for all 40G series and 40 series valves. Matte surface accepts ink or labels. To order, add -WN (blank nameplate) or -WN2 (marked nameplate) to the valve ordering number. Examples: SS-4GS4-WN -42VS4-WN2 Directional name plate kits are also available. Contact your authorized Swagelok representative. Example: SS-4GVS4-WVS4 40 Series Ordering Information To order a 40 series vented valve with welded vent port connection, contact your authorized Swagelok representative.

Instrumentation all s40g Series and 40 Series 5 Pneumatic Actuators Pressure-Temperature Ratings Actuator Service Actuator Service Standard High temperature Low temperature Nonfluorocarbon HT LT NF Temperature Range F ( C) 20 to 200 ( 28 to 9) 0 to 400 ( 7 to 204) 40 to 200 ( 40 to 9) 20 to 200 ( 28 to 9) Maximum Actuator Pressure, psig (bar) At 00 F (7 C) 200 (.7) At Maximum Temperature 65 (.) 00 (6.8) 65 (.) 65 (.) Swagelok rack and pinion pneumatic actuators are compact, lightweight, and easily mountable. The actuators are available in spring-return and double-acting modes. Straight, anglepattern, and 4-way valves require 90 actuation; -way valves require 80 actuation. For technical data, including actuator materials of construction, air displacement, and weight, see the Rack and Pinion Pneumatic Actuators for Swagelok all s catalog, MS 06-87. Caution: Actuated assemblies must be properly aligned and supported. Improper alignment or inadequate support of the actuated assembly may result in leakage or premature valve failure. Actuator Pressure at Maximum System Pressure ased on valve performance using pressurized air or nitrogen. Series➀ 4G, 42G, 4, 42 4GX, 42GX, 4X, 42X 4G, 4, 4Y 4GX, 4X Actuator Model Actuator Model Spring Return Actuation Modes ➀ X designates switching (-way) valve; Y designates crossover (4 way) valve. Double Acting Single Dual Single Dual Minimum Actuator Pressure, psig (bar) (90 ) - 60 (4.2) 70 (4.9) 25 (.8) 5 (2.5) 5 (80 ) -5 60 (4.2) 70 (4.9) 25 (.8) 5 (2.5) (90 ) - 80 (5.6) 50 (.5) 80 (5.6) (90 ) - 65 (4.5) 75 (5.2) 20 (.4) 5 (2.5) 5 (80 ) -5 70 (4.9) 50 (.5) 80 (5.6) 5 (80 ) -5 65 (4.5) 70 (4.9) 20 (.4) 5 (2.5) 44 (90 ) - 70 (4.9) 90 (6.) 25 (.8) 50 (.5) 44X 5 (80 ) -5 70 (4.9) 80 (5.6) 25 (.8) 50 (.5) 45, 45Y (90 ) - 90 (6.) 60 (4.2) 00 (6.9) 45X 5 (80 ) -5 85 (5.9) 60 (4.2) 00 (6.9) See next page for Dimensions and Ordering Information.

6 Instrumentation all s40g Series and 40 Series Pneumatic Actuators Dimensions Dimensions, in inches (millimeters), are for reference only and subject to change. 2 mounting holes 0.4 (8.6) dia O (spring return) N (double acting ) M K L G J E H F D /8 in. NPT Q /8 in. NPT 2 mounting holes 0.4 (8.6) dia A C Series➀ 4G, 42G, 4, 42, 4GX, 42GX, 4X, 42X 4G, 4, 4GX, 4X, 4Y 44, 44X 45, 45X, 45Y Actuator Model (90 ) 5 (80 ) (90 ) 5 (80 ) (90 ) 5 (80 ) (90 ) 5 (80 ) (90 ) 5 (80 ) Dimensions, in. (mm) A C D E F G H J K L M N O Q 2.8 (7.4) 2.9 (7.9).47 (88.) 4. (04) 4.25 (08) 0.4 (8.6) (50.8) 0.4 (8.6) 0.48 (50.8) (2.) 0.48 (2.) 0.48 (2.) (50.8) 2.9 (55.6).75 (44.5).75 (44.5) 2. (58.7) 2. (58.7) 2. (58.7).04 (77.2).04 (77.2) 4.07 (0) 4.07 (0) 4.07 (0) ➀ X designates switching (-way) valve; Y designates crossover (4 way) valve..7 (4.9).7 (4.9) 2.2 (58.9) 2.2 (58.9) 2.2 (58.9). (.). (.).75 (44.5).75 (44.5).75 (44.5) 0.60 (5.2) 0.60 (5.2) 0.75 (9.) 0.75 (9.) 0.75 (9.) 0.52 (.2) 0.52 (.2) 0.8 (20.6) 0.8 (20.6) 0.8 (20.6) 0. (7.9) 0. (7.9).46 (7.).46 (7.) 2.6 (54.9) 2.6 (54.9) 2.6 (54.9).25 (.8).25 (.8).56 (9.6).56 (9.6).56 (9.6) 4.09 (04) 4.09 (04) 5.89 (50) 5.89 (50) 5.89 (50) 4.9 (25) 4.9 (25) 7.86 (200) 7.86 (200) 7.86 (200).80 (45.7).80 (45.7) 2.0 (58.4) 2.56 (65.0) 2.56 (65.0) Ordering Information Factory-Assembled s with Actuators Typical Ordering Number A C D SS - 4GS4 - D HT A Ordering Number Actuator Model ased on valve series, select actuator designator. See Actuator Pressure at Maximum System Pressure table, page 5. - = 90 actuation - = 90 actuation -5 = 80 actuation -5 = 80 actuation C Actuation Mode C = Spring return, normally closed D = Double acting O = Spring return, normally S = Spring return, -way and 4 way valves For dual-mounted assemblies (two valves mounted to one actuator), add DM to the ordering number. Example: SS-4GS4-DDM D Actuator Service HT = High temperature LT = Low temperature NF = Nonfluorocarbon None = Standard

Instrumentation all s40g Series and 40 Series 7 Pneumatic Actuators Ordering Information Kits for Field Assembly Order one actuator kit and one mounting bracket kit for each valve. Actuator Kit Typical Ordering Number A C MS- - DA -HT A Actuator Model ased on valve series, select actuator model. See Dimensions table, page 6. = 90 actuation = 90 actuation 5 = 80 actuation 5 = 80 actuation Actuation Mode DA = Double acting SR = Spring return C Actuator Service -HT = High temperature -LT = Low temperature -NF = Nonfluorocarbon None = Standard Mounting racket Kits Mounting bracket kits contain: 6 stainless steel mounting bracket Four 8-8 stainless steel socket head cap screws Coupling 40G series04 stainless steel 40 seriescarbon steel Coupling pin 40G seriess7400 stainless steel 40 seriescarbon steel 8-8 stainless steel lock nut instructions. Series➀ Actuator Model Mounting racket Kit Ordering Number 4G, 42G (90 ) SS-M-4G➁ 4GX, 42GX 5 (80 ) SS-M-4G➁ 4G 4GX (90 ) SS-M-4G (90 ) SS-M-4G- 5 (80 ) SS-M-4G 5 (80 ) SS-M-4G- 4, 42 (90 ) MS-M-4➁ 4X, 42X 5 (80 ) MS-M-4➁ 4 4X 4Y (90 ) MS-M-4 (90 ) MS-M-4-5 (80 ) MS-M-4 5 (80 ) MS-M-4- (90 ) MS-M-4Y (90 ) MS-M-4Y- 44 (90 ) MS-M-44➂ 44X 5 (80 ) MS-M-44➂ 45 (90 ) MS-M-45 45X 5 (80 ) MS-M-45 45Y (90 ) MS-M-45Y ➀ X designates switching (-way) valve; Y designates crossover (4 way) valve. ➁ 42G series and 42 series valves with VCO or VCR end connections mounted to a Swagelok pneumatic actuator are only available factory assembled. ➂ 44 series valves with VCR end connections require kit MS-M-44-VCR. Coupling Kits Coupling kits enable replacement of 4, 42, or 4 series valves mounted to Swagelok pneumatic actuators with equivalent 4G, 42G, or 4G series valves. Coupling kits contain: 04 stainless steel coupling S7400 stainless steel coupling pin 8-8 stainless steel lock nut instructions. Series➀ Actuator Model Coupling Kit Ordering Number 4G, 42G (90 ) 04-5K-4G- 4GX, 42GX 5 (80 ) 04-5K-4G- 4G 4GX (90 ) 04-5K-4G- (90 ) 04-5K-4G- 5 (80 ) 04-5K-4G- 5 (80 ) 04-5K-4G- ➀ X designates switching (-way) valve; Y designates crossover (4 way) valve.

8 Instrumentation all s40g Series and 40 Series ISO 52-Compliant Pneumatic Actuators Pressure-Temperature Ratings Maximum actuator pressure is 6 psig (8.0 bar). See Minimum Actuator Pressure table below for minimum actuator pressures. Actuator Service Actuator Service Standard High temperature Low temperature HT LT Temperature Range F ( C) 4 to 76 ( 20 to 80) 5 to 02 ( 5 to 50) 40 to 76 ( 40 to 80) These Swagelok rack and pinion pneumatic actuators are ISO 52 compliant and are suitable for general applications. They are available in spring-return and double-acting modes. Straight and angle-pattern valves require 90 actuation; way valves require 80 actuation. For technical data, including actuator materials of construction and weight, see the ISO 52-Compliant Actuators for Swagelok all s, MS-02-7. For additional information on selecting and sizing ISO 52-compliant actuators, see the Actuated all Selection GuideISO 52-Compliant Actuator Mounting racket Kits, MS 02 6. Minimum Actuator Pressure Series➀ 4G, 42G, 4, 42 4GX, 42GX, 4X, 42X Actuator Model ➀ X designates switching (-way) valve. Actuator Model Actuation Modes Spring Return Double Acting Minimum Actuator Pressure psig (bar) A5 (90 ) -A5 6 (2.5) 6 (2.5) A5 (80 ) -A5 6 (2.5) 4G, 4 A5 (90 ) -A5 4 (.0) 6 (2.5) 4GX, 4X A5 (80 ) -A5 6 (2.5) 44 A5 (90 ) -A5 50 (.5) 6 (2.5) 44X A5 (80 ) -A5 6 (2.5) 45 A0 (90 ) -A0 65 (4.5) 6 (2.5) 45X A0 (80 ) -A0 6 (2.5) Certifications Factory-assembled valve assemblies with ISO 52-compliant actuators are available with ATEX conformity on request at the time of order quotation. ATEX certification is not available for field assemblies. For field assembly to ISO 52-compliant actuators, 40 series valves must contain a two-flat, K-style stem. To order a 40 series valve with a K style stem and no handle, add -K -NH to the valve ordering number. Example: -4S4-K-NH Standard 40G series valves are assembled with a two-flat stem. Caution: Actuated assemblies must be properly aligned and supported. Improper alignment or inadequate support of the actuated assembly may result in leakage or premature valve failure.

ISO 52-Compliant Pneumatic Actuators Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change. D.57 (40.0) Instrumentation all s40g Series and 40 Series 9 E F G C 2 mounting holes 0.4 (8.6) dia A L SWAGELOK SWAGELOK J K Series➀ 4G, 42G, 4, 42 4GX, 42GX, 4X, 42X Actuator Model Dimensions, in. (mm) A C D E F G J K L A5 (90 ).05 (77.5) (50.8) 2.5 (54.5) 5.5 (40) 2.78 (70.5) 2.2 (59.0).4 (29.0).44 (6.6).07 (78.0) 2.0 (5.6) A5 (80 ).05 (77.5) (50.8) 2.5 (54.5) 7.76 (97) 2.78 (70.5) 2.2 (59.0).4 (29.0).44 (6.6).07 (78.0) 2.0 (5.6) 4G, 4 A5 (90 ).2 (79.2) (50.8) 2.5 (54.5) 5.5 (40) 2.78 (70.5) 2.2 (59.0).4 (29.0).44 (6.6).07 (78.0) 2.02 (5.) 4GX, 4X A5 (80 ).2 (79.2) (50.8) 2.5 (54.5) 7.76 (97) 2.78 (70.5) 2.2 (59.0).4 (29.0).44 (6.6).07 (78.0) 2.02 (5.) 44 A5 (90 ).56 (90.4) (50.8) 2.5 (54.5) 5.5 (40) 2.78 (70.5) 2.2 (59.0).4 (29.0).44 (6.6).07 (78.0) 2.8 (55.4) 44X A5 (80 ).56 (90.4) (50.8) 2.5 (54.5) 7.76 (97) 2.78 (70.5) 2.2 (59.0).4 (29.0).44 (6.6).07 (78.0) 2.8 (55.4) 45 A0 (90 ) 4.20 (07) 2.9 (55.6) 2.46 (62.5) 6.22 (58).27 (8.0) 2.8 (72.0).42 (6.0).72 (4.7).57 (90.7) 2.59 (65.8) 45X A0 (80 ) 4.20 (07) 2.9 (55.6) 2.46 (62.5) 8.70 (22).27 (8.0) 2.8 (72.0).42 (6.0).72 (4.7).57 (90.7) 2.59 (65.8) ➀ X designates switching (-way) valve. Ordering Information Factory-Assembled s with Actuators Typical Ordering Number A C D SS - 4GS4 -A5 D HT A Ordering Number Actuator Model ased on valve series, select actuator designator. See Minimum Actuator Pressure table, page 8. -A5 = A5 -A0 = A0 C Actuation Mode C = Normally closed, spring return (4G, 42G, 4G, 4, 42, 4 series 2-way valves) O = Normally, spring return (4G, 42G, 4G, 4, 42, 4 series 2-way valves) C4 = Normally closed, spring return (44, 45 series 2-way valves) O4 = Normally, spring return (44, 45 series 2-way valves) D = Double acting (2-way valves) XD = Double acting (-way valves) S = Spring return (all -way valves with H and L flow paths) D Actuator Service HT = High temperature LT = Low temperature None = Standard See next page for Kits for Field Assembly.

20 Instrumentation all s40g Series and 40 Series ISO 52-Compliant Pneumatic Actuators Ordering Information Kits for Field Assembly Order one actuator kit and one mounting bracket kit for each valve. Actuator Kit Typical Ordering Number A C D MS - A5 - DA - DIN -HT A Actuator Model ased on valve series, select actuator designator. See Minimum Actuator Pressure table, page 8. A5 = A5 A0 = A0 C Actuation Mode DA = Double acting (2-way valves) XDA = Double acting (-way valves) = Spring return Coupling Drive Type DIN D Actuator Service -HT = High temperature -LT = Low temperature None = Standard Mounting racket Kits Swagelok ISO 52 mounting bracket kits contain: 6 stainless steel mounting bracket Four A4 stainless steel socket head cap screws (A4 is approximately equivalent to 6 SS) Coupling 40G seriespowdered metal 00 series stainless steel 40 series6 stainless steel A4 stainless steel set screw Instructions Series➀ Mounting racket Kit Ordering Number 4G, 4GX, 42G, 42GX SS-M-4G-F04-DIN-M ➁ 4G, 4GX SS-M-4G-F04-DIN-M 4, 4X, SS-M-4-F04-DIN-M➁ 42, 42X 4, 4X SS-M-4-F04-DIN-M 44, 44X SS-M-44-F04-DIN-M 45, 45X SS-M-45-F05-4DIN-M ➀ X designates switching (-way) valve. ➁ 42G series and 42 series valves with VCO or VCR end connections mounted to a Swagelok ISO 52-compliant pneumatic actuator are only available factory assembled. Couplings and Set Screws Replacement of 4, 42, or 4 series valves mounted to ISO 52 compliant pneumatic actuators with equivalent 4G, 42G, or 4G series valves requires new couplings and set screws. To order, contact your authorized Swagelok representative. Options for Pneumatic Actuators For Field Assembly or Factory Assembly Solenoid s attach to the actuator to create an electropneumatically actuated ball valve assembly. For more information, see the Swagelok Solenoid s for Electropneumatically Actuated all s catalog, MS 02-4. Position Indicators provide visual status of a valve. For more information, contact your authorized Swagelok representative. Limit Switches indicate actuator position by means of an electrical signal. They meet a variety of NEMA ratings such as NEMA 4 (weatherproof) and NEMA 7 (explosion proof). For more information, see the Swagelok Limit Switches catalog, MS 06-9. with No Handle Stop and No Handle (40G Series) provides increased accessibility to packing bolt. To order, add -NHS to the valve ordering number. Example: SS-4GS4-NHS For more information on actuator options, contact your authorized Swagelok representative.

Instrumentation all s40g Series and 40 Series 2 Electric Actuators Dimensions Dimensions, in inches (millimeters), are for reference only and are subject to change..56 (90.4) 4 series, 4.2 (05); 42 series, 5.25 () Swagelok electric actuators can be used to control the position of Swagelok instrumentation ball valves; alternatingand direct-current models are available. An electrical signal is used to change valve position from remote locations. Integral limit switches provide an output signal of the valve position, even between positions. The drive shaft of these actuators rotates in one direction. 0.47 (.9) 0.6 (9.) 2.4 (59.4) 4.78 (2) 0.7 (4.) See the Swagelok Electric Actuators catalog, MS-0-5, for features, testing, materials of construction, technical data, and dimensions. 0.20 (5.).26 (2.0) 0.96 (24.4) /8 hex 0.56 (4.2) Electric actuators are not available on angle-pattern valves and vented valves. Do not use these actuators on vented ball valves. The drive shaft of these actuators rotates in one direction. Not CE marked. Ordering Information Factory-Assembled and Actuator. Choose the actuator series that corresponds with the selected valve series. Series➀ Actuator Series 4G, 4GX, 42G, 42GX, 4 4, 4X, 42, 42X 4G, 4GX, 4, 4X, 42 44, 44X ➀ X designates switching (-way) valve. Example: A 4G series valve requires a 4 series actuator. 2. See the Actuator Specifications table in the Swagelok Electric Actuators catalog, MS-0-5. ased on the actuator series, select the preferred voltage/frequency/ conduit connection for the required actuator. Example: 20 V (ac)/60 Hz//2 in. NPT. Identify the valve flow path. Example: 2-way 4. Add the actuator designator to the valve ordering number. Example: SS-4GS2-4AC Actuator Kits for Field Assembly Order one actuator kit and one mounting bracket kit for each valve.. Identify the valve series. 2. Follow steps through in the Factory-Assembled and Actuator ordering information.. Replace the dash in the actuator designator with MS-. Example: MS-4AC 4. Select the mounting bracket kit ordering number from the table below. Kits include mounting brackets, cap screws, coupling, and instructions. Series➀ 4G, 4GX, 42G, 42GX Mounting racket Kit Ordering Number SS-M-4G➁ 4G, 4GX SS-M-4G 4, 4X, 42, 42X MS-M-4➁ 4, 4X MS-M-4 44, 44X MS-M-44- ➀ X designates switching (-way) valve. ➁ 42G series and 42 series valves with VCO or VCR end connections mounted to a Swagelok electric actuator are only available factory assembled.

22 Instrumentation all s40g Series and 40 Series Process Options Production Tests To specify an optional production test in place of the standard testing, add a designator from the table at right to the valve ordering number. Examples: SS-4GS4-PT -4S4-PT Test -PT -W20 -W Production Test Description s are tested with nitrogen at a customerspecified pressure. Test pressure must not exceed the rated pressure of the valve. Maximum allowable leak rate depends on test pressure. 40G seriesvalves are hydrostatically tested with deionized water at.5 times the rated pressure of the valve. No visible leakage is permitted. 40 seriesvalves are hydrostatically tested with deionized water at the rated pressure of the valve. No visible leakage is permitted. s are helium leak tested at a pressure of 0 4 Torr. The maximum allowable leak rate is 4 0 9 std cm /s. Special Cleaning and Packaging (SC-) 40G series and 40 series valves are available with optional cleaning and packaging in accordance with Swagelok Special Cleaning and Packaging (SC-), MS 06-6, to ensure compliance with product cleanliness requirements stated in ASTM G9 Level C. 40G Series Special cleaning of 40G series valves changes the lowtemperature rating from 65 F ( 5 C) to 0ºF ( 4ºC). 40 Series Special cleaning of 40 series valves does not affect the temperature rating. Ordering Information To order, add -SC to the valve ordering number. Examples: SS-4GS4-SC -4S4-SC Oxygen Service Hazards For more information about hazards and risks of oxygenenriched systems, see the Swagelok Oxygen System Safety technical report, MS-06-. s Assembled Without Lubrication 40G series and 40 series ball valves assembled without lubrication are cleaned and packaged in accordance with Swagelok Special Cleaning and Packaging (SC-), MS 06 6. 40G Series 40G series valves assembled without lubrication have a pressure rating of 500 psig (4.4 bar). 40 Series 40 series valves assembled without lubrication have a pressure rating of 200 psig (.7 bar). rass valves are assembled with stainless steel rings, discs, and ball stem. Ordering Information To order, add -466 to the valve ordering number. Examples: SS-4GS4-466 -4S4-466 44 and 45 series valves assembled without lubrication have a significantly higher actuation torque than valves assembled with lubrication. Service Options Low-Temperature Service 40G Series The standard 40G series valve low-temperature rating is 65 F ( 5 C). 40 Series Live-loaded PFA (all sizes) and UHMWPE (4, 42, and 4 series sizes) packing are available to extend the low-temperature rating to 65 F ( 5 C). See the Swagelok Live-Loaded 40 Series all s for Low-Temperature Service catalog, MS 02 09. Sour Gas Service 40G series and 40 series valves for sour gas service are available. Materials are selected in accordance with NACE MR075/ISO 556. To order, add -SG to the valve ordering number. Examples: SS-42GF2-SG SS-44F4-SG

Instrumentation all s40g Series and 40 Series 2 Flow Path Options Two-Port Paths Three-Port Paths 2 2 L Flow Path Angle porting can transfer a sample from port to port 2. 2 2 Offtrap sample from port Turn 90 Switchtransfer sample to port 2 L Flow Path Angle porting allows switching of port to port 2 or port to port when the handle is rotated 90. THERE IS NO OFF POSITION. Turn 90 2 2 Series Orifice in. (mm) Approx all Volume in. (cm ) 4G, 4 0.040 (.02) 0.0004 (0.007) 42G, 42 0.047 (.9) 0.0005 (0.008) 4G 0.062 (.57) 0.002 (0.020) 4 0.062 (.57) 0.00 (0.02) 44 0.25 (.8) 0.007 (0.20) 45 0.28 (7.4) 0.047 (0.775) Pressure Rating psig (bar) 2500 (72) 500 (0) Flow Path L H Flow Path Port to port 2 Port to port Tee porting with a leg to the bottom port (port ) allows ports Turn 90, 2, and to be or closed at the same time. 2 2 HL Flow Path Tee porting is used for inline, on-off service when fluid must not be trapped in the stem cavity. System fluid can be evacuated through port 2 when the valve is in the off position. Series Orifice in. (mm) 4G, 4 0.09 (2.6) 42G, 42 0.25 (.8) 4G, 4 0.87 2 2 On Pressure Rating psig (bar) 2500 (72) Turn 90 Flow Path HL Off HL Flow Path Ports and 2 All ports Turn 90 Turn 90 2 2 Ports, 2, and All ports closed 2 Ports and Tee porting with a leg to the bottom port (port ) enables selection of ports and 2; and ; or, 2, and. THERE IS NO OFF POSITION. 44 0.28 (7.4) 45 0.406 (0.) 500 (0) Series Orifice in. (mm) Pressure Rating psig (bar) Flow Path Warning: Cross-port flow may occur in two- and three-port valves with L and HL flow paths and orifices larger than 0.049 in. (.24 mm). To eliminate cross-port flow, specify a smaller orifice. See Ordering Information, page 26. 4GX, 4X 0.09 (2.6) 42GX, 42X 0.25 (.8) 4GX, 4X 0.87 44X 0.28 (7.4) 45X 0.406 (0.) 2500 (72) 500 (0) L = Angle H = Tee (all ports or closed) HL = Tee (no off position)

24 Instrumentation all s40g Series and 40 Series Flow Path Options (40 Series) Four-Port Paths 2 4 L Flow Path Angle porting provided with four ports and 60 handle rotation; two adjacent ports are connected and the other two are closed. H Flow Path Straight-pattern porting can switch two streams on and off alternately or transfer a sample from ports and to ports 2 and 4. Turn 90 2 2 4 4 Ports and 2 Ports 2 and Turn 90 2 2 4 4 Ports and Ports 2 and 4 HL Flow Path 2 2 4 4 Ports, 2, and Turn 90 Turn 90 Ports 2,, and 4 4 Ports,, and 4 Tee porting provided with four ports and 60 rotation of the handle; three adjacent ports can be connected at the same time and the remaining port is off. HH Flow Path 2 Crossover ports allow continuous flow through ports and Turn 90 and continuous flow through ports 2 2 2 and 4. 4 4 Ports and Ports 2 and 4 Series Orifice in. (mm) Pressure Rating psig (bar) 4Y 0.062 (.57) 2500 (72) 45Y L, H, HL: 0.28 (7.4) HH: 0.6 (4.09) 500 (0) Flow Path L = Angle H = Straight HL = Tee HH = Crossover Warning: Cross-port flow may occur in four-port valves. To eliminate cross-port flow, specify a smaller orifice. See Ordering Information, page 26.

Flow Path Options (40 Series) Five-Port Paths Instrumentation all s40g Series and 40 Series 25 4 5 2 L Flow Path Angle porting with a leg to the bottom port (port ) allows two adjacent side ports to be and the remaining two side ports to be closed. Switching can be done in 90 increments with 60 handle rotation. 5 4 2 Ports, 2, and Turn 90 5 4 2 Ports,, and 4 HL Flow Path Tee porting in the ball with a leg to the bottom port (port ) permits three side ports to be while the fourth side port is closed. Switching can be done in 90 increments with 60 handle rotation. 5 4 2 Ports, 2,, and 5 Turn 90 5 4 2 Ports, 2,, and 4 Turn 90 5 Turn 90 5 Turn 90 5 Turn 90 5 4 2 4 2 4 2 4 2 Ports, 4, and 5 Ports, 2, and 5 Ports,, 4, and 5 Ports, 2, 4, and 5 H Flow Path Tee porting in the ball with a leg to the bottom port (port ) allows selection of ports 2 and 4 or and 5 with 60 handle rotation. Turn 90 5 5 4 2 4 2 Series Orifice in. (mm) Pressure Rating psig (bar) 4Z 0.062 (.57) 2500 (72) L = Angle 45Z 0.28 (7.4) 500 (0) Flow Path H = Tee ( 2 ports close) HL = Tee ( port closes) Ports, 2 and 4 Ports., and 5 Warning: Cross-port flow may occur in five-port valves. To eliminate cross-port flow, specify a smaller orifice. See Ordering Information, page 26.