ATAK Tecnology o, T. recision inear Guieway Stanar Type GA Series Miniature Type GN&G Series
atents 1. reface A linear guieway allows a type of linear motion tat utilizes rolling elements suc as balls or rollers. y using rolling elements between te rail an te carriages can acieve muc lower friction tat is compare wit te traitional slie an provie muc smooter running. Furtermore, epening to our outstaning process capability, we can offer te intercange of ig accuracy to customers for easy maintenance an replacing. 2.aracteristics 2.1 ower Frictional Resistance it using te rolling element to replace of te traitional sliing one, te friction coefficient is only 1/5 of traition friction. 2.2 ig ositioning Accuracy Te rolling motion wit a low friction coefficient, an te ifference between ynamic an static friction is very small. Terefore, tere woul be no slip wile te loa is moving. 2.3 ow ower onsumption ue to te caracteristic of low frictional resistance, te require riving force is muc lower tan in oter systems, tus te power consumption is small. Moreover, te temperature rising effect is small even uner ig spee operation. 2.4 Four-way qual oa Te optimum esign of geometric mecanics makes te linear guieway to bear te loa in all four irections, raial, reverse raial, an two lateral irections. 2.5 Intercangeability Superior processing ability can offer te linear guieway ig precision an make customers use an maintain easily, an also acieve original igly accurate linear motion. 2.6 asy ubrication it a special lubricating esign of te linear guieway, it is possible to equip various grease nipples an piping joints, an ten to effectively fill te grease or lubrication oil into te carriages. 1
3. Te roceure of Select inear Guieway 4. oa Rating an Service ife of inear Guieway Receck te conitions Receck te specifications Ientify te operating conitions Select type an specification Select precision 1. Application equipment 2. Space available for installation 3. Size (span, No. of carriages, No. of rails) 4. Installation position (orizontal, vertical, tilte, or wall-ung, etc) 5. Magnitue, irection, an location of impose loa 6. Frequency of use (uty cycle), moving spee, acceleration 7. Stroke lengt 8. Require service life, an accuracy 9. Operating environment Select type of inear Guieway Select accuracy grae as per equipment requirement 4.1 asic Static oa Rating ( ) Te basic static loa rating ( ) refers to a static loa in a given irection wit a specific magnitue applie at te contact area uner te most stress were te sum of permanent eformation evelops between te raceway an rolling elements is.1 times of te iameter of rolling ball. Terefore, te basic static loa rating sets a limit on te static permissible loa. 4.2 Static ermissible Moment (M ) en a moment is applie to a linear guieway, te rolling balls on bot ens will receive te most stress among te stress istribution over te rolling elements in te system. Te static permissible moment (M ) refers to a static moment in a given irection wit specific magnitue applie at te contact area uner te most stress were te sum of permanent eformation evelops between te raceway an rolling elements is.1 times te iameter of rolling elements. Terefore, te static permissible moment sets a limit on te static moment. In linear guieway system, te static permissible moment is ene as M, M Y, M R tree irections. See te gure below. Select preloa Select rigiity as per equipment requirement alculate te applie loa alculate te loa applie on eac carriage No Verification of safety factor Yes alculate nominal life Using te service-life equation to calculate te running istance or ours No oes te calculate value satisfy te require service life Yes ubrication an ust protection ompletion 4.3 Static Safety Factor( fs) ue to te impact an vibration wile te guieway at rest or moving, or te inertia from start an stop, te linear guieway may encounter wit an unexpecte external force. Terefore, te safety factor soul be taken into consieration for effects of suc operating loas. Te static safety factor (fs) is a ratio of te basic static loa rating ( ) to te calculate working loa. Te static safety factor for ifferent kins of application is sown as Table. fs o Or fs M o M fs : Static safety factor : Static loa rating (N) M : Static permissiable moment (N-m) : orking loa (N) M : earing momnet (N-m) oaing oniton fs min. Normal loaing coniton 1~3 it impact an vibration 3~7 2 3
4.4 asic ynamic oa Rating Te basic ynamic loa rating () is ene as a loa in a given irection an wit a given magnitue tat wen a group of linear guieways operate uner te same conitions. As te rolling element is ball, te nominal life of te linear guieway is 5 km. 4.5 alculation of Nominal ife Te life of linear guieway is efine as te total istance travele until fatigue flaking appears on te surface of te raceway or rolling elements. ven wen te linear guieways are manufacture in te same way or operate uner te same motion conitions. For tis reason, nominal life is use as te criteria for preiction te service of a linear guieway. Te nominal life is te total istance tat 9% of a group of ientical linear guieways, operate uner te ientical conitions, can travel witout flaking. ase on te selecte basic ynamic rate loa() an actual loa(), te nominal life of linear guieway can be calculate. =( f x f t x f x ) 3 x5 (km) 4.6 Factors of normal life : Nominal life (km) : asic ynamic loa rating (N) : orking loa (N) f : arness factor f t : Tempature factor f w : oaing factor As te above mentione about te calculation of nominal life of te linear guieway, wic te factors about te arness, temperature an loa will affect te nominal life of te linear guieway, te relate coefficient is as te following explanation. 4.6.1 arness factor In orer to ensure te optimum loa capacity of linear guieway system, te arness of raceway must be R58~64. If te arness is lower tan tis range, te permissible loa an nominal life will be ecrease. For tis reason, te basic ynamic loa rating an te basic static loa rating soul be multiplie by arness factor for rating calculation. See figure below. Te arness requirement of ATAK linear guieway is above R58~64, tus te f =1.. 4.6.2 Temperature factor en operating temperature iger tan 1, te nominal life will be egrae. Terefore, te basic ynamic an static loa rating soul be multiplie by temperature factor for rating calculation. See figure below. Te assemble parts of ATAK guieway are mae of plastic an rubber, terefore, te operating temperature below 1 is strongly recommen. For special nee, please contact us. 4.6.3 oa factor Altoug te working loa of linear guieway system can be obtaine by calculation, te actual loa is mostly iger tan calculate value. Tis is because te vibration an impact, cause by mecanical reciprocal motion, are ifficult to be estimate. Tis is especially true wen te vibration from ig spee operation an te impact from repeate start an stop. Terefore, for consieration of spee an vibration, te basic ynamic loa rating soul be ivie by te empirical loa factor. See te table below. 5. reloa an Rigiity Te rigiity of a linear guieway coul be enance by increasing te preloa. Te preloa is represente by negative clearance resulting from te increase of rolling element iameter. Terefore, te preloa soul be consiere in calculation service life. Selecting proper preloa from table below to aapt te specific application an conition. reloa Grae igt reloa Z Meium reloa Z1 eavy reloa Z2 6. Accuracy oa onition Fee Spee (m/min) f w No impact an smoot V 15 1.~1.2 Sligt impact an vibration 15 < V 6 1.2~1.5 Moerate impact an vibration 6 < V 12 1.5~2. Strong impact an vibration 12 < V 2.~3.5 reloa Operating onition Application ~.2.3 ~.5.6 ~.8 Te loaing irection is fixe, vibration an impact are l igt,an two axes are applie in parallel. ig precision is not equire, an te low frictional resistance is neee. Applie in one-axis configuration Te nee of ligt preloa an ig precision Macine is subjecte to vibration an impact, an ig rigiity require. Application of eavy loa or eavy cutting Semiconuctor Manufacturing, Meical equipment, uncing press, eling macine, Inustrial Robot, Auto packing macine, XY axis of orinary inustrial macine, allet canger, material anling equipment, an oter small sliing systems Z axis of inustrial macines, precision XY table, Inustrial Robot, N ate, measuring equipment, grining acine, auto painting macine, recision XY table Macining center, N ate, Milling macine, oring macine, Z axis of inustrial macines Te accuracy of linear guieway inclues te imensional tolerance of eigt, wit, an te running accuracy of te carriage on te rail. Te stanar of te imension ifference is built for two or more carriages on a rail or a number of rails are use on te same plane. Te accuracy of linear guieway is ivie into 5 classes, normal grae (), ig precision (), precision (), super precision (S), an ultra precision (U). en two or more linear guieways are use on te same plane, te tolerance of N an ifference of Δ is applicable to master rail only. Te accuracy is measure at te center or central area of carriage. Te accuracy grae for ifferent applications sown as table below. Super recision Ultra resision Normal () ig () recision () (S) (U) GA Series GN & G Series 4 5
7. ubrication Supplying te sufficient lubrication to te linear guieway will greatly reuce te rolling friction an increase te service life. Oterwise, te lubrication also prevent from corrosion. Generally, te linear guieway usually use lubrication grease an lubrication oil. It will be cosen by customers options. 7.1 Grease After te linear guieway installe, we recommen te guieway be re-lubricate every 1 km. It is possible to carry out te lubrication troug te grease nipple. Generally, grease is applie for spee tat o not excee 6 m/min faster spee will require igviscosity oil wit a lubricant. Te stanar grease is litium-base grease No.2. 7.2 Oil Te recommen viscosity of oil is about 3~15 cst, an te recommen oil fee rate is approximate.3 cm3/r. 7.3 Grease nipples an piping joints ATAK offers te following various grease nipples an piping joints to customers options. 8. ust proof ATAK offers various contamination protection against ifferent environments for linear guieway. oe ust proof Application No Symbol Metallic Scraper (ot sie) ow resistance an cleaner environments UU iirectional en seal(bot ens) ow resistance SS iirectional en seal + ottom seal Normal environments ZZ SS + Inner seal+ Metallic scraper revent large steel cips KK ouble biirectional en seal + ottom seal + Inner seal + Metallic scraper igly ust-proof requirement revent large steel cips an igly ust-proof requirement n Seal Metallic Scraper Grease Type 8 7 ottom seal 2.5 6 M6x.75 15.3 6.5 M6x.75 12 5 M4x.7 SS ayout ZZ ayout iping Type T1/8 12 12 M8x1 18 1 M6x.75 1 8 6.5 23.5 19.5 16.5 M6x.75 6.5 M6x.75 4.5 M4x.7 6 7
9. Stanar inear Guieway GA Series GA Series linear guieway are esigne wit loa capacity an rigiity iger tan oter similar prouct wit circular-arc groove an structure optimization. It features equal loa rating, reverse raial an lateral irection, self-aligning to absorb te installation-error, an use an install easily. 9.1 aracteristics of GA Series 9.1.1 Self Alignment apability it te esign of F circular-arc groove, GA Series can absorb most installation errors ue to surface irregularities an provie te smoot linear motion troug te sift of contact points an te elastic eformation of rolling elements. 9.1.2 Four-way qual oa ecause of te four-row esign, te GA Series linear guieway as equal loa rating in te raial an lateral irection. 9.1.3 Optimal esign It reuces te overall contact eigt between te carriage an rail as well as uses a larger iameter of te ball. ompare to our Spec. 2 wic can provie about more 3% of loa rating an rigiity tan oter lower specification of oter factories. Moreover, compare to te stanar specifications of oter factories, te anti-twiste capacity is iger 12%. Also, in orer to provie ig locking force, we offer te longest screw ept of carriage installation. 9.1.4 Intercangeability ecause of precision imensional control, te imensional tolerance of GA Series can be kept in te reasonable range, wic means tat te blocks an any rails in specific series can be use togeter wile maintaining imensional tolerance. 9.1.5 ommon rail is esigne for ifferent ig carriages, moreover, we use big balls for eavy loaing. So tis is easy for customer's stock an selection. 9.1.6 ig smootness it a special grining process, te balls will roll smootly even wen te rolling surface is not iscontinuities. eter te preloa wit, any vibration can be effectively reuce by about 2% uring operation, lowering te ram troug te ball, an to improve te life. 9.1.7 Sort Stroke ubrication atente oil circuit esign, wic provies coosing to lubricate te ball irectly wen using te sort stroke an to prevent lack of lubrication cause service life to reuce. 9.2 onstructions arriage 9.3 escription of Specification GA Series guieway can be classifie into non-intercangeable an intercangeable types. Te size is ientical. Te only ifference between te two types is tat te intercangeable type of blocks an rails can be freely excange, an teir accuracy reaces up to class. Te moel number of GA Series contains te size, type, accuracy, class, preloa class, an so on. 9.3.1 Non-Intercangeable Type of Guieway GA Series Assembly Type : igt V: Meium : ow Size 15,2,25 arriage Type (,S): Flange Type (long, Sort) (,S): Square Type (long, Sort) No. of arriages per GA 15 2 +R3 / 4 A 9.3.2 Intercangeable Type of arriage GA Series Assembly Type : igt V: Meium : ow Size 15,2,25 GA 15 SS 9.3.3 Intercangeable Type of Special oe Accuracy,, reloa Z(ligt), Z1(Meium), Z2(eavy) ust roof UU, SS,, ZZ, KK arriage Type (,S): Flange Type (long, Sort) (,S): Square Type (long, Sort) Special oe No. of per Axis Set Accuracy,,, S, U reloa Z(ligt), Z1(Meium), Z2(eavy) ole itc from n Sie (mm) ole itc from Start Sie (mm) Assembly ole an engt (mm) R: Mounting ole from Top T: Mounting ole from ottom ust roof UU, SS,, ZZ, KK GA 15 3 / 4 A n Seal Grease Nipple all GA Series Size 15,2,25 Assembly ole R: Mounting ole from Top T: Mounting ole from ottom Special oe Accuracy,, ole itc from n Sie (mm) ole itc from Start Sie (mm) lengt Inner Seal 8 ottom Seal 9
9.4 Accuracy Grae Te accuracy of GA series is ivie into five classes, normal grae (N), ig precision (), precision (), super precision (S) an ultra precision (U), as sown in Table. Non-Intercangeable Type 15 2 25 Intercangeable Type 15 2 25 Item Normal ig Accuracy Grae recision Super recision S -.15 Unit: mm Ultra recision U -.8 Tolerance for eigt ±.1 ±.3 -.3 eigt ifference (Δ).2.1.6.4.3 Tolerance for wit N ±.1 ±.3 -.3 -.15 -.8 it ifference (ΔN).2.1.6.4.3 surface wit surface A Δ ( Table 9.1) surface wit surface Δ ( Table 9.1) Tolerance for eigt ±.1 ±.4 -.4 -.2 -.1 eigt ifference (Δ).2.15.7.5.3 Tolerance for wit N ±.1 ±.4 -.4 -.2 -.1 it ifference (ΔN).3.15.7.5.3 surface wit surface A Δ ( Table 9.1) surface wit surface Δ ( Table 9.1) Unit: mm Accuracy Grae Item Normal ig recision Tolerance for eigt ±.1 ±.3 -.3 eigt ifference (Δ).2.1.6 Tolerance for wit N ±.1 ±.3 -.3 it ifference (ΔN).2.1.6 surface wit surface A Δ ( Table 9.1) surface wit surface Δ ( Table 9.1) Tolerance for eigt ±.1 ±.4 -.4 eigt ifference (Δ).2.15.7 Tolerance for wit N ±.1 ±.4 -.4 it ifference (ΔN).3.15.7 surface wit surface A Δ ( Table 9.1) surface wit surface Δ ( Table 9.1) Running arallelism 9.5 Te Recommene Tigtening Torque for s arallelism leng(mm) (μm) Above elow S U 1 12 7 3 2 2 1 2 14 9 4 2 2 2 3 15 1 5 3 2 3 5 17 12 6 3 2 5 7 2 13 7 4 2 7 9 22 15 8 5 3 9 11 24 16 9 6 3 11 15 26 18 11 7 4 15 19 28 2 13 8 4 19 25 31 22 15 1 5 25 3 33 25 18 11 6 Te improper tigtening torque coul affect te mounting accuracy, so tigtening te bolts by torque wrenc to specifie torque is igly recommene. olt Spec. Table 9.1 Torque N-m (kgf-cm) Iron ast Iron Aluminum GA 15 M4x.7x16 4(41) 2.7(28) 2(2) GA 2 M5x.8x16 8.8(89) 5.9(6) 4.4(45) GA 25 M6x1x23.7(14) 9.2(94) 6.8(69) 1 11
9.6.1 imensions of Series GA- 9.6.2 imensions of Series GAV- K 1 K 1 G K 2 4-M l G K 2 4-M l T 1 N R 2 R 3 T 1 N R 2 R 3 Assembly imension igt it engt arriage imension N 1 M l T 2 3 G K 1 K 2 Grease Nipple GA15 28 34 58.5 9.5 4.5 26 26 M4 7 39 6 9 8 7 1.3 3.5 M4 GA2 3 44 75 12 5 32 36 M5 8 52 6 8.5 7 12 12.8 4.5 M6 GA2 3 44 89.4 12 5 32 5 M5 8 66.4 6 8.5 7 12 12.7 4.5 M6 GA25 4 48 84 12.5 6.5 35 35 M6 9 58.5 8 14 13.5 12 16.8 5 M6 GA25 4 48 13.3 12.5 6.5 35 5 M6 9 77.8 8 14 13.5 12 18.8 5 M6 imension asic loa rating Static moment rating eigt it igt itc st. ole imension R R ynamic Static M (-m) M Y (-m) 1 * 2 * 1 * 2 * M R arriage (-m) Kg GA15 15 13 6 2 7.5 5.3 4.5 11.6 18.7.13.77.13.77.15.18 1.28 Kg/m Assembly imension igt it engt arriage imension N 1 M l T 2 3 G K 1 K 2 Grease Nipple GAV25 36 48 84 12.5 6.5 35 35 M6 9 58.5 8 1 9.5 12 16.8 5 M6 GAV25 36 48 13.3 12.5 6.5 35 5 M6 9 77.8 8 1 9.5 12 18.8 5 M6 imension asic loa rating Static moment rating eigt ole it igt itc st. imension R R ynamic Static M (-m) M Y (-m) 1 * 2 * 1 * 2 * M R arriage (-m) Kg GAV25 23 18 6 2 11 9 7 27.3 42.1.43 2.47.43 2.47.5.46 2.64 GAV25 23 18 6 2 11 9 7 33.5 56..76 3.97.76 3.97.67.6 2.64 *Static moment rating (1)one carriage using (2) two carriage close using Kg/m GA2 2 15 6 2 9.5 8.5 6 19.6 31.7.29 1.67.29 1.67.33.33 1.9 GA2 2 15 6 2 9.5 8.5 6 22.7 38.9.44 2.35.44 2.35.4.4 1.9 GA25 23 18 6 2 11 9 7 27.3 42.1.43 2.47.43 2.47.5.54 2.64 GA25 23 18 6 2 11 9 7 33.5 56..76 3.97.76 3.97.67.71 2.64 *Static moment rating (1)one carriage using (2) two carriage close using 12 13
9.6.3 imensions of Series GA- 9.6.4 imensions of Series GA- K 1 K 1 K 1 G T 1 N R 2 R K 2 4-M l 3 2-M l T 1 1 T 1 N R 2 R G K 2 4-M l 3 Assembly imension igt it engt arriage imension N 1 M l T 2 3 G K 1 K 2 Grease Nipple GA15 S 24 34 41 9.5 4.5 26 - M4 7 21.5 6 5 4 7 14.5 3.5 M4 GA15 24 34 58.5 9.5 4.5 26 26 M4 7 39 6 5 4 7 1.3 3.5 M4 GA2 S 28 42 47 11 5 32 - M5 8 24 6 6.5 5 12 16.8 4.5 M6 GA2 28 42 75 11 5 32 32 M5 8 52 6 6.5 5 12 14.8 4.5 M6 GA25 S 33 48 6.1 12.5 6.5 35 - M6 9 34.6 8 7 6.5 12 22.3 5 M6 GA25 33 48 84 12.5 6.5 35 35 M6 9 58.5 8 7 6.5 12 16.8 5 M6 Assembly imension igt it engt arriage imension N 1 M l T T 1 2 3 G K 1 K 2 Grease Nipple GA15 24 47 58.5 16 4.5 38 3 M5 8 39 5.5 8 5 4 7 8.3 3.5 M4 GA2 3 63 75 21.5 5 53 4 M6 1 52 7 1 8.5 7 12 1.8 4.5 M6 GA2 3 63 89.4 21.5 5 53 4 M6 1 66.4 7 1 8.5 7 12 17.7 4.5 M6 GA25 36 7 84 23.5 6.5 57 45 M8 14 58.5 9 13 1 9.5 12 11.8 5 M6 GA25 36 7 13.3 23.5 6.5 57 45 M8 13 77.8 9 13 1 9.5 12 21.3 5 M6 imension asic loa rating Static moment rating eigt ole it igt itc st. imension R R ynamic Static M (-m) M Y (-m) 1 * 2 * 1 * 2 * M R arriage (-m) Kg GA15 S 15 13 6 2 7.5 5.3 4.5 7.2 9.3.3.27.3.27.7.9 1.28 GA15 15 13 6 2 7.5 5.3 4.5 11.6 18.7.13.77.13.77.15.15 1.28 GA2 S 2 15 6 2 9.5 8.5 6 11.5 14.7.7.52.7.52.15.14 1.9 GA2 2 15 6 2 9.5 8.5 6 19.6 31.7.29 1.67.29 1.67.33.28 1.9 GA25 S 23 18 6 2 11 9 7 18.8 24.6.16 1.8.16 1.8.29.25 2.64 GA25 23 18 6 2 11 9 7 27.3 42.1.43 2.47.43 2.47.5.4 2.64 *Static moment rating (1)one carriage using (2) two carriage close using Kg/m imension asic loa rating Static moment rating eigt it igt itc st. ole imension ynamic Static M (-m) M Y (-m) R R 1 * 2 * 1 * 2 * M R (-m) arriage Kg GA15 15 13 6 2 7.5 5.3 4.5 11.6 18.7.13.77.13.77.15.18 1.28 GA2 2 15 6 2 9.5 8.5 6 19.6 31.7.29 1.67.29 1.67.33.4 1.9 GA2 2 15 6 2 9.5 8.5 6 22.7 38.9.44 2.35.44 2.35.4.5 1.9 GA25 23 18 6 2 11 9 7 27.3 42.1.43 2.47.43 2.47.5.59 2.64 GA25 23 18 6 2 11 9 7 33.5 56..76 3.97.76 3.97.67.77 2.64 *Static moment rating (1)one carriage using (2) two carriage close using Kg/m 14 15
1. Miniature inear Guieway GN & G Series GN & G series wit Gotic-arc groove an esigne to contact angle of 45 wic enables it to bear an equal loa in raial, reverse raial an lateral irections. Furtermore, ultra compact an low friction resistance esign is suit to compact equipment. Te lubrication route makes te lubricant evenly istribute in eac circulation loop. Terefore, te optimum lubrication can be acieve in any installation irection, an tis promotes te performance in running accuracy, service life, an reliability. 1.1 aracteristics 1.1.1 Two ways wit Gotiic-arc contact Te two trains of balls are allocate to a Gotic-arc groove contact angle at 45, tus eac train of balls can take up an equal rate loa in all four irections. 1.3 escription of Specification GN & G Series guieway can be classifie into non-intercangeable an intercangeable types. Forintercangeable type of linear guieway, te imensional tolerances are strictly maintaine witin a reasonable range, an tis as mae te ranom matcing of te same size of rails an carriages possible. Te moel number of GA Series contains te size, type, accuracy, class, preloa class, an so on. 1.3.1 Non-Intercangeable Type of Guieway GN G M -1/ Z II 1.1.2 Optimum process esign s an carriages are using roll forming an ten become a lamellar continuous organization wit better fatigue strengt, an also wit a special eat treatment, can form a 1% martensite organization on surface an wit arness up to R58~62, an wic is an ability to provie goo wear resistance as well as increase service life. 1.1.3 all Retainer it a patent ball retainer esign, compare to te esign of point to point by of oter factories, it can prevent ball from ropping wen te carriage is off te rail by using point to plane. GN Series G Series Size:7 9 12 15 arriage Type M/:Stainless Steel Stanar M:Stainless Steel ong Type No. of arriages per Special oe No. of per Axis Set Accuracy,, reloa ZF(recision learance), Z(Zero learance), Z(igt reloa) ole itc From n Sie (mm) ole itc From Start Sie (mm) 1.1.4 asy to Use Te ultra-compact esign is suit to te compact application wit limite in space, an wit a groove on te sie of rail for riveting. 1.1.5 ig Smootness Te simplifie esign of circulating system wit strengtene syntetic resin accessories makes te movement smoot an quiet. Te lubrication route makes te lubricant evenly istribute in eac circulation loop. Terefore, te optimum lubrication can be acieve in any installation irection, an tis promotes te performance in running accuracy, service life, an reliability 1.1.6 Intercangeability For intercangeable type of linear guieway, te imensional tolerances are strictly maintaine witin a reasonable range, an tis as mae te ranom matcing of te same size of rails an carriages possible. Terefore, te similar preloa an accuracy can be obtaine even uner te ranom matcing conition. As a result of tis avantage, te linear guieway can be stocke as stanar parts, te installation an maintenance become more convenient. Moreover, tis is also beneficial for sortening te elivery time. 1.2 onstructions all Retainer arriage n Seal GN Stanar ust roof, RR 1.3.2 Intercangeable Type of arriage GN Series G Series Size: 7,9,12,15 arriage Type M/:Stainless Steel Stanar M:Stainless Steel ong Type 1.3.3 Intercangeable Type of GN Series G Series Intercangeable Size: 7,9,12,15 Material R:Stainless Steel GN G GN G M Z A Special oe Accuracy,, reloa ZF(recision learance), Z(Zero learance) ust roof, RR 12 12 /15 A Special oe Accuracy,, engt (mm) Material an engt(mm) R:Stainless Steel ole itc From n Sie (mm) ole itc From Start Sie (mm) all G ie Type ottom Seal 16 17
1.4 Accuracy Grae Te accuracy of GN & G Series can be classifie into tree classes: normal(), ig(), precision(). oices for ifferent classes are available accoring to various requirements. Non-Intercangeable Type 7 9 12 15 Accuracy Grae Item Normal ig recision Tolerance for eigt ±.4 ±.2 ±.1 eigt ifference (Δ).3.15.7 Tolerance for wit N ±.4 ±.25 ±.15 it ifference (ΔN).3.2.1 surface wit surface A Δ (Table 1.1) surface wit surface Δ (Table 1.1) Running arallelism Running arallelism engt (mm) (μm) Above elow 5 12 6 2 5 8 13 7 3 8 125 14 8 3 125 2 15 9 4 2 25 16 1 5 25 315 17 11 5 315 4 18 11 6 4 5 19 12 6 5 63 2 13 7 63 8 22 14 8 8 1 23 16 9 1 12 25 18 11 Intercangeable Type Accuracy Grae Item Normal ig recision Tolerance for eigt ±.4 ±.2 ±.1 eigt ifference per rail (Δ).3.15.7 eigt ifference per set (Δ).7.4.2 7 Tolerance for wit N ±.4 ±.25 ±.15 9 it ifference (ΔN).3.2.1 12 15 Δ (Table 1.1) surface wit surface A surface wit surface Δ (Table 1.1) olt Spec. Table 1.1 1.5 Te Recommene Tigtening Torque for s Te improper tigtening torque coul affect te mounting accuracy, so tigtening te bolts by torque wrenc to specifie torque is igly recommene. Torque N-m (kgf-cm) Iron ast Iron Aluminum GN 7 M2x.4x6 57(5.9) 39.2(4) 29.4(3) GN 9 M3x.5x886(19) 127(13) 98(1) GN 12 M3x.5x886(19) 127(13) 98(1) GN 15 M3x.5x186(19) 127(13) 98(1) G 7 M3x.5x886(19) 127(13) 98(1) G 9 M3x.5x886(19) 127(13) 98(1) G 12 M4x.7x1 392(4) 265(27) 196(2) G 15 M4x.7x1 392(4) 265(27) 196(2) 18 19
1.6 imensions of GN Series 1.7 imensions of G Series T 1 N R GN 7,9,12 Gn 2 R 4-Mxl 1 Gn T 2 N R G 7, 9,12 4-Mxl T G 2 R G 4-Mxl T 1 G 2 4-Mxl 1 N R GN15 N 23 R G 15 Assembly imension igt it engt arriage imension N 1 M l T 2 Gn G GN7 M 8 17 23.8 5 1.5 12 8 M2x2.5 13.4 3.5 1.5 Ф1.5 - GN7 M 8 17 32 5 1.5 12 13 M2x2.5 21.6 3.5 1.5 Ф1.5 - GN9 M 1 2 3.5 5.5 2 15 1 M3x3 19.3 4.5 2.1 Ф1.5 - GN9 M 1 2 41.5 5.5 2 15 16 M3x3 3.3 4.5 2.1 Ф1.5 - GN12 M 13 27 34 7.5 3 2 15 M3x3.6 2.8 6 2.7 Ф1.5 - GN12 M 13 27 45.9 7.5 3 2 2 M3x3.6 32.7 6 2.7 Ф1.5 - GN15 M 16 32 41 8.5 4 25 2 M3x4.2 26 7 3.1 - G3 GN15 M 16 32 58.4 8.5 4 25 25 M3x4.2 43.4 7 3.1 - G3 Assembly imension igt it engt arriage imension N 1 M l T 2 Gn G G7 M 9 25 31.5 5.5 1.9 19 1 M3x3 21.1 4 2.1 Ф1.5 - G7 M 9 25 4.5 5.5 1.9 19 19 M3x3 3.5 4 2.1 Ф1.5 - G9 M 12 3 38 6 2.7 21 12 M3x3 26.8 5.5 2.4 Ф1.5 - G9 M 12 3 5 6 2.7 23 24 M3x3 38.8 5.5 2.4 Ф1.5 - G12 M 14 4 44.2 8 3.7 28 15 M3x4 31 6 3 Ф1.5 - G12 M 14 4 58.5 8 3.7 28 28 M3x4 45.3 6 3 Ф1.5 - G15 M 16 6 53.2 9 3.7 45 2 M4x4.5 38.2 7 2.8 - G3 G15 M 16 6 71.1 9 3.7 45 35 M4x4.5 56.1 7 2.8 - G3 imension asic loa rating Static moment rating eigt ole ynamic Static M imension (N-m) M Y (N-m) it igt itc st. M R (N-m) R R 1 * 2 * 1 * 2 * GN7 M 7 4.8 15 5 4.2x2.4x2.4.96 1.27 2.9 21.2 2.9 21.2 4.7 7.5.24 GN7 M 7 4.8 15 5 4.2x2.4x2.4 1.42 2.22 8.3 49.4 8.3 49.4 8.2 11.5.24 GN9 M 9 5.8 2 7.5 6x3.6x3.5 1.93 2.54 8.5 53.9 8.5 53.9 12.2 14.9.38 GN9 M 9 5.8 2 7.5 6x3.6x3.5 2.75 4.23 22.6 122. 22.6 122. 2.3 22.6.38 GN12 M 12 7.8 25 1 6x4.8x3.5 2.58 3.2 11.4 75.8 11.4 75.8 2.2 28.3.69 GN12 M 12 7.8 25 1 6x4.8x3.5 3.62 5.2 28.9 162.1 28.9 162.1 32.8 42.8.69 GN15 M 15 1 4 15 6x5x3.5 4.75 5.69 27.1 167.5 27.1 167.5 44.4 49.4 1.9 GN15 M 15 1 4 15 6x5x3.5 6.69 9.25 68.5 365.7 68.5 365.7 72.2 78.9 1.9 *Static moment rating (1)one carriage using (2) two carriage close using Kg/m imension asic loa rating Static moment rating eigt ole ynamic Static M imension (N-m) M Y (N-m) it igt itc st. M R (N-m) R R 1 * 2 * 1 * 2 * G7 M 14 5.2 3 1 6x3.2x3.5 1.56 2.45 9.2 42.5 9.2 42.5 17.6 2.1.54 G7 M 14 5.2 3 1 6x3.2x3.5 2. 3.49 18.3 97.8 18.3 97.8 25.1 25.3.54 G9 M 18 6.5 3 1 6x4.5x3.5 2.74 4.4 18.9 16.1 18.9 16.1 37.6 38.7.88 G9 M 18 6.5 3 1 6x4.5x3.5 3.58 5.9 39.3 2.9 39.3 2.9 54.9 5.2.88 G12 M 24 8.5 4 15 8x5x4.5 3.97 5.72 31.8 178.3 31.8 178.3 7.3 62.5 1.54 G12 M 24 8.5 4 15 8x5x4.5 5.18 8.36 55.4 338. 55.4 338. 12.7 81.5 1.54 G15 M 42 1 4 15 8x5x4.5 6.94 9.39 64.6 352. 64.6 352. 2.1 123.8 3.19 G15 M 42 1 4 15 8x5x4.5 8.87 13.3 112.6 635.7 112.6 635.7 283.5 162.8 3.19 *Static moment rating (1)one carriage using (2) two carriage close using Kg/m 2 21
Memo ATAK inear Guieway Request Form ustomer Name: Tel: Fax : -mail : Aress: Macine Type: rawing No.: Installation irection Type R Type V Type K Type T Type RV Type Oter arriage Type Series: GA - GN - G - Size 7 9 12 15 2 25 No. of arriages 1 2 3 4 Oter ust roof for arriage None UU SS ZZ KK ust proof for rail None lastic ap Metalic ap reloa Grae Z Z1 Z2 Type ounter-bore Tappe ole engt & itc engt: 1: 2: 3: 4: Accuracy Grae S U per Axis 1 2 3 4 Oter ubrication Type Grease Oil ubrication Fitting Grease nipple ( oe: ) Oil piping joint ( oe: ) Full oe of Specication Require Quantity ubrication ocation an irection Master rail Subsiiary rail 1 2 Master rail Subsiiary rail 3 4
Memo
ATAK was establise in 213, eicate to te manufacture of ig precision linear guieway, members ave evelopment an manufacturing capabilities linear guieway over 2 years an open up a new generation of processes for customer requirements. Furtermore, ATAK also ave obtaine various patents to enance te smootness of proucts as well as to increase te applications for te ifferent environments. ommon esign GA_ GA_ GA_ Main prouctions : Stanar linear guieway from size 15 to 25. Miniature linear guieway from size 7 to 15. aracteristics of prouctions : Stanar linear guieway are esigne not only wit fourway equal loa but also wit ig loa capacity. To aopt te common rail for ifferent ig carriages, it is more convenient in use for te customers to increase selections an canges. GA15 it: 47 GA2 it: 63 GA15 it: 34 GA2 it: 44 GA15 it: 34 24 3 GA2 it: 42 28 3 24 GAR15 28 GAR2 Miniature linear guieway are provie wit te ball retainer to prevent ball from ropping an equippe wit te sliing cute on te bot sies of te rail wic can be easy for customers to insert. Sliing ute esign GN Stanar G ie Type ATAK Tecnology o, T. www.atak.com.tw Aress: No.292, Sancong 2n R., ouli ist., Taicung ity 421, Taiwan (R.O..) Tel:+886-4-25583125 Fax:+886-4-25583157 -mail:ataks@gmail.com ebsite:www.atak.com.tw print @215.7