LIUGONG & DEALERS GLOBAL>>>
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1 LIUGONG & DEALERS GLOBAL>>> STRONG PRESENCE, SUBLIME SUPPORT LiuGong has established a solid infrastructure with over 12,000 employees worldwide, 320 dealers, 7 regional parts depots and 9 strategically placed global offices to support its dealer and service customers properly result in less damage and machine downtime. The LiuGong series of logos herein, including but not limited to word marks, device marks, letter of alphabet marks and combination marks, as the registered trademarks of Guangxi Liugong Group Co., Ltd. are used by Guangxi Liugong Machinery Co., Ltd. with legal permission, and shall not be used without permission. Specifications and designs are subject to change without notice. Machines shown may include optional equipment and may not include all standard equipment. Always a LiuGong dealer near you. TOUGH WORLD. TOUGH EQUIPMENT. Guangxi Liugong Machinery Co., Ltd. No. 1 Liutai Road, Liuzhou, Guangxi , PR China T: E: overseas@liugong.com Like and follow us: Version /2015 Designed by LiuGong
2 Engine Yanmar 4TNV88-BSBKC Gross Power 36.5 hp (27.2 kw) Net Power 33.8 hp (25.2 kw) Maximum Digging Depth 10 2 (3,100 mm) Bucket Capacity 0.16 yd³ (0.12 m³) Operating Weight 8,818 (4,000 ) 904D EXCAVATOR T OUGH W ORLD. T OUGH E QU I PM ENT.
3 BUILT TO OUTLAST
4
5 EQUIPMENT INTRODUCTION >>> SUMMARIZED BENEFITS BUILT FOR EFFICIENCY OPERATOR COMFORT AND SAFETY Fuel Efficient Yanamar Engine Ergonomic Design Advanced Hydraulic System Minimal Kick Back Excellent Visibility EASY TO MAINTAIN Comfortable Low Noise Cabin Easy Engine Access Convenient Maintenance Ports ALL-ROUND SERVICE SUPPORT Fault Diagnostic System Exceptional Service Support Parts Support ALWAYS RELIABLE Maintenance Support Parts, Service, Attachments to Count on Machine Inspection Wider More Stable Axles Training Proven Hydraulics
6 DELIVERING ALL-ROUND PERFORMANCE WITH LOW RUNNING COSTS TOUGH WORLD. TOUGH EQUIPMENT. >>>
7 EQUIPMENT INTRODUCTION >>> BUILT FOR EFFICIENCY EQUIPPED WITH A FUEL EFFICIENT WORLD- CLASS Yanmar 4TNV88-BSBKC. The 904D provides 27.2 kw (36.5 2,200 rpm while saving on fuel costs. ADVANCED HYDRAULIC SYSTEM Arm in regeneration circuitry system When the arm is moved to a certain point the regeneration valve is activated, so that the return oil flow from the arm cylinder rod side can be reused on the arm. piston side, this allows a faster arm in movement. This protects the arm cylinder piston from cavitation due to a lack of hydraulic oil when the arm is in Straight Travel Function BOOM & ARM HOLDING SYSTEM Prevents the boom and arm from falling when in a neutral position. SMOOTH OPERATING TRAVEL PILOT VALVES The travel pilot valves are equipped with hydraulic dampeners, this makes operation both more efficient and much smoother.
8 EASY TO MAINTAIN EASY ENGINE ACCESS The 904D is designed for convenient maintenance. The engine is conveniently accessible when the rear hood is lifted up it provides plenty of space for maintenance, which can be done from a standing level. CONVENIENT MAINTENANCE PORTS Maintenance ports and the hydraulic system on the 904D have been placed in convenient locations for quick inspection so you spend less time working on your machine, and have more time having your machine work for you.
9 CONSTRUCTION EQUIPMENT AHEAD
10 ALWAYS RELIABLE WORLD CLASS COMPONENTS The 904D uses major components and systems form advanced suppliers like Yanmar, KYB, Nabtesco and advanced in-house technology from LiuGong. PARTS, SERVICE AND ATTACHMENTS TO COUNT ON Part of a reliable excavators is having parts, service and attachments so reliable you can count on them whenever, wherever. Genuine LiuGong parts are the perfect match to keep your investment working over the years and can be counted on when you need. Service is reliable and can be counted on to keep your excavators up and running. Attachments for the machine have been made in-house and are part of a complete LiuGong system. STANDARD REINFORCED BUCKET Reinforced idler linkage for the toughest jobs Rock guard plates with vertical reinforcement strips protect the arm. Reliable lower frame WIDER MORE STABLE AXLES The 904D has an improved center of gravity thanks to wider more stable axles, this makes operation easier, more reliable and safer.
11 EQUIPMENT INTRODUCTION >>> COMFORT AND SAFETY ERGONOMIC DESIGN This is one of LiuGong s many ergonomically designed machines, placement of the buttons, levers, seat, and layout of the operator environment is designed to fit the body of the operator. The pilot lock handle on the handrail box prevents unexpected movement since it locks the machines ignition system. Soft, flexible, pilot control operating handles are convenient and comfortable for long operating hours. Large, swing design foot pedals are comfortable and allow the operator to keep their feet on the foot rest and still operator the machine. Easy to clean, form fitted, floor mat is more functional and durable. High-back suspension seat is adjustable for all operator weights and heights. High-powered air conditioner and efficient arrangement of air outlets combine for great operator comfort-even when the front window is open. MINIMAL KICK BACK During operation and swinging the kick back is minimalized not only to improve control and operator comfort but also to reduce damage to the machine. COMFORTABLE, LOW NOISE CABIN The spacious climate controlled cab is built with advanced sound reducing technology for both outside the cab and at the operator s ear. EXCELLENT VISIBILITY The enlarged cab allows gives the operator excellent 360 degree visibility including the working instruments, and the rear of the machine. This makes operation easier and much safer.
12 ALL- ROUND SERVICE SUPPORT EXCEPTIONAL SERVICE SUPPORT MAINTENANCE SUPPORT The LiuGong Product Support Team provides parts and Your local LiuGong dealer will arrange a factory-trained service solutions for the owning and operating needs of service expert to perform all maintenance on your our customers. Be assured that with every machine equipment to the precise specs and schedules required to purchased a dedicated team of LiuGong specilists are keep your machine at top productivity. ready to provide exceptional support. For all your machine support needs from warranty and service MACHINE INSPECTION repairs, planned maintenance, training, and getting the Before every busy season, your LiuGong dealer can right genuine LiuGong part, contact your local LiuGong thoroughly inspect your machines and perform proper dealer and experience our service support promise. maintenance service to make sure every machine will run at top productivity with minimal downtime as well as PARTS SUPPORT ensuring the best fuel economy and lower operating Genuine LiuGong Parts are only available through the costs. LiuGong Dealer Network. Keep your machines running at its highest levers by using only Genuine LiuGong Parts. TRAINING LiuGong maintains an extensive inventory in its 11 Parts LiuGong dealers provide training to help you efficiently Distribution Centers around the world to bring the parts operate your LiuGong equipment for top productivity, long closer to the customer. machine life and low maintenance costs.
13 STANDARD AND OPTIONAL EQUIPMENT >>> STANDARD EQUIPMENT ENGINE SYSTEM Yanmar 4TNV88, turbocharged, 4 Cylinder 4 stroke water cooled, Diesel Engine Air filter with pre-cleaner Engine oil filter Three level pre-filter with water separator Radiator, oil cooler and intercooler Electric control hydraulic driven cooling fan Engine overheat prevention system HYDRAULIC SYSTEM Power boost Boom and arm holding system Pilot oil filter OPERATOR STATION Air conditioner, heater, defroster AM/FM Radio with MP3 audio jack Travel alarm Pilot control shut-off lever Glass-breaking hammer Ashtray, cigarette lighter Cup holder Floor mat Storage box Front glass lower guard UPPERSTRUCTURE Rear view mirror (right & left side) 1 batteries One key for door locks, cap locks Fuel gauge Hydraulic oil level gauge Storage box Swing parking brake Boom lights Exterior lights integrated into storage box UNDERCARRIAG Rubber Track Towing eye on base frame FRONT ATTACHMENTS 8 6 (2,600 mm) boom 4 6 (1,360 mm) arm 0.16 yd3 (0.12 m3,sae,heaped) GP bucket OPTIONAL EQUIPMENT HYDRAULIC SYSTEM Load holding valves (2 on boom and 1 on arm) Control pattern change valve 2 way aux. line OPERATOR STATION Operation protection guard 2 cab lights Rotating beacon Travel alarm FRONT ATTACHMENTS m3 narrow bucket 0.08 m3 quick mounted bucket 0.14 m3 large bucket 0.3 m3 flat bucket
14 904D SPECIFICATIONS >>> SPECIFICATIONS UNDERCARRIAGE ENGINE Emission Regulation Tier 3 / Stage IIIA Center Frame X-Frame Model Yanmar 4TNV88-BSBKC Track Adjustment Hydraulic Type 4-cylinder, 4-stroke, in line,water-cooled, diesel engine. Number of Carrier Rollers 1 each side Gross Power 36.5 hp (27.2 2,200 rpm Number of Track Rollers 4 each side Net Power 33.8 hp (25.2 2,200 rpm Number of Idler Rollers 2 each side Maximum Torque lbf ft (141.7 N 1,320 rpm Rubber Track 1 each side Bore x Stroke 3.46 x 3.54 (88 x 90 mm) Width of Track 1 (300 mm) Displacement in³ (2.19 L) DRIVE AND BRAKES Driven by a one-piece two-gear piston hydraulic motor and reducer with small volume and strong traction; the motor and hydraulic pipelines are hidden in the track mechanism to prevent damage from rugged road surfaces; parking brake and shock-absorbing valve are installed inside the motor, ensuring stable travelling and parking as well as reliable braking. ELECTRIC SYSTEM System Voltage 12 V Batteries 1 12 V SERVICE CAPACITIES Fuel Tank 14.5 gal (55 L) Engine Oil 1.7 gal (6.5 L) Final Drive (each) 0.29 gal (1.1 L) Cooling System 2.4 gal (9 L) Max. Travel Speed High: 2.73 mph (4.4 km/h) Low: 1.68 mph (2.7 km/h) Gradeability 58 % Hydraulic Reservoir 15.3 gal (58 L) 7,149 lbf (31.8 kn) Hydraulic System Total 19.8 gal (75 L) Drawbar Pull SWING SYSTEM OPERATING WEIGHT (APPROXIMATION) The high- torque piston swing motor, with integral spring set, and automatic hydraulic release swing brake, is bolted directly to the swing reduction planetary swing gear box. The swing brake automatically resets for safer operation within five seconds of the swing function lever being brought to neutral. This insures safe travel and parking conditions. Swing Speed 11.1 rpm The operating weight includes 8 6 (2,600 mm) boom, 4 6 (1,360 mm) arm, SAE heaped 0.16 yd3 (0.12 m³ )bucket,1 (300 mm) track, operator, lubricating oil, coolingliquid, full fuel tank, and standard configuration. HYDRAULIC SYSTEM Main Pump Two variable displacement piston pumps Main Pumps Total Flow 34 gal/min (128.6 L/min) Relief Pressure, main 2,988 PSI (206 bar) Pilot Pump Flow 5.2 gal/min (19.5 L/min) Shoe Ground Pressure 5.3 PSI (37 kpa) Operating Weight 8,818 (4,000 )
15 904D SPECIFICATIONS >>> DIMENSIONS Boom length Arm length A Boom length 8 6 (2,600 mm) G Overall Width of Upper structure 5 3 (1,600 mm) Arm length 4 6 (1,360 mm) H Tail Swing Radius 4 9 (1,455 mm) H Rear end Length 4 9 (1,455 mm) 1 11 (580 mm) Overall length (5,150 mm) B Overall height 8 2 (2,500 mm) I Counterweight Ground clearance C Track gauge 4 3 (1,300 mm) J Overall Height of Cab 8 2 (2,500 mm) 1 1 (320 mm) D Overall width 5 3 (1,600 mm) K Min. Ground clearance E Overall length of crawler 6 10 (2,096 mm) L Track Shoe Width 1 (300 mm) M Undercarriage Length with blade 10 1 (3,075 mm) F Boom length Arm length Track Length on ground 5 4 (1,620 mm) Boom length 8 6 (2,600 mm) Arm length 4 6 (1,360 mm) Bucket capacity 0.16 yd³ (0.12 m³) A Dig height 16 5 (5,000 mm) B Dump height (3,600 mm) C Dig depth 10 2 (3,100 mm) D Dig depth of vertical 6 8 (2,040 mm) E Depth of 8 bottom 8 7 (2,620 mm) F Max reach 17 7 (5,350 mm) G Reach at ground level 17 2 (5,220 mm) H Min swing radius 6 9 (2,070 mm) Bucket breakout force 6,362 lbf (28.3 KN) Arm breakout force 3,957 lbf (17.6 KN) Bucket capacity ISO
16 Note: 1. Indicates the load is limited by hydraulic capacity rather than tipping capacity. The above rated loads are in compliance with ISO hydraulic excavator lift capacity rating standard. They do not exceed 87% of hydraulic lifting capacity or 75% tipping load. Ratings at bucket lift hook Rating over-side Rating over-front Blade Position : Down Bucket: SAE 0.16 yd³ (0.12 m3), Boom: 8 6 (2,600 mm), Arm: 4 6 (1,360 mm), Shoes: 1 (300 mm) Lift Point Height Max Reach 2 m (6 7 ) 3 m (9 10 ) 4 m (13 1 ) Front Side A (mm / ft) ,180 3m ,278 1,278 1,300 1, ,580 1,345 1, m ,697 1,697 1,411 1,300 1m 2,210 1,500 1, , ,872 3,307 2,237 1,874 1,631 1,234 1, ,330 1,450 1, , ,137 3,197 2,712 1,786 1,786 1,190 1, m 2,080 1,460 1, , ,585 3,218 2,623 1,764 1,697 1,168 1,631 1, Blade Position : Up Bucket: SAE 0.16 yd³ (0.12 m3), Boom: 8 6 (2,600 mm), Arm: 4 6 (1,360 mm), Shoes: 1 (300 mm) Lift Point Height Max Reach Front Side A(mm / ft) 3m 2 m (6 7 ) 3 m (9 10 ) m (13 1 ) , ,278 1,278 1,300 1, m , ,697 1,697 1,411 1,300 1,345 1, m 2,210 1,500 1, , ,872 3,307 2,237 1,874 1,631 1,234 1, ,330 1,450 1, , ,137 3,197 2,535 1,786 1,675 1,190 1, m 2,080 1,460 1, , ,585 3,218 2,513 1,697 1,653 1,168 1,609 1,
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