Wetline Kit Training. A Complete Approach

Transcription

1 Wetline Kit Training A Complete Approach

2 What is a wetline kit A wetline kit is used to connect a vocational truck to a trailer that has a vocational application so the trailer can have power to operate the proper application Example Dump Trailer Moving Floor Oil Transfer Low Boy Live Bottom Roll Off etc.

3 What does a wetline kit consist of PTO Combination Pump & Valve Dump Pump or separate pump and valve - Tank - Ball Valves - Relief Valves - Hose Kits - Quick Couples - Filtration - Inside the cab controls or external controls - Connectors - Hoses - Hydraulic Fluid PTO In Cab Controls In Line Relief Valves Filtration Hydraulic Tanks Pump and Valve Pumps Valves Hoses Connectors

4 How Many Trailer Lines To Connect Single Line Dump Trailer One quick coupler to connect a single hose to power the trailer up and letting the trailer back down

5 How Many Trailer Lines to Connect Two Lines Moving Floor Oil Transfer Low Boy Live Bottom Roll Off One Pressure Line & One Return Line

6 How Many Trailer Lines to Connect Three Lines Bulk Feed Trucks Generally uses a tandem gear pump that has two inlets and two outlets. The trailer has two high pressure lines and one return line Gear pumps are normally used but Vane and Bent Axis F2 pumps are excellent alternatives

7 How Many Lines to Connect Combo Allows the driver to connect to different types of trailers. One line or Two Line This gives the truck greater flexibility in what type of trailer the driver can connect. Parker has 3 combination systems to choose from: 1. Standard Combo uses a dump pump and is rated up to 2500 PSI max the R/V is set to 2440 PSI 2. Premium Combo uses a pump and valve system and is rated up to 3000 psi 3. Auto Combo High Flow uses a pump and valve but does not require any special operation from inside the cab by the driver. Rated up to 3000 psi Application Standard Dump Trailer Low Boy Roll Off Premium and Auto Dump Trailer Low Boy Roll Off Oil Transfer Live Bottom Frack Trailer Moving Floor

8 What Pumps are Used In Combo Standard Combo C102 Series 2440 PSI Setting 2500 Max 2 ½ Gear NPT Ports Pump and Valve Premium Combo PGP051 Pump 3000 PSI Max 2 Gear O-Ring Ports 2 Single Acting Valves Auto Combo - High Flow PGP350 Easy Fit Pump 3000 PSI Max 2 ½ Gear O-Ring Ports 1 Single Acting Valves

9 Advantage Disadvantage Each Standard Combo Less cost One pressure setting 2440 NPT Ports Standard In-Cab Controls No additional valve needed Works well in 95% for most setups Some applications may experience difficulty in moving extremely heavy loads Has NPT pump ports that are capable of hydraulic leaks at higher pressures Premium Combo In-Cab Controls monitors 2 different pressure settings 3000 and 2250 PSI O-Ring Ports for leak free hydraulics at higher pressures Easy to operate In-Cab Controls for the Driver Able to handle a very wide range of loads Driver must select the correct pressure hose when quick coupling the trailer About 15 % more expensive over a complete standard combo system. Auto Combo Automatically monitors pressure settings 3200 and 2250 PSI O-Ring Ports for leak free hydraulics at higher pressures Standard In-Cab Controls Faster unloading speeds Easy trailer connections A little extra cost

10 Getting The Wetline Kit You Want Determine your application needs based on the type of trailer you need the driver to connect, and how many lines it takes make the connection Go to Click on Wetline Kits

11 Getting The Wetline Kit You Want Click on either Public Available to All Private - Password Protected

12 Getting The Wetline Kit You Want Click on the Safety Box Private Users Must 1 st log in

13 Getting the Wetline Kit You Want Click on Configurable Volvo / Mack Specialty I Shift and mdrive

14 Getting The Wetline Kit You Want Select the Application and start the selecting our Components Note you will need Transmission Make & Model #

15 Getting the Wetline Kit You Want After Configuring Your Kit / Click on the summary to view your selections

16 Coming Soon Purchase the individual components you desire. Get shipments out in 48 hours or less One Invoice shipped at the same time One purchase order for multiple divisional products.

17 Components - PTO s Part Number Description Transmission Type 280GCFJP-B5RK Hot Shift / Clutch PTO 7/8 13T Rotatable Flange Automatic Allison 10 Bolt 280GDFJP-B5RK Hot Shift / Clutch PTO 7/8 13T Rotatable Flange Automatic Allison 10 Bolt 280GGFJP-B5RK Hot Shift / Clutch PTO 7/8 13T Rotatable Flange Automatic Allison 10 Bolt 489XFAHX-V5XK Manual Air Shift 7/8 13T 2/4B Std. Stud Kit Manual Clutch 8 Bolt 489XHAHX-V5XK Manual Air Shift 7/8 13T 2/4B Std. Stud Kit Manual Clutch 8 Bolt 489XLAHX-V5XK Manual Air Shift 7/8 13T 2/4B Std. Stud Kit Manual Clutch 8 Bolt 489GFAHX-V5XK Manual Air Shift 7/8 13T 2/4B Metric Stud Kit Manual Clutch 8 Bolt 489GHAHX-V5XK Manual Air Shift 7/8 13T 2/4B Metric Stud Kit Manual Clutch 8 Bolt 489GLAHX-V5XK Manual Air Shift 7/8 13T 2/4B Metric Stud Kit Manual Clutch 8 Bolt 523XTASX-V-XK Rear Mount Air Shift 8T Din Automatic Volvo/Mack 523XTASX-V-XY Rear Mount Air Shift 8T Din Automatic Volvo/Mack PTO S are selected based on Application Transmission Make Model Opening Mounting Direct / Remote Speed Torque

18 Components - In Cab Controls Code Part Number Description Main Application A X PTO Switch No-Hoist Control-Tubing & Fittings Multiple B X PTO Switch No-Hoist Control-Electric Hydraulic Multiple V X Air Shift Cover & Boot- Used with OEM In-Dash PTO Switch Multiple S X PTO Switch - Hoist Control Tubing & Fittings Spring Return Auto PTO Kick Out T X PTO Switch - Hoist Control Tubing & Fittings 3 Position Detent No Auto PTO Kick Out U X PTO Switch - Hoist Control Tubing & Fittings 3 Position Detent PTO Kick Out Dump Truck Dump Truck Roads / Hwy Dump Trailer C X 8 High Tower - Used with S-T-U Options D High Tower Used with S-T-U Options H AVCP-295-MTCK8 PTO Switch - MF/Hoist -Tower-Tubing Prem. Combo W AVCP-695-M-T-8 No PTO Switch - M/F/Hoist-Tower Tubing Combination J AVCP-195-T-8 No PTO Switch - OEM PTO switch already in the dash or used with Chelsea B Option - Hoist Control 3 Position Detent Dump Truck/Trailer

19 Components - Pumps Part Number Description Clock CID Dump Pump Air Shift C102 4B Air Shift CCW Dump Pump Air Shift G102 4B CW Dump Pump Air Shift G102 4B 8 T Din CW PGP020 O-Ring 7/8 13T 2/4B BI PGP051 NPT 7/8 13T 2/4B RV 3000 PSI CCW PGP051 O- Ring 7/8 13T 2/4B BI PGP350 O-Ring 7/8 13T 2/4B CW PGP350 O-Ring 7/8 13T 2/4B CCW F1-61-R Bent Axis Piston Pump 8 T Din CW F1-81-R Bent Axis Piston Pump 8 T Din CW F2-70/70-L Bent Axis Piston Pump 8 T Din CCW 4.27

20 Components - Tanks Part Number SMS30 SMA50 SMS50 SMA50SS URA50 URP50 URS50 SMA75 SMS75 SMA75SS URA70 URS70 Description 30 Gallon Steel Side Mount 50 Gallon Aluminum Side Mount 50 Gallon Steel Side Mount 50 Gallon Aluminum Side Mount Stainless Steel Straps 60 Gallon Aluminum Up Right 50 Gallon Poly Up Right 50 Gallon Steel Up Right 75 Gallon Aluminum Side Mount 75 Gallon Steel Side Mount 75 Gallon Aluminum Side Mount Stainless Steel Straps 70 Gallon Aluminum Up Right 70 Gallon Steel Up Right

21 Components - Pipe Thread Reducers Part Number Description 2 x 1 PTR-S NPT 2 to 1 Reducer Steel 2 x 1 ¼ PTR-S NPT 2 to 1 ¼ Reducer Steel 2 x 1 ½ PTR-S NPT 2 to 1 ½ Reducer Steel

22 Components - Valves Part Number Description Application MCE14264 DVA20 Series MCE14265 DVA20 Series MCE14260 DVA20 Series DVA35 Series DVG35 Series ACVA10A Single Acting Cylinder Pneumatic O- Ring Ports Double Acting Cylinder Pneumatic O- Ring Ports 1 Single Acting Cylinder O-Ring 1 Double Acting Cylinder O-Ring Single Acting Cylinder Pneumatic O- Ring Ports Two Single Acting Cylinder Pneumatic O-Ring Ports One Single Acting Cylinder Pneumatic O-Ring Ports Dump Truck / Combo Low Pressure Side Dump Truck / Trailer Combination Side and End Dump Trailer Dump Trailer Premium / Combination System Auto Combo Valve Note all assembled valves listed above are set for PSI except for the Auto Combo and Premium Combination that has one of the sections set at 3000 PSI

23 Components Trailer Hose Kits Part Number 2L-TTD-C102 2L-TTDE-C102 3L-TTD-C102 3L-TTDE-C102 3L-CLP-TDL 3L-MF-PGP051A 3L-MF-PGP051AE 3L-MF-HF-350 3L-MF-HFE-PGP350 3L-TTD-G102 Description 2 Line Dump Trailer - One Line Trailer Connection 2 Line Dump Trailer Extended Cab One Line Trailer Connection 3 Line Dump Trailer - One Line Trailer Connection 3 Line Dump Trailer Extended Cab One Line Trailer Connection 3 Line Combination Low Pressure One or Two Line Trailer Connection 3 Line Oil Transfer or Std. Moving Floor Two Line Trailer Connection 3 Line Oil Transfer or Std. Moving Floor Two Line Trailer Connection 3 Line Moving Floor High Flow Two Line Trailer Connection 3 Line Moving Floor High Flow Extended Cab Two Line Trailer Connection 3 Line Dump Trailer or Dump Truck - One Line Trailer Connection Parts Included Drawings Hoses Adapters Reducers

24 Components - Hose Part Number Description Suction / Return Hose ¼ Suction / Return Hose Suction / Return Hose 451TC-12 ¾ High Pressure Hose 451TC-16 1 High Pressure Hose 811 Hose is simply cut to length and is used with 88 Series hose barb and clamps or can be crimped with a Parker Crimper using 81 Series fittings. 451 TC Hose must be crimped with a Parker Crimper and uses a 43 Series fittings

25 Components - Hose Barb Part Number Description ¼ NPT Male Pipe to 1 ¼ Hose Barb ¼ NPT Male Pipe to 1 ½ Hose Barb ½ NPT Male Pipe to 1 ½ Hose Barb O-Ring to 1 Hose Barb /4 O-Ring to 1 1/4 Hose Barb Female JIC Swivel X 1 Hose Barb ¼ Female JIC Swivel X 1 ¼ Hose Barb 88HC-16 88HC-20 88HC-24 1 Hose Clamp 1 ¼ Hose Clamp 1 ½ Hose Clamp

26 Components - Filtration Part Number Description 50AS110QEBPGS AS Filter Assembly Q 50 AS Element Indicator Gauge 25 PSI SWKA-01 Filter Kit 50 AS Filter Assembly Bracket - Indicator SWKA-010 Filter Kit Same as SWKA-01 Except Volume Quantity of 10

27 Components - Quick Couplers Part Number Description 6100 Series Wing NPT Female Wing NPT Male Wing Nipple ¼ NPT Female Wing ¼ NPT Male Wing Nipple 6600 Series Poppet NPT Poppet NPT Nipple Poppet

28 Components - Port Adapters Part Number Description FTX-S 1 JIC to ¾ NPT 16 FTX-S 1 JIC to 1 NPT FTX-S 1 ¼ JIC to 1 NPT 20 FTX-S 1 ¼ JIC to 1 ¼ NPT F5OX-S 1 JIC to ¾ O-Ring 16 F5OX-S 1 JIC to 1 O-Ring F5OX-S 1 ¼ JIC to 1 O-Ring 20 F5OX-S 1 ¼ JIC to 1 ¼ O-Ring C5OX-S 1 JIC to ¾ O-Ring 90 Degree 16 C5OX-S 1 JIC to 1 O-Ring 90 Degree C5OX-S 1 ¼ JIC TO 1 O-Ring 90 Degree 20 C5OX-S 1 ¼ JIC to 1 ¼ O-Ring 90 Degree

29 Components - Ball Valves & Nipples Part Number XV520P-20 Description 1 1/4" Ball Valve 1 1/4FF-S 1 1/4" Nipple XV520P /2 Ball Valve 1 1/2 FF-S 1 1/2" Nipple XV520P-32 2 Ball Valve 2 FF-S 2 Nipple

30 Components Accessories In Line Relief and Selector Valves Part Number RPL-100-A RPL-16-A Description In line Relief 1 NPT Adjustable In line Relief 1 O-Ring Adjustable S-100 Selector Valve 1 NPT AS-100 Selector Valve 1 NPT Air Shift

31 Need Additional Help Call our customer service line Parker Austin Texas USA Parker Milton Ontario Canada