JDN GENERAL CATALOGUE

Transcription

1 JN ENERL TLOUE

2 contents JN ompany Portrait 4 The ompany 4 Environmental Protection and Quality 5 JN ir Hoists mini The mini series at a glance mini 15 mini JN ir Hoists Profi 9 The modular system at a glance PROI 05 TI TI 11 PROI 1,5 TI TI/ 1 PROI TI 0 TI 1 PROI 5 TI 0 TI 14 JN rane Systems/rane Kits 4 JN Explosion Protection 5 JN ccesssories 5 JN ontrols -7 JN Energy Supplies 8-40 JN Service 41-4 JN ir Hoists M Series 15 JN Trolleys 1 PROI in Manual Trolley (LN) 17 PROI in Real hain Trolley (LH) 18 PROI in Motor Trolley (LM) 19 JN Low Headroom Trolleys 0-1 JN ig ag Handling ir Hoists - JN Monorail ir Hoists 4-5 JN Ultra-Low Monorail Hoists -7 JN op Handling Systems 8 JN Hoists for use in the toughest conditions 9 JN Subsea Hoists 9 JN ryogenic Hoists 9 JN Hydraulic Hoists and Monorail Hoists 0 PPROI TI-H 0 TI-H 1 PROI 5 TI-H 0 TI-H EH 0-H EH 0-H

3 JN ompany Portrait The ompany t its Witten location, J.. Neuhaus with 140 employees produces hoists and crane systems which are mainly driven by compressed air. Thanks to this globally unique specialisation and our more than 50-years of expertise with compressed air as a drive medium, we have become a recognised expert in the field. Today, our share of exports is 70%. In total, we export to more than 90 countries around the globe. Our subsidiaries in the US, reat ritain, rance, Singapore and hina support our customers at local level. J.. Neuhaus air hoists and hydraulic hoists are now used in more than 70 different industries. emand for our products is particularly high in the oil and gas exploration and processing sectors, in mining, the chemical industry and heavy plant construction. The complete JN production range includes a total of 1 product lines, which are precisely adapted to their respective areas of application and requirements in terms of load-bearing capacity. Moreover, we consistently set new standards with customised solutions for exceptional applications. 4

4 Environmental Protection and Quality Starting with the development and production of our products, we place great value on ecological compatibility. Long service life and recyclability already make an important contribution towards relieving the environmental burden. urthermore, our production has been adapted to minimise energy consumption, emissions, sewage and waste; it also uses environmentally-compatible production processes and materials. Resources are used sparingly and waste is recycled wherever possible. In ecember 009 we received ISO certification from the TÜV Rheinland Technical ontrol ssociation for our extensive environment management system. Our quality management system covers all our processes, from planning and design through to production and customer service. It is also certified by the TÜV Rheinland according to ISO One of the most important coitments of the J.. Neuhaus management is to promote awareness, openness and a sense of responsibility among employees in order to establish conditions favourable to the implementation of our environmental guide lines. We have also made environmental protection a permanent feature of our employee training courses. 5

5 JN IR HOISTS mini The mini series at a glance Energy supply (spiral hose) Manual trolleys Special grease for oil-free operation mini in manipulator version Mini tool box consisting of: mini with m lift and m control length in practical transport box incl. m supply hose and couplings alvanised chain standard lifting heights Sensitive control standard control lengths Explosion classification II II T4

6 The JN mini series for general duty arrying capacities: 15 kg, 50 kg, 500 kg, 980 kg ir pressure: bar The mini widens the range of applications in the light duty sector as a handy, flexible and universally deployable hoist making it an ideal tool for a wide range of light/ medium manufacturing applications. mini Manipulator With the mini manipulator loads can be lifted, lowered, manually traversed and positioned with only one hand. urther information on request. Explosion lassification: II II T4 mini 50 mini 50 in manual trolley mini- Manipulator The advantages at a glance Price competitive alternative when compared to other types of powered hoists. Suitable for lube-free operation. Suitable for application in hazardous areas. Minimum components for ease of maintenance. Wear resistant motor braking system. Lightweight for easy handling. lso suitable for horizontal pulling. Extremely sensitive lever control with emergency shut-off valve, max. control length m. vailable lifting heights: up to 8 m. With chain box as standard. With manual trolley as option. Technical ata Type mini 15 mini 50 mini 500 mini 00 apacity lbs kg Number of chain strands Motor output kw ir pressure PSI bar Lifting speed without load 1 ft/min m/min Lifting speed at full load 1 ft/min m/min Lowering speed at full load ft/min m/min Lowering speed without load ft/min m/min ir consumption at full load lifting cfm m /min ir consumption at full load lowering cfm m /min ir connection /8 /8 1 / 1 / Hose dimension (Ø inside) /8 9 /8 9 1 / 1 1 / 1 Weight with ft / m lift lbs kg hain dimension 4 x 1 4 x 1 7 x 1 7 x 1 Weight of chain lbs/ft kg/m Height of lift ft m /1/ /5/8 Length of control at standard lift ft m /1/0 /4/ Noise level at full load lifting d() Noise level at full load lowering d() roup mechanism: M (1 m) 1 Lifting speed at m length of control. Longer control hoses decrease the lifting speeds. Measured at 1 m distance acc. to IN 455 part 0 7

7 JN IR HOISTS mini imensions Type mini 15 mini 50 mini 500 mini E H J K L M E M J H K L M Manual Trolleys for JN ir Hoists mini Technical ata Type LN 50 LN 00 apacity lbs kg eam flange width b max. flange thickness t min. curve radius m Weight lbs 17 1 kg L L1 imensions Type LN 50 LN H I L L O T t b I O 1 T H1 8

8 JN IR HOISTS PROI arrying capacities: 50 kg up to 0 t ir pressure: 4 bar or bar Proven in practice: JN ir Hoists PROI Series are superior in all places where safety has priority. The PROI Series scores well with its 0% duty rating and explosion protection as standard. This important advantage ensures JN ir Hoists are especially suitable for applications in hazardous areas. JN ir Hoists PROI Series are very robust and therefore suitable for tough industrial applications even in continuous working processes. ccording to your requirements there are various control systems available. or traversing loads there are also different trolley designs to meet your particular demands. Where the JN PROI excellence has been proven ircraft construction, assembly lines, chemical industry, dairies, electro plating, explosives and pyrotechnics industry, food industry, foundries, furniture industry, glass industry, lacquer and varnish factories, match industry, mechanical engineering, auto industry, oil storage plants, on- and offshore, paint shops, paper industry, power plants, refineries, sawmills, shipyards, space industry, tempering plants, textile industry. Standard eatures Suitable for application in hazardous areas Sensitive infinitely variable speed control for the precise positioning of loads Easy operation Suitable for lube-free operation 0% duty rating and unlimited duty cycles Low maintenance Low headroom, lightweight Sound absorption Insensitive to dust, humidity and temperatures ranging from -0 bis +70 rom 1t upwards with overload protection (E-version) Technical etails ail-safe starting, low maintenance vane motor hain sprocket in the mid section runs in dust-proof maintenance-free ball bearings Planetary gear box with long-life grease lubrication, all gears made of tempered or hardened high-grade steel Load chain and hooks manufactured from high quality tempered steels with a breaking strength of five times the nominal load The advantages at a glance Strong ast Silent High performance with more efficiency by reliability plus high lifting and lowering speeds. Low sound emissions. High Level of Safety Integrated emergency stop switch in the main air supply*. rom 1t upwards with overload protection. Oil-ree Operation Patented, permanent motor lubrication during operation, using a high-performance grease. No additional motor lubrication required. Patented Motor-rake System or operation with low maintenance and little wear. ased on the proven design of the JN Mini Series. Modern esign ompact Size eatures no protruding control hoses or parts susceptible to damage, making the PROI also suitable for horizontal pulling. 0% uty Rating No owntime Ex lassification according to E irective on Hazardous Locations 94/9/EE s standard: II II T4/II II T4 With increased spark protection: II II T4 *up to PROI 0 TI 9

9 JN IR HOISTS PROI The modular system at a glance Limit Switch for Trolley Travel Extension rm for ontrol Trolleys Manual Trolley Reel hain Trolley Motor Trolley Special High Performance rease for oil-free operation Housing inish Standard JN reen 4-coat offshore paint system ilter Silencer Service Unit ilter Regulator hain ontainer hain ox hain ag Hook Standard opper-plated Stainless Steel ontrols Rope ontrol I ontrol (sensitive) Supply Hose Trolleys Spiral Hose Energy hain -rail Square ar Limit Switch for Lift E ontrol (single speed) ontrol (multi-function) Remote ontrol Electropneumatic Interface Ex lassification Standard: II II T4/II II T4 With increased spark protection: II II T4 With increased spark protection for explosion group II: II II T4

10 PROI 05 TI TI Technical ata Type 05 TI 05 TI 1 TI TI PSI ir pressure bar arrying capacity mt Number of chain strands Motor output kw Lifting speed at full load ft/min m/min Lifting speed without load ft/min m/min Lowering speed at full load ft/min m/min ir consumption at full load lifting cfm m /min ir consumption at full load lowering cfm m /min ir connection 1 / 1 / 1 / 1 / Hose dimension (ø inside) 1 / 1 / 1 / 1 / Weight with standard lift, rope control lbs kg hain dimension 7 x 1 7 x 1 7 x 1 7 x 1 Weight of chain lbs/ft kg/m Standard lift ft m Lenght of control at standard lift ft m Noise level at full load lifting d() Noise level at full load lowering d() PROI 1TI 1 With overload protection Measured at 1 m distance acc. to IN 455 part 0 roup mechanism at bar: PROI 05TI M5 ( m), PROI 05TI - PROI TI M4 (1 m) imensions Type 05 TI 05 TI 1 TI TI min. headroom E E up to hook centre maximum width E E1 1 hain containers increase the hoist headroom 11

11 JN IR HOISTS PROI PROI 1.5 TI and TI/ Technical ata Type 1.5TI TI/ ir pressure range PSI bar 4-4- apacity mt 1.. Number of chain strands 1 Motor output kw Lifting speed without load ft/min m/min Lifting speed at full load ft/min m/min 4- - Lowering speed at full load ft/min m/min ir consumption at full load lifting cfm m /min ir consumption at full load lowering cfm m /min ir pressure range: PSI ir connection /4 /4 Hose dimension (Ø inside) /4 / Weight with standard lift, rope control lbs kg hain dimension 9 x 7 9 x 7 Weight of chain lbs/ft kg/m Standard lift ft m Lenght of control at standard lift ft,5,5 m Noise level at full load 1 lifting d() Noise level at full load 1 lowering d() PROI 1.5TI PROI TI/ bar 1 Measured at 1 m distance acc. to IN 455 part 0 roup mechanism: M (1 m) imensions Type 1.5 TI TI/ min. headroom E E up to hook centre maximum width t E, t E1 1 hain containers increase the hoist headroom 1

12 PROI TI 0 TI Technical ata Type TI TI TI 1 TI 0 TI ir pressure PSI bar apacity mt Number of chain strands 1 4 Motor output kw Lifting speed without load ft/min m/min Lifting speed at full load ft/min m/min Lowering speed at full load ft/min m/min ir consumption at full load lifting cfm m /min ir consumption at full load lowering cfm m /min ir connection /4 /4 /4 /4 /4 Hose dimension (Ø inside) /4 /4 /4 /4 / Weight with standard lift, rope control lbs kg hain dimension 1 x 1 x 1 x 45 1 x 45 1 x 45 Weight of chain lbs/ft kg/m Standard lift ft m Lenght of control at standard lift ft m Noise level at full load 1 lifting d() Noise level at full load 1 lowering d() PROI TI 1 Measured at 1 m distance acc. to IN 455 part 0 roup mechanism at bar: M (1 m) imensions Type TI TI TI 1 TI 0 TI min. headroom E E up to hook centre maximum width t E, t E1 1 hain containers increase the hoist headroom 1

13 JN IR HOISTS PROI PROI 5 TI 0 TI Technical ata Type 5 TI 0 TI 7 TI 40 TI 50 TI 0 TI 75 TI 0 TI PSI 85 ir pressure bar apacity mt Number of chain strands Motor output kw..0.0 Lifting speed ft/min without load m/min Lifting speed at ft/min full load m/min Lowering speed at ft/min full load m/min ir consumption at cfm 0 90 full load lifting m /min 11 ir consumption at cfm 45 full load lowering m /min.9 1 ir connection 1 1 / Hose dimension 1 1 / (Ø inside) 5 Weight with standard lbs lift, rope control kg hain dimension.5 x x 90 lbs/ft Weight of chain kg/m ft Standard lift m Lenght of control at ft standard lift m Noise level at d() full load 1 lifting Noise level at d() 8 89 full load 1 lowering PROI 50TI 1 Measured at 1 m distance acc. to IN 455 part 0 roup mechanism at bar: PROI 5TI PROI 50TI M (1 m), PROI 0TI M (1 m) 4 bar versions on request imensions Type 5 TI 0 TI 7 TI 40 TI 50 TI 0 TI 75 TI 0 TI min. headroom E E up to hook centre maximum width E1 E 1 hain containers increase the hoist headroom 14

14 JN IR HOISTS M SERIES arrying capacities: 1 t up to t ir pressure: 4 bar JN ir Hoists of the M Series are the specialists for underground mining operations. ue to their versatility they are nowadays also deployed in many different industrial fields. enerally they have the same features as the hoists of the PROI series but operate with an air pressure of only 4 bar. Two different control systems are available. urther Significant eatures as Standard: Suitable for use in hazardous areas with risk of explosion Two chain falls for alternate working Specially designed for horizontal moving of loads M Technical ata Type M 4 M arrying capacity mt 1/ / Number of chain strands 1/ 1/ Motor output kw ir pressure PSI 5 5 bar 4 4 Lifting speed at full load ft/min 9.8/4.9 7./. m/min /1.5./1.1 Lifting speed without load ft/min./ /8. m/min 8/4 5/.5 Lowering speed at full load ft/min 41/ /9.8 m/min 1.5/ / ir consumption at full load lifting cfm m /min 1.0. ir consumption at full load lowering cfm m /min.0. ir connection Rd x 1 / 8 Rd x 1 / 8 Hose dimension (Ø inside) / 0.75 / / 19 Weight with standard lift lbs / kg 1. / / 0 Weight without chain, without control lbs / kg 8. / / 51 hain dimension 9 x 7 1 x Weight of chain lbs/ft 1.. kg/m Heights of lift ft 1.4/8. 1.4/8. m 5/.5 5/.5 Lenght of control ft / m. /. / Noise level at full load 1 d() roup mechanism: M (1 m) 1 Measured at 1 m distance acc. to IN 455 part 0 imensions E1 Type M 4 M 1 (smallest headroom with 1/1 chain strands) /.7 / / 750 (smallest headroom with 1/ chain strands) / / 0 4. / (with 1/1 chain strands) / 1. / / 70 (with 1/ chain strands) / 14. / / 490 /.9 / / 7 / 14.8 / 75 0 / 507 E1 (Hook opening) / 1. / 0 1. / 40 E (Hook opening) / 1. / 0 1. / 40 E (Hook opening) / 1. / 0 1. / 0 (maximum width) / 5.7 / / E E 1 15

15 JN TROLLEYS arrying capacities: up to 0 t JN Trolleys are available for all hoists of the PROI and M series: s manual trolleys (LN) for pushing or pulling the trolleys by hand s reel chain trolleys (LH) for moving the trolleys by operating the reel chain mechanism s motorised trolley (LM) powered by an air motor Standard eatures Easy to install With anti-climb and anti-drop devices Robust manufacture requiring little maintenance ble to negotiate curves Options Rack and pinion drive Spark-resistant package Offshore paint Energy eeding Systems The air supply can be fed by various systems: Energy chain -rail Square rail Spiral hose Hose trolleys Technical ata The designation of the trolley is composed of the short code (LN, LH, LM) and the carrying capacity acc. to table, as for example LN 1 t. JN ir Hoist PROI 05 TI 05 TI 1 TI 1.5 TI TI TI/ TI TI TI 1 TI 0 TI arrying capacity of trolley LN mt arrying capacity of mt trolley LH and LM arrying capacity of hoist with trolley mt Weight of Manual Trolley (LN) lbs kg Weight of Reel hain Trolley (LH) lbs kg Weight of Motor Trolley (LM) lbs kg Hoist weight, standard lift lbs kg Total weight with standard lift Manual Trolley lbs kg Total weight with standard lbs lift Reel hain Trolley kg Total weight with standard lbs lift Motor Trolley kg Weight of chain lbs/ft kg/m hain dimension 7 x 1 9 x 7 7 x 1 9 x 7 1 x 1 x 45 Number of chain strands ir pressure Motor Trolley PSI bar 4-4- ir consumption Motor Trolley 4 (at full load) cfm m /min ir consumption hoist (at full load) cfm m /min Motor output Motor Trolley 4 kw Motor output hoist kw Travelling distance Reel hain Trolley, chain reel off Travelling speed Motor Trolley 4 (at full load) ft m ft m ft/min m/min *1st speed of control with two speeds 1 Measured at the middle of the beam Measured at the inner edge of the beam Measured at 1m distance acc. to IN 455 part 0 4 t bar 5 55, if hoist is suspended */ */ */ 9.4 5*/1 Hose connection Motor Trolley 1 / / 4 1 / / 4 Minimum radius Manual Trolley ft m Minimum radius Reel hain Trolley and Motor Trolley ft m Max. bottom flange thickness t Manual Trolley Max. bottom flange thickness t Reel hain and Motor Trolley Max. bottom flange width b Manual Trolley Max. bottom flange width b Reel hain and Motor Trolley Min. bottom flange width b Manual Trolley Min. bottom flange width b Reel hain and Motor Trolley Noise level at Motor Trolley,4 d() apacities over 0 t see JN Monorail ir Hoists page 4 Versions with one and two hooks (e.g. H) see page Low Headroom Trolleys for restricted headrooms see page 0 1

16 PROI in Manual Trolley (LN) imensions JN ir Hoist PROI 05 TI 05 TI 1 TI 1.5 TI TI TI/ TI TI TI 1 TI With Trolley LN 0.5 t LN 1 t LN t LN. t LN. t LN -1 t max. d max. E H J* (mounted) J* (suspended) K L M N *hain containers increase the hoist headroom b b b + 1 b b +.4 b b +.8 b d N b K J PROI 1TI in Manual Trolley L E M H 17

17 JN TROLLEYS PROI in Reel hain Trolley (LH) imensions JN ir Hoist PROI 05 TI 05 TI 1 TI 1.5 TI TI TI/ TI TI TI 1 TI 0 TI With Trolley LH t LH. t LH. t LH -1 t LH 0 t max b b +.4 b +.8 b +.7 b + b + 0 b + 70 b + 8 d E H J* (mounted) J* (suspended) K L M N *hain containers increase the hoist headroom N b d J K L PROI 1 TI in Reel hain Trolley E M H 18

18 PROI in Motor Trolley (LM) imensions JN ir Hoist PROI 05 TI 05 TI 1 TI 1.5 TI TI TI/ TI TI TI 1 TI 0 TI With Trolley LM t LM. t LM. t LM -1 t LM 0 t max b b +.4 b +.8 b +.7 b + b + 0 b + 70 b + 8 d E H J* (mounted) J* (suspended) K L M N *hain containers increase the hoist headroom N b d J K L E M H PROI TI in Motor Trolley 19

19 JN LOW HEROOM TROLLEYS The trolley solution for restricted headroom areas. arrying capacities: from 0.5 t up to. t Where headroom is restricted and standard trolleys can t meet the lifting height requirements we recoend JN Low Headroom Trolleys whereby our air hoists are horizontally mounted. When only very low headroom is available we recoend JN Ultra-Low Monorail Hoist design. Standard eatures Small number of maintenance/wear free moving parts No additional motor lubrication required -step travelling speed djustable trolley widths to suit your requirements Special eatures ble to negotiate curves Extended trolley tie bars for bulky or elongated loads Technical ata Hoist Type PROI 05 TI PROI 1 TI PROI TI PROI TI PROI TI Trolley Type LM 05- t LM 05- t LM 05- t LM. t LM. t arrying capacity mt Number of chain strands Motor output Hoist kw Motor output Trolley kw ir pressure PSI bar Lifting speed at full load ft/min m/min Lifting speed without load ft/min m/min Lowering speed at full load ft/min m/min Travelling speed at full load ft/min 9.5*/ */ */ */ */45.9 m/min 9*/14 9*/14 9*/14 9*/14 9*/14 ir consumption at full load lifting cfm m /min ir consumption at full load lowering cfm m /min ir consumption trolley motor cfm m /min ir connection 1 / 1 / 1 / / 4 / 4 Hose dimension (Ø inside) 1 / 1 / 1 / / 4 / Weight with standard lift and control lbs kg hain dimension 0.8 x x x x x x 1 7 x 1 7 x 1 1 x 1 x Weight of chain lbs/ft kg/m Standard lift ft m Length of control at standard lift ft m Max. bottom flange thickness t Max. bottom flange width b Min. bottom flange width b Noise level at full load 1 lifting d() Noise level at full load 1 lowering d() Low Headroom Trolley LM *1st step at -control with -step travelling speed, 1 Measured at 1m distance acc. to IN 455 part 0 0

20 L b + E1 b E H J 1 1 M N imensions Hoist Type PROI 05 TI PROI 1 TI PROI TI PROI TI PROI TI Trolley Type LM 05- t LM 05- t LM 05- t LM. t LM. t max b min E E H min J K K L M N t max K1 K 1

21 JN I HNLIN IR HOISTS H 00 and H 000 JN ig ag Handling ir Hoists or big bag handling J.. Neuhaus offers innovative design solutions to meet the special requirements of these applications. JN ig ag Handling ir Hoists are available in carrying capacities of 10 kg and 00 kg with an air pressure of bar. esigns with one or two load hooks With one load hook for standard cruciform lifting beam designs. The extended distance between the hook and the chain box is particularly advantageous. This guarantees that there is no risk of collision between the load and the chain box. With twin load hooks for more complex cruciform lifting beam designs or for standard lifting beam designs with two suspension points. The advantages at a glance Particularly suited for use as big bag handling hoists and for the movement of all kinds of bulky loads due to the low headroom design. ompact, modern design. Suitable for use as a synchronised hoist in twin-hook design. The use of JN standard components guarantees reliable operation and cost effective manufacture. No additional motor lubrication required. Small number of maintenance/ wear free moving parts. hain box included as standard. Suitable for a wide variety of beam sizes/ profiles, with hook centres to suit your requirements. Take advantage of the driving medium air: Suitable for use as standard in areas at risk of explosion. Explosion protection classification according to irective 94/9/E (Equipment and Protective Systems Intended for use in Potentially Explosive reas (TEX)). The hoists are available for the following explosion protection classifications: II II T4/II II T4 II II T4 or II II T4. 0% duty rating, and thus no downtimes. Technical ata imensions Type H 00-1 H Number of hooks 1 ir pressure PSI / bar 85 / arrying capacity mt 1.1. Number of chain strands 1 Engine output hoist kw 0.7 Engine output trolley kw 0. Lifting speed at full load ft/min m/min Lifting speed without load ft/min m/min 7.5 Lowering speed at full load ft/min.81 m/min ir consumption at cfm full load lifting m /min 1.4 ir consumption at cfm 4.8 full load lowering m /min 1. ir consumption at cfm 1.19 full load trolley m /min 0. ir connection 1 / Hose dimension (Ø inside) / 1/ / 1 Weight at standard lift and lbs 8.0 minimum k dimension kg hain dimension 7 x 1 Weight of chain lbs/ft / kg/m 0.7 / 1 Standard lift ft / m / Length of control at standard load lift ft / m / Noise level at full load 1 lifting d() 7 Noise level at full load 1 lowering d() 78 Noise level at full load 1 trolley d() Type H 00-1 H / 1.1 / /.4/8.7 / 1/0 b min. /.54 / 90 max. / 1.0 / / 7.17 / 18 E / 7.8 / 195 / 7.8 / 195 / 7.8 / 195 H / 15. / / 48 J / 7.5 / / 0 K min. / 17.1 / / 4 max. / 4.1 / 10 L / / M / 1. / 8 N / 9.84 / 50 P /.7 / 70 R / 4.57 / 11 t max. / 1.18 / 0 roup mechanism: M4 (1 m) 1 Measured at 1 m distance acc. to IN 455 part 0

22 H 00- b N P R E N P R E Z H H t M M Z X J K Y J K L Y Technical ata Type H 00- H 000- Number of hooks ir pressure PSI 85 bar arrying capacity mt 1.1. Number of chain strands 4 Engine output hoist kw 0.7 Engine output trolley kw 0. Lifting speed at full load ft/min m/min Lifting speed without load ft/min m/min Lowering speed at full load ft/min m/min 5 ir consumption at full load lifting cfm m /min 1.4 ir consumption at full load lowering cfm 4.8 m /min 1. ir consumption at full load trolley cfm 1.19 m /min 0. ir connection 1 / 1/ Hose dimension (Ø inside) 1 lbs 0.0 Weight at standard lift and minimum k dimension kg 17 hain dimension 7 x 1 lbs/ft 0.7 Weight of chain kg/m 1 ft Standard lift m ft Length of control at standard load lift m Noise level at full load 1 lifting d() 7 Noise level at full load 1 lowering d() 78 Noise level at full load 1 trolley d() 80 roup mechanism: M4 (1 m) 1 Measured at 1 m distance acc. to IN 455 part imensions Type H 00- H /8.7 1/0 b min max E H J K min..4 0 max L M 1. 8 N P.7 70 R t max

23 JN MONORIL IR HOISTS arrying capacities: t up to 115 t per unit JN Monorail Hoists are available with air or hydraulic drive for the offshore industry, or wherever heavy loads have to be moved in reduced spaces. epending on the application JN Monorail Hoists can be used in tandem. or example: Working in parallel for handling OP handling systems. Working in tandem and connected by a tie bar for handling grinding rollers in the cement industry. Technical ata Standard eatures Ideally suited for working in hazardous areas (explosion risk) Insensitive to humidity, dust and temperatures from -0 up to +70. Low headroom, compact design Low air consumption World wide service Technical etails Instant starting vane motor requiring low maintenance ail safe disc brake iediately holds load safely in the event of interruption of air supply ll gearbox components made of tempered or hardened high-grade steel nti-climb and anti-drop devices Lateral guiding plates Pendant control unit with emergency shut-off valve ccessories Increased spark protection Rack and pinion drive Overload protection Two speed trolley travel control ilter silencer Third party acceptance by NV, S or Lloyds Register of shipping etc, available on request. Special executions If you cannot find the correct hoisting system to suit your application in our standard prograe then Non standard designs to suit your particular application are our speciality. Type EH EH 1 EH 0 EH 5 EH 0 EH 7 EH 40 EH 50 EH 0 EH 75 EH 0 arrying capacity mt Number of chain strands Motor output Trolley kw Motor output Hoist kw ir pressure PSI bar Lifting speed at full load ft/m m/min Lifting speed without load ft/m m/min Lowering speed at full load ft/m m/min Travelling speed at full load ft/m m/min Travelling speed without load ft/m m/min ir consumption Trolley cfm m /min ir consumption Hoist cfm m /min ir connection / 4 / 4 / / 1 1 / 1 1 / 1 1 / 1 1 / 1 1 / 1 1 / 1 1 / Hose dimension(ø inside) / 4 / 4 / / 1 1 / 1 1 / 1 1 / 1 1 / 1 1 / 1 1 / 1 1 / Weight with standard lift lbs kg hain dimension 1 x 45 1 x 45 1 x 45.5 x.5 x.5 x.5 x.5 x.5 x x 90 x 90 Weight of chain lbs/ft kg/m Standard lift ft m Length of control at standard lift ft m Noise level at full load 1 d() with standard silencer lifting Noise level at full load 1 with standard silencer lowering d() Measured at 1m distance acc. to IN 455 part 0, roup mechanism: EH EH50 M (1 m), EH75 and EH0 M (1 m) 4 bar versions on request 4

24 EH 0 EH 5 EH0 imensions Type EH EH 1 EH 0 EH 5 EH 0 EH 7 EH 40 EH 50 EH 0 EH 75 EH E * H J K L M epending on beam width *hain containers increase the hoist headroom K b + b E H J L M 5

25 JN ULTR-LOW MONORIL HOISTS arrying capacities: 4 t up to 0 t ir pressure: bar Where loads have to be lifted and transported in extremely reduced spaces the JN Ultra-Low Monorail Hoists provide the ideal solution. or example the Ultra-Low Monorail Hoist with a load capacity of t has a headroom of only 0. Standard eatures UH 0 Ideally suited for working in hazardous areas (explosion risk) Insensitive to humidity, dust and temperatures from -0 up to +70 Extremely low headroom Low air consumption vailable with increased spark protection Technical ata Type UH 4 UH UH 8 UH 1 UH 1 arrying capacity mt Number of chain strands Motor output kw ir pressure PSI bar Lifting speed at full load ft/min m/min Lifting speed without load ft/min m/min Lowering speed at full load ft/min m/min ir consumption lifting full load cfm m /min ir consumption lowering full load cfm m /min ir connection / 4 / 4 / 4 / 4 / 4 Hose dimension (Ø inside) / 4 / 4 / 4 / 4 / Weight with standard lift lbs kg hain dimension 1 x 1 x 1 x 1 x 1 x Weight of chain lbs/ft..... kg/m Standard lift ft m Length of control at standard lift ft m Noise level at full load 1 d() lifting Noise level at full load 1 lowering d() Measured at 1m distance acc. to IN 455 part 0 roup mechanism: M (1 m) Technical data for higher capacities on request.

26 L E b + H K J t max = 40 M N imensions Type UH 4 UH UH 8 UH 1 UH E H min. 150 < = b < = H min. 150 < = b < = H min. 0 < = b < = J K L M N imensions for higher capacities on request. 7

27 JN OP Handling Systems arrying capacities: 0 t up to 00 t OP handling systems from J.. Neuhaus are recognised for their reliable, robust and efficient operation on land and on jack-up and semi-submersible drilling platforms. The monorail air hoists (EH) in our OP handling systems feature a compact design with low installation height. They can be used as double hoists in standard OP Technical ata or further technical data see JN monorail hoists handling systems or, when linked together with a coupling rod, can be operated as a 4-point OP handling system. or extremely low headrooms we recoend our ultra-low hoists from the UH series. lternatively, all OP handling systems are available with hydraulic drives. Type H 0 H H 40 H 50 H 75 H 0 H 150 H 00 onsisting of units EH EH1 EH0 EH5 EH7 EH50 EH75 EH0 arrying capacity mt Weight with standard lift lbs kg Standard lift ft Length of control at standard lift m ft m Options Offshore version for special corrosion protection under tough weather conditions (salty, moist air) on sea and land Offshore paint finish Rack and pinion drive elta-p overload protection Ultra-low hoists Pneumatic, hydraulic or electric remote control Load display systems Radio remote control rticulated trolleys for limited side pulling Individual acceptance by the authorised companies of your choice Special versions according to your requirements ryogenic versions up to -45 8

28 JN HOISTS OR USE IN THE TOUHEST ONITIONS JN Subsea Hoists The ultimate tool for every professional diver The JN PROI Subsea series is available with air or hydraulic drives. s well as a sensitive control system, the PROI hoists are equipped with an overload protection. PROI subsea hoists are a versatile and indispensable tool for professional divers and are suitable for horizontal work as well as for oblique pulling. dvantages ir or hydraulic drive Infinitely variable speeds can be regulated sensitively With overload protection Very versatile, also suitable for horizontal and oblique pulling thanks to hook suspension PROI TI Subsea JN ryogenic Hoists Not only suitable for OP handling in arctic areas: The temperature range of standard JN hoists is -0 to +70. JN has developed hydraulic hoists for applications at temperatures as low as minus 45, such as OP handling in arctic areas. To enable these hydraulic drives to be used under such extreme temperatures, they are fitted with a device that pre-heats the drives to a temperature of -5 before being operated. This is achieved directly by means of the standard hydraulic supply. JN hydraulic hoists are designed to be operated with low-temperature hydraulic fluids and can be operated efficiently at temperatures from -45 to +40. dvantages pplication range -45 to +40 Hydraulic drive Easy starting thanks to pre-heating device for the drives Operation with low-temperature hydraulic fluid Tested under real conditions and in use in Siberia EH 0-H o you need a hoist for toughest conditions? Then contact us. 9

29 JN HYRULI HOISTS N MONORIL HOISTS Hydraulic Hoists Profi / Hydraulic Monorail Hoists arrying capacities: up to 0 t JN Hydraulic Hoists and Hydraulic Monorail Hoists are available with carrying capacities from t up to 0 t. epending on motor size these hoists work with an intake pressure of 0 bar up to 180 bar. Pressure fluid: Oil. dvantages Ideally suited for working in hazardous areas (explosion risk) Extremely low noise emissions ully enclosed highly robust gear motor Integrated overload protection Only two supply connections at hoist P and T, leakage oil drained internally The drive is hermetically sealed off from the environment PROI TI-H 0

30 Hydraulic Hoists Profi TI-H - 0TI-H Technical ata Type TI-H TI-H TI-H 1 TI-H 0 TI-H arrying capacity mt Number of chain strands 1 4 Motortype KM 1/1 KM 1/1 KM 1/1 KM 1/1 KM 1/1 Motor output kw Intake pressure PSI bar Intake volume cfm l/min Lifting speed at full load ft/min m/min Lifting speed without load ft/min m/min Lowering speed at full load ft/min m/min Lowering speed without load ft/min m/min onnection 1 / 1 / 1 / 1 / 1 / Hose dimension N 1 N 1 N 1 N 1 N 1 Weight at standard lift with control lbs kg hain dimension 1 x 1 x 1 x 45 1 x 45 1 x 45 Weight of chain lbs/ft kg/m Standard lift ft Length of control at standard lift roup mechanism: M (1 m) m ft m imensions Type TI-H TI-H TI-H 1 TI-H 0 TI-H smallest headroom 1 /.4 / 59 / 74 / / / 0 / 14.7 / / / / / 70 / 9. / 9. / 1. / / 8 15 / 8 /.8 / / / 70 1 / / 787 E1 / 1. / / / 44.1 / 5 / 75 E / 1. / 0 1. / / 44.1 / 5 / 75 / 7.4 / / / / / hain containers increase the hoist headroom E1 E 1

31 JN HYRULI HOISTS N MONORIL HOISTS Hydraulic Hoists PROI 5TI-H 0TI-H Technical ata Type 5 TI-H 7 TI-H 50 TI-H 0 TI-H apacity mt Number of chain strands 4 4 Motor output kw Motor type KM / KM / KM/ KM/ Intake pressure PSI bar Intake volume cfm l/min Lifting speed at rated load ft/min m/min Lifting speed without load ft/min m/min Lowering speed at rated load ft/min m/min Lowering speed without load ft/min m/min onnection / 4 /4 / 4 / 4 Hose dimension N 1 N 1 N 1 N 1 Weight with standard lift and control lbs kg hain dimension.5 x.5 x.5 x x 90 Weight of chain lbs/ft kg/m Standard lift ft Length of control with standard lift m ft m roup mechanism: PROI 5 TI-H PROI 50TI-H M (1 m), PROI 0TI-H M (1 m) imensions Type 5 TI-H 7 TI-H 50 TI-H 0 TI-H smallest headroom E E E1 1 hain containers increase the hoist headroom E

32 Hydraulic Monorail Hoists EH 0-H 0-H Technical ata Type EH 0-H EH 5-H EH 7-H EH 50-H EH 75-H EH 0-H apacity mt Number of chain strands Motor output Trolley kw Motor output Hoist kw.5 Motor type Trolley KM1/8 KM1/8 KM1/8 KM1/8 KM1/8 KM1/8 Motor type Hoist KM1/1 KM/ KM/ KM/ KM/ KM/ Intake pressure PSI bar Intake volume cfm l/min Lifting speed at rated load ft/min m/min Lifting speed without load ft/min m/min Lowering speed at rated load ft/min m/min Lowering speed without load ft/min m/min Travelling speed at rated load ft/min m/min onnection 1 / / 4 / 4 / 4 / 4 / 4 Hose dimension N 1 N 1 N 1 N 1 N 1 N 1 Weight with standard lift and control lbs kg hain dimension 1 x 45.5 x.5 x.5 x x 90 x 90 Weight of chain lbs/ft kg/m Standard lift ft m Length of control with standard lift ft m EH 0-H roup mechanism: EH 0-H EH 50-H M (1 m), EH 75-H and EH 0-H M (1 m) imensions EH 5-H Type EH 0-H EH 5-H EH 7-H EH 50-H EH 75-H EH 0-H E H J K L M K J H E b + b L M 1 hain containers increase the hoist headroom

33 JN rane Systems/rane Kits Explosion-protected JN rane Systems are the right choice for the most challenging environmental conditions, whether onshore or offshore. vailable in air drive or hydraulic drive versions. The delivery prograe comprises explosion-proof Top running overhead travelling cranes Under hung overhead travelling cranes Jib cranes which can be designed to your individual needs, customised installations are our speciality. epending on your requirements JN air hoists in motor trolleys or monorail hoist systems are integrated into the crane design. n ergonomically designed pneumatic pendant control is supplied with two speed control as standard for crane and trolley travel. Infinitely variable hoist and trolley speed control is also available. ifferent JN ranes in etail Overhead cranes with single or double girder design Underhung cranes including low headroom design Jib cranes ranes with in line mechanically linked synchronised hoists ranes with parallel operating hoists arrying capacities up to 0 t rane spans up to m JN rane Kits for explosion-proof air cranes arrying capacities: up to t J.. Neuhaus can offer crane manufacturers crane component kits complete with pneumatic crane drives. With these crane kits overhead travelling cranes up to t capacity can be built very simply and economically, especially for applications in hazardous areas. Technical data The crane manufacturer provides the main girder and JN delivers all the components that are necessary to build an air powered crane of their chosen design: End carriages with pneumatic drives Energy feeding systems Safety accessories nd of course the appropriate air hoist with trolley Load capacity Main travel (crane) ross travel (trolley) Hoist max. speed control max. speed control max. speed control [m/min] -steps [m/min] -steps variable [m/min] lifting/lowering 1-step variable 1 t 7/0 x 9/14 x 5/1 x + t 7/0 x 9/14 x.5/ x + t 7/0 x 9/14 x.5/8.5 x + t 7/0 x 9/14 x 1.5/.5 x + t 7/0 x 5/1 x 1.0/.0 x + 15 t 5/5 x 5/1 x + 0.7/1.5 x + 0 t 5/5 x 5/1 x + 0.5/1. x + t 5/5 x 5/1 x + 0./1. x 40 t 5/5 x 5/1 x + 0.5/1. x 50 t 5/5 x 5/1 x /1.1 x x = Standard + = Option (speeds under standard conditions) 4

34 JN Explosion protection JN ccessories JN Explosion Protection lassification and marking Hoists and cranes from J.. Neuhaus have an unbeatable advantage over electricallydriven lifting equipment: Even the standard versions are suitable for use in explosion-hazardous areas and bear explosion-proof labelling according to the TEX standard. If you have any questions about the topic of explosion protection, please contact our sales team. We will be happy to advise you. Example: EX II II T4 classification means: EX II II T4 TEX mandatory marking for equipment usable in explosive atmospheres II Surface Work I Underground Work or use in zone 1 or use in zone as ust II (cetylene & Hydrogen) II (Ethylene) II (Propane) Temperature lass T1 < = 450 T < = 00 T < = 00 T4 < = 15 T5 < = 0 T < = 85 JN ccessories Tailored to your individual needs We offer a wide range of accessories designed to ensure that JN standard products are suitable for your specific applications. This means, for example, that you can meet very specific safety requirements, adjust performance capacity or make operations even more convenient. ilter silencer ilter regulator Service unit Main air emergency-stop valve hain box Special grease cartridge for oil-free operation, volume 50 ml Limit switch for lifting and travelling ooster valve (control lengths over 1 m) Extension arm for control on motorised trolley dditional suspension for chain box (for installation in trolley) opper-plated load hook for increased spark protection Stainless steel load hook (up to 750 kg carrying capacity) Stainless steel chain (reduced load-bearing capacity) up to TI Manual emergency lowering device for PROI TI 0TI hoists Special paint finishes 5

35 JN ONTROLS JN ir Hoists and ranes are available with various controls to suit your special necessities. Rope ontrol Suitable for any control length: This control type provides infinitely speed control for hoist lifting and lowering motions and is suitable for any required control length. The rope control option is available for all PROI series hoists up to 5 t carrying capacity. or larger capacity PROI series hoists 7 TI, 50 TI and 0 TI the rope is replaced by a pull chain for greater strength. I-ontrol Sensitive control, for easy handling: The I-ontrol provides precise infinitely variable speed control and the ergonomically designed synthetic housing ensures comfortable handling for the operator. The use of corrosion resistant materials makes it suitable for use in aggressive atmospheres, with the control hoses enclosed in an outer sheath which protects them from external conditions. E-ontrol Low maintenance, corrosion-proof: The very robust brass construction distinguishes the E-type pendant control valve. Low weight and ergonomic design ensure ease of handling. Only available in single speed control version.

36 -ontrol vailable for multi-function use: The -control is manufactured from an unbreakable synthetic material, resistant to external conditions. The ergonomically designed housing ensures ease of handling. Up to 18 different control functions can be incorporated in a single pendant control e.g key switch, two stage travelling speed, klaxon or simultaneous control of two hoist motors. s an option the -control can also be delivered with infinitely variable speed control of hoisting and trolley travelling motions. ontrols for JN ir Hoists in motor trolley and JN Monorail Hoists or controlling JN air hoists in motor trolleys and JN monorail hoists we recoend the four button version of the E or -control. The rope control option is also available. ontrols for JN ir ranes or controlling JN air cranes the -control is the most suitable because of it s multi-function capability. Operating onvenience via radio control To overcome excessive distances between operator and crane, or to use hoisting equipment in remote areas, the JN Radio ontrol offers a convenient and safe alternative to other control types. The JN radio control is also available in explosion-proof design. 7

37 JN energy supplies series of supply systems are available for powering JN ir Hoists in trolleys, monorail hoists and crane systems: Hose trolleys Hose trolleys Spiral hose Square bar or rail Energy chain The hose is fastened to trolleys, which roll directly on the bottom flange of the beam. With each horizontal move of the hoist along the beam, the hose trolleys make the hose follow suit. The hose trolleys will be used for short distances or if there is not enough space on the side of the beam to install or square bars. Your advantages: Easy to install ost-efficient onsisting of: Hose carriages and hose Main air connection Spiral hose This simple and economical solution is suitable for distances of up to metres. The hose rings are suspended on a plasticcoated rope that runs parallel to the track. Main air connection The spiral hose can be used in category (zone ) with gases in explosion group II and II. It is not suitable for applications in category (zone 1) or group II. Practical tip: Make sure to lay the hose so that its extended length is roughly 1.5 times the required distance. onsisting of: Tensioning arms, rope tensioners, hose and rope 8

38 Square bar & rail alvanised rails or square bars are installed along the beam to carry the energy supply lines. Square bar epending on the local conditions, rails and curved tracks of different lengths are available, as well as an extensive range of installation accessories. The square bar is also suitable for curved tracks. Main air connection onsisting of: Square bars, tensioning arms, hose, hose supports and supply line carriages etail etail rail onsisting of: rails with support, adapter, antistatic supply hose and hose support. The supports must be attached to the upper flange of the beam. Main air connection etail etail 9

39 JN energy supplies Energy chain Energy chain for trolley drive of overhead travelling cranes The energy supply for trolley drive in overhead travelling cranes is realised by a horizontal version of the energy chain. guide channel is mounted on the girder with the chain gliding inside. ir distribution and the control box are also attached to the guide channel. Usually there are two different types of hoses inside the energy chain: The air hose, which feeds the hoisting motor and the trolley motor, and the control hose for crane control functions. In case of low headroom requirements choose vertical installed energy chain, like the supply for trolleys in underslung cranes. Energy chain for crane drive of overhead travelling cranes The energy supply for crane drive in overhead travelling cranes is realised by a vertical installation of the energy chain. The necessary guide channel system is mounted with clamped brackets on the bottom flange. If different profile sizes for the bottom flange are used because varying in support spacing, the brackets may be clamped to the top flange. The clamped brackets can be used for all the normal steel girder sections (with flange thickness 7-40 (0,8-1,57 )). The energy chain carries air hoses inside, which supply the hoisting motor, driving motors as well as the control hoses of the crane. In addition it is possible to install further control hoses and electric cables inside the energy chain. The main air connection of the energy supply is located midway of the crane travel distance. Energy chain for trolley and crane drive of underslung cranes The energy supply for hoists with trolley and for crane drives in underslung cranes is realised by a vertical installation of the energy chain. The guide channel system is mounted with c-consoles, which are clamped by claws on the top flange of the girder. The dimensions of the c-consoles are depending on the used girder. Supply air hoses for hoisting and travelling as well as control hoses are installed in the energy chain. Energy chain trolley drive (horizontal version) Energy chain crane drive (vertical version) Energy supply at an overhead travelling crane 40

40 JN Service To maintain the value of JN Products for reliable and cost-effective operation we offer comprehensive services. nnual heck We as manufacturer recoend an annual check by a JN Service Technician to maintain the value of your JN ir Hoists and ranes. The sight and function tests will show, if the JN product is in safe condition. KUNEN- IENST eneral Overhaul/Operating Time alculator ccording to ISO/EM, series lifting equipment is classified into groups and dimensioned according to the type of operation (riving mechanism classification). The classification is determined by the average daily operating time and the load spectrum. This results in the theoretical operating time. When the theoretical operating time has been reached, a general overhaul must be performed so that the hoists can be operated furthermore. or this we offer a eneral Overhaul by our technical experts. fter this the hoist is fit for a further operation period. Installation of Trolleys and ranes Our well-trained staffs carry out the installation of trolleys and cranes for you. Initial Operation pproval If requested our technical experts take over this job, too. Inspection In case of inspection our Service Technicians assess the as-is state of your products to identify potential faults in due time and to solve them. The inspection includes functions tests of the pneumatic and mechanical elements, wearing parts will be controlled and examined. fter this you will be informed about faults, risks and required remedies. Repair Required repair works will be carried out on site or in one of our subsidiaries. ost-conscious and as fast as possible. calculator for determining the actual operating time of JN Standard Hoists is available under urther information can be found in the JN Operation Manual. Service We make him smile! 41

41 JN Service Product Training or training your staff on operation, care and maintenance of JN ir Hoists we offer training courses in our facilities. Simply choose the suited training course JN-S1 (asic) or JN-S (advanced). Maintenance ontract or regular maintenance of your hoists we offer the JN Maintenance ontract. Then we are in charge and remind you of the annual check. We make an appointment and the check will be done fast and reliably by our service staff. Inspection Log s a hoist operator, you are obliged to carry out and document all the necessary inspections, such as the initial inspection prior to coissioning, regular inspections or inspections after major modifications. The JN inspection log offers you a perfect way to document all the measures implemented. Static alculations ollowing your specifications, we will handle the calculation and design of the trolley girder according to IN 41, the design of the bolted connections between the trolley girder and hall supports and the calculation of the force applied to the hall supports for the purpose of inspecting the hall s structure. Provision of Test Weights Need the right test weight to allow you to perform a functional test? Then contact us. We supply the appropriate weights on a just-in-time basis. This not only saves you money but also avoids tying up your resources. dvice & Support We aim to respond quickly and efficiently to your individual questions. or telephone advice and support, please contact your JN Service Team. If you want to send us an , you can use the service online form at 4

42 J.. Neuhaus mbh & o. K Witten-Heven Phone + 49 (0) ax + 49 (0) info@jdn.de K 01 lterations reserved Issue July With the issue of this edition all previous versions are null and void. ontact: