A ZOOMLION COMPANY WHY CIFA. Truck Pumps Series

Transcription

1 A ZOOMLION COMPANY WHY CIFA Truck Pumps Series

2 WHY CIFA MORE THAN TRUCK PUMPS SOLD IN THE WORLD It was the end of 60 s when Cifa produced the first truck pump. Since then, Cifa has been designing, producing and developing the most advanced technology, bringing every year to the market new reliable solutions. Solutions to prove that CIFA truck pumps are better than ever. Always. READY FOR DELIVERY MANUFACTURING FACILITIES LEAN PRODUCTION LEASING ITALIAN DESIGN Available in Italy, Russia, China, South Africa, Australia, USA and Germany Main components of CIFA truck pumps are Italian or German brand MOUNTED ON ALL TRUCK BRANDS TRAINING FOR OPERATORS CIFA truck pumps can be mounted on all truck brands. According to CIFA truck specifications documentation 2

3 S Available lengths to reach all distances: from 20 meters to 58 meters. STABILIZATIONS Different types of stabilization in order to guarantee a safe work in a small area. S Two open loop types and three closed loop types according to the desired way of pumping. CONTROL SYSTEMS Designed and positioned to make the job easier and to speed up all the operations. SAFETY Different systems to work and move the boom in all its configurations in total safety. FINISHING Customized painting available upon customers request. 3

4 PLACING BOOM STRENGTH AND RELIABILITY: The booms mounted on CIFA truck pumps combine both strength and reliability. Each section of the boom has been designed for maximum structural resistance and fatigue strength. These advanced booms reduce to the minimum the areas subjected to stress intensification when in operation. VERSATILITY AND FLEXIBILITY: Different configurations of the booms on CIFA truck pumps ensure the greatest operative versatility and enable to reach almost any part of the construction yard, even those accessible with the most difficulty. Complete working flexibility together with great working speed, allows the complete extension of the boom and its perfect positioning in few minutes. 4

5 ZR Type Suitable for the boom opening inside the buildings and for concrete pouring near the truck pump. K20L - K24L Z Type Quick opening operations for concrete pouring near and far from the truck pump. K30L - K31L - K35L - K36L - K38L RZ Type Ideal for 5 and 6 sections boom. It provides maximum flexibility by combining R+Z solutions. K37L - K42L - K48 - K52L - K55L - K58L The structural strength and stiffness of the sections ensure limited oscillations even on longer booms. The working speed, guarantees the complete extension of the boom and a quick and perfect positioning. FOLDING SYSTEMS 5

6 STABILIZATION The front stabilization is available in four design concepts: single horizontal, single, double and triple telescopic-x-style outriggers. The rear stabilization is available in three design concepts: fixed, single extension and swing-out. Each machine has its stabilization system according to the size of the boom. 6

7 Front: Single telescopic X style Rear: Fixed K30L Front: Single telescopic horizontal Rear: Fixed K20L Front: Double telescopic X style Rear: Fixed K24L Front: Single telescopic X style Rear: Single horizontal K31L Front: Single telescopic X style Rear: Swing-out K35L - K37L - K38L - K36L Front: Double telescopic X style Rear: Swing-out K42L Front: Triple telescopic X style Rear: Swing-out K48 - K52L - K55L - K58L All outriggers are designed to properly stabilize the machine in extraordinary tight spaces. The sequences of the extension phase are quick in order to accelerate the stabilization. Each rear swing-out outrigger can be used as a tank with a capacity ranging from 400 to 700 liters. 7

8 PUMPING UNIT Completely removable, the pumping unit ensures gentle, continuous and regular flow. This technology guarantees an extremely efficient system for pumping different types of concrete, with aggregates of all sizes, reducing the number of cycles per minute while maintaining the same flow rate, thus ensuring less wear and longer life. S VALVE: The structure is made with varying thickness to achieve maximum resistance to wear even when using difficult types of concrete. CIFA LONG LIFE PIPES MADE BY CIFA CIFA truck pumps have long life pipes as standard equipment. WEAR RING AND WEAR PLATE: The ring and the plate are made of special anti wear material against abrasion and stress due to the concrete flow. CIFA truck pumps have the first bend outside the pumping unit in long life pipes as standard equipment. 8

9 Open Loop: Hydraulic management 709 HP907H K20L K24L HP1606H K31L - K35L - K36L - K37L - K38L K42L - K48 - K52L - K55L- K58L Closed Loop: Electronic or hydraulic management HP1608EC K24L - K31L - K35L - K36L - K37L K38L - K42L - K48 HP1808ECX K42L - K48 - K52L - K55L - K58L S 709 HP907H HP1606H HP1608EC HP1808ECX MAX. THEORICAL OUTPUT m 3 /h MAX. PRESSURE ON CONCRETE bar MAX. NUMBERS OF CYCLES PER MIN. n CONCRETE CYLINDERS (DIAM. X STROKE) mm 200x X x x X2100 CONCRETE HOPPER CAPACITY l HYDRAULIC CIRCUIT type open open open closed closed 9

10 CONTROL SYSTEMS BOOM PROPORTIONAL DISTRIBUTOR Ergonomic hydraulic controls for boom. REMOTE CONTROL Comfortable and lightweight for the boom control and for the management of the main functions of the machine. WIRED VIBRATOR AND HORN REMOTE Convenient cable control dedicated to the mixer driver. It can be used from both sides of the hopper. DETACHABLE ELECTRICAL SYSTEM The electrical system can be detached for easy maintenance. HYDRAULIC OUTRIGGERS CONTROL Hydraulic controls on both sides of truck pump. The machine emergency stop is also positioned nearby. REAR CONTROL PANEL Control panel positioned on the rear side (only for closed loop circuit pumping unit). 10

11 for Smartr nictm SILVER Series with closed loop pumping unit Smartronic is the most advanced electronic management system for truck-mounted pumps in the market. It simplifies the operations and collects information to manage all the vehicle functions in the easiest and perfect way. COUNTERS The system collects and transmits data to know at any time the status of the vehicle and its main components. MANAGEMENT The system manages independently the pumping unit, pressure and engine speed in order to optimize the performance. DIAGNOSTICS The system provides a detailed analysis of the working phase, detecting clearly any errors and failures, thus reducing any potential machine downtime. ASC Advanced Stability Control (complying EN 12001:2012) The ASC system, available on demand, controls the stability of the truck-mounted pump in real time. The system is intelligent and changes depending on the condition; in this way the mode of operation of the boom changes according to the configuration of the stabilization to maximize the use at any moment. Thanks to ASC, the machine is the one that cares about the total safety of each positioning, and being able to maximize the pumping phase in all circumstances. ASC 50% 50% 100% 100% ASC DISPLAYED ON THE MONITOR PUMPING AREA ASC is available, on demand, for Steeltech series only with closed loop pumping unit. Steeltech series with open loop pumping unit can be supplied, on demand, with LSC Light Stability Control system (without Smartronic). 11

12 SAFETY MECHANICAL LOCK FOR ALL OUTRIGGERS GRID PROTECTION WATER BOX LIMIT SWITCH HOPPER GRID PROTECTION FOR S-VALVE CYLINDERS BOOM ROTATION LIMIT SWITCH SUPPORT PLATES HOLDER OUTPUT BEND LOCKING SYSTEM FOLDING BUMPER BAR WITH INTEGRATED LIGHTS TWO DIFFERENT TYPES OF SHUT OFF VALVE AS OPTION The shut-off valve stops immediately the flow of the concrete. Shut Off valve in pipeline Shut Off valve on endhose Remote controllled High pressure water pump Air compressor for pipeline cleaning Satellite systems Set-up for fleet management Rear camera List of other components available on demand OPTIONS 12

13 K38L - RUSSIA K36L - TURKEY K20L - ENGLAND K42L - USA K48 - BRAZIL K55L - SAUDI ARABIA K58L - ITALY JOBSITES 13

14 DATA SHEET K20L 4ZR 20/16 70 m 3 /h 85 bar 2 AXLES K24L K30L K31L 4ZR 24/20 4Z 30/26 5Z 31/27 90 m 3 /h 85 bar 150 m 3 /h 53 bar 160 m 3 /h 80 bar 140 m 3 /h 80 bar 160 m 3 /h 80 bar 2-3 AXLES 3 AXLES 3-4 AXLES K35L K36L K37L 5Z 35/31 4Z 36/32 5RZ 37/ m 3 /h 80 bar 160 m 3 /h 80 bar 160 m 3 /h 80 bar 3-4 AXLES 3-4 AXLES 3-4 AXLES 14

15 Find more info on truck configuration at K38L K42L K48 4Z 38/34 5RZ 42/38 5RZ 48/ m 3 /h 80 bar 160 m 3 /h 80 bar 180 m 3 /h 83 bar 180 m 3 /h 83 bar 3 (EXTRA CE) - 4 AXLES 4 AXLES 4 AXLES K52L K55L K58L 6RZ 52/48 5RZ 55/50 6RZ 58/ m 3 /h 80 bar 180 m 3 /h 80 bar 180 m 3 /h 80 bar 4-5 AXLES 4 (EXTRA CE) - 5 AXLES 5 AXLES 15

16 CAT_STECH_ENG_1017 Discover more at Distributor A ZOOMLION COMPANY CIFA S.p.A. Via Stati Uniti d America, Senago (Milano) - Italy tel fax sales@cifa.com