Otto s Four-Stroke Cycle

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Otto s Four-Stroke Cycle Chap.9 (p.163-184) & Appendix (p.339-341), Internal Fire by Lyle Cummins Oskar Leufvén oleufven@isy.liu.se Vehicular Systems, Dept. of Electrical Engineering Linköping University, SE-581 83 Linköping, Sweden

Otto s Four-Stroke Cycle (p.163-164) Large numbers of units produced 1876-1889: 8300, Gasmotoren-Fabrik Deutz (GER) >1888: 25000+, US; >1882: 5000+, GBR 0.5-16 brake hp. Reuleaux convinced Otto of IC instead of hot-air engine. New engine must compress and then burn charge in same cylinder. Accomplished by stretching the total cycle to four strokes! First Lenoir test engine fired at high r c >violent power Mixture stratification as solution. Transparent cylinder hand-cranked engine to study suction stroke of smoke from cigarettes (1872). First patent claimed more the stratification than the 4S cycle. 1(14)

The optical Otto research engine From an HCCI-presentation held by Bengt Johansson in Lund 2011. 2(14)

The prototype engine - the Silent Otto (p.165-167) Otto and Franz Rings assigned by Langen, Daimler thought it was a waste of time. 6 months from idea to hardware The engine, functional and simple B = 0.161m, S = 0.3m > V d = 6L p compr.max = 2.36Bar > r c 2 (p 1 = 1Bar, γ = 1.3) N e = 180, P max = 3bhp Improved gas ignition system consumed 2% of fuel for a 4hp engine. (Fig. 9.5, p.167) Auxiliary camshaft turning at 0.5N e The Otto prototype engine from Lynwood Bryant. Picture of Otto s first 4S compression engine of 1876 taken by Werkfoto Deutz in the Klöckner-Humboldt-Deutz museum in Cologne. (also Fig. 9.2 plate) 3(14)

Patent drawings From Lynwood Bryant. Patent drawings. (also Fig. 9.1 plate :ish) 4(14)

The Explosion canal - igniter channel (p.168-169) pv diagrams from Lynwood Bryant. (also Fig. 9-7 p.169) Mixture structures from Lynwood Bryant. 5(14)

The Explosion canal - igniter channel (p.168-169) pv diagram of Otto prototype engine from Cummins Internal Fire (Fig. 9.9 p.172) 6(14)

The production engine (p.170-173) Wilhelm Maybach modified for production Compression release cam for easier start. Later engines even started with compressed air. Drip lubrication of slide-valve and piston. Independently tested V d = [7.8 13]L N e = [157 158]rpm r c = [2.65 2.63]- P brake = [4.4 8.]hp η mech = [87 84]% η thermal = [16 17]% p max = [7.6 8.3]Bar λ = [9 10] : 1 Fig. 9.8 plate, Cummins Internal Fire 7(14)

2hp Otto&Langen(1884) vs. Otto(1882) (p.172) Otto&Langen engine from Lynwood Bryant. Fig. 9.8, Cummins Internal Fire 1814kg 80.3L 28 power-strokes/min 11.2% η brake 567kg 5.1L 80 power-strokes/min 14% η brake

Patents in court (p.173-175) Patent disputes Charles Linford (Eng 1882) Dugald Clerk (Eng) Prof. Aimé Witz (Fra) Profs. Slaby and Schöttler (Ger) Reithmann Munich clock maker Built and ran own 4S engine before 1876? Strangely modified to briefly run 4S cycle in patent trials Deutz in the end bought Reithmann patent AND won patent trial Fig. 9.10: Reithmann engine 9(14)

Patents in court: de Rochas (p.175-176) Alphonse Beau de Rochas (1815-1893), French engineer at transportation department, Paris Proposed cycle Induction during outward stroke Compression during return stroke Ignition at TDC, followed by expansion stroke Discharge of burned gases during fourth and last stroke Fig. 9.11: de Rochas 10(14)

The fall of the patents (p.177-178) He simply had the same idea at a later date as far as the court was concerned First only 4S patent challenged......but later also stratification ideas. January 30, 1886 Deutz s competition won complete victory Interesting note: The abandoned Otto 2S ideas, was pirated and patented under fraud in other German state. Patent then given to Otto when state patents were unified, even though Otto did not believe in it! 12(14)

Continued engine development (p.178-182) Both Deutz and their licensees profited by a free exchange of information on each other s new developments. Single cylinder model capable of 100hp in mid 1880s (Crossley) Twin engine design used to decrease engine speed variations for electric generator powering introduced Low tension magneto as electric ignition system introduced by Otto 1884 Carburetors, fuel vaporized in surface carburetor by bubbling up air through a fuel reservoir. AB engine of 1885 had both systems 1888 Crossley adopted poppet intake valve and hot-tube ignition (Animation of Otto engine: http://en.wikipedia.org/wiki/nikolaus_otto) 13(14)

So, who was first? Alphonse Beau de Rochas (1815-1893) Nicolaus August Otto (1832-1891) 14(14)