Armour: Extremely bending- and torsion-stable aramid braid Armour: Extremely bending- and torsion-stable aramid wrapping Outer jacket: Pressure extruded PUR mixture Fibre: FOC-fibre made out of glass Subcable jacket: LSZH (Low smoke and zero halogen material) Filler (only if necessary) : Aramid damper for high tensile stresses (Aramid yarn centre element possible) Core design: Optical fibre: High bending stable optical fibre made of glass (solid core element). Conductor: Fine-wire strand in bending-stable version consisting of bare copper wires. Core identification: FOC-fibre: Coloured cores* with black marking. (For details see construction table) *(200/230: Black 62,5/125: Orange 50/125: Blue 9/125: Yellow) Copper core: Black with white numerals. Core insulation: FOC-fibre: Low smoke zero halogen (LSZH) subcable jacket. Cooper core: Mechanically high-quality TPE mixture. Jacket design: Outer jacket: Low-adhesion mixture on the basis of PUR (following DIN VDE 0281-10), highly abrasion- and bending-stable, adapted to suit the requirements in e-chains. oil-resistant (following DIN EN 50363-10-2) coolant-resistant flame-retardant (according to IEC 60332-1-2, CEI 20-35, VW-1, FT-1) PVC- and halogen-free (following DIN EN 50267-2-1) hydrolysis-resistant (following DIN VDE 0282 Part 10 - A) microbe-resistant (following DIN EN 50396) MUD-resistant (following NEK 606 - status 2009) silicon-free (following PV 3.10.7 - status 1992) lead-free (following 2011/65/EU (RoHS-II)) UV-resistance: High Colour outer jacket: Jet black (similar to RAL 9005) Cable marking (White): 00000 m ** igus chainflex CFLG._LB.PUR.--- --- General mechanical values: (for individual details see technical table) DNV-GL 13 655-14 HH CE RoHS-II conform _ +++ chainflex cable works +++ ** Length printing: Not calibrated. Only intended as an orientation aid. / : Cable identification according to part no. (see technical table for details). Ex.: CFLG.2LB.PUR.50/125: x CFLG.2LB.PUR.50/125 2x50/125 CE Guaranteed lifetime for this series according to the "chainflex guarantee club" conditions (see chainflex catalogue and www.igus.eu/chainflex-guarantee) Double strokes 5 million 7,5 million 10 million Temperature (from/to) [ C] Travel distance (TD) Example drawing (For a detail overview see construction table) Min. bending radius for e-chain use [Factor multiplied by outer diameter (d)] (Ex.: CFLG.2LB.PUR.9/125 at 20 C: 5,0 x 8,5 mm Min. bending radius 42,5 mm) CFLG.LB.PUR -35 / -25 7,5 8,5 9,5-25 / +70 100 m 5,0 6,0 7,0 +70 / +80 7,5 8,5 9,5 CFLG.LB.CU.PUR -35 / -25 10,0 11,0 12,0-25 / +70 100 m 7,5 8,5 9,5 +70 / +80 10,0 11,0 12,0 : Minimum guarantee lifetime of the cable under the specified conditions. The installation of the cable is recommended within the middle temperature range. Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 1/5
General mechanical values (Continuation): (for individual details see technical table) Temperature range -40 C -20 C -10 C +70 C +80 C Min. bending radius for fixed installation 10,0 x d 7,5 x d 5,0 x d 7,5 x d Torsion (at 1 m cable length) --- --- --- --- Electrical values: (Only for CFLG.2LB.CUx.PUR relevant) Nominal voltage: 300 / 500 V (following DIN VDE 0245) Test voltage: 2 kv (following DIN EN 50396) Nominal cross section [mm²] Conductor resistance Max. current rating [approx. Ω / km] at 20 C [A] at 30 C (following) DIN EN 50289-1-2 DIN VDE 0298-4 CU2 0,75 26 14 CU3 1,0 19,5 17 CU4 1,5 13,3 21 The max. current rating depends on factors such as the individual environmental conditions and the type of installation. General informations: Certifications: Guidelines: DNV-GL type approval certificate: No. 13 655-14 HH CE Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 2/5
Dynamic values: Max. speed for e-chain use:*** Unsupported: v = 10 m / s Gliding (up to 100 m): v = 6 m / s Max. acceleration for e-chain use:*** a = 20 m / s 2 *** These values are based on specific applications or tests. They do not represent the limit of what is technically feasible. Typical lab test setup for this cable group: Test bending radius R: approx. 38-75 mm Test travel S: approx. 1-15 m Test period: min. 2-4 million double strokes Test speed: approx. 0,5-2 m / s Test acceleration: approx. 0,5-1,5 m / s 2 e-chain - fibre optic cable for high load requirements: highly abrasion-stable almost unlimited resistance to oil for unsupported travel distances and up to 100 m in gliding applications UV-resistant CE, RoHS-II, DNV-GL type approval certificate Typical application areas: Indoor and outdoor applications. Storage and retrieval units for high-bay warehouses, machining units / machine tools, quick handling, indoor cranes, refrigerating sector. Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 3/5
Technical tables: Mechanical values: Number of fibres (Ø fibre ) [µm] + Number of cores nominal cross section [mm²] External diameter (d)**** [max. mm] Copper index [kg / km] Weight [kg / km] Multi mode (Step index) CFLG.2LB.PUR.200/230 2x200/230 8,5 --- 62 Multi mode (Graded index) CFLG.2LB.PUR.62,5/125 2x62,5/125 8,5 --- 62 CFLG.4LB.PUR.62,5/125 4x62,5/125 9,0 --- 68 CFLG.6LB.PUR.62,5/125 6x62,5/125 11,0 --- 96 CFLG.12LB.PUR.62,5/125 12x62,5/125 16,0 --- 179 CFLG.2LB.PUR.50/125 2x50/125 8,5 --- 62 CFLG.4LB.PUR.50/125 4x50/125 9,0 --- 68 CFLG.6LB.PUR.50/125 6x50/125 11,0 --- 96 CFLG.12LB.PUR.50/125 12x50/125 16,0 --- 179 Single mode CFLG.2LB.PUR.9/125 2x9/125 8,5 --- 62 CFLG.4LB.PUR.9/125 4x9/125 9,0 --- 68 CFLG.6LB.PUR.9/125 6x9/125 11,0 --- 96 CFLG.12LB.PUR.9/125 12x9/125 16,0 --- 179 Multi mode (Hybrid) CFLG.2LB.CU2.PUR.62,5/125 2x62,5/125+2x0,75 9,5 17 87 CFLG.2LB.CU2.PUR.50/125 2x50/125+2x0,75 9,5 17 87 CFLG.2LB.CU4.PUR. 62,5/125 2x62,5/125+2x1,5 10,0 32 107 Single mode (Hybrid) CFLG.2LB.CU4.PUR.9/125 2x9/125+2x1,5 10,0 32 107 **** External diameters are maximum values and may tend toward lower tolerance limits. Optical characteristics: Fibre type Wavelength Bandwidth [MHz x km] Line attenuation [db / km] 200/230 (OH1) 850 nm 20 6,0 62,5/125 (OM1) 50/125 (OM2) 9/125 (OS1) Chromatic dispersion [ps / nm x km] 850 nm 200 3,5 1300 nm 500 1,0 850 nm 500 2,8 1300 nm 500 0,8 1310 nm 0,35 3,5 1550 nm 0,25 18 Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 4/5
PUR - e-chain - fibre optic cable (FOC) for high load requirements (Class 6.5.3): optional power cores, PVC- and halogen-free, oil- and coolant-resistant, hydrolysis- and microbe-resistant, notch-resistant as well as flame-retardant. Construction table: CFLG.2LB.PUR.200/230 CFLG.2LB.PUR.62,5/125 CFLG.2LB.PUR.50/125 CFLG.2LB.PUR.9/125 2x 200/230 µm (Ø fibre ) 2x 62,5/125 µm (Ø fibre ) 2x 50/125 µm (Ø fibre ) 2x 9/125 µm (Ø fibre ) CFLG.4LB.PUR.62,5/125 CFLG.4LB.PUR.50/125 CFLG.4LB.PUR.9/125 4x 62,5/125 µm (Ø fibre ) 4x 50/125 µm (Ø fibre ) 4x 9/125 µm (Ø fibre ) CFLG.6LB.PUR.62,5/125 CFLG.6LB.PUR.50/125 CFLG.6LB.PUR.9/125 6x 62,5/125 µm (Ø fibre ) 6x 50/125 µm (Ø fibre ) 6x 9/125 µm (Ø fibre ) CFLG.12LB.PUR.62,5/125 CFLG.12LB.PUR.50/125 CFLG.12LB.PUR.9/125 12x 62,5/125 µm (Ø fibre ) 12x 50/125 µm (Ø fibre ) 12x 9/125 µm (Ø fibre ) CFLG.2LB.CUx.PUR.62,5/125 CFLG.2LB.CUx.PUR.50/125 CFLG.2LB.CUx.PUR.9/125 2x 62,5/125 µm (Ø fibre ) 2x 50/125 µm (Ø fibre ) 2x 9/125 µm (Ø fibre ) 15 Jun. 2015 D. Borsberg Please refer regarding the availability of the items especially the information in the latest chainflex catalogue. Page 5/5