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1 Kalmar SHUTTLE CARRIER more moves less equipment
2 shc 240 Kalmar Shuttle Carrier Fastest Way Between Ship and Stack Best horizontal transportation system for ASC terminals RTG terminals RS terminals Transportation at landside/ inside terminal CFS (container filling station) Advantages: Natural buffering Decoupling of cycles Better STS & ASC productivity No waiting times Increased productivity Less traffic on the quay Enhanced MHC (mobile harbour crane) productivity MHC can land the containers fast at random pattern No waiting for horizontal transport equipment No exact positioning needed Faster working cycle Reduced labour cost Efficient handling of twin and tandem containers Twin & tandem separation possible Buffering speeds the tandem operation
3 Good Versatility Due to Modular Design Kalmar s 7 th generation Shuttle Carrier is an integrated part of the Kalmar Straddle Carrier range. The maximum number of proven Straddle Carrier components and technical solutions have been used in the development of the Shuttle Carrier. Modularity means also that Kalmar s excellent worldwide service network can support the Shuttle Carrier in the same way as Kalmar s worldwide straddle fleet. Shuttle Carrier uses common 7 th generation components like: W-type cabin Spreader range including lifting beam design Patented Smoothlift TM hoist system Hydraulic system with new block / manifold type design Brake system with WDB and integrated parking brake in the service brake Engine Technology PLC system SHC 240 Base model with 40 ton single lift spreader SHC 250 Heavier model with 50 ton twin lift spreader SHC 250 H New heavy duty Shuttle with 50 ton SWL under twin or extendable twin spreaders
4 The Ultimate Driver s Machine New large W-type front cabin Bigger interior space Reduced night time reflections through W-type windows set-up Seat moved 200 mm forward for better visibility Low cabin noise 180 deg rotating seat+steering (column+pedals as option) High productivity due to the most rigid steel structure in the world combined with high performance and optimum ergonomics in the new W-type cabin. Strongest frame on the market Excellent cornering stability Good protection against impact damage All components protected inside the frame contour Ergonomics Excellent visibility and ergonomics Accurate control of hoisting Driving in both directions from the same seating position All spreader functions controlled with the right hand, left hand for steering 4
5 5
6 Top Performance and Productivity Hoist systems Smoothlift hoist system Simple patented design using a single hoist cylinder No gears or brakes needed Smart load balancing system No lubrication points, no oil spills Longitudinally mounted rope sheaves for excellent visibility Slim hoist beams for improved visibility
7 Low Maintenance and Operating Costs The Shuttle Carrier is designed for the lowest possible maintenance and operating costs. A single, large displacement engine, located at the top frame, powers the directly mounted hydraulic pumps which provide power for all work functions. Chassis and drive system Simple 4-wheel base design Possibility to use 6-wheel design with SMARTLOAD feature Two wheel drive with hydrostatic motors safely mounted on top of side frames Separately cooled wet disc brakes with integrated parking brakes on 2 driven wheels
8 PLC Control System All Kalmar Shuttle Carriers have a PLC based control system. The PLC system is based on CAN-BUS technology and remote I/O-units. Full PLC Control Interactive display with easy recalibration or adjustment of main settings Smart power distribution for main functions Fault diagnostics and productivity monitoring Easy downloading to laptop computer Designed for future automation Every Shuttle Carrier is configured in such a way that it can be automated immediately at the factory or later with refurbishment modules. Optional Driver assisting features (DRAF ) improve productivity and make a driver s work easier with less stress. These features can also increase a Shuttle Carrier s availability by making troubleshooting and maintenance easier. Kalmar s integrated intelligence software called Smartpath provides automatic container position verification. Remote Machine Interface (RMI) All new Kalmar Shuttle Carriers are compatible with the RMI system RMI provides the possibility for remote diagnostics and troubleshooting RMI enables condition based maintenance RMI enables easy and fast remote downloading and also analysis of the download data Field service GSM, Radiomodem, WLAN Machine Interface Unit RMI Server Diagnostics, trouble shooting logging messages online support active service support by supplier Settings of parameters, calibrations preventive maintenance Centralised follow-up of the terminal fleet accurate reports and analyses remote diagnostics, trouble shooting maintenance planning with rmi terminal operations accurate reports and analyses of terminal operations Information to support the decision making Operations planning with rmi 8
9 Automation Kalmar is the first supplier in the world who can provide a fully automated Shuttle Carrier terminal to container handling customers. A fully automated Straddle Carrier terminal is already an optimal automation solution today in middle size terminals handling 150,000 TEU or more. Naturally, all Kalmar Shuttle Carriers can be equipped with the usual modern SHC operation boosting features like the Smartpath automatic container position verification system. Smartpath is 100 percent integrated in Kalmar Shuttle Carriers and communicates automatically with your YMS ensuring the maximum productivity of your terminal.
10 Spreaders Kalmar s R&D concerning all Shuttle Carrier features including spreaders is a continuous process. Kalmar spreaders are heavy duty spreaders that are based on 30 years R&D and include features like positive physical longitudinal locking for T-beams and hard wiring for all spreader electric functions. Spreader safety functions are integrated to the Shuttle Carrier s PLC-controlled safety system and they ensure safe and fast container handling. Single lift spreader Kalmar base spreader is single lift spreader with fully floating twistlocks. Twinlift Spreader Kalmar twinlift spreader 20, 40, 2 x 20 was developed in the mid 90 s and nowadays installed to 50 percent of the units. The twinlift spreader is based on Kalmar s robust spreader and provides customers enhanced container handling capacity with minimum service requirements. Extendable Twinlift Spreader Latest addition to Kalmar spreader family is extendable twinlift spreader , 2 x 20 that enables 5 movement in twin handling for example for easy checking of the door seals straight under STS crane. 10
11 shc 240 shc 240 shc 240 Shuttle Carrier Applications Operating with a Shuttle Carrier enables the mobile harbour crane to place the container on the ground, thus eliminating slow spotting of containers on trailers. Shuttle Carriers reduce the number of transport equipment necessary in a RTG operation and allow maximum productivity of a ship to shore crane by eliminating waiting times. Kalmar Shuttle Carriers are ideal for feeding automatic stacking cranes because they can both work independent of each other, thus increasing the speed of the operation. Shuttle Carrier can also operate fully-automated or can be modified for automation later on. 11
12 Contact Information: Kalmar Industries Lifetime Business Partner Kalmar is a global provider of container and heavy duty materials handling equipment, automation applications and related services. It is the world s leading supplier of cargo handling equipment to ports, terminals and intermodal facilities. Every fourth container or trailer transfer at terminals around the world is handled by a Kalmar machine. Global Operation Production plants are situated in Sweden, Finland, the Netherlands, Malaysia, China and the USA. The Kalmar network equates to 19 sales companies and over 300 dealer locations around the world. Today, more than 80,000 Kalmar machines are in operation in environments ranging from sub-zero arctic climates to tropical humidity and heat. Our global experience and understanding of local conditions enable us to serve customers in all corners of the world. Production Sales Services for Full Response Kalmar s product range is complemented by a large range of value added services such as maintenance contracts and fleet management. As customers seek to focus more on their core business, Kalmar offers the flexibility of switching from ownership to leasing or pay per performance. Kalmar is also leading the way in port automation with its application of unmanned container handling technology, on-board smart features and remote maintenance products, developed in co-operation with customers and partners. Kalmar Industries Oy Ab Nuolialantie 62, P.O. Box 387, FI Tampere, Finland tel , fax Kalmar Industries B.V. Doklaan 22, P.O. Box 5303, 3008 AH Rotterdam, The Netherlands tel , fax Kalmar Industries AB Torggatan 3, SE Lidhult, Sweden tel , fax KIOY0610E-11 Printed in Finland by Tampereen Offsetpalvelu Oy
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