TP OMEGA Smart Line Automatic punching machine 5 stations Fully auto-index it
2 TP OMEGA Evolved and performing PUNCHING MACHINE IDEAL FOR SMALL AND MEDIUM PRODUCTIONS 1 Servo-electric 2 Accessibile 3 Versatile 4 Energy efficiency 5 Easy to program SMART TOOL CHANGE SYSTEM Equipped with a fully automatic auto-index 5-station tool changer that can accommodate over 18 tools with the use of multi-tools. Maximum accessibility for the operator to allow the machine setup in a very short time.
3 ELECTRIC, LOW CONSUMPTION TP Omega is equipped with an advanced power-assisted punching unit without any hydraulic oil and with low energy consumption. This allows the machine to reach punching frequencies of 750 rpm and a shearing force of 30 tons.
4 VERSATILE FULLY AUTO-INDEX All tools, single or multi-tool, can be rotated from 0 to 360 with minimum steps of 0.01. Advantages: Easy programming also for complex nesting Lower machine set-up costs Greater efficiency in material using 0-360 single tool rotation C FRAME s i n g l e t o o l All TECNOLOGY punching machines have in common open C frame for the maximum machine accessibility. High stability and precision Accessibility on three sides Processing out of standard formats 0-360 tool rotation inside multi-tool m u l t i t o o l FANUC CNC AND CUSTOMIZED HMI All our punching machines are equipped with customized and designed HMI for an easy use thanks to the large touch screen of 15 inches. The use of CNCs, drives and motors produced by the world leader FANUC guarantees the maximum reliability.
5 CUSTOMIZABLE SET-UP CUSTOMIZABLE TOOL STATIONS Each station can accommodate tool or multi-tool without diameter constraints. 5 auto-index stations fully customizable Tool change in only 1,5 seconds Deformations with heights above the standards MULTI-TOOL 5 OR 10 AUTO-INDEX TOOLS Suggested configurations The Multi-Tool allows to load 5 or 10 tools in one station. This increases machine capabilities, reduces processing time and set-up costs. 3 4 5 base 1 - Single tool 2 - Single tool 3 - Single tool 4 - Single tool 2 4 1 5 - Single tool medio 3 5 1 - Multi-tool 5 stations 2 - Single tool 3 - Single tool 4 - Single tool 2 4 1 5 - Single tool top SMART TOOL CHANGE 3 5 1 - Multi-tool 5 stations 2 - Multi-tool 10 stations 3 - Single tool The fast couling allows to hold punch and die in the station in just 12 seconds. 2 1 4 - Single tool 5 - Single tool
6 TOOLING TRUMPF Style tools Holders standard tool punch die punch special tools die die holder TRUMPF TOOLS TECHNOLOGY has chosen to equip its machines with TRU- MPF-style tools to offer the utmost technology in tools and the widest range of applications, through holders designed in partnership with WILSON TOOL. Advantages: Saves 30/40% compared to turret tools More handly thanks to the small size Realization of all types of processing IN A MACHINE MORE WORKING STEPS The large number of functions provided with TECHNOLOGY punching machines allow special processing without the help of other machines. Punching Nibbling Drawing Forming Marking Coining Bending Tapping Fine contouring High speed forming Deburring
7 NO LIMITS DIFFERENT FUNCTIONS TO ACCOMPLISH MUL- TIPLE STEPS OF WORK WITH ONE MACHINE FINE CONTOURING Fine contouring for complex processing and high quality of the workpieces FORMING Forming with single punch or by step DRAWING Drawing processing MARKING Marking works TAPPING Tapping without the removal of scraps on holes previously made HIGH SPEED FORMING CNC Functions for high speed forming (Wheel Tools by WILSON TOOL)
8 SOFTWARE AND TELE-ASSISTANCE customer technology internet TELE-ASSISTANCE Possibility to receive assistance from a qualified technician directly from our offices, by connecting remotely to your machine or to the programming computer. Reduction of diagnostic and intervention times Remote Assistance on Programming Software Reduction of machine stops CAD/CAM SOFTWARE JETCAM Expert programming software allows to leverage all potential of the TP OMEGA thanks to its automatisms, which make programming easy, fast and intuitive. Some advantages: View and import DXF and DWG files Automatic nesting with metal sheet optimization Tools library management Automatic processing of the single component with selection of tools
9 SOME OPTIONAL AUTOMATIC CLAMPS PHOTOCELLS PERIMETER The position of clamps is set during programming. In cases where the work falls in the clamps area, they automatically move away avoiding repositioning. This system complies with international safety standards (CEE), it is designed to protect the safety of the operators or anyone that works near the machine. VACUUM SCRAPS SUPPORT TABLES It ensures correct cleaning of the die by the scraps during processing, especially in the production of grills, allowing the continuity of production and the quality of the final product. Support tables in brushes or brushes and balls are suitable for working up to 3mm.
10 AUTOMATION SYSTEM CHEAPER AND MORE EFFICIENT PRODUCTION CNC sheet metal loading / unloading systems connected to the work center, making the production cycle completely automatic, saving up to 80% in the time of sheet management, minimizing operator intervention and presence. Vantaggi: Execution of workings 24h / 24h Productive cycles without operator involvement Loading sheet sizes with large dimensions ASSISTANCE AT KM 0 Total machine warranty for 24 months. First 5 years with assistance at Km 0, completely removing the distances between us and our customers. WARRANTY INTEGRAL 24 MONTHS
11 ITS FEATURES TP 357 TP 3510 TP 367 TP 3610 Cutting force kn 300 300 300 300 Maximum metal sheet thickness mm 6 6 6 6 Working size without repositioning mm 1250 x 1750 1250 x 2500 1500 x 1570 1500 x 2500 Working size with repositioning mm 1250 x 3500 1250 x 5000 1500 x 3500 1500 x 5000 X axis speed m/min 75 75 75 75 Y axis speed m/min 60 60 60 60 Simultaneous axes speed m/min 96 96 96 96 X axis stroke mm -40 / 1790-40 / 2540-40 / 1790-40 / 2540 X axis extra stroke mm 2040 2250 N.D. 2040 2250 N.D. Y axis stroke mm -40 / 1340-40 / 1340-40 / 1590-40 / 1590 Maximum metal sheet weight kg 150 150 150 150 Maximum punching frequency stroke/min 750 750 750 750 Positioning Accuracy mm ± 0.08 ± 0.08 ± 0.08 ± 0.08 Auto-index rotating speed rpm 60 60 60 60 Minimum Programmable Positioning 0,01 0,01 0,01 0,01 Horizontal turret n tools 5 auto index 5 auto index 5 auto index 5 auto index Number of tools with multi-tool use n tools 5-50 5-50 5-50 5-50 Tool change time sec 1,5 1,5 1,5 1,5 Tool change time with multi-tool sec 0,5 0,5 0,5 0,5 Numerical control FANUC FANUC FANUC FANUC Average absorbed power kw 8 8 8 8 Width (A) mm 4190 5380 5300 5380 Lenght (B) mm 4700 4700 4950 4950 Height (C) mm 2360 2360 2360 2360 Weight kg 11.000 11.800 13.300 13.800 C A B
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