5080 MH. Material Handler. Cat 3406DI ATAAC Diesel Engine. Operating weight (average)
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- Dortha Carr
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1 5080 MH Material Handler Cat 3406DI ATAAC Diesel Engine Flywheel Power Operating weight (average) Drawbar Pull (average) Travel Speed range 428 hp 218,700 lb 122,850 lb 1.6 to 2.8 mph
2 5080 Material Handler Top performance, reliability, and durability combine to maximize your productivity. Operator Station Roomy, quiet cab has excellent sightlines to the work area to help keep operator fatigue low and production up throughout the entire shift. pg. 4 Hydraulics, Electronics and Diagnostics Advanced, responsive hydraulic system, reliable electronic components and service diagnostics improve uptime. pg. 4 Two and Three Piece Fronts Two and three piece fronts are available to customize this machine to your needs. pg. 5 2
3 Gen Set The magnet generator system is integrated into the system for better performance. pg. 6 Undercarriage and Structures The application specific long undercarriage with a 52 inch wider carbody provides a stable platform for this application. Heavy duty carbody, swing frame and track frames meet the needs of material handling applications. pg. 6 Cooling Air-to-Air Aftercooling (ATAAC) and isolated, protected hydraulic oil cooler in the cab riser combine to improve machine performance. pg. 7 3
4 Operator Station The Cat 5080 MH cab has been carefully designed to enable operators to work effectively. The operator s raised work station is quiet with ergonomic control placement. Low lever and pedal effort, anatomic seat design, excellent front, side and overhead viewing area, and highly efficient air conditioning keep the operator comfortable and effective to help maximize productivity. Glass top of the operators station provides an excellent viewing area for increased operator visibility. Ladder access with wide sturdy platform for ease of access to the operator station. Hydraulics Advanced hydraulic system means consistent, efficient hydraulic capacity and smooth, predictable implement control. Smart hydraulics improve efficiency and operator control. System delivers high efficiency by matching pump flow to demand eliminating unnecessary hydraulic oil circulation for better fuel economy and less heat build up. System provides fine control by managing pump output in response to operator input to controls. Durable hydraulics minimize operating costs. Cat s XT hose and reusable couplings exceed the flexibility and strength demands of the 5080 MH. Electronics and Diagnostics Reliable, waterproof components and service diagnostics keep your machine productive. Reliable industrial grade components, waterproof connectors, and waterproof computer casings, and heavy duty wiring harnesses translate to better uptime and production. Back-up mode allows manual operation in cases where service is not immediately available. Diagnostic codes reduce diagnosis and service time. Stored data can be accessed by service technicians to isolate systems and components requiring maintenance. Diagnostic codes cover electronic systems and engine and hydraulic components. 4
5 Two and Three Piece Fronts A choice between two fronts for the 5080 MH to meet your application needs two and three piece fronts by Pierce Pacific meet all your application needs. Booms, sticks, and tips are stress relieved to maximize material strength and durability, while minimizing weight for improved performance. Fronts use common parts. The two and three piece fronts use standard Cat cylinders. All cylinders are the same to minimize your inventory and maintenance costs. Cat s XT hose and reusable couplings meet the stringent demands of scrap applications. Couplings provide positive sealing for reliable, leak-free connections. Three piece front has a 75 foot ground level reach and is excellent for high stacking applications using a three yard hydraulic grapple. Two piece front has a 56 foot ground level reach and is outstanding for truck loading and bulk handling with up to a six yard grapple. 5
6 Gen Set The magnetic generator system is integrated for better performance. 60 kw hydraulically driven magnetic generator system by Crane Systems is fully integrated with the 3406TI ATAAC engine for smoother performance, and constant voltage output. Hydraulic drive means no belts to stretch or break, smoother operation of the gen set with constant RPM s, and more consistent operation of your magnet. Proven components. The combination of the Baldor generator and the Hubble magnet controller means long component life. Crane Systems has designed the system for ease of maintenance and serviceability. Undercarriage and Structures The 5080 MH undercarriage provides a stable platform for scrap handling applications, the heavy duty carbody and upper frame are strong and durable. The 5080 MH wide, and long undercarriage is built to handle the scrap applications. Wide undercarriage with 2'11" ground clearance allows easier, safer travel over scattered material. Hydraulic lines enclosed in the roller frame and carbody are safe from punctures. Extra long roller frames and 30" wide shoes give the 5080 a more stable base allowing full utilization of the machine. Heavy duty upper frame features include: two outside channel beams and channel cross beams to support the operator s platform and hydraulic componentry two long, box-section beams form the backbone of the main frame, bearing the weight of the counterweight, engine and boom foot solid, high-tensile strength steel plate boom tower and main rails for excellent durability reinforced boom foot and engine mount areas. Heavy duty carbody by IMAC stands up to scrap work. Thicker carbody plates, increased box-section height and wider gage increases weight and load capacities. 6
7 Cooling System Engineered for easy cleaning and maximum cooling efficiency. (Patent Pending) Hydraulic oil cooler is isolated from dirt and debris in the cab riser. Service and maintenance are easier and faster with large access doors and a swing out fan. Air-to-Air Aftercooling (ATAAC) is standard on the 5080 MH. Lower engine temperatures are realized with ATAAC and translate to cooler operation, less component wear, and significantly improved fuel efficiency. Air conditioner condenser swings out for easy cleaning. 7
8 Engine Caterpillar four-stroke-cycle, 3406C ATAAC turbocharged and aftercooled diesel engine with 6 cylinders. Swing Mechanism Two fixed-displacement, axial-piston motors power swing mechanism. Ratings at 1800 RPM* kw hp Gross power Net power The following ratings apply at 1800 RPM when tested under the specified standard conditions for the specified standard: NET POWER kw hp PS Caterpillar ISO SAE J EEC 80/ DIN Dimensions Bore 4.49 in Stroke 6.49 in Displacement 891 in 3 *Power rating conditions based on standard conditions of 25 C (77 F) and 99 kpa (29.32 in Hg) dry barometer used 35 API gravity fuel having an LHV of 42,780 kj/kg (18,390 Btu/lb) when used at 30 C (86 F) [ref. a fuel density of g/l (7.001 lb/ U.S. gal)] net power advertised is the power available at the flywheel when the engine is equipped with fan, air cleaner, muffler and alternator no derating required up to 2287 m (7500 ft) altitude Features Direct-electric, 24-volt starting system with a 75-amp alternator. 7.5 kw starter and two 12-volt, 210-amp-hour batteries. Triple-planetary, double-reduction gear set drives pinion. Pinion is enclosed in grease bath. Automatic, oil-disc brake applies four seconds after swing control is released. Swing Speed 5.7 rpm Drive Fully hydrostatic drive. Each track driven by an independent, two-speed, axial-piston hydraulic motor. Triple-reduction, planetary final drives. Track motors, brakes and final drives are integrated in the track roller frame. Maximum drawbar pull 122,850 lb Travel Speeds 1.7 to 2.8 mph Gradeability 70% Hydraulic System Two-Variable displacement, axial-piston pumps power the boom, stick, jib and travel circuits. A third pump powers the swing circuit. One, single-section, gear-type pump powers the pilot circuit. Main Implement System: Maximum Flow 2 x 115 gpm Swing Pump 1 x 90 gpm Maximum Pressure Implements 4,539 psi Travel 5,003 psi Swing 3,988 psi Rotate/Fan Pump: Maximum Flow 15.5 gpm Maximum Pressure 2500 psi Auxiliary Pumps for Generator: Pump 1 Maximum Flow 25 gpm Maximum Pressure 3300 psi Pump 2 Maximum Flow 50 gpm Maximum Pressure 3300 psi Pilot System: Maximum Flow Maximum Pressure Cylinders, Bore and Stroke: Boom (2) Stick (2) Jib (1) (three pc front only) 12 gpm 526 psi 7 x 56 in 7 x 56 in 7 x 56 in Refill Capacities gallons Fuel Tank 262 Cooling System 25 Lubrication: Engine Oil 17 Swing Drive (each) 3.6 Final Drives (each) 6.6 Hydraulic System (includes tank) 263 Hydraulic Tank 206 Steering Two rocker pedals with detachable hand levers control steering and travel MH specifications
9 Track Caterpillar designed and built track-type undercarriage. Track Width ft 30" Shoes (Std.) 18'4" Track Length 24'9" Ground Clearance 2'11" Weights Operating Weight * Upper and Carbody ** Counterweight Track Roller Frame (each) with 30" flat shoes Three Piece Front (with cylinders) Two Piece Front (with cylinders) 226,955 lb 79,000 lb 31,000 lb 35,700 lb 45,555 lb 37,514 lb All weights shown are for machines equipped with 30" flat shoes. **Weight with three piece front **Stripped for shipment (no cab, catwalks, or stairs) Brakes Two wet, multiple-disc brakes are used on the final drive input shafts. Spring-applied, hydraulically released. Actuating travel control automatically releases brakes. When controls are released, brakes automatically apply. Standard Equipment Standard and optional equipment may vary. Consult your Caterpillar dealer for specifics. Air Conditioner Air Precleaner Alarm, travel Alternator, 75-amp Automatic engine control Automatic swing brake Cab, sound-suppressed, includes: Air-conditioning Ash tray Cigar lighter Coat hook Compartments: Literature Storage, lunch box Floor mat Heater with defroster Horn, signaling/alerting Hydraulic/starting systems lock lever Instrument panel with LCD gauges Lights, interior Joysticks, pilot-operated, adjustable Radio mounting Seat belt, retractable Seat, KAB414 with tilt and suspension Skylight, (Glass Roof) Travel controls, pedals with removable levers Windscreen, one-piece, non-retractable Windshield wipers and washers Cab riser, 5' (Crane Systems) Catwalks, left and right Counterweight: 31,000 lbs Engine, Cat 3406C DI ATAAC Falling Object Guarding Structure Front window guard Generator scrubber filter Grapple circuit with bi-directional high pressure screen Guards: heavy duty, below engine track guiding Lights, working: Frame-mounted (2) Cab-mounted (2) Locks, door and cap, one-key system Mirrors: Frame, right Cab, left Power Mode Selector Starting aid, ether Straight travel circuit Track shoes: 30" flat shoes Travel, two-speed Optional Equipment Standard and optional equipment may vary. Consult your Caterpillar dealer for specifics. Fast fill fuel system Fast fill oil system Lighting (Crane Systems): (5) 55 Watt units above cab (6) 55 Watt units on right front corner Lubrication system, on board Track shoes: 30" double grouser shoes 5080 MH specifications 9
10 5080 MH Three Piece Front *37690*29110 *25000 *33350 *28140*24020 *34700 *32510*26590*23790*20290 *37280*33620 *32110*27360*23790*20630*17490 *40600*37220 *32260*27320*23640*20650*17870 *47000*38360 *31970*27140*23470*20550*17930*15240 *46010*37570 *31460*26880*23270*20390*17780*15350*12650 *44890*36770*30890*26470*23030*20150*17690*15250 *12780 *44080*36120*30380*26010*22710*19960*17410*14990*12680 *33680*43610*35640*29960*25830*22450*19570*16990*14800*12570 *9820 *27140* *43350*35410*29740*25560*21880*18970*16660*14250*12080 *9480 *24130*35760*43110*35140*29770*25180*21390*18480*16210*13790*11650 *9130 *44760*43120*34980*29330*24590*20710*17810*15220*13170*11050 *8160 *27740*41870*33950*28480*23690*19760*16910*14330*12340 *9800 *7240 *21930*23290*35900*32070*27060*22340*18430*15670*13140*11240 *9120 *6430 *21950*22810*27510*29860*24910*20420*16610*14020*12260 *9780 *7660 *4770 *21100*22620*26050*25970*21900*17790*14180*11840*10350 *7850 *5700 *2460 *20410*22260*25810*21880*17920*14350*12260*10100 *7830 *6170 *3820 *19620*21680*23480*19680*14610*12890 *9790 *7840 *5640 *3910 *1200 *17490*20770*19400*14790*12130 *9430 *7850 *5950 *3700 *1580 *15340*16680*13830*10590 *8650 *6430 *5020 *8670 *6180 *4940 *3190 *1730 *3140 *1320 *9720 * Feet Machine equipped with 75' three piece MH front by Pierce Pacific. *Lift capacities are all hydraulically limited through 360 rotation and are stated at 87% of actual per SAE standard J MH specifications
11 5080 MH Two Piece Front Feet 65 * *41550 *30890 *45240 *35210 *27070 *47400 *37550 *29960*23260 *48760 *38990 *31640*25500*19480 *49610 *39920 *32700*26830*21470 *64200*50090 *40500 *33380*27670*22630*17400 *58530*50310 *40850 *33830*28220*23350*18560 *50340 *41040 *34090*28550*23790*19230 *50290 *41120 *34230*28730*24030*19570 *14240 *50260 *41150 *34270*28790*24100*19670 *14440 *50300 *41120 *34220*28720*24010*19540 *14170 *50340 *41020 *34060*28520*23750*19160 *60820*50290 *40820 *33780*28160*23280*18440 *50040 *40440 *33310*27580* Feet Machine equipped with 56' two piece MH front by Pierce Pacific. *Lift capacities are all hydraulically limited through 360 rotation and are stated at 87% of actual per SAE standard J1097. Dimensions All dimensions are approximate. 15'2" 20'0"* 23'9" 15'6" * Height to top of working lights mounted on the top of the cab (lights not shown). This is the highest point on the machine with the boom removed. Height to top of magnet controller. This is the highest point of the machine with the cab, cab railing and boom removed MH specifications 11
12 5080 MH 1997 Caterpillar Printed in U.S.A. AEHQ5188 (1-97) Materials and specifications are subject to change without notice.
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