THE NEW ART OF GRINDING

Transcription

1 THE NEW ART OF GRINDING

2 AMBITIOUS ZIERSCH company is specializing in the development, production and sale of high precision surface, profile and double column grinding machines. ZIERSCH GmbH is assisting all over the world metal-working companies which are looking for high-quality grinding machines and excellent customer service. Special attention is focused on short delivery times and an extremely favourable price / performance ratio. QUALITATIVE Whether tool and mould making, general machine fabrication or the automotive industry, grinding is an essential process regarding the production of high precision parts. From the moment of concepting a grinding machine, ZIERSCH GmbH already places special emphasis on the use of high quality components such as: - Only sturdy, cast iron machine components in order to ensure maximum rigidity - Vertical and cross axes equipped with preloaded linear guideway systems - Scraped and turcite coated slideways in the longitudinal axis for high-effective damping and excellent grinding pattern - Direct measuring systems from Heidenhain ZIERSCH grinding machines offer future-oriented manufacturing processes and comprehensive knowhow regarding universal grinding, for single-part fabrication as well as for series production. Surface grinding machines from ZIERSCH are equipped with an exceptionally wide range of standard equipment and are available in various grinding dimensions from 400 x 250 up to x mm.

3 SUPPORTING In order to fulfill your requirements immediately, we always maintain an inventory of the commonly used replacement parts and wear parts. Therefore, we are capable of responding to your requests within 24 hours. With our options for critical delivery times, our customers are on the safe side. Our customer service team offers the proper service for your expectations regardless of whether you are looking for a replacement part or a comprehensive solution. We offer you the highest level of technical service, repairs, all-inclusive maintenance contracts as well as hardware and software upgrades. Of course we provide training for your staff, too.

4 SURFACE GRINDING MACHINES with an exceptionally wide range of standard equipment - Sturdy, cast iron execution of all machine components - High machine weight for maximum rigidity - Preloaded precision linear guideways in the vertical- and cross axis (Bosch Rexroth) for highest accuracy - Scraped and turcite coated slideways in the longitudinal axis provide excellent vibration absorption and a high-quality grinding surface pattern - Hydraulic longitudinal motion with return cooling unit to achieve good surfaces - Electro-mechanic cross- and vertical motion - Measuring systems in vertical axis (Heidenhain) for precise positioning - Maintenance-free paper band filtration unit with up to 500 l tank and 2 bar pressure pump for effective cooling and rinsing - Integrated rinsing channel - Magnetic separator for prefiltration of the paper band filtration unit - Infinitely variable grinding spindle motor - Machine lamp - Table-mounted dressing device for high precision and surface finish - Electro-permanent magnetic chuck (SAV) with integrated pole changing unit and traction regulation - Partial encapsulation of the machine with sliding door and a service door - Effective splash guard and an excellent accessibility - Preparation of the machine for installation of a coolant mist exhaust unit Control system features - Automatic vertical infeed with dressing amount compensation - Fully automatic grinding cycle with dressing cycles - Easy operation via touchscreen - Large and clear colour screen (10.4 ) - Electronic handwheel, usable in verticaland cross axis

5 ZT SERIES Type of machine ZT 24 ZT 48 ZT 510 ZT 612 Grinding range mm 400 x x x x 700 Cross travel mm Longitudinal travel mm Distance table to spindle centre mm Size of magnetic chuck mm 400 x x x x 600 Table load incl. magnetic chuck kg Infeed longitudinal axis mm/min 1,000-30,000 1,000-30,000 1,000-30,000 1,000-30,000 Infeed cross axis mm/min 0,01-2,000 0,01-2,000 0,01-2,000 0,01-2,000 Infeed vertical axis mm/min 0,001-1,500 0,001-1,500 0,001-1,500 0,001-1,500 Grinding wheel dimensions mm 250 x 25 x 50,8 400 x 50 x x 80 x x 80 x 127 Grinding spindle drive kw 3,7 7, Control range grinding spindle motor rpm 1,000-4,500 1,000-3,000 1,000-3,000 1,000-3,000 Machine weight kg 2,900 4,900 6,400 7,600 Floor space approx. mm 2,600 x 1,800 3,800 x 2,100 4,350 x 2,450 4,500 x 2,700 Type of machine ZT 715 Grinding range mm 1,500 x 800 Cross travel mm 750 Longitudinal travel mm 1,900 Distance table to spindle centre mm 600 Size of magnetic chuck mm 1,500 x 700 Table load incl. magnetic chuck kg 1,400 Infeed longitudinal axis mm/min 1,000-30,000 Infeed cross axis mm/min ,000 Infeed vertical axis mm/min ,500 Grinding wheel dimensions mm 400 x 80 x 127 Grinding spindle drive kw 11 Control range grinding spindle motor rpm 1,000-3,000 Machine weight kg 11,000 Floor space approx. mm 5,350 x 2,850 Other machine sizes on request. Version: 4 th quarter Subject to changes due to technical progress and factual errors!

6 PORTAL GRINDING MACHINES with an exceptionally wide range of standard equipment For the grinding of large work pieces with a width of up to 2,200 mm. Large and heavy work pieces can quickly and effectively be machined on these portal grinding machines. Portal grinding machines with standard equipment alone are available at a very good price/ performance ratio. Standard equipment includes amongst others the following: - Sturdy, cast iron execution of all machine components - Scraped and turcite coated slideways in the X-axis - Preloaded precision linear guideways in the Y-axis and Z-axis (Bosch Rexroth) - Hydraulic table motion with return cooling unit - Electro-mechanic cross- and vertical motion - Measuring system in vertical axis (Heidenhain) for precise positioning - Paper band filtration unit with l tank and 5 bar pressure pump - Fully automatic grinding and dressing cycles - Additional magnetic separator for prefiltration of the paper band filtration unit - Integrated rinsing channel - Machine lamps - Table-mounted dressing device - Partial encapsulation of the machine with sliding door - High-performance spindle drive for efficient grinding Control system features - Automatic vertical infeed with dressing amount compensation - Fully automatic grinding cycle with dressing cycles - Easy operation via touchscreen - Large and clear colour screen (10,4 ) - Electronic handwheel, usable in verticaland cross axis

7 ZT SERIES Type of machine ZT 1015 ZT 1020 ZT 1030 Grinding range mm 1,500 x 1,200 2,000 x 1,200 3,000 x 1,200 Cross travel mm 1,100 1,100 1,100 Longitudinal travel mm 2,000 2,500 3,500 Distance table to spindle centre mm Size of magnetic chuck mm 1,500 x 1,000 2,000 x 1,000 3,000 x 1,000 Table load incl. magnetic chuck kg 3,000 4,000 6,000 Infeed longitudinal axis mm/min 5,000-30,000 5,000-30,000 5,000-30,000 Infeed cross axis mm/min 0,01-5,000 0,01-5,000 0,01-5,000 Infeed vertical axis mm/min 0,001-3,000 0,001-3,000 0,001-3,000 Grinding wheel dimensions mm 500 x 100 x 203,2 500 x 100 x 203,2 500 x 100 x 203,2 Grinding spindle drive kw Control range grinding spindle motor rpm 1,000-3,000 1,000-3,000 1,000-3,000 Distance between columns mm 1,250 1,250 1,250 Machine weight kg 20,000 22,000 26,000 Floor space approx. mm 6,000 x 3,500 8,000 x 3,500 10,000 x 3,500 ZT 1520 ZT1530 ZT 1540 Grinding range mm 2,000 x 1,800 3,000 x 1,800 4,000 x 1,800 Cross travel mm 1,680 1,680 1,680 Longitudinal travel mm 2,500 3,500 4,500 Distance table to spindle centre mm 1,155 1,155 1,155 Size of magnetic chuck mm 2,000 x 1,500 3,000 x 1,500 4,000 x 1,500 Table load incl. magnetic chuck kg 4,500 6,000 8,000 Infeed longitudinal axis mm/min 5,000-30,000 5,000-30,000 5,000-30,000 Infeed cross axis mm/min 0,01-5,000 0,01-5,000 0,01-5,000 Infeed vertical axis mm/min 0,001-3,000 0,001-3,000 0,001-3,000 Grinding wheel dimensions mm 500 x 120 x 203,2 500 x 120 x 203,2 500 x 120 x 203,2 Grinding spindle drive kw Control range grinding spindle motor rpm 1,000-3,000 1,000-3,000 1,000-3,000 Distance between columns mm 2,000 2,000 2,000 Machine weight kg 36,000 39,000 42,000 Floor space approx. mm 10,000 x 5,500 11,000 x 5,500 13,000 x 5,500 ZT 2030 ZT 2040 ZT 2050 Grinding range mm 3,000 x 2,200 4,000 x 2,200 5,000 x 2,200 Cross travel mm 2,150 2,150 2,150 Longitudinal travel mm 3,500 4,500 5,500 Distance table to spindle centre mm 1,155 1,155 1,155 Size of magnetic chuck mm 3,000 x 2,000 4,000 x 2,000 5,000 x 2,000 Table load incl. magnetic chuck kg 10,000 12,500 15,000 Infeed longitudinal axis mm/min 5,000-30,000 5,000-30,000 5,000-30,000 Infeed cross axis mm/min 0,01-5,000 0,01-5,000 0,01-5,000 Infeed vertical axis mm/min 0,001-3,000 0,001-3,000 0,001-3,000 Grinding wheel dimensions mm 500 x 120 x 203,2 500 x 120 x 203,2 500 x 120 x 203,2 Grinding spindle drive kw Control range grinding spindle motor rpm 1,000-3,000 1,000-3,000 1,000-3,000 Distance between columns mm 2,500 2,500 2,500 Machine weight kg 43,000 47,000 50,000 Floor space approx. mm 11,000 x 5,500 13,000 x 5,500 15,500 x 5,500 Other machine sizes on request. Version: 4 th quarter Subject to changes due to technical progress and factual errors!

8 SCHLEIFMASCHINEN Ziersch GmbH Am Vogelherd Ilmenau, Germany phone: fax: FERTIGUNGSTECHNIK Ziersch Fertigungstechnik GmbH & Co. KG Am Vogelherd Ilmenau, Germany phone: fax: THE NEW ART OF GRINDING Version: 4 th quarter Subject to changes due to technical progress and factual errors!