UG Special / Super UG Special UG Super MI2448_UG Super_Special_091016_D.indd :42:27 Uhr
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1 UG Special UG Super
2 Pointing in the right direction. Table of contents Introducing the UG p. 2/3 Running gear p. 4 Drawbars p. 5 Design & pumps p. 6/7 Application technology p. 8 Forge ahead with AMAZONE ideology The success story continues. The UG trailed fi eld sprayer offers you simple-to-operate, robust technology that ensures large workrates, yet on lightweight tractors and minimal set-up times. It provides ultramodern spraying technology that is quick and safe on the road, can be easily and quickly operated without problems and carries out its work in the fi eld accurately, without fuss and in an environmentally friendly way. Super-S boom p DUS pressure recirculation system p. 13 AMATRON + & GPS-Switch p. 14/15 AMASPRAY + & documentation p. 16/17 Nozzles p. 18/19 Technical data p. 20 2
3 Introduction The right strategy for saving time, worry and cost. Benefits that speak for themselves: High ground clearance with smooth rounded frame Tank with absolutely smooth walls and a favourable centre of gravity Ultra-sturdy, ultra-light and ultra-compact sprayer boom Outstanding boom suspension for a smooth boom ride High capacity pumps Ultramodern, user-friendly valve chest and in-cab computer technology Tough UG models: UG 2200: 2400 l actual volume with 300 l flushing water tank UG 3000: 3200 l actual volume with 400 l flushing water tank Super-S boom: 15, 16, 18, 20, 21, 24, 27 or 28 metre UG Special with 250 l/min single pump UG Super with 370 l/min dual pumps UG the 100,000 ha machine. 3
4 Maximum ruggedness for maximum output. Ultra-sturdy frame technology for the most arduous continual operation. Robust, reliable technology The wide, profi le steel frame, compact tank and the robust boom technology all contribute to the required reliability. All the edges are rounded off and all hoses are neatly routed inside the frame. UG 2200 Special with 24 m Super-S boom Running gear of choice The width adjustable axle can be specifi ed unbraked or equipped with a dual-circuit compressed-air, or hydraulic braking system, as required. The track width can be infi nitely adjusted to between 1.50 and 2.25 m. 40 km/h licence on request. Wheel equipment that protects the soil Selecting of the right tyres is of the utmost importance if the soil is to be protected during work. Operation that protects the crop AMAZONE mudguards can be adjusted for the various tyres options. The mudguard equipment option includes a large canister holder to the right hand side as standard. 4
5 Running gear/drawbar Quick on the road excellent in the field. No wheel track damage with the track following drawbar The sturdy track following drawbar ensures that the machine follows in the tracks behind the tractor. The built-in length adjustment allows the steering geometry of the tractor to be adapted. No wheel track damage with the universal drawbar The universal drawbar can be set either to the track following position or locked into the transport position. 40km/h Straight drawbar The ultra-sturdy straight drawbar is particularly suitable for quick transport journeys. In addition, Trail-tron can be fi tted to a straight or hitch drawbar for electrohydraulically actuated, automatic, near perfect track following. 40km/h Hitch drawbar Like the straight drawbar, the hitch drawbar is available in conjunction with the ring towing eye or ball coupling (K80) and can be additionally equipped with hydraulic control or Trail-tron. 40km/h Hydraulic steering Hydraulic steering of the universal, hitch or straight drawbar enables the operator to correct the direction of travel of the sprayer by adjusting the drawbar via a tractor control valve. 5
6 High output technology: UG Simply good. Robust wide profile steel frame in which all hoses are routed so that they are protected. Compact tank with smooth internal and external walls. Two tank openings for easy checking. Induction bowl with Power-Injector for the induction of large quantities of chemicals and for canister flushing. Large fresh water tank for diluting residual amounts or for cleaning the sprayer, even when the tank is full. Separate hand wash tank (20 litres). Mechanical direct fill level indicator with float and also electronically in the in-cab terminal as standard. Clothing locker for agricultural protective clothing (optional). Clearly laid out operator station All the controls are arranged in a logical, unconfusing manner on the front left corner, within easy access of the driver s door. All the working functions can be quickly intuitively understood thus preventing any operator errors. 6
7 Design & pumps Quick and safe Piston diaphragm pumps The piston diaphragm pumps are particularly reliable, protected when run dry and are safe for liquid fertiliser. The multiple-cylinder design of the pumps simultaneously ensures even delivery with a high suction power and smooth operation. The pumps are available with delivery capacities of 250 l/min (Special) or 370 l/min (Super). The 370 l/min pump setup is a tandem pump, where the main pump works together with a separate agitation pump. The tandem pump is ideal for farms with high application rates or which use liquid fertiliser. The suction fi lter can be easily accessed via the simple AMAZONE bayonet coupling without the loss of spray liquid. Hydraulic agitation intensity The intensity of the hydraulic agitator can be adjusted infi nitely down to complete shutdown in order to prevent foaming of the crop protection agent or to facilitate the spraying out of residual quantities. On AMAZONE sprayers, the fl ushing stream from the self-cleaning pressure fi lter is used for agitating. The pump equipment of the UG Super is suitable for high agitation outputs at low PTO shaft speeds. Fill capacity 500 l / min The sprayer can be fi lled with the help of a suction hose (3") with non-return valve or fi ll connection with C-coupling. Utilising the additional injector that can be activated, means fi lling rates of up to 500 l/minute can be achieved. Filling via a suction hose Filling using pressure (C or Kamlok coupling) 7
8 AMAZONE application technology Fresh water tank with Vario control for flushing and diluting The large fresh water tank always carries sufficient clean water for flushing and for diluting residual quantities. If the Vario control is set to the fl ush position, the suction fi lter, pump, valve chest, boom spray line and nozzles are cleaned with fresh water. This is also possible when the spray liquid tank is full. This rules out the possibility of malfunctions caused by dried-on spray liquid. Fresh water tank Hand wash tank Flushing in with the induction bowl and power injector The induction bowl is able to quickly and reliably dissolve powdered agents and large quantities of urea through the incorporated rinse ring and, at the same time, to quickly fl ush them in with the power injector. A rotary nozzle ensures that the spraying agent canisters are easily and conveniently cleaned to make full use of the contents. The closed induction bowl can be fl ushed for self-cleaning. The fi ll level indicator is always in view. Cleaning device for inside and out Two powerful rotating nozzles clean the internal walls of the tank. As an option, the boom can be cleaned in the field with the external wash down kit, where, the spray lance with 10 bar working pressure ensures a good cleaning result. 8
9 Application technology & boom AMAZONE booms in aircraft wing construction Profiled design; superbly light yet at the same time superbly strong AMAZONE booms have a special profiled design which makes them both ultra-sturdy and ultra-light. Working widths of 15 to 28 metres allow optimum adaptation to the filed sizes and topography on the farm with various folding options. The high quality design ensures a long service life even where very large areas are covered. Ultra-narrow transport width of only 2.40 m The Super-S boom is folded in and out fully automatically via hydraulic cylinders. In the transport position, the boom is extremely compact, packing neatly behind the main tank with a transport width of only 2.40 m and a transport height of 3.30 m. With a steel profi les up to 140 mm wide with multiple bends, the Super-S boom is extremely strong. 9
10 Super-S boom: firm and steady. 3-fold shock damping suspension for the most difficult operating conditions All AMAZONE booms come as standard with: 1. A spring/shock-absorber package for dampening the vertical roll movements, 2. Spring damping elements with ball suspension for the damping of horizontal yaw movements and 3. Spring elements for the shock-absorbing suspension of the entire boom against bounce. Likewise, the standard hydraulic height adjustment and height indictation skid produce an exact longitudinal and lateral distribution of the spray liquid. Central pendulum suspension Central pendulum Spring damping system to reduce the horizontal yaw movement 1st hinge perpendicular to the direction of travel Boom lock Spring damping system to reduce the vertical roll movement 10
11 Super-S boom Assessment of the Super-S boom We are delighted with the performance of our record-breaking sprayer: The joints and the entire boom system have not suffered from any fatigue even well after 100,000 hectares sprayed. Carin Handriek, Landwirtschaftliches Zentrum Hörsteltal e.g., Mechterstädt 24 m Super-S The most important quality features Maintenance-free Decades of experience in boom construction have paid off: The conical hinge pin is the intelligent core of an ingenious boom philosophy. The boom sits on the conical hinge pin without any play and still ensures optimum boom function for the user even after years of use. Durable The standard use of stainless steel, the KTL painting process is of automobile standard and the strategic use of plastics and aluminium are the guarantee for a long service life. Exclusively at AMAZONE: All hydraulic fittings and pipe ends are made from stainless steel. Design of the Super-S boom 28/23/18/13/ /23/18/13/ /18/13/ /17/13/7 or 20/17/13/ /15/11/ /13/ Mechanical folding points 16/12/ Examples of the nozzle layout 15/12/
12 Flexibility thanks to the hydraulic boom fold permutations Standard folding All Super-S booms are folded fully hydraulically by over-sized hydraulic cylinders. Hydraulic tilt adjustment On sloping terrain and with large working widths, the additional hydraulic tilt adjustment with its in-cab tilt display is useful. Pre-select fold The ability to fold one side in is possible with AMASPRAY + and AMATRON + via a hydraulic sequencing valve. The high level of fl exibility offered by the pre-select folding function enables all part width sections to be folded individually. Both the left and right-hand sides can be folded in separately and independently of each other in order to adapt to any circumstances in your fi elds. Profi-fold with AMATRON + Profi -fold is the electro-hydraulic actuation of the boom by means of a continual oil circuit. The functions of height adjustment, folding out/in, one-sided folding, boom reduction and tilt adjustment can easily be actuated with Profi -fold I via AMATRON + or the joystick. Additional boom tip angle adjustment is possible with Profi -fold II. Boom tip angling Distance-Control with AMATRON + With the Super-S booms, fully automatic boom ride height control is also possible. Distance-Control ensures the automatic optimum boom height and tilt position in conjunction with Profi -fold I or II. Ultrasound sensor Angle sensors Ultrasound sensor 12
13 Hydraulic folding & DUS DUS pressure recirculation system Brilliantly simple this is how DUS works When starting the spraying operation all the hoses including the spray lines are filled under pressure in the reverse direction with the mixed spray agent. This means the spray lines are always full and immediately ready to use with the correct concentration of spray agent over the entire working width. There is no waiting on the headland. Every time individual part width sections are shut off, during each turning operation and during transport, the spray liquid circulates continually. This is done via the AMAZONE pressure relief valve, which guarantees the continual circulation. This reliably prevents deposits, blockages or segregation in the spray lines. The concentration of the spray liquid always remains constant right up to the nozzles, so the start of spraying is carried out without any problems after, for example, a change of ingredients. During the cleaning operation, fresh water flushes the spray lines out right up to the nozzles, without any spraying being necessary. During cleaning, the concentrated spray liquid is routed back into the spray liquid tank via the pressure recirculation system. from pump pressure relief valve check valve part width section shut-off valve The flow of spray agent is delivered from the pressure regulator to a pressure relief valve and travels with almost no pressure on to the throttle valve. The spray agent is now allowed to travel in the reverse direction back to the tank. to the tank Spray line 13
14 Exact metering and simple operation The AMATRON + on-board computer enables fully automatic control of the prescribed spread rate (l/ha). Rates can be changed in pre-selected % increments. This modern on-board computer is especially userfriendly, thanks to its clear, simple and logical operation and with its extra-large, low-refl ection display it monitors the complete system. The very compact dimensions of the computer mean that little space is required in the tractor cab. By using two fl ow meters, the application rate is extremely precisely maintained, particularly at low spray rates. AMATRON + Standard functions: Overall and part-width section control Up to 9 part-width sections Digital pressure indication Digital fi ll level indication Display of boom position and lock status Field record management with 20 memories Serial interface for documentation and GPS terminal use Compatible with GPS-Switch Special functions: Foam marker actuation End, border and additional nozzle switching Pre-select fold for one-side independent boom reduction Profi -fold for one-side independent boom fold or boom tip angle adjustment (only 1 tractor valve required) Distance-Control automatic boom ride height control ASD inside (automatic field-related documentation): serial interface Multi-function joystick The optional multi function joystick makes the operation of the machine especially comfortable. Without visual contact, the most important spraying functions can be controlled via the ergonomically shaped handle. The AMATRON + is then used only as a monitoring and input device. A small toggle switch allows the use of the 8 buttons in three different levels. AMACLICK In order to shut off individual part-width sections for certain applications (bed treatments) or in row crops such as vegetables, the corresponding part-width sections can be pre-selected and isolated in the AMATRON + menu. If this function is regularly needed, the use of the AMACLICK is recommended. 14
15 AMATRON + & GPS-Switch One terminal for all AMAZONE machines With the universal AMATRON + on-board computer, many machines can be controlled from the AMAZONE product range. When using the ZA-M fertiliser spreader in conjunction with the Comfort electronic pack, the Limiter boundary spreading device and the hydraulic shutters can be controlled. Forward-speed or positiondetermined application rate control is also possible. When AMAZONE seed drills are used, the AMATRON + is responsible for the electronic tramline control. Also in this case you can change the seed rates in freely selectable steps. When using the Cirrus trailed seed drill, the comprehensive electro-hydraulic functions, such as seed depth or intensity of seedbed preparation, are also controlled via AMATRON +. Seed drills Fertiliser spreaders Sprayers Automatic part-width section control with GPS-Switch and AMATRON + This new GPS-aided on-board computer system automates the precise shut-off of the machine in RS232 CAN bus the correct position on the headland, in shortwork and in wedges. The working width and the layout of the part-width sections are taken into account. Once the machine has been driven around the field once, the field boundaries are recorded and GPS Receiver Base equipment Job computer Speed signal everything then runs automatically. The GPS-Switch on-board computer can be used universally with AMATRON + for both fertiliser spreaders and for crop protection sprayers. Crop protection sprayers Fertiliser spreaders 15
16 AMASPRAY + on-board computer AMASPRAY + modern and precise The AMAZONE AMASPRAY + on-board computer is a robust and self-explanatory spray rate controller. The user is able to concentrate on driving, while the computer controls and regulates according to the forward speed. The most important data: The pressure and spray rate are always displayed. The current tank fi ll level appears at the press of a button. AMASPRAY + Standard functions: Single-line, high-contrast screen Whole boom and part-width section control 5 or 7 part-width sections Digital pressure indication Digital fi ll level indication Display of boom position and lock status Hectare counter (overall and daily counter) +/- 10 % button Special functions: Pre-select fold for one-sided boom reduction End or boundary nozzle switching (as an alternative to pre-select fold) Folding and tilt via 1 double acting valve (electric changeover valve) ASD inside (automatic fi eld-related documentation): serial interface Spray technology For the spray computers AMATRON + and AMASPRAY + the most modern control chest technology is available. The part-width boom sections are actuated quickly and drip-free via electric motor valves with pressure relief. In all situations, the spray rate is controlled directly by the computer precisely and quickly with this technology negating the need for an equal pressure system. 16 Valve chest TG for AMATRON + and AMASPRAY +
17 AMASPRAY + & documentation Precise and simple documentation GPS control and sensor systems The UG sprayers can be controlled from external GPS terminals in order to vary the spray rate. One example is site-specific variation of growth regulator in cereals with the YARA N-sensor. Documentation with ASD Automatic field-related documentation (ASD) gives you the option of automatically exchanging records and actual values for specific fields based on arable cropping databases with the AMASPRAY + and AMATRON + on-board computers via a Bluetooth interface. Documentation becomes more precise and simpler. Many hand-written steps are no longer required. ASD now enables documentation with many major field record database providers in Europe. The ASD interface is available as an open standard for all device and software providers. With ASD, AMAZONE is offering a practical and reasonably priced documentation solution for all types of farm. ACURA for tank filling As an integrated part of BASF-Pocket Software, the ACURA fill quantity calculator provides the connection between planning in the office and filling the machine. ACURA uses field record database data for the planned quantities of crop protection agent and liquid fertiliser, the selected fields and the size of the machine to calculate the required fill quantities for the machine. The number of filling operations required for the current application is also calculated. 17
18 The spraying specialist advises less drift, even at higher wind speeds With the air-assisted injector nozzles, crop protection agents can be applied with very little drift. They are universally usable in grain, beet, potatoes, etc. Because of the larger drop application, these nozzles can also be used in higher wind speeds. Nozzle protection tubes in the outer area or, if required, over the entire working width of the boom protect the nozzles. AMAZONE offers to growers a wide range of nozzles made by Agrotop, Lechler and Teejet. Single and multiple nozzle bodies Anti-drip nozzle bodies with a Teejet bayonet cap system enable a quick changing of nozzles. The triple nozzle bodies are an appropriate solution for frequent nozzle changes due to different applications and crops. Liquid Air Nozzle body Air Injector insert 18
19 Nozzles For particular situations: end and boundary nozzles Additional nozzles In order to extend the normal working width, an optional asymmetrical IS nozzle (made by Lechler) can also be switched on. This is particularly useful if the distances between tramlines are not precise enough. End nozzles If a one metre buffer zone around the edge of the fi eld needs to remain unsprayed due to distance constraints, end nozzle switching can be used. Boundary nozzles For precision edge spraying between two sensitive crops, the boundary nozzles can be used to make sure the spray pattern is accurately delimited. Application of liquid fertiliser safe and user-friendly For large-droplet application of liquid fertiliser, AMAZONE offers multiple-hole nozzles. For the risk-free late top dressing with liquid fertiliser, a separate drag hose unit may be supplied. Via the aluminium profiles, the sprayer can be retrofitted in a few steps, stainless steel weights improve the position of the drag hoses in the crop. 19
20 Technical data Technical data Basic machine UG 2200 Special UG 2200 Special UG 3000 Super UG 3000 Super UG 3000 Super Boom 18 m Super S 21 m Super S 21 m Super S 24 m Super S 27 m Super S Pump 250 l/min 250 l/min 370 l/min 370 l/min 370 l/min Valve chest TG 5-fold TG 7-fold TG 7-fold TG 7-fold TG 9-fold Drawbar Universal Universal Universal Yoke Yoke braked braked braked braked braked Tyres 270/95 R /95 R /95 R /95 R /85 R 38 Actual volume (l) Empty weight (kg) Length (m) Height (m) , Transport width (m) Height adjustment (m) The UG trailed sprayer consists of: Basic machine Pump equipment and drive Control chest and control box Sprayer boom, spray line, hose package and folding system Height Special equipment Lighting Length Illustrations, contents and details about technical data are non-binding! AMAZONE sprayers generate profit! UF mounted sprayer, 900 / 1200 litres UF mounted sprayer, 1500 / 1800 litres UX trailed sprayer, 3200 / 4200 / 5200/ 6200 litres SX self-propelled sprayer, 4000 litres AMAZONEN-WERKE H. DREYER GmbH & Co. KG P. O. Box 51 D Hasbergen-Gaste/Germany Phone +49 (0) Fax +49 (0) MI 2520 (GB) Printed in Germany amazone@amazone.de
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