CONSTRUCTION PRODUCT CATALOGUE
CONTENTS Void Former Anchor Pan Heavy Duty AS1314 Flat Anchor Standard AS1314 Flat Anchor 3 Strand Flat Anchor 15.2 Strand Flat Anchor Wedge Blocks Mono Anchor Wedges Ducting Bar Chairs Stressing Jack Stressing Pump Strand Pusher Grout Pump Onion Jack Strand Spacer Barrel Swager Barrels Double-Ended Joiners Reusable Multigrip Wedges Reusable Multigrip Barrels Reusable Spring Loaded Anchor Reusable Double-Ended Joiners Staple Gun Hydraulic Hosing Contact STS Systems 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Supporting our world s infrastructure STS Systems specialises in the design and supply of systems and products for pre and post tensioning of concrete beams and slabs for both on-site construction projects and the pre cast environment. STS Systems, originally Severs Technical Systems, was formed in 1992. Since then we have established ourselves as technical experts and leading suppliers of pre and post tensioning systems to customers worldwide. Our products are manufactured in facilities across Australia and Asia. Our systems and processes are certified to the ISO9001 quality standard, and we also certify according to regional requirements Our executive team and main operations are based in Australia, with key account managers, engineers and quality assurance managers located across our global sites in Australia, North America, Europe and Middle East. We are part of the HMI Group which specialises in sourcing, using the economic advantages of Asian manufacturing whilst guaranteeing the highest quality. We are supported by HMI s global network of over 35 sourcing experts and engineers
Page 4 Page 5 VOID FORMER ANCHOR PAN 5VFORMER05 3VFORMER03 PLASTICPAN5X0.5 Width 0.463kg 105mm 100mm 294mm Anchor Pan Depth Anchor Depth 2kg 500mm 390mm 180mm 152mm Void Former Australian made Specially formulated HDPE plastic which offers strong UV performance and high impact resistance Specially designed tapered strand void which collects strand into one bundle allowing for better strand control and OHS Large clearance to allow for easy access with slide hammer for removal Reinforced ribbing which strengthens walls and prevents sinking Australian made Specially formulated HDPE plastic which offers strong UV performance and high impact resistance 20mm lip around top to help prevent concrete spillover into void during pour and vibration Specially designed radiused edges to allow for easy removal once the slab has cured Metal backing plate to prevent anchor sagging COMPATIBLE ANCHORS: Void Former Anchor Strand Configuration COMPATIBLE ANCHORS: 5VFORMER05 3VFORMER03 HMIAN5X.5AS HMIAN5X.5 HMIANCH3X.5 12.7x5, 12.7x4 15.2x4 12.7x3, 12.7x2 Void Former 5VFORMER05 Anchor HMIAN5X.5AS HMIAN5X.5 Strand Configuration 12.7x5, 12.7x4 15.2x4 T: +61 2 9738 5508 T: +61 2 9738 5508
Page 6 Page 7 HEAVY DUTY AS1314 FLAT ANCHOR STANDARD AS1314 FLAT ANCHOR HMIAN5X.5AS HMIAN5X.5 Width 1501kN (Tested) 4.0kg 210mm 72mm 215mm Void Former Wedge Blocks Width 1100kN (Tested) 3.5kg 210mm 72mm 215mm Void Former Wedge Block Tapered grout hole quickly and easily fits grout tubes from 20-23mm Built in grout tube stop to prevent grout tubes bottoming out or folding at bottom of anchor Balanced design to prevent point loading and concrete blowouts Tapered ducting hole with built in stop to allow for quick installation of duct without over insertion Built in ducting seam allowance which allows for ducting installation regardless of orientation FOS of 1.9 at 85% of 5 x 12.7 strand UTS under correct installation Meets AS1830 and AS1314 requirements COMPATIBLE WEDGE BLOCKS: 12.7mm Strand Configuration 5 HMIWBLOCK5X0.5 4 3 4 HMIWBLOCK4X0.5 HMIWBLOCK3X0.5 HMIWBLOCK4X0.6R Tapered grout hole quickly and easily fits grout tubes from 20-23mm. Large fins to distribute compressive stresses over larger area Tapered ducting hole with built in stop to allow for quick installation of duct without over insertion FOS of 1.4 at 85% of 5 x 12.7 strand UTS under correct installation Meets AS1830 and AS1314 requirements COMPATIBLE WEDGE BLOCKS: 12.7mm Strand Configuration 5 HMIWBLOCK5X0.5 4 HMIWBLOCK4X0.5 3 HMIWBLOCK4X0.5 4 HMIWBLOCK4X0.6R T: +61 2 9738 5508 T: +61 2 9738 5508
Page 8 Page 9 3 STRAND FLAT ANCHOR 15.2 STRAND FLAT ANCHOR HMIANCH3X.5 HMIANCH5X0.6 Width 660kNs 2.0kg 153mm 70mm 153mm Wedge Blocks Wedges Width 1300kN 5.74kg 270mm 80mm 266mm Wedge Blocks Wedges Tapered grout hole quickly and easily fits grout tubes from 20-23mm Large fins to distribute compressive stresses over larger area Tapered ducting hole with built in stop to allow for quick installation of duct without over insertion Compatible with 5 x 12.7mm ducting (20 x 70mm) Tapered grout hole quickly and easily fits grout tubes from 20-23mm Large fins to distribute compressive stresses over larger area Tapered ducting hole with built in stop to allow for quick installation of duct without over insertion COMPATIBLE WEDGE BLOCKS: COMPATIBLE WEDGE BLOCKS: Strand Configuration Strand Configuration 12.7mm 3 2 HMIWBLOCK3X0.5 HMIWBLOCK2X0.5 4 5 HMIWBLOCK4X0.6 HMIWBLOCK5X0.6 T: +61 2 9738 5508 T: +61 2 9738 5508
Page 10 Page 11 WEDGE BLOCKS 5 x : HMIWBLOCK5X0.5 4 x : HMIWBLOCK4X0.5 3 x : HMIWBLOCK3X0.5 2x : HMIWBLOCK2X0.5 5 x : HMIWBLOCK5X0.6 4 x : HMIWBLOCK4X0.6 4 x : HMIWBLOCK4X0.6R MONO ANCHOR 13mm Strand P0.5MONOANCH 15mm Strand P0.6MONOANCH Width 920kN (5 Strand) 1.3-2.6kg 50mm 50mm 100-205mm 1300kM (5 Strand) 2.4-3.5kg 51-54mm 48-55mm 183-250 mm Width 185kN 0.480kg 33mm 57mm 127mm 260kN 0.930kg 41mm 76mm 148mm Self-aligning design Large anchor contact area to help distribute loading Meets AS1831 and AS1314 requirements (s only) RECOMMENDED PRODUCTS: Wedges Large fins to distribute compressive stresses over larger area Wedges COMPATIBLE WEDGES: COMPATIBLE WEDGES: Strand Configuration 12.7mm 2 piece GFPTW2P13 2 piece GFPTW3P13 GFPTW2P15 GFPTW3P15 Wedge Configuration 12.7mm 2 piece GFPTW2P13 2 piece GFPTW3P13 GFPTW2P15 GFPTW3P15 T: +61 2 9738 5508 T: +61 2 9738 5508
Page 12 Page 13 WEDGES DUCTING 12.7mm 2Piece: GFPTW2P13 12.7mm 3Piece: GFPTW3P13 2Piece: GFPTW2P15 3Piece: GFPTW3P15 GALV DUCT 70X20 Diameter 184kN 0.06kg 35mm 25mm 260kN 0.08kg 42mm 27mm Width 5 x 12.7mm, 3 x 0.510kg/m 5/5.7mm 70mm 20mm Australian made Unique teeth design helps to reach strand capacity before failure Unique heat treatment creates superior load durability Meets AS1443 and AS1314 requirements ( only) COMPATIBLE STRESSING JACKS: RECOMMENDED PRODUCTS: s Circular Anchors Galvanized 0.4mm gauge material Meets AS1397:2001 - G250spec 12.7mm Wedge Configuration 2 piece 2 piece STRESSJACK25T13 STRESSJACK25T15 Anchors Bar Chairs T: +61 2 9738 5508 T: +61 2 9738 5508
Page 14 Page 15 BAR CHAIRS STRESSING JACK 25-130mm: BCHAIRC25-BCHAIRC130 140-480mm: BCHAIRT140-BCHAIRT480 200-480mm 4 leg: BCHAIR4L200-BCHAIR4L480 25T Jack 200mm Stroke: STRESSJACK25TNP20013GF 300mm Stroke: STRESSJACK25TNP30013GF 30T Jack STRESSJACK30TNP20015GF STRESSJACK30TNP30015GF Duct attachment 25-480mm Tie on or clip on 25T Jack 200mm Stroke: STRESSJACK25TNP20015GF 300mm Stroke: STRESSJACK25TNP30015GF 30T Jack STRESSJACK30TNP20015GF STRESSJACK30TNP30015GF Available in tie down or clip lock form Can be configured in 2 or 4 leg styles Plastic coated feet to prevent corrosion Maximum Pressure Diameter 10,000PSI 245kN (25T) from 22kg from 334mm from 115mm 10,000PSI 294kN (30T) from 22kg from 334mm from 115mm Ducting Anchors Australian made Specialised Jack wedges helps strand to achieve designated ultimate capacity Quick and easy set up to change from to Designed to ISO4413:1998 Hard chrome ram and bronze seals ensure super low friction and hard wearing Lightweight Stressing Pump T: +61 2 9738 5508 T: +61 2 9738 5508
Page 16 Page 17 STRESSING PUMP STRAND PUSHER HYDPUMP STRANDPUSHER Max Pressure LP Flow Rate HP Flow Rate Oil Capacity Dimensions Power 10,000PSI 11.5L/min 0.98lL/min 8L 32Kg 414 x 424 x 240mm Single phase 240v 10A Power Compatible Strand Feed Rate Dimensions Single phase 240v 15A 12.7-15.7mm 150m/min 55Kg 500 x 320 x 455mm Bleed down valve operational on Port A 4 way 3 position valve Small light weight unit without compromising on power and speed Duel control (via remote or switch on unit control box) Dead man switch to prevent accidental continuous operation Dead man switch to prevent accidental continuous operation E-STOP Variable clutch Carry handles Grout Pump Grout Pump T: +61 2 9738 5508 T: +61 2 9738 5508
Page 18 Page 19 GROUT PUMP ONION JACK GROUTPUMP10B SONIONJACK13MM SONIONJACK15MM Power Capacity Pump Rate Dimensions Single phase 240v 10A 2 x 20Kg bags 2700L/min 250kg 1010 x 1700 x 1200mm Working Pressure Onion Size Dimensions 10,000PSI 100-150mm 383mm x 150mm 10Kg Belt or Chain drive E-STOP Four point lifting lugs Hinged safety mesh Choice of rear caster wheels or stands Puncture free front tyres Lightweight design Quick easy set up between 12.7mm and Heat treated frame for extra strength Hydraulic Pump Strand Pusher T: +61 2 9738 5508 T: +61 2 9738 5508
Page 20 Page 21 STRAND SPACER BARREL SWAGER 3 Hole: SPACER03 4 Hole: SPACER04 5 Hole: SPACER05 BSWAGER 12.7- Compatible for 12.7 and Working Pressure Dimensions 10,000PSI 12.7-290mm x 75mm 5.8kg Bar Chairs Ducting Lightweight design Compatible for 12.7 and Onion Jack T: +61 2 9738 5508 T: +61 2 9738 5508
Page 22 Page 23 BARRELS DOUBLE-ENDED JOINERS GFPTBAR13 GFPTBAR15 GFPTJNR13 GFPTJNR15 Load Capacity Diameter 209kN 0.27kg 37mm 40mm 300kN 0.40kg 45mm 42mm Load Capacity Diameter 209kN 0.82kg 116mm 45mm 300kN 1.28kg 135mm 50mm Quick locking design High load capacity Wedges Barrel Swager Quick locking design High load capacity COMPATIBLE WEDGES: Wedge Configuration 12.7mm 2 piece 2 piece GFPTW2P13 GFPTW2P15 GFPTW3P13 GFPTW3P15 Strand Spacer T: +61 2 9738 5508 T: +61 2 9738 5508
Page 24 Page 25 REUSABLE MULTIGRIP WEDGES REUSABLE MULTIGRIP BARRELS 12.7mm 3 Piece: MGPSW13 3 Piece:MGPSW15 MGPSBAR13S MGPSBAR15S Diameter 184kN 0.13kg 50mm 30mm 260kN 0.200kg 54mm 35mm Load Capacity Diameter 209kN 0.405kg 50mm 45mm 300kN 0.610kg 57mm 50mm Unique teeth design helps strand to achieve designated ultimate capacity Unique heat treatment creates a superior load durability Quick release post load due to unique surface finish Strand size stamped onto wedge Reusable Multigrip Barrels Quick Strand locking design Easy release post load Anti-corrosion coating Stamped load rating and strand size Reusable Multigrip Wedges COMPATIBLE BARRELS: COMPATIBLE WEDGES: 12.7mm MGPSBAR13S MGPSBAR15S Wedge Configuration 12.7mm MGPSW13 MGPSW15 T: +61 2 9738 5508 T: +61 2 9738 5508
Page 26 Page 27 REUSABLE SPRING LOADED ANCHOR REUSABLE DOUBLE-ENDED JOINERS MGPSSL13S MGPSSL15S MGPSJNR13S Srand MGPSJNR15S Diameter 209kN 0.13kg 95mm 45mm 260kN 0.200kg 105mm 50mm Load Capacity Diameter 209kN 1.8kg 194mm 45mm 260kN 2.5kg 218mm 50mm Unique teeth design helps strand to achieve designated ultimate capacity Quick strand locking design Easy release post load Anti-corrosion coating Stamped load rating and strand size Unique teeth design helps strand to reach designated ultimate capacity Quick strand locking design Easy release post load Anti-corrosion coating Stamped load rating and strand size Reusable Multigrip Barrels Double-Ended Joiners T: +61 2 9738 5508 T: +61 2 9738 5508
Page 28 Page 29 STAPLE GUN HYDRAULIC HOSING STAPLEGUN HOSEPT-3M-3/8MM HOSEPT-6M-3/8MM Staple Size Staple Capacity Dimensions 6mm 180 staples 2.9kg 335 x 675 x 50mm FOS Operating pressure Certification 4:1 10,000PSI 100% pressure tested with certification Strong steel body and magazine Light weight design 3/8th NPT male threaded ends Can be customised with male/female ends Hose has serial number linked with pressure testing certificate Bar chairs Ducting T: +61 2 9738 5508 T: +61 2 9738 5508
CONTACT STS SYSTEMS If you would like to find out more about any of our products, or discuss the manufacture of a product according to your own custom design, please contact your nearest STS Systems location shown on the map below or email orders@stssystems.com. NORTH AMERICA +1 262 236 0045 usa.orders@stssystems.com EUROPE +49 160 365 0435 eu.orders@stssystems.com MIDDLE EAST +971 4269 9106 me.orders@stssystems.com AUSTRALIA (head office) 1300 30 35 11 +61 2 9738 5508 au.orders@stssystems.com STS Systems Pty Ltd 17 Gunya Street, Regents Park NSW, 2143, Australia ABN: 50 056 962 004 2015 STS Systems. All Rights Reserved.