ESA II. I - Revive Slider Conversion Kit. Installation instructions

ESA II I - Revive Slider Conversion Kit Installation instructions DL058-00 05-0 EN

dormakaba ESA II I-Revive Slider Conversion Kit Table of Contents Table of contents Table of contents General information Product description. ESA II slider conversion kit components. Additional standard kit components. Optional components 5 Standard conversion kit contents. Standard conversion kit contents Remove all hardware from header 8. Identify devices wired to existing controller 8. Disconnect 5 VAC wiring to existing controller 8. Disconnect all wiring and remove all hardware from header 8. Door carrier bar belt brackets 8 5 Backplate component layout 9 5. Backplate components 9 Install backplate assembly in header 0. Modify header T-slot height 0. 5 VAC wiring termination location 0. Insert T-nuts into header T-slot 0. Install backplate into header Install return pulley assembly in header. Install return pulley assembly in header 8 Install belt 8. Route belt around motor gearhead pulley 8. Route belt around standard return pulley 8. Route belt around return pulley, standard lock, bi-stable assembly (option) 9 Belt connection bracket, ends of belt 5 9. Fasten ends of belt to belt connection bracket 5 0 Tension belt 0. Tension belt using tension adjustment at return pulley Stanley door installation, chapters - Front of belt connection to door. Fasten carrier bar belt bracket to belt connection bracket. Fasten carrier bar belt bracket to door carrier bar Rear of belt bracket connection to belt 8. Fasten belt connection bracket to rear of belt, RH bi-part door 8. Fasten carrier bar belt bracket to belt connection bracket 8 Rear of belt connection to RH door 9. Fasten carrier bar bracket to RH door carrier bar 9 5 Horton door installation, chapters 5-8 0 Bottom of belt connection to door. Fasten bottom belt connection bracket to carrier bar belt bracket Belt connection bracket, top of belt. Fasten belt connection bracket to top of belt, LH bi-part door 8 Top of belt connection to LH bi-part door 8. Fasten top of belt connection bracket to LH carrier bar belt bracket 9 Header and sensor wiring 9. Connect existing control wiring to ESA II controller 9. Connect 5 VAC wiring 9. Header grounding 9. BEA IXIO-DT activation and presence sensors 0 Initial startup and programming 5 0. Door signage 5 0. Commissioning 5

dormakaba ESA II I-Revive Slider Conversion Kit Chapter General information. ESA II I-Revive Slider Conversion Kit installation. This manual provides an example of the installation steps required to install the I-Revive Slider Conversion Kit into an existing sliding door system. NOTICE Modification of steps documented in this manual may be required due to configuration of manufacturer's sliding door installation. Pictures and diagrams shown in this manual are representative of an installation of the ESA II I-Revive Slider Conversion Kit. Each sliding door installation may require different component locations, orientations or mounting methods.. Symbols used in these instructions. WARNING This symbol warns of hazards which could result in personal injury or threat to health. CAUTION This symbol warns of a potentially unsafe procedure or situation. NOTICE Draws attention to important information presented in this document. WARNING Check all mechanical components of the door system and replace any components not in satisfactory condition due to wear or other issues. TIPS AND RECOMMENDATIONS Clarifies instructions or other information presented in this document. TIPS AND RECOMMENDATIONS Initial startup and programming of the ESA II controller is contained in the ESA II Controller Commissioning, Troubleshooting, and Maintenance manual, see Chapter 0.. Dimensions Unless otherwise specified, all dimensions are given in both inches ( ) and millimeters [mm].. Abbreviations LH, Left hand RH, Right hand ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter Product description. ESA II slider conversion kit components Backplate ESA II controller Motor gearbox DC power supply Return pulley assembly Belt tensioner Return pulley Belt Fastener packs, belt and carrier bar brackets Fig... Backplate assembly 5 Fig... Return pulley Fig... Belt Fig... Fastener packs.. I - Revive slider conversion kit DC89-00. Backplate assembly. Return pulley and belt tension assembly Fig... shows return pulley assembly as shipped, with tension adjustment on right hand side of assembly. Specific installations may require tension adjustment location on left hand side of assembly. This requires relocation of tension assembly along with installation of long tension adjustment bolt, see Chapter.. Belt. Fastener packs. Additional standard kit components Decal quantity Decal, double sided quantity Decal quantity Decal quantity BEA IXIO - DT quantity Hole plug kit quantity ESA II Commissioning, Troubleshooting and Maintenance manual ESA II I-Revive Slider Conversion Kit Owner's manual Fig... ESA safety label kit Fig... BEA IXIO-DT Fig... Hole plug kit Fig... Manuals.. ESA safety label kit DK-00, Safety label kit, pair.. Activation & safety sensor DX-0 BEA IXIO - DT.. Hole plug kit DC0858.. Manuals. ESA II Controller Commissioning, Troubleshooting and Maintenance manual DL8-00. ESA II I-Revive Slider Conversion Kit Owner's manual DL8-00 ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter. Optional components I-Revive standard lock, bi-stable Return pulley Fig... I-Revive standard lock, bistable.. I-Revive standard lock, bistable DC58-00 Refer to ESA II Commissioning, Maintenance and Troubleshooting manual, Section -D for parameter setup. ESA expansion module Expansion module cable Fig... ESA expansion module and cable.. ESA II expansion module with cable DX889-00 Refer to ESA II Commissioning, Maintenance and Troubleshooting manual, Section 0 for installation and Sections and for wiring. Battery backup assembly 0 amp blade and fuse holder 0 foot cable V. AH battery 5 Bracket Key switch panel Fig... ESA II battery backup assembly 5 Fig... Key switch panel assembly.. ESA II battery backup DS890-00 Rechargeable battery pack with 0 ft [ meter] cable. Refer to ESA II Commissioning, Maintenance and Troubleshooting manual, Section G through K for functional test... Key switch panel DX8 ESA II DL058-00 05-0 5

dormakaba ESA II I-Revive Slider Convesion Kit Chapter Standard conversion kit contents. Standard conversion kit contents Box containing conversion kit. Backplate assembly. Box containing 5 VAC wiring and plug for DC power supply. Fastening hardware packs. ESA II rechargeable battery pack (option).5 Return pully and belt tension adjustment assembly. Special T-bolt and nut. Belt Box containing belt.. Boxes containing kit hardware Fig... Kit shipping boxes Kit boxes and content will differ based on order... Kit contents removed from shipping boxes Fig... Kit contents removed from shipping boxes.... Fig... Kit shipping boxes opened....5..5... Backplate.. DC power supply.. Motor gearbox.. ESA II controller.. 5 VAC cable.. 5 VAC plug for DC power supply... Fastening hardware packs.. ESA II rechargeable battery pack (option).. Fastening hardware.5. Return pully and belt tension adjustment.5. Short tension adjusment bolt. Special T-bolt & nut. Belt.. Kit hardware removed from all boxes Fig... Kit contents removed from all boxes....................5..5.. ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter Pack 0 /" x /" SHCS Pack 0 /" x /" SHCS Pack 8 mm flat washer Pack Belt connection bracket parts 5 Pack 0 /" x 5/8" SHCS Pack 0 T-nut Pack 05 Carrier bar belt bracket 8 Pack 0 /" locking nut 9 Pack 0 5/" x /" HHCS.. Fastening hardware pack numbers Fig...5 Fastening hardware packs and pack numbers 5 8 9..5 Fastening pack hardware views Fig... Pack 0 Fig... Pack 0 Fig...8 Pack Fig...9 Pack Fig...0 Pack 0 Fig... Pack 0 Fig... Pack 05 Fig... Pack 0 0 Special T-bolt and nut /" hole plug /8" hole plug /" hole plug Fig... Pack 0 Fig...5 T-bolt & nut 0 Fig... DC0858 Hole plug kit.. Fastening pack hardware quantities and descriptions Pack number Part quantities Horton Stanley Pack Pack description Reference chapter Pack number Part quantities Horton Stanley Pack Pack description Reference chapter 8 mm flat washer,,,, 0 T-nut, Belt connection bracket parts 9,,,, 05 Carrier bar belt bracket,,, 0 SHCS, / x /",, 0 0 SHCS, / x /" N/A 0 Locking nut,, 0 0 HHCS, 5/ x /",, 0 0 SHCS, / x 5/8", --- Special T-bolt & nut Fig...5 ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter Remove all hardware from header. Identify devices wired to existing controller.. Devices and wiring connections. Document devices wired to controller: Functions (security contacts, mag locks, etc.). Wire colors and connections to controller terminals (DC, signal)... Existing activation and presence sensors. IXIO-DTI presence and activation sensors and wiring provided with this kit (Para..) will replace any existing activation and presense sensors and wiring, disconnect and discard this sensor wiring... Door beam sensors. Document any beam sensor wiring... Floor mat wiring. Document any floor mat wiring.. Disconnect 5 VAC wiring to existing controller.. 5 VAC power to controller. Locate customer circuit breaker supplying 5 VAC power to controller.. Turn circuit breaker OFF... Disconnect 5 VAC wiring from controller.. Disconnect 5 VAC wiring from controller.. Install wire nuts or electrical black tape on ends of 5 VAC wiring.. If circuit breaker number and location not identified in header, affix label or tag with this information. TIPS AND RECOMMENDATIONS Insure all wiring connections to existing controller are fully documented! WARNING 5 VAC power wiring will be removed from existing controller (Para...). Electric shock hazard if circuit breaker not turned OFF!. Disconnect all wiring and remove all hardware from header.. Disconnect all wiring to controller.. Disconnect all wiring to existing controller referenced in Para.., including on/off/hold open switch wiring. Discard "power" switch wiring. Do not remove on/off/hold open switches.. Insure functions of all wiring are labeled.. Door carrier bar belt brackets.. Carrier bar belt brackets attached to door. Stanley doors, remove existing carrier bar belt brackets attached to doors (Chapter ). Brackets will be replaced with brackets in Fastener pack 05. Horton doors, leave existing carrier bar belt brackets attached to doors... Remove all hardware from header.. Remove hardware from header (controller, motor, gearbox, pulleys, belts, brackets).. Do not remove any physical door hardstops. 8 ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter 5 5 Backplate component layout 5. Backplate components DC power supply. Motor gearbox. Motor gearbox pulley ESA II controller Backplate DC power supply. Motor gearbox. Motor gearbox pulley ESA II controller. ESA Expansion module (option) Backplate Fig. 5.. Fig. 5.. Backplate components. Backplate component layouts 5.. Backplate components. Components installed on backplate are shown in Fig. 5.... Service Interface 5.. Backplate location and layout The manufacturer's sliding door installation may determine:. Backplate location in header.. Backplate component layout.. Motor gearbox orientation; pulley must be in line with belt.. DC power supply should be located at one side of backplate. Seven to eight inches of space between power supply and edge of header is required for installation and removal of 5 VAC plug and cable. TIPS AND RECOMMENDATIONS For top of header installation, ESA II controller must be mounted on backplate so that terminal connections and labeling face outward. () slots for header mounting fasteners. () M5 x 0.8 holes for component mounting Fig. 5.. Backplate detail 5 5/ [89] ESA II DL058-00 05-0 9

dormakaba ESA II I-Revive Slider Conversion Kit Chapter Install backplate assembly in header. Modify header T-slot height T-slot height modification T-nut (Pack 0) Header Horton T-slot Fig... Header T-slot height modification Fig... Horton T-slot.. Existing header T-bolts Move exiting header T-bolts to right and left hand ends of header... Increase height of header T-slot.. Increase height of T-slot in a location near one side of header. Recommended tool: /8" to -/8" Unibit. Horton headers use top T-slot for mounting backplate and return pulley assemblies (Fig...), see Chapter 5. TIPS AND RECOMMENDATIONS Expansion of T-slot height is necessary to install T-nuts (Fig...).. 5 VAC wiring termination location. Insert T-nuts into header T-slot.. Header 5 VAC wiring location.. 5 VAC wiring will terminate at backplate DC power supply location (Fig... as an example).. If required, extend existing 5 VAC wiring to DC power supply location before proceding. Backplate slot for T-bolt (Fig...). Backplate slot. Backplate slot. Backplate slot Backplate Header T-slot 5 DC power supply Pack 0 T-nuts Special T-bolt and nut Fig... Backplate slots for T-nut locations 5... Fig... Header T-slot Fig... Pack 0 Fig... T-bolt, nut TIPS AND RECOMMENDATIONS Backplate component layout may differ from Fig...... Insert T-nuts for backplate mounting.. Insert () T-nuts (Fig...) into header T-Slot at height modification location (Fig...).. Position T-nuts at backplate assembly location in header (Para..). 0 ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter. Install backplate into header Backplate slot. Backplate slot. Backplate slot. Backplate slot (not shown) Backplate Pack 0 T-nuts Special T-bolt and nut DC power supply Backplate slot next to DC power supply 5 VAC connection Special T-bolt 5 Backplate ground wire 5 VAC receptacle Fig... Backplate T-nut locations in header... Fig... Pack 0 Fig... T-bolt, nut Fig... T-bolt in backplate slot 5.. Place backplate assembly (Chapter 5) into header.. Place backplate assembly into header. CAUTION Seven to eight inches of space next to DC power supply 5 VAC receptacle (Fig....) is required for installing and removing 5 VAC plug (Fig..5) and wiring.. Position installed T-nuts (Para...) in approximate backplate T slot locations.,., and. (Fig...)... Install backplate over special T-bolt. Special T-bolt (Fig...) will be used as a ground connection.. Insert special T-bolt in header T-slot next to DC power supply (Fig..).. Install backplate slot next to DC power supply 5 VAC connection (Fig...) over special T-bolt.. Place backplate ground wire lug over special T-bolt.. Thread nut (Fig...5) onto special T-bolt but do not fully tighten. DC power supply Backplate slot next to DC power supply. 5 VAC connection T bolt nut 5 Backplate ground wire 5 VAC plug Fig...5 T-slot bolt nut 5 ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter Pack 8 mm flat washer Pack 0 / x /" SHCS (Horton) Pack 0 / x 5/8" SHCS (Stanley) Pack 0, T-nut Backplate slot 5 5/" T-handle hex key Pack 8 mm flat washer Pack 0 / x /" SHCS (Horton) Pack 0 / x 5/8" SHCS Pack 0 T-nuts Fig... Securing backplate slot 5 Fig... Pack Fig...8 Pack 0 Fig...9 Pack 0 Fig...0 Pack 0.. Install SHCSs into T-nuts.. Align the three T-nuts in header T-slot behind backplate slots (Fig...) before proceding with step.. Place 8 mm flat washer onto SHCS ().. Using 5/ T-handle hex key, thread SHCS () into T-nut. Do not tighten. LH backplate slot shown as reference.. Repeat for remaining two SHSCs. ESA II controller Pack 0 / x /" SHCS (Horton) Pack 0 / x 5/8" SHCS (Stanley) Nut Backplate slot Bottom of backplate Bottom of header T-slot 8 DC power supply Fig... Backplate flush with header T-slot Fig... Backplate flush with header T-slot.. Align backplate flush with header T-slot and tighten SHCSs (Stanley).. Lift backplate until bottom of backplate is flush with bottom of header T-slot.. Tighten () SHCS at ESA II controller backplate slots. Check for flush surfaces between bottom of backplate and bottom of header T-slot.. Tighten SHCS at DC power supply.. Check for flush surfaces between bottom of backplate and bottom of header T-slot...5 Tighten nut on special T-bolt. 5. Tighten nut () at DC power supply. 8.. Backplate mounted on top of header (Horton).. Position backplate on top of header as shown in Chapter, Fig..... Insure backplate is parallel to header.. Tighten three SHCS and nut on special T-bolt. ESA II DL058-00 0-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter Install return pulley assembly in header. Install return pulley assembly in header Return pulley assembly Return pulley Tension adjustment, long bolt slots for mounting assembly to header 5 Tension adjustment, short bolt Fig... Return pulley tension adjustment, short bolt. 5 Fig... Return pulley tension adjustment, long bolt. NOTICE If installing return pulley with I-Revive standard lock, bi-stable option (Fig. 8..), belt must be routed around return pulley before installing assembly in header. Go to Para. 8..... Insert T-nuts into header T-slot. Insert three T-nuts (Pack 0) into header T-slot height modification (Para..)... Place return pulley assembly in header. Place return pulley assembly into header. Mounting slots Belt tension adjustment bolt Header T-slot 8 Pack, 8 mm flat washer Pack 0, T-nut Pack 0, /" x 5/8" SHCS (Stanley) Pack 0, /" x /" SHCS (Horton) Belt tension adjustment bolt 5 SHCS with flat washer Flush surface at header T-slot and return pulley assemlby Fig... Fasten return pulley assembly to header 8 Fig... Return pulley assembly installed in header 5 5 TIPS AND RECOMMENDATIONS A minimum of four inches of space must be provided for adjustment of belt tension adjustment bolt... Fasten assembly to header.. Slide T-nuts into position behind return pulley assembly mounting slots.. Place 8 mm flat washer (Pack ) onto SHCS (8).. Using 5/" T-handle hex key, thread SHCS (8) into T-nut behind slot, do not tighten.. Repeat steps and at remaining two slots... Return pulley bracket flush with bottom of header T-slot (Stanley).. Lift return pulley assembly until bottom of bracket is flush with bottom of header T-slot.. Tighten the three SHCSs.. Check for flush surface of bottom of return pulley bracket and bottom of header T-slot...5 Return pulley mounted on top of header (Horton).. Position return pulley on top of header as shown in Chapter 8, Fig. 8.... Insure return pulley is parallel to header.. Tighten three SHCS. ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter 8 8 Install belt 8. Route belt around motor gearhead pulley 9 Belt Fig. 8.. Belt 9 TIPS AND RECOMMENDATIONS Motor gearhead position and location may be different than shown in Fig. 8.. Rear of belt Front of belt Motor gearhead Pulley Fig. 8.. Belt at motor gearhead 8.. Route belt around motor gearhead pulley.. Place belt around pulley at motor gearhead.. Carry one belt end to return pulley location in header. CAUTION Insure belt is not twisted between the two pulleys!. Carry other belt end to center of header. 8. Route belt around standard return pulley Fig. 8.. Belt at return pulley assembly Rear of belt Front of belt 5 Return pulley TIPS AND RECOMMENDATIONS Return pulley configuration, position and location may be different than shown in Fig. 8... 5 8.. Route belt around return pulley.. Route belt end from gearmotor pulley around return pulley.. Carry belt end to center of header. 8. Route belt around return pulley, standard lock, bi-stable assembly (option) 5 Return pulley Belt retainer Hex screw 8 Bistable lock (not shown) Fig. 8.. I-Revive standard lock, bi-stable assembly 8 5 8.. Route belt around return pulley. Orient assembly as shown in Fig 8.... Loosen () hex screws with a mm T-hande hex key and remove belt retainer.. Route belt from motor gearhead around pulley.. Reinstall belt retainer and secure with the two hex screws. 8.. Install assembly in header, go to Para.... 5. After assembly is installed in header carry belt to middle of header. ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter 9 9 Belt connection bracket, ends of belt 9. Fasten ends of belt to belt connection bracket Belt Belt clamping plate. Clamping plate tab Pack Belt connection bracket. Bracket slot for clamping plate tab Spring clip Fig.9.. Belt clamping plate and connection bracket. Fig.9.. Moving clamping plate toward belt Fig.9.. Spring clip installed, view of bracket reversed to show spring clip. Fig.9.. Belt teeth fully inserted in clamping plate 9.. Secure belt ends in belt connection bracket. TIPS AND RECOMMENDATIONS This procedure secures belt ends to belt connection bracket. If a bi-part door, Chapter or documents installation of second belt connection bracket. TIPS AND RECOMMENDATIONS Bracket orientation and belt may differ based on installation.. Place belt end surfaces against belt connection bracket, with belt ends against each other (Fig. 9..). CAUTION Insure belt is not twisted between the two pulleys!. Insert three tabs in belt clamping plate () into corresponding slots in belt connection bracket ().. Press four belt teeth at each end of belt into slots in belt clamping plate.. Press clamping plate against belt connection bracket until belt teeth are fully inserted in clamping plate slots and clamping plate is parallel to belt connection bracket surface (Fig. 9..). 9.. Install spring clip.. Press spring clip () over belt connection bracket and belt clamping plate until fully inserted as shown in Fig. 9... ESA II DL058-00 05-0 5

dormakaba ESA II I-Revive Slider Conversion Kit Chapters 0 and 0 Tension belt 0. Tension belt using tension adjustment at return pulley Belt tension adjustment, long bolt Return pulley 5 Belt tension adjustment, short bolt Fig.0.. Tension adjustment bolt 0.. Tension belt.. Use 0 mm wrench or socket to adjust tension adjustment bolt on return pulley assembly (Optional standard lock, bi-stable assembly shown).. Adjust belt tension to obtain: Belt deflection at center of belt of /" to /8" when squeezing front and rear of belts together with moderate effort. 5 Front of belt Rear of belt Front of belt, belt connection bracket Fig.0.. Belt tensioned Stanley door installation, chapters - Front of belt. Belt connection bracket, front of belt. Belt connection bracket, rear of belt. Carrier bar belt bracket, single or LH bi-part door. Carrier bar belt bracket, RH bi-part door Door carrier bar, Single or LH bi-part door 9 Door carrier bar, RH bi-part door 0 Anti-riser wheel Load wheel Fig.. Door carrier bars, belt connection and carrier bar belt brackets... 9 0.. Stanley door installation Chapters through document connecting header belt connection brackets to carrier bar belt brackets. 0... Reference installation chapters Chapter, Front of belt connection to single or LH bi-part door. Chapter, Fasten belt connection bracket to rear of belt, RH bi-part door. Chapter, Rear of belt connection to RH bi-part door. ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter Front of belt connection to door. Fasten carrier bar belt bracket to belt connection bracket Front of belt Belt clamping plate Belt connection bracket Belt spring clip 5 Pack 0 5/" x /" HHCS Pack 0 /" x /" SHCS Pack 8 mm flat washer 8 Pack 0 /" locking nut 9 Pack 0 T-nut 0 Pack 0 / x 5/8" SHCS Pack 05 Carrier bar belt bracket Return pulley assembly, Chapter Door carrier bar Rear of belt 0 Anti-riser wheel Load wheel Carrier bar mounting hole centerlines Fig... Front of belt bracket assembly 5 8.. Carrier bar belt bracket fastening to front of belt. Refer to Fig... for bracket orientation.. Fasten carrier bar belt bracket () to belt connection bracket () using: () /" x /" SHCS () () 8 mm flat washer () () /" locking nut (8). Do not tighten locking nuts.. Fasten carrier bar belt bracket to door carrier bar Fig... Carrier bar bracket fastened to carrier bar Fig... Front of belt bracket assembly to carrier bar 9 0 8 0 5 CAUTION Check that all fasteners have been tightened... Close door or bi-part doors... Position carrier bar belt bracket.. Move front of belt until the two carrier bar belt bracket slots are on centerline of existing carrier bar bracket mounting holes (Fig..)... Determine carrier bar mounting hole locations for carrier bar belt bracket. Option : Existing carrier bar mounting holes line up with horizontal slots in carrier bar belt bracket; go to Para.... Option : New mounting holes in carrier bar are required for carrier bar belt bracket.. Insure carrier bar belt bracket horizontal slots are on centerline of existing carrier bar mounting holes (Fig...).. Using the horizontal slots, mark location for two new holes in carrier bar.. Drill two holes in carrier bar using No. drill.. Tap holes with /-0 tap... Fasten carrier bar belt bracket.. Fasten carrier bar belt bracket to carrier bar with () 5/" x /" HHCS (Pack 0)...5 Adjust belt connection bracket.. Adjust front-to-back position of belt connection bracket on carrier bar belt bracket so that front of belt is straight (Fig. 0..,..), then tighten the two /" x /" SHCSs ()... Check door and installed components.. Slowly move door through full range of travel and check: Belt does not "walk" on pulleys. Alignment of all installed components. Freedom of door movement. Belt brackets do not contact ESA II controller. ESA II DL058-00 05-0

dormakaba I-Revive Slider Conversion Kit Chapter Rear of belt bracket connection to belt. Fasten belt connection bracket to rear of belt, RH bi-part door Front of belt Belt clamping plate Belt connection bracket Belt spring clip 5 Pack 0 5/" x /" HHCS Pack 0 /" x /" SHCS Pack 8 mm flat washer 8 Pack 0 /" locking nut 9 Pack 0, T-nut 0 Pack 0 /" x 5/8" SHCS Pack 05 Carrier bar belt bracket Rear of belt 9 RH door carrier bar 0 Anti-riser wheel Load wheel Carrier bar mounting hole centerlines Fig... Belt bracket assembly, rear of belt.. Locate position of belt connection bracket on rear of belt.. LH door carrier bar bracket must be fastened to LH door carrier bar (Para..).. Close bi-part doors.. Temporarily fasten belt connection bracket to carrier bar belt bracket (Fig...).. Place belt connection bracket on top of rear of belt with carrier bar belt bracket over the door carrier bar. 5. Align horizontal slots in carrier bar belt bracket with centerline of existing mounting holes () in RH door carrier bar (Fig...).. Mark both belt connection bracket edge locations on rear of belt.. Separate belt connection and carrier bar belt brackets. 5 8 Fig... RH bi-part door carrier bar 0.. Secure belt connection bracket to rear of belt. Refer to Para. 9. for pictures of assembly procedure.. Align belt connection bracket with marked bracket edge locations on rear of belt (Para...).. Insert three tabs in belt clamping plate () into corresponding slots in belt connection bracket ().. Press eight teeth of belt into slots in belt clamping plate ().. Press clamping plate against belt connection bracket until belt teeth are fully inserted in clamping plate slots and clamping plate is parallel to belt connection bracket surface... Install belt spring clip.. Press belt spring clip () over ends of belt connection bracket and belt clamping plate until fully inserted as shown in Fig. 9... 9. Fasten carrier bar belt bracket to belt connection bracket.. Carrier bar bracket fastening to belt connection bracket. Refer to Fig... for bracket orientation.. Fasten carrier bar belt bracket () to belt connection bracket () using: () /" x /" SHCS () () 8 mm flat washer () () /" locking nut (8). Do not tighten locking nuts. 8 ESA II DL058-00 05-0

dormakaba I-Revive Slider Conversion Kit Chapter Rear of belt connection to RH door. Fasten carrier bar bracket to RH door carrier bar Front of belt Belt connection bracket Belt spring clip 5 Pack 0 5/" x /" HHCS Pack 0 /" x /" SHCS Pack 8 mm flat washer 8 Pack 0 /" locking nut 9 Pack 0, T-nut 0 Pack 0 /" x 5/8" SHCS Pack 05 Carrier bar belt bracket Carrier bar Rear of belt 5 Backplate assembly 9 RH door carrier bar 0 Anti-riser wheel Load wheel Carrier bar mounting hole centerlines Fig... Carrier bar bracket fastened to carrier bar 0 Fig... Rear of belt bracket assembly to carrier bar 5 9 5 9 0 8 9.. Close bi-part doors... Determine RH door carrier bar mounting hole locations for carrier bar belt bracket. Option : Existing carrier bar mounting holes line up with horizontal slots in carrier bar belt bracket; go to Para.... Option : New mounting holes in carrier bar are required for carrier bar belt bracket.. Insure carrier bar belt bracket horizontal slots are on centerline of existing carrier bar mounting holes (Fig...).. Using the horizontal slots, mark location for two new holes in carrier bar.. Drill two holes in carrier bar using No. drill.. Tap holes with /-0 tap... Fasten carrier bar belt bracket.. Fasten carrier bar belt bracket to carrier bar with () 5/" x /" HHCS (Pack 0). Adjust lateral position of bracket so that the bracket assembly is perpendicular to the rear of belt then tighten HHCSs... Adjust belt connection bracket.. Adjust front-to-back position of belt connection bracket on carrier bar belt bracket so that rear of belt is straight (Fig. 0..,..), then tighten the two /" x /" SHCSs ()...5 Check doors and installed components.. Slowly move doors through full range of travel and check: Alignment of all installed components. Belt does not "walk" on pulleys. Freedom of door movement. Belt brackets do not contact ESA II controller. CAUTION Check that all fasteners have been tightened. ESA II DL058-00 05-0 9

dormakaba ESA II I-Revive Slider Conversion Kit Chapter 5 5 Horton door installation, chapters 5-8 Top of belt. Belt connection bracket, top of belt. Belt connection bracket, bottom of belt. Carrier bar belt bracket, single or RH bi-part door. Carrier bar belt bracket, LH bi-part door Bottom of belt 0 Anti-riser wheel Load wheel Horton header Fig.5.. Belt connection and carrier bar belt brackets.... 0.. 5.. Horton door installation Chapters through 8 document belt connection bracket connections to belts and to carrier bar belt brackets. TIPS AND RECOMMENDATIONS Bottom of belt will attach to belt connection bracket for: Single door Right hand bi-part door Top of belt will attach to belt connection bracket for left hand bi-part door. 5.. Reference installation chapters Chapter, bottom of belt connection to single or RH bi-part door. Chapter, fasten belt connection bracket to top of belt for LH bi-part door. Chapter 8, top of belt connection to LH bi-part door. CAUTION Doors as installed: verify top of belt and bottom of belt connections to doors match assignments in Para. 5... Fig.5.. Horton header 0 ESA II DL058-00 05-0

dormakaba I-Revive Slider Conversion Kit Chapter Bottom of belt connection to door. Fasten bottom belt connection bracket to carrier bar belt bracket Top of belt Belt clamping plate Belt connection bracket Belt spring clip 5 Pack 0 5/" x /" HHCS Pack 0 /" x /" SHCS Pack 8 mm flat washer 8 Pack 0 /" locking nut 9 Pack 0 T-nut 0 Pack 0 / x /" SHCS Horton carrier bar belt bracket Return pulley assembly, Chapter Door carrier bar Bottom of belt 5 Backplate assembly Motor gearhead 0 Anti-riser wheel Load wheel Fig... 0 8 Bottom of belt bracket assembly 0 Fig... Bottom of belt bracket assembly to carrier bar belt bracket 8 Fig... Header profile 5 9 0 TIPS AND RECOMMENDATIONS Bottom of belt will attach to belt connection bracket for: Single door Right hand bi-part door Top of belt will attach to belt connection bracket for left hand bi-part door... Close single door or bi-part doors... Position bottom belt connection bracket.. Move bottom of belt until slots in belt connection bracket (Fig..) line up with carrier bar belt bracket slots on single door, or right hand bi-part door... Fasten carrier bar belt bracket.. Fasten carrier bar belt bracket to belt connection bracket with: () /" x /" SHCS (pack 0) () 8 mm flat washers (pack ) () /" locking nuts (pack 0).. Do not tighten nuts... Adjust belt connection bracket. Adjust position of belt connection bracket so that bottom of belt is level and perpendicular to belt, then tighten the two /" locking nuts (8)...5 Belt location adjustment. If required, adjust position of backplate or pulley assembly so that belt is straight.. Tighten fasteners after adjustment... Check door and installed components.. Slowly move door through full range of travel and check: Alignment of all installed components. Belt does not "walk" on pulleys. Freedom of door movement. Belt brackets do not contact ESA II controller. CAUTION Check that all fasteners have been tightened. ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter Belt connection bracket, top of belt. Fasten belt connection bracket to top of belt, LH bi-part door Top of belt Belt clamping plate Belt connection bracket Belt spring clip Pack 0 /" x /" SHCS Pack 8 mm flat washer 8 Pack 0 /" locking nut Horton carrier bar belt bracket Door carrier bar Bottom of belt Motor gearhead 0 Anti-riser wheel Load wheel Fig... Top of belt bracket assembly.. Locate position of belt connection bracket on top of belt.. RH door carrier bar belt bracket must be fastened to RH door carrier bar (Chapter ).. Close bi-part doors.. Temporarily fasten belt connection bracket to carrier bar belt bracket 8 (Fig...).. Place belt connection bracket on top of top of belt. 5. Mark both belt connection bracket edge 0 locations on top of belt.. Separate belt connection and carrier bar belt brackets... Secure belt connection bracket to top of belt. Refer to Para. 9. for pictures of assembly procedure.. Align belt connection bracket with marked bracket edge locations on top of belt (Para...).. Insert three tabs in belt clamping plate () into corresponding slots in belt connection bracket ().. Press eight teeth of belt into slots in belt clamping plate ().. Press clamping plate against belt connection bracket until belt teeth are fully inserted in clamping plate slots and clamping plate is parallel to belt connection bracket surface... Install belt spring clip.. Press belt spring clip () over ends of belt connection bracket and belt clamping plate until fully inserted as shown in Fig. 9... ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter 8 8 Top of belt connection to LH bi-part door 8. Fasten top of belt connection bracket to LH carrier bar belt bracket Top of belt Belt clamping plate Belt connection bracket Belt spring clip 5 Pack 0 5/" x /" HHCS Pack 0 /" x /" SHCS Pack 8 mm flat washer 8 Pack 0 /" locking nut 9 Pack 0 T-nut 0 Pack 0 / x /" SHCS Horton carrier bar belt bracket Return pulley assembly, Chapter Door carrier bar Bottom of belt 5 Backplate assembly Motor gearhead 0 Anti-riser wheel Load wheel Fig.8.. Fig.8.. 9 0 Top of belt bracket assembly 8 0 0 Top of belt bracket assembly to carrier bar belt bracket Fig.8.. Header profile 8 8.. Close bi-part doors. 8.. Position top belt connection bracket.. Move top of belt until slots in belt connection bracket (Fig 8..) line up with carrier bar belt bracket slots on left hand bi-part door. 8.. Fasten carrier bar belt bracket.. Fasten carrier bar belt bracket to belt connection bracket with: () /" x /" SHCS (pack 0) () 8 mm flat washers (pack ) () /" locking nuts (pack 0).. Do not tighten nuts. 8.. Adjust belt connection bracket.. Adjust position of belt connection bracket so that top of belt is level and bracket is perpendicular to belt, then tighten the two /" locking nuts (8). 8..5 Belt location adjustment. If required, adjust position of backplate or pulley assembly so that belt is straight.. Tighten fasteners after adjustment. 8.. Check door and installed components.. Slowly move door through full range of travel and check: Alignment of all installed components. Belt does not "walk" on pulleys. Freedom of door movement. Belt brackets do not contact ESA II controller. CAUTION Check that all fasteners have been tightened. ESA II DL058-00 05-0

dormakaba ESA II I-Revive Slider Conversion Kit Chapter 9 9 Header and sensor wiring 9. Connect existing control wiring to ESA II controller 9.. Connect existing control wiring. Connect existing control wiring to ESA II controller terminals. Reference Sections 8 and 9 of ESA II Controller Commissioning, Maintenance and Troubleshooting Instructions manual for terminal connections. 9. Connect 5 VAC wiring 9.. Check that 5 VAC circuit breaker to header is off. WARNING Electric shock hazard if circuit breaker not turned OFF! NOTICE Remove any existing activaton and presence sensor wiring. New IXIO-DT sensors and wiring are supplied with this kit. 9.. Door control switch wiring Control switch ESA II controller Program switch plug connection terminal On Partial open Hold Exit Ground On / Off Partial open Hold 5 8 Exit 8 NOTICE Discard door control power switch wiring. 9.. Connect 5 VAC wiring to 5 AC plug Connect 5 VAC wiring to 5 VAC plug at DC power supply. Reference Section of ESA II Controller Commissioning, Maintenance and Troubleshooting Instructions manual for 5 VAC wiring connections. 9. Header grounding Insure header ground wires, including header cover ground are connected to special T-slot bolt (Para..). WARNING Special T-slot bolt must be connected to building ground. 9. BEA IXIO-DT activation and presence sensors 9.. Install sensors. Using BEA IXIO-DT documentation, install sensors on sliding door assembly. 9.. Wire sensors. Reference Section 5 of ESA II Controller Commissioning, Maintenance and Troubleshooting Instructions manual for sensor wiring connections. ESA II DL058-00 05-0

dormakaba I-Revive Slider Conversion Kit Chapter 0 0 Initial startup and programming 0. Door signage 0.. Place ESA door signage on door(s). Section, Door signage, sliding doors. ESA door signage information can also be found in ESA II I-Revive Slider Conversion Kit Owner's manual, Chapter. 0. Commissioning Refer to ESA II Controller Commissioning, Maintenance and Troubleshooting Instructions manual. 0.. Commission ESA II I-Revive Slider Conversion Kit. Section, Installation requirements prior to commissioning Section, First commissioning Section 8, Perform learning cycle Section 9, Set door parameters Section, Functional tests ESA II DL058-00 05-0 5

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