7000 Parts Book. Page 1 Introductory Page Each HD 7000 or WP 7000 package should contain the following items:

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1 Page Introductory Page Each HD 7000 or WP 7000 package should contain the following items: Tool, Reversing 7000/6500 PDi Part # 008 Cord, Power 8 Ga PDi Part # Assembly, Foot Pedal CE/UL PDi Part # Oil, 3 in PDi Part # Brush, Acid, l/ PDi Part # Book, Instruction 7000/6500 PDi Part # 0069 HD/WP 7000 PDi Part # 7000 This book is intended for Rhin-O-Tuff dealers. Performance Design Inc. 350 E. Braniff, Boise, Idaho 8376 / / PDI@PDIBIND.com /

2 Page Table Of Contents Introductory Page Table Of Contents 7000 Final Assembly, Machine 7000 Final Assembly, Machine Index & Labels Index 7000 Final Assembly, Gearbox To Side Plates and Index Assembly, Left Side Plate 7000 and Index Assembly, Right Side Plate 7000 and Index Assembly, Gearbox, Connecting Rod & Pushbar 7000 and Index Assembly, Gearbox & Connecting Rod 7000 and Index Assembly, Gearbox 7000 Assembly, Gearbox 7000 Index Assembly, Panel Electrical Accessories 7000 Schematic - Non UL 7000 Schematic - UL 7000 Schematic - UL W/PCA Board 7000 Schematic - CE

3 Page Final Assembly, Machine -

4 Page Final Assembly, Machine - Index Item PDi P/N Qty Description Notes PPHMS, 0-3 X / Self Tap 0550 Nut, Versaswitch 0034 Knob, Studded /4-0 X Taptite, /4-0 X 5/ Foot, Rubber Screw Mount PPHMS, 0-3 X / Self Tap Inside Item Cover, Bottom PPHMS, 0-3 X / Self Tap Plug, Hole 5/ Panel, Front 0750 Assy, Drawer Plate, Chip Taptite, 0-4 X 5/ Stop, Paper 0058 Keeper, Safety Fastener 0057 Screw, Lock Safety Fastener Cover, Front Plate, Top SHCS, l/4-0 X 5/8 FHMS, 4-40 X3/8 Nut, 4-40 Nyloc Adapter, 3/6 Ring to /4 Spade Assy, Panel Electrical 7000 Page Page Final Assembly, Gearbox To Side Plates Plate, Bottom Final Assembly, Labels - Decals are not shown in illustrations Description Decal, Rhin-0-Tuff Decal, Recepticle Decal, Patent Number Decal, Caution Electrical Panel Decal, Rhin-0-Tuff 7000 Scale Decal, Lock Decal, Unlock Decal, Reverse Decal, Ground Universal Where Used PDi P/N Front Panel 005 Electrical Panel, Foot Pedal Rec Electrical Panel Upper Right 0065 Electrical Panel, Centered 0088 Front Cover In Groove Sideplates Near Handle Sideplates Near Handle Front Panel Around Hole 0760 Inside Electrical Panel Near Ground 0003 Qty

5 Page Final Assembly, Gearbox To Side Plates - Item PDi P/N Qty Description Gearbox Assy Left Sideplate Assy /4 X./4 Shoulder Bolt Handle, Clamp Pin, Roll /8 X 3/ BHSHCS, /4-0 X 5/ Bar, Backup SHCS, /4-0 X Plate, Die Support Right Sideplate Assy Notes Page 8 Page 6 Page 7

6 Page 6 PDi P/N Assembly, Left Side Plate Item # PDi P/N Qty 4 Description Switch, Safety Taptite, 0-4 X 5/8 Clamp Assy Left Pin, Roll /8 X 3/4 #60 Master Link SHSS, 0-3 X Half Dog Point Nut, 0-3 Finish Base, Clamp Left WP 7000 Pivot, Clamp WP 7000 Shaft, Clamp WP 7000 Lever, Clamp WP 7000 PPHSM, 4-40 X 5/8 BHSHCS, 0-4 X 3/8 Bearing, Sideplate Bushing,Sideplate Switch, Safety() Insulator, Switch Sideplate, Left Notes

7 Page 7 PDi P/N Assembly, Right Side Plate Item PDi P/N Qty Description 0005 Bearing, Sideplate BHSHCS, 0-4 X 3/ Bushing, Sideplate 0059 Receptacle, Safety Fastener Switch, Safety PPHSM, 4-40 X 5/ Clamp Assy Right 0006 Pin, Roll /8 X3/ #60 Master Link 0030 SHSS, 0-3 X Half Dog Point Nut, 0-3 Finish Base, Clamp Left WP Pivot, Clamp WP Shaft, Clamp WP Lever, Clamp WP Insulator, Switch Taptite, 0-4 X 5/ SHCS, 0-4 X / R Bracket, Safety Screw Sideplate, Right Notes

8 Page 8 PDi P/N Assembly, Gearbox, Connecting Rod & Pushbar Item # PDi P/N Qty Description 0000 Pin. Dowel / X Pusherbar, Bottom Bar, Pin Backup Pin, Dowel /4 X./ Pusherbar, Top SHCS, /4-0 X./ SHCS, /4-0 X HHCS, /4-0 X Nut, /4-0 Notes

9 Page 9 PDi P/N Assembly, Gearbox & Connecting Rod Item PDi P/N a b 000 c Qty 4 ea ea ea ea ea ea ea ea ea ea ea Description Retaining, Ring Assy, Connecting Rod Rod, Connecting Bearing, Ball Connecting Rod Bushing, Oilite Cam, Connecting Rod Pin, Roll 3/6 X./ FHMS, 4-40 X Switch, Stop Insulator, Switch Gearbox Adapter, Ring to /4 Spade Terminal Notes Not Shown

10 Page 0 PDi P/N Assembly, Gearbox * It is recommended that Performance Design Inc. service these items.

11 Page PDi P/N Assembly, Gearbox Index Item # PDi P/N Qty Description Notes: ea SHCS, 5/6-8 X.3/ ea Washer, 5/6 Lock * ea Seal, Gearbox Shaft * ea Gearbox, Left Side * ea Bearings, Gearbox Shaft * ea Gear,Worm 50 Tooth Double Lead * ea Crankshaft * ea Pin, Dowel /4 X./4 * ea Gearbox, Right Side ea Plug, Pipe /4-8 X / SH Teflon Tape To Seal * 000 ea SHSS, 0-4 X /4 * ea Key, Crankshaft * ea Bearing, Gearbox Aft * ea Worm Gear * ea Bearing, Gearbox Fore * ea Seal, Gearbox Pinion ea Motor, /4 HP 5VDC ea Plate, Brake Adapter ea Brake, 5VDC ea SHCS, 8-3 X.3/ ea Key, Brake ea SHCS, /4-0 X ea Washer, /4 High Collar Lock ea Key, Pinion ea Pin, Connector 4-0 AWG Amp (Motor) Not Shown ea Pin, Connector 8-4 AWG Amp (Break) Not Shown * It is recommended that Performance Design Inc. service these items.

12 Page PDi P/N Assembly, Panel Electrical Item # PDi P/N Qty Rqd Description ea PCA, Control Board UL ea PCA, Control Board CE ea Nut, 0-3 Finish ea Panel, Electrical ea PPHMS, 0-3 X ea Receptacle, Foot Pedal Cord ea 0-3 X / Self Tapper ea Receptacle, Power Cord ea Breaker, Circuit 0 Amp Notes:

13 Commercial Chip Drawer - Improves Waste Paper Chip Handling - Greatly Enhances Operator Efficiency PDi P/N 07380

14 Page Schematic -Non UL - 0 Amp Fuse Fuse Holder Amp Fuse Brown N/C 0070 _ COM On / Off Switch Stop Switch 35 Amp Rectifier Yellow White N/O COM N/O COM N/C N/C One Shot Timer Cover Switch Clamp Switch Left Blue Orange Brown Black Yellow Black Motor 0 Amp Fuse Foot Pedal Power In Brake *Must Use Non UL Foot Pedal P/N Brake Brake

15 Page Schematic - UL - On / Off Switch Stop Switch Clamp Switch Left Cover Switch Ground Screw 35 Amp Rectifier One Shot Timer Power In 0 Amp Fuse Motor Brake Brown White Black Yellow Yellow Black Brown Orange Blue + _ Brake Fuse Holder Amp Fuse Amp Fuse Brake N/C COM Foot Pedal Ground N/O COM N/O COM N/C N/C Ground Ground Front Cover Ground Ground

16 Page Schematic - UL W/ PCA Board -

17 Page Schematic - CE -

7000 Parts Book. Page 1 Introductory Page Each HD 7000 or WP 7000 package should contain the following items:

7000 Parts Book. Page 1 Introductory Page Each HD 7000 or WP 7000 package should contain the following items: Page Introductory Page Each HD 7000 or WP 7000 package should contain the following items: Tool, Reversing 7000/500 PDi Part # 008 Cord, Power 8 Ga PDi Part # 007090 Assembly, Foot Pedal CE/UL PDi Part

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