TOPQUALITY PNEUMATIC ACTUATOR BS EN ISO 9001:2000
INTRODUCTION PDS series Pneumatic Actuars are designed using ScotchYoke technology from PDS 50 the largest of PDS 200. ScotchYoke technology is well known all users as the most suitable actuar mechanism for valve and damper operation as it produces higher rque at both end positions. Specification of PDS actuars follow international standards for faster and easier mounting of accessories like Solenoid valves, limit switches, positioners etc. ITORK Controls Ltd. also provides ITS series limit switch boxes (weather proof, explosion proof), solenoid valves, positioners for modulating services and other pneumatic accessories. Side handwheel and declutchable gear box for manual operation are also options available in the ITORK product range. Ranges available are 10Nm through 000Nm double acting, and 5Nm through 1900Nm spring return. The range of ambient temperature for standard operation is 20 o C~ 80 o C as standard (For higher and lower temperature applications please consult manufacturer before placing order). Mounting dimensions follow ISO5211, DIN3337, NAMUR, VDI/VDE385 standards, The drive shafts come in various sizes with double square shaped female bore for accomodating valve shaft, package is precompressed for increased safety, Extremely long service life and reliable performance. 2
CONSTRUCTION Position Indicar Flat Dome NAMUR Drive Shaft (Double flat) Cylinder Extruded anodised aluminum Mechanical Spper Center Spper Bolt Adjustment for & positions Oring Specially treated for low friction Mounting Holes for Accessories Easier Mounting Acc. VDI/VDE 385 NAMUR Scotch Yoke Hardened Scotch Yoke power, compact unit Direct Mounting NAMUR Pack Precompressed for increased safety Polished surface finish Low friction max working life Mounting Holes Acc. International standard ISO 5211, DIN 3337, NAMUR Double square drive shaft ISO 5211 NAMUR 3
FEATURES AND ADVANTAGE TORQUE Rack & Pinion Actuar Torque Scotch Yoke Actuar Torque Advantage (Scotch Yoke) The ITORK actuars provide increased rque at and position, this ly matches the required rque for practical valve operation. Increased rque at the and position. Compact design and size Extremely long cyclic life Adjustable center spper for both & positions 0 o Butterfly Valve Ball Valve ITORK PDS Actuar Torque Rack & Pinion Actuar Torque 90 o MECHANICAL MOVEMENT & POSITION INSIDE DOUBLE ACTING CLOSE OPEN SPRING RETURN CLOSE OPEN FAIL CLOSE FAIL OPEN
TECHNICAL INFORMATION DOUBLE ACTING OUTPUT TORQUE (Nm) AIR OPENS AIR CLOSES TORQUE 0 o 90 o ITORK ACTUATOR RACK & PINION ACTUATOR TYPICAL BALL VALVE TORQUE 0 o MODEL Angle 2.8 bar 0 psi 3.5 bar 50 psi.2 bar 61 psi 5.5 bar 80 psi 6 bar 87 psi 7 bar 100 psi 8 bar 116 psi Consumption (L, at 5.5 bar) OPEN CLOSE Operating Time (Sec., at 5.5bar) PD50 9 27 12 19 3 15 2 1 17 29 5 23 38 59 25 2 69 29 8 79 33 55 0.16 0.16 < 0.3 PD70 9 76 32 53 95 0 66 11 8 78 19 62 10 163 68 11 190 79 133 217 90 152 0.6 0.6 < 0.6 PD85 9 11 59 99 176 7 123 212 89 18 277 116 19 302 127 212 353 18 27 03 169 282 0.8 0.8 < 1.0 PD100 9 229 96 160 286 120 200 33 1 20 9 188 31 90 205 33 571 239 00 653 273 57 1.32 1.28 < 2.0 PD125 9 38 182 306 57 228 383 657 273 60 860 358 602 938 390 657 1,095 56 766 1,250 521 876 2.9 2.2 < 3.0 PD10 9 583 21 8 729 301 560 890 368 68 1,167 82 897 1,269 52 976 1,59 602 1,122 1,692 698 1,300 2.82 3.11 <.0 PD160 9 850 355 595 1,062 7 1,27 533 892 1,668 698 1,168 1,820 761 1,275 2,12 888 1,87 2,27 1,015 1,700.52.61 < 5.0 PD200 9 1,622 679 1,136 2,028 88 1,20 2,33 1,018 1,70 3,187 1,333 2,231 3,76 1,5 2,3,056 1,697 2,80,635 1,939 3,25 9.07 9.21 < 6.0 *Please be sure include appropriate rque safety facrs and consider variable service conditions when sizing. 5
TECHNICAL INFORMATION SPRING RETURN OUTPUT TORQUE (Nm) AIR OPENS SPRING CLOSES TORQUE ITORK ACTUATOR RACK & PINION ACTUATOR TYPICAL BALL VALVE TORQUE 0 o Close 90 o 0 o MODEL Function Angle.2 bar 60 psi 5.5 bar 80 psi 6 bar 87 psi 7 bar 100 psi Consumption (L, at 5.5 bar) Operating Time (Sec., at 5.5bar) PS50 PS70 PS85 PS100 PS125 9 9 9 9 9 9 9 9 9 9 25.6 8.3 10.0 18.6 9.0 15.2 68.3 21.9 29.0 9.5 25.7 3.8 131.9 0.1 50. 95.7 8. 76.7 21.6 6.7 80.5 156.0 78.6 123.2 12.5 115.9 132.3 320.7 158. 23.2 3.6 11.1 13.1 25.0 12.0 19.9 92.3 29.0 38.0 66.7 3.3 57.2 176.2 53. 67.0 127.8 6.5 101.9 286.8 86.1 106.7 208.7 10.9 163.5 552. 16.9 202.8 01.1 200.9 309.8 37.6 12.0 1.2 27.3 13.1 21.7 98.9 31.6 1.7 72.1 37. 63.6 187.9 57.9 72.5 139.3 70. 11.6 311.2 93. 115.7 227.2 11.3 178.5 601.3 189. 27.1 09.7 208. 336. 2.5 13. 15. 32.2 15.5 25.6 112.3 35. 6.2 8.6 3.8 7.6 216.7 66.9 83.9 159.5 80.6 131.0 359.6 108. 13.9 259.2 130.3 203.3 689.3 217.2 283. 71.5 20.0 388.5 0.16 0.6 0.79 1.28 2.2 < 0.3 < 0.6 < 1.0 < 2.0 < 3.0 PS10 9 9 565.6 176.7 235.8 387. 18.7 32.5 683.5 200. 29.8 567.6 287.1 83.9 3.11 <.0 PS160 PS200 9 9 9 9 802.5 239.6 29.8 58.0 292.7 52.6 1,561.3 52.2 536.6 1,11.7 56.3 835.6 1,075.6 319.5 390.9 780.8 390.2 579.9 2,079.9 607.9 729.5 1,508.2 77. 1,115.9 1,189.6 31.8 01.8 872.5 29.9 630.3 2,272.7 660.3 786.7 1,66.9 813.6 1,202.8 1,373.0 395.8 67.1 997.6 91.3 718.8 2,603. 77.3 877.1 1,920.1 96.8 1,391..61 9.21 < 5.0 < 6.0 *Please be sure include appropriate rque safety facrs and consider variable service conditions when sizing. 6
SPRING RETURN OUTPUT TORQUE (Nm) TECHNICAL INFORMATION AIR CLOSES SPRING OPENS TORQUE ITORK ACTUATOR RACK & PINION ACTUATOR TYPICAL BALL VALVE TORQUE 90 o Open 0 o 90 o MODEL Function Angle.2 bar 60 psi 5.5 bar 80 psi 6 bar 87 psi 7 bar 100 psi Consumption (L, at 5.5 bar) Operating Time (Sec., at 5.5bar) PS50 PS70 PS85 PS100 PS125 PS10 PS160 PS200 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 17.9 8.3 1.3 26.5 8.3 10.7 7.8 22.7 1. 70.7 22.9 30.7 92. 2.3 72.0 136.6 2.1 53.7 150.3 68.5 11.9 222.8 68.2 86.2 288.8 125.6 188.9 58.0 135.1 16.0 396.0 189.8 336.8 553.3 171.6 227.3 561.9 25.5 21.0 83.1 255.9 316.9 1093.2 85.1 766. 1630.5 81.5 585.1 2.2 11.1 18.7 35.7 11.0 13.9 6.6 30. 5.2 95.3 30.3 0.1 123. 56. 95.6 182.5 56.1 71. 200.8 91.3 152.3 298.0 90.9 11.5 386.8 175.2 289.7 572.9 173.5 217.0 78.6 23.0 356.7 810.7 253.6 338.8 753.1 339.9 558.3 1115.1 30.6 18.6 156. 650.2 101.9 215.0 639.3 781. 26.3 12.0 20.3 39.0 12.0 15.2 69.3 32.8 59.6 103.0 33.3.6 131.6 61.2 103.5 199.0 61.2 80.2 217.9 99.1 165.3 32. 99.0 125.0 21.0 191.1 352.9 585.1 189. 235.6 832.9 367.7 573.8 126.1 372. 1. 1591.3 707.6 1123.5 2352.0 693.9 82.2 29.8 13. 22.0 6.1 1.1 17.9 78.6 36.9 66.0 120.8 39.0 52.2 151.7 70.6 119.8 227.8 70.0 91.7 251.8 11.8 192.7 370.2 112.9 12. 82.6 219.1 0.8 673. 218.3 272.1 961. 25.3 667.0 12.8 25. 503.3 1822.9 80.1 1252.7 272.2 806.1 97.3 0.16 0.6 0.8 1.32 2.9.52 9.07 < 0.3 < 0.6 < 1.0 < 2.0 < 3.0 3.11 <.0 < 5.0 < 6.0 *Please be sure include appropriate safety facrs and consider various service conditions when sizing. 7
DIMENSIONS DOUBLE ACTING : PD Series F M6 DP10 PCD 32 30 G M5 NH J A B C E D K 16 2 UNIT : mm MODEL A B C D E F G ISO5211 PCD NH J DP K WEIGHT(kg) PD50 186 73 2 91 71 9 80 F03/F05/F07 35/50/70 M5/M6 11x11 15 19.5 1.6 PD70 255 96 55 112 92 1 80 F05/F07 50/70 M6/M8 17x17 20 26 3 PD85 300 110 62 130 110 18 80 F05/F07 50/70 M6/M8 17x17 25 33 5. PD100 350 130 73 150 130 20 80 F07/F10 70/102 M8/M10 22x22 30 39.5 7.9 PD125 22 159 88 182 162 22 80/130 F10/F12 102/125 M10/M12 27x27 35 7.5 11.5 PD10 35 166.5 91.5 210 180 28 80/130 F10/F12 102/125 M10/M12 27x27 35 57 18.6 PD160 510 195 105 20 210 33 80/130 F10/F1 102/10 M10/M16 36x36 50 62 29 PD200 615 23 130 292 262 0 80130 F12/F16 125/165 M12/M20 6x6 60 77.5 56 SPRING RETURN : PS Series F M6 DP10 PCD 30 G M5 NH J A C B 32 E D K 16 2 UNIT : mm MODEL A B C D E F G ISO5211 PCD NH J DP K WEIGHT(kg) PS50 255 73 2 91 71 9 80 F03/F05/F07 35/50/70 M5/M6 11x11 15 19.5 2 PS70 330 96 55 112 92 1 80 F05/F07 50/70 M6/M8 17x17 20 26.1 PS85 23 110 62 130 110 18 80 F05/F07 50/70 M6/M8 17x17 25 33 7.3 PS100 99 130 73 150 130 20 80 F07/F10 70/102 M8/M10 22x22 30 39.5 11.6 PS125 629 159 88 182 162 22 80/130 F10/F12 102/125 M10/M12 27x27 35 7.5 19 PS10 683 166.5 91.5 210 180 28 80/130 F10/F12 102/125 M10/M12 27x27 35 57 27 PS160 7 195 105 20 210 33 80/130 F10/F1 102/10 M10/M16 36x36 50 62 3.2 PS200 869 23 130 292 262 0 80/130 F12/F16 125/165 M12/M20 6x6 60 77.5 81.7 8
EXPLODED VIEW TOP BOTTOM TENSION SETTING 50 9
EXPLODED VIEW 13 1 12 5 7 6 9 3 10 8 1 2 15 1 2 3 5 6 7 8 9 10 11 12 13 1 15 CYLINDER COVER PISTON SHAFT SUPPORT RINGUPPER THRUST WASHER WASHER SHAFT SUPPORT BAND PISTON GUIDE PAD ORING PISTON ORING SHAFT, LOWER ORING SHAFT, UPPER SNAP RING ORING COVER STAINLESS WRENCH BOLT 11 ACCESSORIES ITS Series Position Moniring Switch Box ITS 100 Series (Weather Proof) SPECIFICATION Enclosure Outside coating Ambient temperature Cable entries Terminal block Position indicar Mounting bracket Switches(Sensors) STANDARD OPTION Weather proof IP67, Oring sealed EpoxyPolyester inside and outside 20 o C ~ +80 o C 2 PT1/2", other standard threads 8 nos of terminal strips Dome type 0 o ~90 o Stainless steel acc. VDI/VDE 385, NAMUR, SS1, SS2 as standard 2SPDT mechanical switch(form C) ITS 300 Series (Explosion Proof) Suitable for valves and actuars in hazardous area applications conforms EN5001 and 50018, also suitable in Zone 1 and 2 *Ex d : IECEx, GOST_R/RTN certified* SPECIFICATION Enclosure Outside coating Ambient temperature Cable entries Terminal block Position indicar Mounting bracket Switches(Sensors) STANDARD OPTION Explosion proof Ex d llc T6, IP67, Oring sealed EpoxyPolyester outside against corrosion 20 o C ~ +60 o C 2 PF3/", other standard threads 8 nos of terminal strips Dome type 0 o ~90 o Stainless steel acc. VDI/VDE 385, NAMUR, SS1, SS2 as standard 2SPDT mechanical switch(form C) ITS 500 Series Special stainless steel housig (316L or Duplex) for extremly corrosive environmental conditions & for offshore applications. Other specifications are shared with the ITS 300 series except for enclosure & coating. *Ex d : IECEx, GOST_R/RTN certified* 10
ACCESSORIES ElectroPneumatic Positioner EPL (Linear Type) EPR (Rotary Type) EPL / EPR (Mechanical Type) FEATURES Precise calibration with simple SPAN and ZERO adjustments Simple conversion direct acting or reverse acting 1/2 split range available Rugged aluminum housing with corrosionresistant coating Stainless steel gauges standard Restricted pilot valve orifice kit for small actuars included *Options available Position transmitter (20mA output signal) Two limit switches ( and ) SSL / SSR (Electronic Smart Type) FEATURES Aucalibration for optimum conditions Easy operation with four key pads and full text graphical LCD Single and double acting actuars Pressure regular built in eliminate variations in supply air pressure Economical energy saving Mounting on linear actuars according IEC 53 Mounting on rotary actuars according VDI / VDE 385 *Options available Position transmitter (20mA output signal) Gauge block with two stainless pressure gauges Explosion proof type (Ex d llb T6, Exia llc T6) HART communication (FSK) SSL (Linear Type) SSR (Rotary Type) IPC (I/P CONVERTER) IPC FEATURES Pressure regular built in eliminate variations in supply air pressure Low air consumption due piezo electric microvalve Explosion proof type (please contact for details) Solenoid Valve Robust, reliable patented 2 pisn / pillar poppet valve design provides bubbletight shutoff for millions of cycles 5/2 function or 3/2 function selectable via 180o turn of the patented rotary sealing plate Direct NAMUR standard mounting Corrosion and impact resistant glass fiber reinforced composite material Low maintenance through non lubrication design High air flow (Cv > 1,1) and fast response Wide operating temperature range : 0 o C 50 o C (0 o F 125 o F) Pressure range 2.5 8 Bar (35120 PSI) Weatherproof IP67 NEMA types 1, 2, 3, 3S, and X & CE Certified ATEX Ex Series ExProof Series Intrinsically Safe Series Standard Series IP65 CONNECTORS COIL CAN BE ROTATED IN 90o INCREMENTS FUNCTION WINDOW SHOWS 5/2 OR 3/2 SELECTION W/SCHEMATIC NAMUR MOUNT M5 FASTENERS STD IMPERIAL OPTIONAL ROTARY SEALING PLATE ROTATES 180o TO CHANGE 5/23/2 FUNCTION NAMUR MOUNT 11
ACCESSORIES Declutchable Gear Box Aluminum Housing MODEL NO ITG 050 ITG 070 ITG 10 Max. Output Torque 300 Nm 360 Nm 1310 Nm Pneumatic Actuar Mounting Flange (ISO 5211) F05 / F07 F07 / F10 F10 / F12 Valve Mounting Flange (ISO 5211) F05 / F07 F07 / F10 F10 / F12 Reduction Ratio 0 : 1 38 : 1 50 : 1 Number of Turns 90 o 10 Turn 9.5 Turn 12.5 Turn Handwheel Diameter 200 200 00 Weight 2.3 Kg 3.5 Kg 12.5 Kg Application for Pneumatic Actuar PS50 / 70 / 85 PD50 / 70 PS100 PD85 PS125 / 160 PD100 / 125 90 B ØD E A C J F G DP H BCD1 ØD1 BCD3 M1 G BCD2 ØD2 H BCD M2 * Details are provided upon request. PNEUMATIC ACTUATOR VALVE MOUNTING Manual Handwheel For PDS50 PDS200, DA and SR Simple and Compact in size and weight * The details of this catalog are subject change without prior notification. CONTROLS Co., Ltd. Website : http://www.irk.com ITORK Controls Co., Ltd. All rights reserved. PDSCA1603 12