Pneumatic Cylinder. Reference Data [1] - 2. Mini Pin Cylinder / AJP [1] Guide Unit / KGUA [1] Small Pin Cylinder / ACP [1] - 18

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1 01 Pneumatic Reference Data [1] - 2 Mini Pin / [1] - 14 Guide Unit / [1] - 16 Small Pin / [1] - 18 Direct Mount Type / [1] - 26 Small (AL Tube) / [1] - 28 Small (SUS Tube) / [1] - 42 Small (AL Tube/Air Cushion) / ACS4 [1] - 54 Small (SUS Tube/Air Cushion) / ACS5 [1] - 58 Round / [1] - 62 Medium / [1] - 65 Large / [1] - 78 Extra-Large / ACX [1] - 96 Low Friction / [1] Labyrinth / S [1] Compact / AF, ADF [1] Compact Guide / [1] Free Mount / FM, FMD [1] Rod Ends [1] Tie Rods [1] Booster / [1] Air-Hydro Converter / [1] - 142

2 Pneumatic Reference Data Pneumatic System Actuator Speed Control Valve Suppliment Control Equipment (Directional control valve) Rotary Air Gun Tube One-touch Joint Silencer Valve Move an object. Speed Controller Adjust air flow rate. Reduce exhaustion noise Air Solenoid Valve Change air flow direction When using a pneumatic device, it is important to select and to apply every single device appropriately according to its applications. With reference to the following selection factors, select and design a suitable pneumatic system according to its applications. Selection Item Select a pneumatic system regarding to kind of operation Select a pneumatic system regarding to air quality Main factor What kind of operation Quality of air Sub factor Control pneumatic circuit Use pneumatic tools Control air ow Control movement Others Lubricated type Cleanliness Non-lubricated type Cleanliness Main equipment Control equipment Control equipment Control equipment Actuator, Control equipment, Supplementary equipment - Regulator Generator Regulator Generator 2

3 Pneumatic Reference Data Pneumatic System Adjusting Equipment Generator Pneumatic Reference Data ACS4 ACS5 What Is Air Pressure? There are different types of pressure unit, but International System of Units (SI units) is the most widely used unit. The absolute pressure is measured relative to the absolute zero pressure (the pressure that would occur at absolute vacuum). While gauge pressure is the pressure relative to the local atmospheric or ambient pressure. Gauge pressure kgf/cm 2 (bar) is used in this catalogue. Absolute pressure = Gauge pressure + atmospheric pressure = Pressure indicated on pressure gauge ACX S AF, ADF FM, FMD Rod Ends Tie Rods 3

4 Pneumatic Reference Data Theoritical Output Relation Between Output & Pressure output force can be found by knowing tube's bore size, piston rod diameter and air pressure. In general, pressure coef cient is depending on sliding resistance of cylinder packing and friction resistance of metal rod. But the load factor of theoritical output is set 0.7 or less generally.in case of fast speed is required, load factor of theoritical output should be set as 0.5 or less. Following is the formula of theoritical force. Friction Coef cient F 1 = D 2 P 4 F 2 = (D 2 - d 2 ) P 4 Ø100 & above W 1 = 1 F 1 W 2 = 2 F 2 F 1 : Extension theoritical force (kgf) F 2 : Retraction theoritical force (kgf) P : Working pressure (kgf/cm 2 ) D : (cm) d : Piston rod diameter (cm) Friction Coef cient 0.75 Ø80 Ø63 Ø50 Ø40 Pressure 1 : Friction coef cient (Extension) 2 : Friction coef cient (Retraction) W 1 : Extension cylinder output (kgf) W 2 : Retraction cylinder output (kgf) Weight-Pressure Coef cient Pressure 4

5 Pneumatic Reference Data Theoritical Output Double Acting (mm) Rod dia. (mm) (75) (mm) Rod dia. (mm) Operating Working pressure (kgf/cm 2 ) direction area OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN 668 (662.3) 1337 (1324.6) 2005 (1986.9) 2673 (2649.2) 3342 (3311.5) 4040 (3972.8) 4679 (4636.1) 5347 (5298.4) 6015 (5960.7) 6684 (6623) OUT IN OUT IN OUT IN Single Acting (Spring Return) Operating Working pressure (kgf/cm 2 ) direction area OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN Theoritical force of a single acting cylinder during extension is the value of theoritical force of double acting cylinder subtract spring tension. While theoritical force of single acting cylinder during retraction is the value of spring tension. Do not apply load to piston rod during retraction. Pneumatic Reference Data ACS4 ACS5 ACX S AF, ADF FM, FMD Rod Ends Tie Rods 5

6 Pneumatic Reference Data Air Consumption Air Consumption Calculation Air consumption can be found by knowing the volume of cylinder and piping volume between cylinder and valve. Q = (A 1 + A 2 )L (P )N 1000 A 1 = D 2 4 A 2 = (D 2 -d 2 ) 4 Q: Air consumption ( /min) P: Working pressure (kgf/cm 2 ) L: Stroke (cm) N: Number of reciprocation per min A 1 : Head side piston area D: Tube bore size(cm) A 2 : Rod side piston area d: Rod diameter(cm) Tube volume is varies depending on the ways of piping. Therefore, only cylinder air consumption is calculated. How to Read Graph Air Consumption of & Tube stroke x Number of reciprocation per minute (mm/min) or Length of tube x Number of piston reciprocation per minute. Tube type Tube bore size mm Example Example Working pressure kgf/cm 2 Working pressure kgf/cm 2 air consumption N /min How to read graph Example For cylinder bore size is 40mm, stroke is 100mm, working pressure is 5kgf/cm 2, number of piston reciprocation per minute is 5. air consumption = stroke x Number of piston reciprocation per minute. = = 500 mm/min or 8N /min Example For cylinder bore size is 40mm, stroke is 100mm, working pressure is 5kgf/cm 2, number of piston reciprocation per minute is 5, and cylinder is connected to a 6mm-diameter nylon tube with 2m length. air consumption = length of tube x Number of piston reciprocation per minute. = = 1000 mm/min or 3N /min 6

7 Pneumatic Reference Data Symbol Symbol Symbol Type Remarks Flow line L > 10E L > 5E L : Line length E : Line weigth KS B , JIS B Symbol Type Remarks Flow direction Flow inlet port or exhaust port Black triangle indicates liquid state fluid, while white triangle indicates gas state fluid. Pneumatic Reference Data Line connection d : Diameter of black dot E : Line weight Distance between lines of shafts or lever rod. Indication of flow direction Energy conversion unit, Pump, Compressor, Motor Indication of rotation Measuring devices Size of those circles are differentiate in large, medium and small in drawing diagram. Filter, separator, lubricator, heat exchanger ACS4 Rotating joint of check valve ACS5 Assembly unit Link joint roller Indication of the Valve possibility of adjustment ACX Symbol Type Remarks Symbol Type Remarks (1) Single acting cylinder (1) (1) Detail symbol without spring Differential cylinder (2) (2) Simplified symbol (2) (1) Detail symbol (1) Single acting cylinder (2) Simplified symbol Telescopic cylinder (2) without spring single acting (3) Ram cylinder Double acting S AF, ADF (1) (2) (1) (2) (1) (2) Double acting cylinder single rod Double acting cylinder double rod Single adjustable cushion cylinder (1) Detail symbol (2) Simplified symbol indicate adjustable type (1) (2) (1) (2) Diaphragm type cylinder Pressure converter (Same fluid) Pressure converter (Different fluid) (1) Detail symbol (2) Simplified symbol FM, FMD Rod Ends Tie Rods (1) (2) Double adjustable cushion cylinder Pressure transmitters 7

8 Pneumatic Reference Data Pneumatic Structure Classi cation Single Acting (Single rod) Single Acting (Double rod) in which the air acts on one side of the piston only, normally piston is returned by spring force or weight. Double Acting (Single rod) Double Acting (Double rod) which the working fluid acts alternately on both sides of the piston. It is a most common type cylinder. Stroke Adjustable with a variable stopper to adjust stroke. Dual Stroke (Single rod) Dual Stroke (Double rod) with 2 strokes. It has the same function as adjusting 2 cylinders. Tandem with multiple pistons. Tandem cylinder with "N" pistons produces "N" times force. Mounting Style Classi cation Type Features Standard Type (B) without any mounting bracket. Foot Type (LB) Foot bracket attached cylinder, which moves load in horizontal direction. Flange Type (FA, FB) Rod side flange(fa) Flange bracket attached cylinder, which moves load in vertical direction. Head side flange (FB) 8

9 Pneumatic Reference Data Pneumatic Type Features Pneumatic Reference Data Clevis Type (CA, CB) Single Clevis (CA) with a pin hole at the right angle direction of rod centerline. with single clevis mount or double clevis mount with allow rotation. Double Clevis (CB) Trunnion Type (TC) with a pin at the right angle direction of rod centerline. with pin at the middle is called center trunnion type cylinder. The cylinder allows angular movement. Center Trunnion(TC) Note) Figures inside "( )" indicates KS Standard classi cations. ACS4 Pneumatic Parts Piston : It should be strong, abrasion resistance and seizure resistance. Generally, grey cast iron material is used for its excellent slide characteristics. When light weight is required, plastic or AL alloy wearing is used. Piston rod : Alloy steel S45C or above class is used, plated by hard Cr, with a surface roughness of 1.6S, wear resistance and abrasion resistance. Buckling and bending should be considered when design process is carry on. tube : To prevent wear of inner tube, it required 20 hard plating or hard coating and 1.6S of surface roughness. Cover : Part for rod bush and sealing packing is attached as well as the air port size adjusting part. Tie rod : Fix both of the cover(head side cover and rod side cover) Rod bush : Lateral load applied on piston rod is supported by rod bush and lateral load must be within 1/20 of max. cylinder output. SEAL : 1) Fixing type : O-Ring (NBR) 2) Moving type : Squeeze packing, moving o-ring, lip packing, wiper ring, dust seal and etc. Squeeze packing: When pressue is applied, the expansion force of the paking form a contact pressure to seal. Lip packing: When pressue is applied onto the lip(bending part) and make the bending lip become straight and contact to the inner tube surface to seal. ACS5 ACX S AF, ADF FM, FMD Rod Ends Tie Rods 9

10 Pneumatic Reference Data Application of Pneumatic Applications Workpiece Gate open/close Assembly Work piece feeding Snap-ring fastening Direction change Return Feeding Auto open/close Press 10

11 Pneumatic Reference Data Precautions LB, FA, FB Mount Use washer when fastening bolt to cylinder to prevent loosening. Do not apply any unnessary load to mount and avoid improper installation. Do not apply eccentric load or lateral load to cylinder rod. Load Retraction with load Pneumatic Reference Data FA Load FB ACS4 Load Extension with load ACS5 FA Load ACX FB S AF, ADF LB Mount TC Mount FM, FMD Rod Ends Tie Rods CA, CB, TC Mount (Angular Movement) For stroke 1000mm or above, horizontal installation is not recommended. 11

12 Pneumatic Reference Data Precautions Notes on Installation 1. Do not hit or apply excessive impacts on to cylinder. 2. Flush (with air) or wash to remove chips, cutting oil and other debris from pipe before piping is connected. 3. Be certain to align the rod axis with the load and direction of movement when connecting. (When it is necessary, use a oating joint to prevent eccentric) Notes on Use 1. Check the puri cation system regulary to ensure clean uid is used. 2. Use Turbine oil class 1(ISO VG32) for lubricated type cylinder. 3. Do not discontinue to lubricate once if you lubricate it. 4. Do not scratch or gouge the sliding parts of the cylinder tube or piston rod. (May lead to seal damage and cause air leakage) 5. Install a special device to protect rod if the cylinder is using under a poor conditions (which is full with dust or spark) Notes on Maintenance 1. Check cylinder mounting nut and bolt from become loose. 2. Check mounting bracket of cylinder from getting loose or etc. 3. Check cylinder operating condition. 4. Check the change of speed of cylinder with time. 5. Check air leakage and scratch on rod surface. 6. Check rod end accessory, tie rod or bolt from getting loose. In uences of Foreign Substaince 1. Clog of path of lter element cause pressure drop. 2. Weaken the exhaustion performance of lter drain. 3. Cumulative foreign substaince on ow path decrease ow rate. 4. Cumulative foreign substainceon operating part can cause malfunction. 5. Corrosion can cause malfunction. 6. Exceeded friction can cause damage to seal and diaphragm. 7. Malfunction of solenoid valve 12

13 Pneumatic Reference Data Cause s & Resolve of Trouble Even though seal material, surface treatment, electrical material, electronics technology has been remarkably improved and product have a longer service life with higher reliability and less failure rate compare with conventional product. However, constant occurrence of trouble is still considerable. Pneumatic is easy to handle and maintenance. However, without understanding of the nature of compressibility characteristic of air as a working uid in pneumatic system might cause an unexpected accident. Different kinds of trouble examples of following pneumatic devices are shown below Pneumatic cylinder, Air hydro cylinder, Rotary actuator, Pressure transmitter Solenoid valve, Speed controller, Reducing valve, Auto switch Air generator, Air compressor, Compressed air quality Lubrication, Safety Pneumatic Reference Data Explain the trouble which happen commonly and explain the causes and resolves by giving examples, so that it is easy to be understood even for a beginner. Among pneumatic devices, trouble mostly happen on pneumatic cylinder and solenoid valve. Following are the details about cylinder and solenoid trouble. (1) Air Source (Air Compressor) Lack of air suppy is a common trouble for air generator. Therefore, select an air compressor with suitable air capacity and select an air tank or change the pipe size might solve the problem. The degradation of air compressor, after cooler performance and other devices or re accident can be prevented by having maintenance regularly. (2) Piping Improper piping method can cause critical pressure drop or draining. Mixing of chips, cutting oil and other debris can also cause a problem. To prevent these troubles from happening for better durability, it is assential that user has to learn a proper piping technic and connect the pipe carefully. ACS4 ACS5 (3) Air quality and Lubrication During air compression, drain problem can not be avoided. Thus, a countermeasure is necessary. Auto drain, air dryer and other devices are used to prevent freezing. Regarding lubrication oil. Improper handing of lubricator or fault maintenance can cause lubrication insuf ciency problem. Learing lubricating technic, applying non lubricated combination can increase service life and rust resistance. ACX S (4) Pneumatic Inadequate pneumatic circuit might cause risk such as cylinder runaway or can not do emergency stop (because of air pressure compressibility). For those trouble, user should have a deep understanding about the relation between load factor of pneumatic cylinder and its operation. Besides, there are other troubles such as piston rod damage or packing damage. These troubles can be avoided by appropriate pneumatic circuit design, usage and installation. (5) Solenoid Valve Pilot type solenoid valve common troubles: insuf cient pilot pressure, malfunction caused by control valve. Direct acting type solenoid valve common troubles: Coil burnout accident caused by inproper spool operation Solenoid has a lot of trouble when associated with methods or environments such as wiring, rain water, temperature and etc. (6) Notes on safety Inadequate pneumatic circuit might cause risk such as cylinder runaway or emergency stop failure (due to air pressure compressibility) Thus, application of a proper pneumatic circuit is essential to prevent accident like dropping of workpiece or hand injured by machine when electricity cut off occur. AF, ADF FM, FMD Rod Ends Tie Rods 13

14 series KCC Co., Ltd. series Mini Pin Features Short-stroke cylinder designed with a shorter overall length than a conventional cylinder. Space saving pin cylinder for panel mounting. It miniaturizes the size of mechanical devices. Symbol Single Acting / Spring Return How to Order - B Series Mini pin cylinder 6 6mm 10 10mm 15 15mm stroke 5 5mm 10 10mm 15 15mm Rod end thread Nil With thread B Without thread Hose nipple (Option) Nil None (Standard) H4 For tube Ø4-2.5 H6 For tube Ø6-4 Speci cations Action Single acting spring return Fluid Air Proof pressure 10.5kgf/cm 2 (1.05MPa) Max. operating pressure 7kgf/cm 2 (0.7MPa) Min. operating Ø6 2kgf/cm 2 (0.2MPa) pressure Ø10, Ø15 1.5kgf/cm 2 (0.15MPa) Ambient & fluid temperature 5 ~ 60 Operating piston speed 50~500mm/s Cushion None Lubrication Not required Tolerance of stroke Tolerance of thread KS class 2 Mounting style Panel mounting Accessory Mounting nut 2 pcs Rod end nut 2 pcs (Rod end thread type) Mass Unit :g Stroke (mm) Model B B B Weight of hose nipple (4g) is not included. Spring Retracting Force Unit :N Stroke (mm) 0 Stroke Stroke end Ø6 5, 10, Ø10 5, 10, Ø15 5, 10, Same spring force for all stroke. Hose Nipple For Panel Mount Style Applicable tube size Model Ø4-2.5 N4M5 Ø6-4 N6M5 14

15 series Mini Pin Structure Dimensions-Accessory Pneumatic Material: Brass Mounting Nut d C Reference Data B H Part no. Parts Material Remark 1 Cover Brass Electroless Nikel Plating 2 Piston Stainless Steel - 3 Collar Sintered Metal Bronze 4 Return Spring Steel Wire Zinc Chromate 5 Piston Packing NBR - 6 Mounting Nut Brass Electroless Nikel Plating 7 Rod End Nut Steel Nikel Plating Part no. Applicable bore size d H B C -SN06 Ø6 M SN10 Ø10 M SN15 Ø15 M Material: Carbon Steel Part no. Applicable bore size Rod End Nut d B C d H B C -RN06 Ø6 M RN10 Ø10 M RN15 Ø15 M H ACS4 ACS5 Dimensions ACX Ø6: C0.5 Ø10,15: C1 MM NN M5 0.8 S C ØQ ØG AF, ADF R B A B C E H W Rod end without thread. A F E H S Z F ØG H K MM NN R S W Z ØQ 5 ST 10 ST 15 ST 5 ST 10 ST 15 ST 5 ST 10 ST 15 ST Ø M3X0.5 M10X Ø M4X0.7 M15X Ø M5X0.8 M22X FM, FMD Rod Ends Tie Rods 15

16 series series Guide Unit Features Smooth and precise movement. Excellent appearance and easy to mount. Can be combined with various cylinders. Adoption of advanced material in nonlubricated bearing not included. How to Order Series Guide unit for cylinder of applicable cylinder 10 Ø10 16 Ø16 20 Ø20 25 Ø25 32 Ø32 40 Ø40 stroke Ø10 Ø16 Ø20 Ø25 Ø32 Standard stroke 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 75, 100, 125, , 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 75, 100, 125, 150, 175, , 15, 20, 25, 30, 35, 40, 45, 50, 60, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 550, , 50, 75, 100, 125, 150, 175, 200, 250, 300, Ø40 350, 400, 450, 500, 600 Other intermediate strokes available on request. Mass Unit : kg (mm) Ø10 Ø16 Ø20 Ø25 Ø32 Ø40 Basic mass Additional mass of each 50mm stroke Calculation: Ex) Basic mass: 0.64(32Ø) / Additional mass: 0.26/50 / Stroke: 500mm 0.64+(0.26/50X500) = 3.24kg Precautions 1. Care must be taken to avoid injuries or damage arising from an object being crushed or pressed against the sliding part on the guide rod. 2. The surface of the guide rod is made with a high degree of precision, therefore a slight deformation or scar may cause malfunction or impaired durability. 3. If a guide body is tted, the tting surface thereof should have a high degree of atness. 4. A distorted or bent guide rod may cause abnormal increase in operational resistance and early wear on the bearing, resulting in impaired performance. 5. Fit on the place in contemplation of easy maintenance. Secure suf cient space around the cylinder for easy maintenance. 6. Do not move the back plate to adjust strokes. It may cause poor impact absorption when the back plate comes in contact with the guide body or the bolt xing the bracket, resulting in improper stroke positions and operation. 16

17 series Guide Unit Structure Pneumatic Part no. Parts Material 1 Guide Body Aluminium Alloy 2 DU Bush - 3 Guide Rod Steel 4 Back Plate Aluminium Alloy Reference Data Front Plate Steel 6 Bolt For Guide Carbon Tool Steel 7 Flat Washer - 8 Rod End Attachment Carbon Steel Dimensions ACS4 4-U ACS5 Q 4-W 2-V ACX S AF, ADF Model A B C D1 D2 E1 E2 F1 F2 G H1 H2 H3 H4 I1 I2 J K Ø8 Ø14 Ø8 Ø Ø Ø10 Ø20 Ø8 Ø Ø Ø20 Ø29 Ø14 Ø Ø Ø26 Ø34 Ø14 Ø Ø Ø26 Ø40.5 Ø14 Ø Ø Ø32 Ø50.5 Ø21 Ø Ø14 Model L2 L1 M N P Q R1 R2 R3 S T U V W X Y Z R9 150+Stroke Ø5.5 M3DP5 Ø9DP6.5 M R Stroke Ø5.5 M4DP8 Ø9DP6.5 M R Stroke Ø8 M4DP8 M5DP8 M R Stroke Ø8 M4DP10 M5DP10 M R Stroke Ø9 M4DP12 M5DP12 M R Stroke Ø10 M4DP15 M5DP16 M FM, FMD Rod Ends Tie Rods 17

18 series KCC Co., Ltd. series Small Pin Symbol Features Build-in magnet (Standard) Easy to install with its compact size. Piston rod with small de ection. Double Acting / Single Rod Double Acting / Double Rod Single Acting / Spring Return Single Acting / Spring Extend How to Order - B 16 - S 30 Series Single rod small pin cylinder W Double rod small pin cylinder Mounting style B Standard LB Foot FA Flange CB Double clevis (Except Ø6) Head cover position Ø6 Ø10, Ø16 Nil Axial (Standard) 90 from axial R - Axial Not available for double rod and CB mounting type. Action Nil Double acting S Single acting spring return T Single acting spring extend Not available for double rod type. 6 6mm 10 10mm 16 16mm Accessory Nil I Y Rod end nut (Standard) :2 pc Single knuckle joint Double knuckle joint stroke Action Ø6 Ø10 Ø16 Double acting Double rod Single rod 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 75, 100 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 75, 100, 125, 150 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 75, 100, 125, 150, 175, , 30, 45, 60 15, 30, 45, 60 15, 30, 45, 60 15, 30, 45, 60 15, 30, 45, 60 Refer to page [1]-133, for specifications about custom-made rod ends. Auto switch Reed A/S Model Solid State A/S Model Nil None Nil None C72 D-C72K H7A1 D-H7A1K C73 D-C73K H7A2 D-H7A2K C76 D-C76K H7B D-H7BK C80 D-C80K Refer to Auto Switch Catalogue for more information. Number of auto switches Nil 2 pcs 1 1 pc N N pcs (N: 3, 4, 5...) Only for auto switch attached type. 18

19 series Small Pin Speci cations Action Double acting, Single rod Double acting, Double rod Single acting, Spring return Single acting, Spring extend Fluid Air Proof pressure 10.5kgf/cm 2 (1.05MPa) Max. operating pressure 7.0kgf/cm 2 (700kPa) Pneumatic Reference Data Min. operating pressure Ø6 1.2kgf/cm 2 (120kPa) 1.5kgf/cm 2 (150kPa) 2.0kgf/cm 2 (200kPa) 2.5kgf/cm 2 (250kPa) Ø10, Ø16 0.6kgf/cm 2 (60kPa) 1kgf/cm 2 (100kPa) 1.5kgf/cm 2 (150kPa) Ambiet & fluid temperature Operating piston speed Cushion Lubrication 5 ~ ~ 750mm/sec Rubber bumper Not required Tolerance of thread KS class 2 Tolerance of stroke Mounting Style & Option Standard mounting Mounting style Standard Foot Flange Double Clevis Mounting nut - Rod end nut Clevis pin Single knuckle joint Option Double knuckle joint For double clevis and double knuckle joint, pin and snap ring are included. Double clevis is not applicable to double rod type. Mounting Mounting Ø6 Ø10 Ø16 Foot mounting B6-LB B10-LB B16-LB Flange mounting B6-FA B10-FA B16-FA Accessory Accessory Ø10 Ø16 Single knuckle joint B10-I B16-I Double knuckle joint B10-Y B16-Y Position of Port on Head Cover For standard type, position of head cover port is on axial direction or perpendicular to axial direction. But, Ø6 type only availabe on axial direction. Axial direction Spring Return Force 90 from axial Begining of return End of return Ø Ø Ø Mass Unit : g (mm) Double Acting Single Rod Double Acting Double Rod Ø6 Ø10 Ø16 Ø6 Ø10 Ø16 Basic mass Additional mass for each 15mm stroke Mounting mass Accessory Basic mass Foot Flange Double clevis (with pin) Single knuckle joint Double knuckle joint (with pin) Spring return (Forward) Spring extend (Reverse) Ø6 Ø10 Ø16 Ø6 Ø10 Ø16 15 Stroke Stroke Stroke Stroke Stroke Stroke Stroke Stroke Basic mass does include the mass of mounting nut and rod end nut. Mass of double clevis does not include the mass of mounting nut. Calculation: 1. Standard type Ex) -LB10-S45 Basic mass: 24(Ø10) / Additional mass: 4/15 stroke: 45mm Mass of mounting: 8(Axial foot type) 24+(4/15 45)+8=44g 2. Single acting spring return type Ex) -LB10-S45T Basic mass: 43(Ø10, 45 Stroke) / Mas of mounting: 8(Axial foot type) 43+8=51g ACS4 ACS5 ACX S AF, ADF FM, FMD Rod Ends Tie Rods 19

20 series Small Pin Structure Double Acting, Single Rod Ø6 Double Acting, Single Rod Ø10, Ø Double Acting, Double Rod Single Acting Spring Return Single Acting Spring Extend Part no. Parts Material 1 Rod Cover AL 2 Head Cover AL 3 Cylinde Tube SUS 4 Piston Rod SUS 5 Piston MBSBE 6 O-Ring NBR 7 Piston Packing NBR 8 Rod Packing NBR Part no. Parts Material 9 Guide Packing NBR 10 Damper Urethane 11 Magnet Nd-Fe-B 12 Mounting Nut MBSBE 13 Rod End Nut - 14 Packing Retainer AL 15 Spring Guide AL 16 Spring - 20

21 series Small Pin Dimensions-Double Acting/Standard (B) Pneumatic Ø6 Reference Data Ø10, Ø16 Dimensions-Double Acting/Foot (LB) A ØC ØD H KK L M ØND h8 PA PB T TL VA WA WB Ø M3X M6X Ø M4X M8X Ø M5X M10X ACS4 ACS5 Ø6 ACX S AF, ADF Ø10, Ø16 FM, FMD Rod Ends Tie Rods A ØD H KK L ØLC LH LT LX LZ M PA PB T TL WA WB X Y Ø M3X M6XP Ø M4X M8XP Ø M5X M10XP

22 series Small Pin Dimensions-Double Acting/Double Clevis (CB) Ø10, Ø16 A ØCD CX CZ ØD H KK L M PA PB R T TL U WA WB Z Ø M4XP M8XP Ø M5XP M10XP Dimensions-Double Acting/Rod Side Flange (FA) Ø6 Ø10, Ø16 A ØD ØFC FT FX FY FZ H KK L M PA PB T TL WA WB Ø Ø M3XP M6XP Ø Ø M4XP M8XP Ø Ø M4XP M10XP

23 series Small Pin Dimensions-Double Acting/Double Rod (W) Pneumatic Reference Data Dimensions-Single Acting Spring Return (S) A ØC ØD H KK L M ØND h8 PA T TL VA WA Ø M4X M8X Ø M5X M10X ACS4 ACS5 ACX S AF, ADF FM, FMD A ØC ØD H KK M ØND h8 PA PB T VA WA WB Ø M3XP0.5 M6XP1.0 6 Ø M4XP0.7 M8XP1.0 8 Ø M5XP0.8 M10XP L TL 5~ 15 ST 16~ 30 ST 31~ 45 ST 46~ 60 ST 5~ 15 ST 16~ 30 ST 31~ 45 ST 46~ 60 ST Rod Ends Tie Rods 23

24 series Small Pin Dimensions-Single Acting Spring Extend (T) Ø6 Ø10, Ø16 A ØC ØD H KK M ØND h8 PA T VA WA WB Ø M3XP0.5 M6XP Ø M4XP0.7 M8XP Ø M5XP0.8 M10XP L TL 5~15 ST 16~30 ST 31~45 ST 46~60 ST 5~15 ST 16~30 ST 31~45 ST 46~60 ST Ø Ø Ø

25 series Small Pin Dimensions-Accessory Pneumatic Material:Rolled steel Single Knuckle Joint Material:Rolled steel Double Knuckle Joint Reference Data Part no. Bore size F KK L ØND h10 NX R1 V -B10-I Ø10 8 M4XP B16-I Ø16 8 M5XP Part no. Bore size F KK L ØND h10 NX R1 V -B10-Y Ø10 8 M4XP B16-Y Ø16 11 M5XP Material:Stainless steel Clevis Pin Material:Stainless steel Knuckle Pin ACS4 ACS5 Part no. Bore size ØD d9 Ød L m t Retaining Ring CP-10 Ø E2 CP-16 Ø E4 Part no. Bore size ØD d9 Ød L m t Retaining Ring JP-10 Ø E2 JP-16 Ø E4 ACX S Material:Brass Mounting Nut Material:Steel Rod End Nut AF, ADF FM, FMD Part no. Bore size B H M T RN-06 Ø M6XP1.0 4 RN-10 Ø M8XP1.0 4 RN-16 Ø M10XP1.0 4 Part no. Bore size B H M T SN-06 Ø M3XP SN-10 Ø M4XP SN-16 Ø M5XP0.8 4 Rod Ends Tie Rods 25

26 series KCC Co., Ltd. series Direct Mount Type B32-S30 Features Aluminium tube WIth built-in magnet (Standard) Square type rod cover enables direct mounting. Space saving by mounting without bracket. Front mounting & bottom mounting. Symbol Double Acting / Single Rod How to Order B 32 - S 30 Series A Mounting style B F Direct mount type cylinder Direct mount type cylinder (Air cushion) Bottom mounting Front mounting Ø20 Ø25 Ø32 Ø40 stroke Standard stroke Max. stroke Ø20 Ø25 Ø32 Ø40 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, Other intermediate strokes available on request. Refer to page [1]-133, for speci cations about custom-made rod ends. Rod end attachment Nil Rod end nut(standard):1pc I Single knuckle joint Y Double knuckle joint Refer page [1]-25 for detail information. Auto switch Reed A/S Model Solid State A/S Model Nil None Nil None C72 D-C72K H7A1 D-H7A1K C73 D-C73K H7A2 D-H7A2K C76 D-C76K H7B D-H7BK C80 D-C80K Only for auto switch attached type. Refer Auto Switch Catalogue for more information. Number of auto switches Nil 2 pcs 1 1 pc N N pcs (N: 3, 4, 5...) Only for auto switch attached type. Speci cations Action Fluid Proof pressure Max. operating pressure Min. operating pressure Double acting single rod Air 15kgf/cm 2 (1.5MPa) 9.9kgf/cm 2 (0.99MPa) 0.5kgf/cm 2 (0.05MPa) Ambient & uid temperature 5 ~ 60 Operating piston speed 50~750mm/sec Cushion Rubber bumper(standard) Lubrication Not required Tolerance of thread KS class 2 Tolerance of stroke Mounting style Bottom mounting, Front mounting Mass Ø20 Ø25 Ø32 Ø40 Bottom mounting Basic mass Front mounting Additional mass of each 50mm stroke Calculation: EX.) -B32-S100 Basic mass: 0.32(Ø32) / Additional mass: 0.09/50 stroke:100mm /50 X 100 = 0.5kg Unit : kg 26

27 series Direct Mount Type Dimensions-Front Mounting (F) Pneumatic Reference Data thread length A B C ØC ØD ØEA KK L N PA PB Ø M8X M5X0.8 Depth Ø M10X M6X1.0 Depth Ø M10X M6X1.0 Depth Ø M14X M8X1.25 Depth Rc(PT) T T TL VA WA WB Ø20 1/ Ø25 1/ Ø32 1/ Ø40 1/ ACS4 ACS5 Dimensions-Bottom Mounting (B) ACX S AF, ADF FM, FMD thread length A B ØC ØD ØEA KK L ØLC LH LX Ø M8X Ø5.5, Ø9.5 Depth Ø M10X Ø6.6, Ø11 Depth Ø M10X Ø9, Ø14 Depth Ø M14X Ø11, Ø17 Depth LY LZ PA PB Rc(PT) T TL VA WA WB Y Z Ø / Ø / Ø / Ø / Rod Ends Tie Rods 27

28 series KCC Co., Ltd. series Small (Aluminium Tube) Symbol Features Tube material: Aluminium With auto switch, rubber bumper (Standard). With non-lubricated seal. Improved bush decreases de ection, improves lateral load resistance. Easy maintanance with screw fastening Double Acting / Single Rod Double Acting / Double Rod Single Acting / Spring Return Single Acting / Spring Extend How to Order - N LB 32 - S 100 Series W Lubrication Double acting single rod small cylinder Double acting double rod small cylinder N Non lubricated (Standard) L Low hydraulic pressure type ( 5kgf/cm 2 ) G Low hydraulic pressure type ( 25kgf/cm 2 ) Mounting style B Standard TR Rod side trunnion LB Foot TH Head side trunnion FA Rod side ange BC Boss-cut FB Head side ange BF Boss-cut ange CA Single clevis BT Boss-cut trunnion CB Double clevis Ø20 Ø25 Ø32 Ø40 Bellows Material Max. ambient temperature Nil Without bellows J Nylon Tarpaulin 60 K Neoprene Cloth 110 Rod end attachment Nil I Y Number of auto switches Rod end nut (Standard):1pc Single knuckle joint Double knuckle joint Auto switch Reed A/S Model Solid State A/S Model Nil None Nil None C72 D-C72K H7A1 D-H7A1K C73 D-C73K H7A2 D-H7A2K C76 D-C76K H7B D-H7BK C80 D-C80K Refer to Auto Switch Catalogue for more information. Nil 2 pcs 1 1 pc N N pcs (N: 3, 4, 5...) Only for auto switch attached type. stroke Standard stroke Max. stroke Ø20 10, 15, 20, 25, 30, 35, 1000 Ø25 40, 45, 50, 60, 75, 100, 1500 Ø32 125, 150, 175, 200, 250, 300, 350, 400, , 500, 550, 600 Ø40 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, Other intermediate strokes is available upon request. Refer to page [1]-133, for Specification about custom-made rod ends. Special order Nil TS TW TD ASJ BSJ S T SV SS None Multi-step stroke cylinder(single rod) Multi-step stroke cylinder(double rod) Tandem cylinder Stroke adjustable type (in forward direction within 25mm) Stroke adjustable type (in forward direction within 50mm) Single acting spring return Single acting spring extend Heat resistant cylinder Stainless steel piston rod 28

29 series Small (Aluminium Tube) Speci cations Non-lubricated Type Low hydraulic pressure Double acting, Single rod Double acting, Double rod Single acting spring return / Single acting spring extend Fluid Air Turbine Oil VG32 Proof pressure 15kgf/cm 2 (1.5MPa) Max. operating pressure 10kgf/cm 2 (1.0MPa) 5kgf/cm 2 (0.5MPa) Min. operating pressure 0.5kgf/cm 2 (0.05MPa) 0.8kgf/cm 2 (0.08MPa) Ambient & uid temperature 5 ~ 60 Forward: 1.8kgf/cm 2 (0.18MPa) Reverse: 2.3kgf/cm 2 (0.23MPa) 1.8kgf/cm 2 (0.18MPa) Operating piston speed 50 ~ 750mm/s, 15 ~ 300mm/s Cushion Rubber bumper Tolerance of thread KS class 2 Tolerance of stroke ~250 ST : ~500 ST : Pneumatic Reference Data Accessory Standard Mounting style Standard Axial foot Rod side ange Head side ange Integrated clevis Single clevis 2) Double clevis Mounting screw (1pc) (2pcs) (1pc) (1pc) Rod side trunnion 1) (1pc) Head side trunnion Boss cut Boss cut ange Boss cut trunnion 1) (1pc) (1pc) (1pc) (1pc) Rod end nut Clevis pin ) Single knuckle joint Option Double knuckle joint Bellows 1)Trunnion nut is included in the rod side trunnion and head side trunnion. 2)Pin and snap ring are included in double clevis and double knuckle joint. 3)Snap ring is included in clevis pin. Double rod type cylinder includes 2pcs rod end nuts. ACS4 ACS5 Mounting Style Mounting style Minimum Order (mm) Quantity Ø20 Ø25 Ø32 Ø40 Axial foot 1set (2pcs) LB 20 LB 25/32 LB 40 (Round type) Flange 1pc FA/FB 20 FA/FB 25/32 FA/FB 40 (Round type) Single clevis 1pc CA 20 CA 25/32 CA 40 (Round type) Double clevis 1pc CB 20 CB 25/32 CB 40 (Round type) Trunnion 1pc TC 20 TC 25/32 TC 40 (Round type) Rod End Attachment (mm) Accessory Ø20 Ø25, Ø32 Ø40 Single knuckle joint I20 I25/32 I40 Double knuckle joint Y20 Y25/32 Y40 Rod end attachment of 40 and that of 40 are the same. Remarks Foot 2pcs, Nut 1pc Flange 1pc, Nut 1pc Single clevis 1pc Double clevis 1pc, Clevis pin 1pc, Snap ring 2pcs Trunnion 1pc, Trunnion nut 1pc ACX S AF, ADF FM, FMD Rod Ends Tie Rods 29

30 series Small (Aluminium Tube) Mass Basis mass Accessory (mm) Unit: kg Double acting, Single rod Double acting, Double rod Ø20 Ø25 Ø32 Ø40 Ø20 Ø25 Ø32 Ø40 Standard Foot Flange Integrated clevis Single clevis Double clevis (With pin) Trunnion Boss cut Boss cut ange Boss cut trunnion Additional mass per each 50mm of stroke Single knuckle joint Double knuckle joint (With pin) Rod nut Calculation: 1. Double acting single rod Ex) -N-LB32-S100 Basis mass: 0.366(FootØ32) / Additional mass: 0.084/50 / Stroke: 100mm /50 X 100 = 0.534kg 2. Double acting double rod Ex) W-N-LB32-S100 Basis mass: 0.407(FootØ32) / Additional mass: 0.137/50 / Stroke: 100mm /50 X 100 = 0.681kg 30

31 series Small (Aluminium Tube) Structure Standard (Non lubricated type) -N B Pneumatic Reference Data Boss cut type -N BC ACS4 ACS5 Low hydraulic pressure type -L ACX S No. Parts Material Remark 1 Rod Carbon Steel Hard Chromium Plating 2 Rod Cover Aluminium Alloy White Anodizing 3 Head Cover Aluminium Alloy White Anodizing 4 Head Cover Aluminium Alloy Boss Cut 5 Piston Aluminium Alloy - 6 Tube Aluminium Alloy - 7 Wearing Resin - 8 Magnet NBR - 9 Damper Urethane - 10 Bush SPCC - Nonlubricated type Low hydraulic pressure type No. Parts Material Ø20 Ø25 Ø32 Ø40 11 Rod Packing NBR DRP10 DRP12 DRP12 DRP16 12 Rod O-Ring NBR S6 S8 S8 S Non- Lubricated Packing Low Hydraulic Pressure type Packing NBR OPA20 OPA25 OPA32 OPA40 NBR OPA20 OPA25 OPA32 OPA40 AF, ADF FM, FMD Rod Ends Tie Rods 31

32 series Small (Aluminium Tube) Dimensions-Standard (B) thread length thread length A B ØD ØE H KK L M PA Rc(PT) T TL Ø M8X M20X / Ø M10X M26X / Ø M10X M26X / Ø M14X M32X / VA VB W Ø Ø Ø Ø Dimensions-Foot (LB) thread length thread length A B ØD H KK L ØLC ØLD LH LS LT LX LZ Ø M8X Ø M10X Ø M10X Ø M14X M PA Rc(PT) T TL VA VB W X Y Ø20 M20X / Ø25 M26X / Ø32 M26X / Ø40 M32X /

33 series Small (Aluminium Tube) Dimensions-Rod Side Flange (FA) Pneumatic Reference Data thread length PA Rc(PT) T TL VA VB W Y Ø20 8 1/ Ø25 8 1/ Ø32 8 1/ Ø / thread length A B ØD ØE ØFD FT FX FY FZ H KK L M Ø M8X M20X1.5 Ø M10X M26X1.5 Ø M10X M26X1.5 Ø M14X M32X2.0 ACS4 ACS5 Dimensions-Head Side Flange (FB) ACX S thread length AF, ADF thread length A B ØD ØE ØFD FT FX FY FZ H KK L M Ø M8X M20X1.5 Ø M10X M26X1.5 Ø M10X M26X1.5 Ø M14X M32X2.0 PA Rc(PT) T TL VA VB W Y Ø20 8 1/ Ø25 8 1/ Ø32 8 1/ Ø / FM, FMD Rod Ends Tie Rods 33

34 series Small (Aluminium Tube) Dimensions-Single Clevis (CA) thread length thread length A B ØCD CR CX ØD ØE H KK L M PA Ø M8X M20X1.5 8 Ø M10X M26X1.5 8 Ø M10X M26X1.5 8 Ø M14X M32X R Rc(PT) T TL U VA VB W Z Ø20 9 1/ Ø25 9 1/ Ø32 9 1/ Ø / Dimensions-Double Clevis (CB) thread length thread length A B ØCD CR CX CZ ØD ØE H KK L M Ø M8X M20X1.5 Ø M10X M26X1.5 Ø M10X M26X1.5 Ø M14X M32X2.0 PA R Rc(PT) T TL U VA VB W Z Ø / Ø / Ø / Ø /

35 series Small (Aluminium Tube) Dimensions-Rod Side Trunnion (TR) Pneumatic Reference Data thread length TL TT TX ØTY TZ VA VB W Z Ø Ø Ø Ø thread length A B ØD ØE H KK L M PA Rc(PT) T ØTD Ø M8X M20X / Ø M10X M26X / Ø M10X M26X / Ø M14X M32X / ACS4 ACS5 Dimensions-Head Side Trunnion (TH) ACX S thread length AF, ADF TL TT TX ØTY TZ VA VB W Z Ø Ø Ø Ø thread length A B ØD ØE H KK L M PA Rc(PT) T ØTD Ø M8X M20X / Ø M10X M26X / Ø M10X M26X / Ø M14X M32X / FM, FMD Rod Ends Tie Rods 35

36 series Small (Aluminium Tube) Dimensions-Boss Cut (BC) The total length of cylinder and space for attachment is reduced by removing the thread portion of head cover. Compact (Boss Cut type) TL Ø Ø Ø Ø Dimensions Length Comparison (Comparison with Standard type). Ø20 Ø25 Ø32 Ø Type of attachment: Standard(BC), Rod side flange type(bf), Rod Side Trunnion (BT) For not shown dimensions, refer to Standard type. 36

37 series Small (Aluminium Tube) Dimensions-Accessory Single Knuckle Joint Material: Free-cutting steel Double Knuckle Joint Y20, Y25/32 Y40 Materia: Cast iron Material: Free-cutting steel Pneumatic Reference Data Part No. Bore size øe F L KK ønd NX R V I20 Ø M8X I25/32 Ø25, M10X I40 Ø M14X Materia: Rolled steel Rod End Nut Part No. Bore size øe F L KK ønd NX NZ R V Y20 Ø M8X Y25/32 Ø25, M10X Y40 Ø M14X Materia: Rolled steel Nut ACS4 ACS5 Part No. C ød H KK T RN-02 Ø M8X RN-03 Ø25, M10X RN-04 Ø M14X Part No. C ød H KK T SN-02 Ø M20X1.5 8 SN-03 Ø25, M26X1.5 8 SN-04 Ø M32X ACX S Clevis Pin AF, ADF Materia: Carbon steel FM, FMD Part No. Bore size CJP-02 Ø CJP-03 Ø25, CP-04 Ø JP-04 Ø ød ød L N m t Remark For clevis For knuckle Y Rod Ends Tie Rods 37

38 series Small (Aluminium Tube) Dimensions-Bellows Attached Type (J, K) F ØG s t TL Ø stroke Ø stroke Ø stroke Ø stroke For dimensions not shown in these figues, refer to the standard type. SUS band is mounted at bellows at delivery. Type J K Material Nylon Tarpaulin Neoprene cloth Heat Resistant Dimensions-Double Rod (W) thread length thread length thread length A B ØD ØE H KK L M PA Rc(PT) T TL Ø M8X M20X / Ø M10X M26X / Ø M10X M26X / Ø M14X M32X / VA VB W Ø Ø Ø Ø

39 series Small (Aluminium Tube) Single Rod Multi-Step Stroke (TS) By integrating two cylinders in series enable back and forth stroke and two-steps control for a doubled output. Ordering notation: A Stroke + Total Stroke Ex) (A Side = 150, B Side = 50) Pneumatic Reference Data Dimensions-Single Rod Multi-Step Stroke type (TS) TA TB TL Ø Ø Ø Ø For dimensions not shown in these figues, refer to the (Standard) type. ACS4 ACS5 Double Rod Multi-Step Stroke (TW) Head side assembly. By integrating two cylinders enable back and forth stroke and three steps control. Ordering notation: A Stroke + B Stroke Example) (A Side = 150, B Side = 50) ACX S AF, ADF Dimensions-Double Rod Multi-Step Stroke type (TW) TL X Ø Ø Ø Ø FM, FMD Rod Ends Tie Rods 39

40 series Small (Aluminium Tube) Tandem (TD) Two cylinders connected in series for a doubled output. Dimensions-Tandem (TD) TA TB TL Ø Ø Ø Ø For dimensions not shown in these figues, refer to the standard type. Stroke Adjustable (ASJ, BSJ) To adjust the entire forward stroke from 0mm to 50mm an adjustment mechanism is attached to the head side. Range of adjustment ASJ : 25mm adjustment BSJ : 50mm adjustment XSJ : Xmm adjustment (X is de ned by user) Dimensions-Stroke Adjustable (ASJ, BSJ) ADJUSTMENT ADJUSTMENT ADJUSTMENT KK MA MK ØMI MH ML TL Ø20 M8X Ø25 M10X Ø32 M10X Ø40 M14X

41 series Small (Aluminium Tube) Dimensions-Single Acting Spring Return (S), Spring Extend (T) Single Acting Spring Return Pneumatic Reference Data thread length Single Acting Spring Extend ACS4 ACS5 thread length thread length A B ØD E H KK PA Rc(PT) T VA VB W Ø M / Ø M / Ø M / Ø M / Stroke 1~50 51~ ~ ~ ~250 L TL L TL L TL L TL L TL Ø Ø Ø Ø ACX S AF, ADF FM, FMD Heat Resistant (SV) Heat resistant cylinder can be used at a high ambient temperature up to150 by equipped with heat-resistant seal. Speci cations Stainless Steel Piston Rod (SS) Stainless steel cylinder rod is selected to prevent the end of rod from corrosion when it is in contact with water during operation. Speci cations Rod Ends Tie Rods Type Lubricated type Ø20, Ø25, Ø32, Ø40 Type Lubricated type, Non-lubricated type Ø20, Ø25, Ø32, Ø40 Ambient temperature -20~150 Rod Material SUS 303 Packing Material VITON 41

42 series KCC Co., Ltd. series Small (Stainless Steel Tube) Features Symbol Tube material: Stainless steel With auto switch, rubber bumper (Standard). With non-lubricated seal. Double Acting / Single Rod Single Acting / Spring Return Improved bush decreases de ection, -N B32-S150 improves lateral load resistance. Lighter and more compact in size than that of conventional type. Double Acting / Double Rod Single Acting / Spring Extend How to Order - N B 32 - S 150 Series W Lubrication Double acting single rod small cylinder Double acting double rod small cylinder N Non-lubricated (Standard) L Low hydraulic pressure type ( 5kgf/cm 2 ) Mounting style B Standard CD Integrated Clevis LB Foot TR Rod Side Trunnion FA Rod Side Flange TH Head Side Trunnion FB Head Side Flange BC Boss-cut CA Single Clevis BF Boss-cut Flange CB Double Clevis BT Boss-cut Trunnion Ø20 Ø25 Ø32 Ø40 Bellows Material Max. ambient temperature Nil Without bellows J Nylon Tarpaulin 60 K Neoprene Cloth 110 Rod end attachment Nil I Y Number of auto switches Rod end nut (Standard):1pc Single knuckle joint Double knuckle joint Auto switch Reed A/S Model Solid State A/S Model Nil None Nil None C72 D-C72K H7A1 D-H7A1K C73 D-C73K H7A2 D-H7A2K C76 D-C76K H7B D-H7BK C80 D-C80K Only for auto switch attached type. Refer to Auto Switch Catalogue for more information. Nil 2 pcs 1 1 pc N N pcs (N: 3, 4, 5...) Only for auto switch attached type. stroke Standard stroke Max. stroke Ø20 Ø25 Ø32 Ø40 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, Other intermediate strokes is available upon request. Refer to page [1]-133, for Specification about custom-made rod ends. Special order Nil TW ASJ BSJ S T SV SS None Multi-step stroke cylinder (Double rod) Stroke adjustable type (in forward direction within 25mm) Stroke adjustable type (in forward direction within 50mm) Single acting spring return Single acting spring extend Heat resistant cylinder Stainless steel piston rod 42

43 series Small (Stainless Steel Tube) Speci cations Non-Lubricated Type Low hydraulic pressure Double acting, Single rod Double acting, Double rod Single acting spring return / Single acting spring extend Fluid Air Turbine Oil VG32 Proof pressure 15kgf/cm 2 (1.5MPa) Max. operating pressure 10kgf/cm 2 (1.0MPa) 5kgf/cm 2 (0.5MPa) Min. operating pressure 0.5kgf/cm 2 (0.05MPa) 0.8kgf/cm 2 (0.08MPa) Ambient & uid temperature 5 ~ 60 Forward: 1.8kgf/cm 2 (0.18MPa) Reverse: 2.3kgf/cm 2 (0.23MPa) 1.8kgf/cm 2 (0.18MPa) Operating piston speed 50 ~ 750mm/s 15 ~ 300mm/s Cushion Rubber bumper Tolerance of thread KS class 2 Tolerance of stroke ~250 ST : ~500 ST : Pneumatic Reference Data Accessory Standard Option Mounting style Standard Axial foot Rod side ange Head side ange Integrated clevis Single clevis 2) Double clevis Mounting screw (1pc) (2pcs) (1pc) (1pc) Rod side trunnion 1) (1pc) Head side trunnion Boss-cut Boss-cut Flange Boss-cut Trunnion 1) (1pc) (1pc) (1pc) (1pc) Rod end nut Clevis Pin ) Single Knuckle Joint 2) Double Knuckle Joint Bellows 1)Trunnion nut is included in the rod side trunnion and head side trunnion. 2)Pin and snap ring are included in double clevis and double knuckle joint. 3)Snap ring is included in clevis pin. For double rod type cylinder, rod end nuts (2pcs) are included. ACS4 ACS5 Mounting Style ACX Mounting style Minimum order (mm) quantity Ø20 Ø25 Ø32 Ø40 Axial foot 1set (2pcs) LB 20 LB 25/32 LB 40 (Round type) Flange 1pc FA/FB 20 FA/FB 25/32 FA/FB 40 (Round type) Single clevis 1pc CA 20 CA 25/32 CA 40 (Round type) Double clevis 1pc CB 20 CB 25/32 CB 40 (Round type) Trunnion 1pc TC 20 TC 25/32 TC 40(Round type) Rod End Attachment Accessory (mm) Ø20 Ø25, Ø32 Ø40 Single Knuckle Joint I20 I25/32 I40 Double Knuckle Joint Y20 Y25/32 Y40 Rod end attachment of 40 and that of 40 are the same. Rod end attachment is the same as series. Refer page [1]-37 for more information. Remarks Foot 2pcs, Nut 1pc Flange 1pc, Nut 1pc Single clevis 1pc Double clevis 1pc, Clevis pin 1pc, Snap ring 2pcs Trunnion 1pc, Trunnion nut 1pc S AF, ADF FM, FMD Rod Ends Tie Rods 43

44 series Small (Stainless Steel Tube) Mass Basis mass Accessory (mm) Unit: kg Double acting, Single rod Double acting, Double rod Ø20 Ø25 Ø32 Ø40 Ø20 Ø25 Ø32 Ø40 Standard Foot Flange Integrated clevis Single clevis Double clevis (With pin) Trunnion Boss cut Boss cut ange Boss cut trunnion Additional mass per each 50mm of stroke Single knuckle joint Double knuckle joint (With pin) Rod nut Calculation: 1. Double acting single rod Ex) -N-LB32-S100 Basis mass: 0.358(FootØ32) / Additional mass: 0.076/50 / Stroke: 100mm /50 X 100 = 0.51kg 2. Double acting double rod Ex) W-N-LB32-S100 Basis mass: 0.398(FootØ32) / Additional mass: 0.124/50 / Stroke: 100mm /50 X 100 = 0.646kg 44

45 series Small (Stainless Steel Tube) Structure Standard (Non lubricated) -N B Pneumatic Reference Data Boss cut -N BC ACS4 ACS5 Low hydraulic pressure type -L ACX S Part no. Parts Material Remark 1 Rod Carbon Steel Hard Chromium Plating 2 Rod Cover AL Alloy White Anodizing 3 Head Cover AL Alloy White Anodizing 4 Head Cover AL Alloy Boss Cut 5 Piston AL Alloy - 6 Tube SUS304-7 Wearing Resin - 8 Magnet NBR - 9 Spring Wash Hard Steel Wire - 10 Damper Urethane - 11 Bush Copper - Part no. Parts Material Non lubricated Low hydraulic pressure Ø20 Ø25 Ø32 Ø40 12 Rod Packing NBR DRP10 DRP12 DRP12 DRP16 13 Rod O-Ring NBR S6 S8 S8 S Non Lubricated Packing Low Hydraulic Pressure type Packing NBR OPA20 OPA25 OPA32 OPA40 NBR HSD20 HSD25 HSD32 HSD40 AF, ADF FM, FMD Rod Ends Tie Rods 45

46 series Small (Stainless Steel Tube) Dimensions-Standard (B) thread length thread length A B ØC ØD H KK L M PA Rc(PT) T TL Ø M8X M20X / Ø M10X M26X / Ø M10X M26X / Ø M14X M32X / VA W Ø Ø Ø Ø Dimensions-Foot (LB) thread length thread length A B ØD H KK L ØLC ØLD LH LS LT LX Ø M8X Ø M10X Ø M10X Ø M14X LZ M PA Rc(PT) T TL W X Y Ø20 55 M20X / Ø25 55 M26X / Ø32 55 M26X / Ø40 75 M32X /

47 series Small (Stainless Steel Tube) Dimensions-Rod Side Flange (FA) Pneumatic Reference Data thread length thread length A B ØD ØFD FT FX FY FZ H KK L M Ø M8X M20X1.5 Ø M10X M26X1.5 Ø M10X M26X1.5 Ø M14X M32X2.0 PA Rc(PT) T TL W Y Ø20 8 1/ Ø25 8 1/ Ø32 8 1/ Ø / ACS4 ACS5 Dimensions-Head Side Flange (FB) ACX thread length S AF, ADF thread length A B ØD ØFD FT FX FY FZ H KK L M Ø M8X M20X1.5 Ø M10X M26X1.5 Ø M10X M26X1.5 Ø M14X M32X2.0 PA Rc(PT) T TL W Y Ø20 8 1/ Ø25 8 1/ Ø32 8 1/ Ø / FM, FMD Rod Ends Tie Rods 47

48 series Small (Stainless Steel Tube) Dimensions-Single Clevis (CA) thread length thread length A B ØC ØCD CR CX ØD H KK L M PA Ø M8X M20X1.5 8 Ø M10X M26X1.5 8 Ø M10X M26X1.5 8 Ø M14X M32X R Rc(PT) T TL U VA W Z Ø20 9 1/ Ø25 9 1/ Ø32 9 1/ Ø / Dimensions-Double Clevis (CB) thread length thread length A B ØC ØCD CR CX CZ ØD H KK L M Ø M8X M20X1.5 Ø M10X M26X1.5 Ø M10X M26X1.5 Ø M14X M32X2.0 PA R Rc(PT) T TL U VA W Z Ø / Ø / Ø / Ø /

49 series Small (Stainless Steel Tube) Dimensions-Integrated Clevis (CD) Pneumatic Reference Data thread length thread length A B ØC ØCD CX ØD H KK L M PA R Ø M8X M20X Ø M10X M26X Ø M10X M26X Ø M14X M32X Rc(PT) T TL U VA W Z Ø20 1/ Ø25 1/ Ø32 1/ Ø40 1/ ACS4 ACS5 Dimensions-Rod Side Trunnion (TR) ACX S thread length AF, ADF thread length A B ØD H KK L M PA Rc(PT) T ØTD TL Ø M8X M20X / Ø M10X M26X / Ø M10X M26X / Ø M14X M32X / TT TX ØTY TZ W Z Ø Ø Ø Ø FM, FMD Rod Ends Tie Rods 49

50 series Small (Stainless Steel Tube) Dimensions-Head Side Trunnion (TH) thread length thread length A B ØD H KK L M PA Rc(PT) T ØTD TL Ø M8X M20X / Ø M10X M26X / Ø M10X M26X / Ø M14X M32X / TT TX ØTY TZ W Z Ø Ø Ø Ø Dimensions-Boss cut (BC) The total length of cylinder and space for attachment is reduced by removing the thread portion of head cover. Compact Boss cut (mm) TL Ø Ø Ø Ø Dimensions Length Comparison (Comparison with Standard type). Ø20 Ø25 Ø32 Ø Type of attachment: Standard(BC), Rod side flange type(bf), Rod Side Trunnion(BT) For not shown dimensions, refer to standard type. 50

51 series Small (Stainless Steel Tube) Dimensions-Bellows Attached Type (J, K) Pneumatic Reference Data F ØG s t TL Ø Stroke Ø Stroke Ø Stroke Ø Stroke For dimensions not shown in these figues, refer to the standard type. SUS band is mounted at bellows at delivery. Type J K Material Nylon Tarpaulin Neoprene Cloth Temperature ACS4 ACS5 Dimensions-Double Rod (W) ACX thread length thread length S AF, ADF thread length A B ØD H KK L M PA Rc(PT) T TL W Ø M8X M20X / Ø M10X M26X / Ø M10X M26X / Ø M14X M32X / FM, FMD Rod Ends Tie Rods 51

52 series Small (Stainless Steel Tube) Double Rod Multi-Step Stroke (TW) Head side assembly. By integrating two cylinders enable back and forth stroke and three steps control. Ordering notation: A Stroke + B Stroke Example) (A Side = 150, B Side = 50) Dimensions-Double Rod Multi-Step Stroke (TW) TL X Ø Ø Ø Ø Forward Stroke Adjustable (ASJ, BSJ) To adjust the entire forward stroke from 0mm to 50mm an adjustment mechanism is attached to the head side. Range of adjustment ASJ : 25mm adjustment BSJ : 50mm adjustment XSJ : Xmm adjustment (X: stroke decided by user) Dimensions-Forward Stroke Adjustable (ASJ, BSJ) ADJUSTMENT ADJUSTMENT ADJUSTMENT KK MA MH ØMI MK ML TL Ø20 M8X Ø25 M10X Ø32 M10X Ø40 M14X

53 series Small (Stainless Steel Tube) Dimensions-Single Acting Spring Return (S), Spring Extend (T) Single Acting Spring Return Pneumatic Reference Data thread length Single Acting Spring Extend ACS4 ACS5 thread length thread length A B C ØD H KK PA Rc(PT) T VA VB W Ø M / Ø M / Ø M / Ø M / Stroke 1~50 51~ ~ ~ ~250 L TL L TL L TL L TL L TL Ø Ø Ø Ø ACX S AF, ADF FM, FMD Heat Resistant (SV) Heat resistant cylinder can be used at a high ambient temperature up to 150 by equipped with heat-resistant seal. Speci cations Type Ambient temperature Packing Material Lubricated type Ø20, Ø25, Ø32, Ø40-20~150 VITON Stainless Steel Piston Rod (SS) Stainless steel cylinder rod is selected to prevent the end of rod from corrosion when it is in contact with water during operation. Speci cations Type Lubricated type, Non-lubricated type Ø20, Ø25, Ø32, Ø40 Rod Material SUS 303 Rod Ends Tie Rods 53

54 ACS4 series KCC Co., Ltd. ACS4 series Small (Aluminium Tube/Air Cushion) Symbol Features Aluminum tube With built-in magnet (Standard). With non-lubricated seal. Improved bush decreases de ection and improves lateral load resistance. Easy maintenance with screw fastening. Rod seal is easy to be replaced Double Acting / Single Rod Double Acting / Double Rod How to Order ACS4A - N LB 32 - S 100 Series ACS4A ACS4AW Double acting single rod small cylinder (With air cushion) Double acting double rod small cylinder (With air cushion) Bellows Material Max. ambient temperature Nil Without bellows J Nylon Tarpaulin 60 K Neoprene cloth 110 Lubrication N Mounting style Non lubricated (Standard) B Standard CD Integrated clevis LB Foot TR Rod side trunnion FA Rod side ange TH Head side trunnion FB Head side ange BC Boss-cut CA Single clevis BF Boss-cut ange CB Double clevis BT Boss-cut trunnion Ø20 Ø25 Ø32 Ø40 stroke Standard stroke Max. stroke Ø20 10, 15, 20, 25, 30, 35, 1000 Ø25 40, 45, 50, 60, 75, 100, 1500 Ø32 125, 150, 175, 200, 250, 300, 350, 400, , 500, 550, 600 Ø40 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, Other intermediate strokes is available upon request. Refer to page [1]-133, for Specification about custom-made rod ends. Rod end attachment Nil I Y Number of auto switches Nil 2 pcs 1 1 pc N N pcs (N: 3, 4, 5...) Only for auto switch attached type. Special order Nil TS TW TD ASJ BSJ SV SS Rod end nut (Standard):1pc Single knuckle joint Double knuckle joint Auto switch Reed A/S Model Solid State A/S Model Nil None Nil None C72 D-C72K H7A1 D-H7A1K C73 D-C73K H7A2 D-H7A2K C76 D-C76K H7B D-H7BK C80 D-C80K Refer to Auto Switch Catalogue for more information. None Multi-step stroke cylinder(single rod) Multi-step stroke cylinder(double rod) Tandem cylinder Stroke adjustable type (in forward direction within 25mm) Stroke adjustable type (in forward direction within 50mm) Heat resistant cylinder Stainless steel piston rod 54

55 ACS4 series Small (Aluminium Tube/Air Cushion) Speci cations Type Fluid Proof pressure Max. operating pressure Non-Lubricated Double acting, Single rod Double acting, Double rod Air 15kgf/cm 2 (1.5MPa) 10kgf/cm 2 (1.0MPa) Pneumatic Reference Data Min. operating pressure 0.5kgf/cm 2 (0.05MPa) 0.8kgf/cm 2 (0.08MPa) Ambient & uid temperature Operating piston speed 5 ~ ~ 1000mm/s Cushion Air cushion Tolerance of thread KS class 2 Tolerance of stroke ~250 ST : Accessory Standard Option Mounting style Standard Axial foot Rod side ange Head side ange Integrated clevis Single clevis 2) Double clevis Mounting screw (1pc) (2pcs) (1pc) (1pc) Rod side trunnion 1) (1pc) Head side trunnion Boss cut Boss cut ange Boss cut trunnion 1) (1pc) (1pc) (1pc) (1pc) Rod end nut Clevis pin ) Single knuckle joint 2) Double knuckle joint Bellows 1)Trunnion nut is included in the rod side trunnion and head side trunnion. 2)Pin and snap ring are included in double clevis and double knuckle joint. 3)Snap ring is included in clevis pin. Double rod type cylinder includes 2pcs rod end nuts. ACS4 ACS5 ACX Mounting Style Mounting style Minimum order (mm) quantity Ø20 Ø25 Ø32 Ø40 Axial foot 1set (2pcs) LB 20 LB 25/32 LB 40 (Round type) Flange 1pc FA/FB 20 FA/FB 25/32 FA/FB 40 (Round type) Single clevis 1pc CA 20 CA 25/32 CA 40 (Round type) Double clevis 1pc CB 20 CB 25/32 CB 40 (Round type) Trunnion 1pc TC 20 TC 25/32 TC 40 (Round type) Rod End Attachment Accessory (mm) Ø20 Ø25, Ø32 Ø40 Single Knuckle Joint I20 I25/32 I40 Double Knuckle Joint Y20 Y25/32 Y40 Rod end attachment of 40 and that of 40 are the same. Rod end attachment is the same as series. Refer page [1]-37 for more information. Remarks Foot 2pcs, Nut 1pc Flange 1pc, Nut 1pc Single clevis 1pc Double clevis 1pc, Clevis pin 1pc, Snap ring 2pcs Trunnion 1pc, Trunnion nut 1pc S AF, ADF FM, FMD Rod Ends Tie Rods 55

56 ACS4 series Small (Aluminium Tube/Air Cushion) Structure Standard (Non lubricated) ACS4A-N B Boss-cut ACS4A-N BC Part no. Parts Material Remark 1 Rod Carbon Steel Hard Chromium Plating 2 Rod Cover AL Alloy White Anodizing 3 Head Cover AL Alloy White Anodizing 4 Head Cover AL Alloy Boss Cut Type 5 Tube AL Alloy - 6 Piston AL Alloy - 7 Magnet Holder AL Alloy - 8 Cushion Ring AL Alloy - 9 Cushion Ring Nut AL Alloy - 10 Stop Ring Carbon Tool Steel - 11 Packing Wash Rolled Steel - 12 Bush Sintered Metal - 13 Magnet Wearing Resin - Part no. Parts Material Ø20 Ø25 Ø32 Ø40 15 Rod Packing NBR DRP8 DRP10 DRP12 DRP14 16 Cushion Packing NBR Piston Packing NBR OPA20 OPA25 OPA32 OPA40 18 Rod O-Ring NBR S6 S6 S8 S10 56

57 ACS4 series Small (Aluminium Tube/Air Cushion) Dimensions-Standard (B) Pneumatic Reference Data thread length thread length A B ØD ØE H KK L M PA Rc(PT) T TL Ø M8X M20X / Ø M10X M26X / Ø M10X M26X / Ø M14X M32X / VA VB W Y Ø Ø Ø Ø ACS4 ACS5 Except dimensions ØD and Y, all of the dimensions above are the same as series. (Refer to series.) ACX S AF, ADF FM, FMD Rod Ends Tie Rods 57

58 ACS5 series KCC Co., Ltd. ACS5 series Small (Stainless Steel Tube/Air Cushion) Symbol ACS5A-N B32-S150 Features Tube material: Stainless steel With built-in magnet (Standard). With non-lubricated seal. Improved bush decreases de ection, improves lateral load resistance. Double Acting / Single Rod Double Acting / Double Rod How to Order ACS5A - N B 32 - S 150 Series ACS5A ACS5AW Double acting single rod small cylinder (With air cushion) Double acting double rod small cylinder (With air cushion) Bellows Material Max. ambient temperature Nil Without bellows J Nylon Tarpaulin 60 K Neoprene cloth 110 Lubrication N Mounting style Non lubricated (Standard) B Standard CD Integrated clevis LB Foot TR Rod side trunnion FA Rod side ange TH Head side trunnion FB Head side ange BC Boss-cut CA Single clevis BF Boss-cut ange CB Double clevis BT Boss-cut trunnion Ø20 Ø25 Ø32 Ø40 Rod end attachment Nil I Y Number of auto switches Rod end nut (Standard):1pc Single knuckle joint Double knuckle joint Auto switch Reed A/S Model Solid State A/S Model Nil None Nil None C72 D-C72K H7A1 D-H7A1K C73 D-C73K H7A2 D-H7A2K C76 D-C76K H7B D-H7BK C80 D-C80K Only for auto switch attached type. Refer to Auto Switch Catalogue for more information. Nil 2 pcs 1 1 pc N N pcs (N: 3, 4, 5...) Only for auto switch attached type. stroke Standard stroke Max. stroke Ø20 Ø25 Ø32 Ø40 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, Other intermediate strokes is available upon request. Refer to page [1]-133, for Specification about custom-made rod ends. Special order Nil TW ASJ BSJ SV SS None Multi-step stroke cylinder(double rod) Stroke adjustable type (in forward direction within 25mm) Stroke adjustable type (in forward direction within 50mm) Heat resistant cylinder Stainless steel piston rod 58

59 ACS5 series Small (Stainless Steel Tube/Air Cushion) Speci cations Type Non-Lubricated Double acting, Single rod Double acting, Double rod Fluid Air Proof pressure 15kgf/cm 2 (1.5MPa) Max. operating pressure 10kgf/cm 2 (1.0MPa) Min. operating pressure 0.5kgf/cm 2 (0.05MPa) 0.8kgf/cm 2 (0.08MPa) Ambient & uid temperature 5 ~ 60 Operating piston speed 50 ~ 1000mm/s Cushion Air cushion Tolerance of thread KS class 2 Tolerance of stroke ~250 ST : Pneumatic Reference Data Accessory Standard Option Mounting style Standard Axial foot Rod side ange Head side ange Integrated clevis Single clevis 2) Double clevis Mounting screw (1pc) (2pcs) (1pc) (1pc) Rod side trunnion 1) (1pc) Head side trunnion Boss-cut Boss cut Flange Boss cut Trunnion 1) (1pc) (1pc) (1pc) (1pc) Rod end nut Clevis pin ) Single knuckle joint 2) Double knuckle joint Bellows 1)Trunnion nut is included in the rod side trunnion and head side trunnion. 2)Pin and snap ring are included in double clevis and double knuckle joint. 3)Snap ring is included in clevis pin. Double rod type cylinder includes 2pcs rod end nuts. ACS4 ACS5 Mounting Style Mounting style Minimum order (mm) quantity Ø20 Ø25 Ø32 Ø40 Axial foot 1set (2pcs) LB 20 LB 25/32 LB 40 (Round type) Flange 1pc FA/FB 20 FA/FB 25/32 FA/FB 40 (Round type) Single clevis 1pc CA 20 CA 25/32 CA 40 (Round type) Double clevis 1pc CB 20 CB 25/32 CB 40 (Round type) Trunnion 1pc TC 20 TC 25/32 TC 40 (Round type) Remarks Foot 2pcs, Mounting nut 1pc Flange 1pc, Mounting nut 1pc Single clevis 1pc Double clevis 1pc, Clevis pin 1pc, Snap ring 2pcs Trunnion 1pc, Trunnion nut 1pc ACX S AF, ADF Rod End Attachment Accessory (mm) Ø20 Ø25, Ø32 Ø40 Single knuckle joint I20 I25/32 I40 Double knuckle joint Y20 Y25/32 Y40 Rod end attachment of ACS5 40 and that of 40 are the same. Rod end attachment is the same as series. Refer page [1]-37 for more information. FM, FMD Rod Ends Tie Rods 59

60 ACS5 series Small (Stainless Steel Tube/Air Cushion) Structure Standard (Non lubricated) ACS5-N B Boss-cut ACS5-N BC Part no. Parts Material Remark 1 Rod Carbon Steel Hard Chromium Plating 2 Rod Cover AL Alloy White Anodizing 3 Head Cover AL Alloy White Anodizing 4 Head Cover AL Alloy White Anodizing 5 Tube Stainless Steel - 6 Piston AL Alloy - 7 Magnet Holder AL Alloy - 8 Cushion Ring AL Alloy - 9 Cushion Ring Nut AL Alloy - 10 Stop Ring Carbon Tool Steel - 11 Packing Wash Rolled Steel - 12 Bush Sintered Metal - 13 Magnet Wearing Resin - Part no. Parts Material Ø20 Ø25 Ø32 Ø40 15 Rod Packing NBR DRP8 DRP10 DRP12 DRP14 16 Cushion Packing NBR Piston packing NBR OPA20 OPA25 OPA32 OPA40 18 Rod O-Ring NBR S6 S6 S8 S10 60

61 ACS5 series Small (Stainless Steel Tube/Air Cushion) Dimensions-Standard (B) Pneumatic Reference Data thread length thread length A B ØC ØD H KK L M PA Rc(PT) T TL Ø M8X M20X / Ø M10X M26X / Ø M10X M26X / Ø M14X M32X / VA W Y Ø Ø Ø Ø ACS4 ACS5 Except dimensions ØD and Y, all of the dimensions above are the same as series. (Refer to series.) ACX S AF, ADF FM, FMD Rod Ends Tie Rods 61

62 series KCC Co., Ltd. series Round Features -N B63-S100 Aluminium tube Shorthened round cylinder Lighter weight than that of conventional type Flange type and double clevis mounting is available Symbol Double Acting / Single Rod How to Order - N B 63 - S 100 Series Round cylinder (Aluminium tube) Ø50 Ø63 Ø80 Ø100 Lubrication N Non-lubricated type (Standard) stroke 25, 50, 75, 100, 125, 150, 200, 250, 300, 400, 500 Mounting style B Standard FA Rod side ange FB Head side ange CB Double clevis Refer to page [1]-133, for specifications about custom-made rod ends. Rod end attachment Nil Rod end nut (Standard) : 1pc I Single knuckle joint Y Double knuckle joint Speci cations Type Non lubricated Ø50, Ø63, Ø80, Ø100 Fluid Air Proof pressure 15kgf/cm 2 (1.5MPa) Max. operating pressure 9.9kgf/cm 2 (0.99MPa) Min. operating pressure 0.5kgf/cm 2 (0.05MPa) Ambient & fluid temperature 5 ~ 60 Operating piston speed 50 ~ 600mm/sec Cushion Rubber bumper Tolerance of thread KS class 2 Tolerance of stroke ~ 1000 ST : , 1001 ~ 1500 ST :

63 series Round Dimensions-Standard (B) Pneumatic Reference Data Standard Long stroke stroke range range Ø50 ~ ~ A AL C D E F PA PB T H I J B KA KK Ø63 ~ ~ Ø80 ~ ~ Ø100 ~ ~ NA Rc(PT) L TA TB TL TC TDH9 TE TG Ø / M12XP M8XP1.25 Depth16 M10XP1.5 Depth16 M10XP1.5 Depth22 M12XP1.75 Depth M18XP M18XP M22XP M26XP1.5 ACS4 ACS5 Ø / M14XP Ø / Ø / For Ø80, Ø100 cylinder bore size, NA(width cross flat) does not have trunnion mounting tap. Contact us for built-in magnet type. ACX Dimensions-Rod Side Flange (FA) S AF, ADF FM, FMD Stroke range B E F FX FD FT T Ø50 ~ Ø63 ~ Ø80 ~ Ø100 ~ ØE is on flange mounting. For dimensions not shown in these figues, refer to the standard type. Rod Ends Tie Rods 63

64 series Round Dimensions-Head Side Flange (FB) Stroke range B E F FX FD FT T TL Ø50 ~ Ø63 ~ Ø80 ~ Ø100 ~ ØE is on flange mounting. For dimensions not shown in these figues, refer to the standard type. Dimensions-Double Clevis (CB) Ø50, Ø63 Ø80, Ø100 Stroke range CD CX CZ CL RR V TT TZ TL Ø50 ~ Ø63 ~ Ø80 ~ Ø100 ~ For dimensions not shown in these figues, refer to the standard type. 64

65 series Medium series Pneumatic Symbol Reference Data -N B80-S100 Features With built-in magnet. (Standard) With non-lubricated seal. Improved cushion ring and special seal increase the absorbable kinetic energy. Cushion needle avoid detachment. Double Acting / Single Rod Double Acting / Double Rod How to Order - N B 80 - S 100 ACS4 ACS5 Series W Lubrication N L G Q Mounting style Tube size Double acting single rod medium cylinder Double acting double rod medium clylinder Not required(standard) Low hydraulic pressure ( 5kgf/cm 2 ) Low hydraulic pressure ( 25kgf/cm 2 ) Low friction type B Standard CB Double clevis LB Foot TC Center trunnion FA Rod side ange TA Rod side trunnion FB Head side ange TB Head side trunnion CA Single clevis Ø40 Ø50 Ø63 Ø80 Ø100 Belows Material Max. Temperature Nil Without bellows J Nylon Tarpaulin 60 K Neoprene Cloth 110 Rod end attachment Nil Rod end nut 1pc (Standard) I Single knuckle joint Y Double knuckle joint Mounting bracket Nil KA2 CB2 None Trunnion Clevis Auto switch Reed Solid A/S Model state A/S Model Nil None Nil None A54 D-A54K F59 D-F59K A56 D-A56K F5P D-F5PK A64 D-A64K J59 D-J59K A90(V) D-A90(V)K J51 D-J51K A93(V) D-A93(V)K F9N D-F9N(V)K A96(V) D-A96(V)K F9P D-F9P(V)K F9B D-F9B(V)K Only for auto switch attached type. Refer to Auto Switch Catalogue for more information. stroke Standard stroke Max. stroke Ø40 Ø50 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 550, 2950 Ø63 600, 650, 700, 750, 800, 850, 900, Ø80 950, 1000 Ø100 Other intermediate strokes is available upon request. Refer to page [1]-133, for specifications about custom-made rod ends. Number of auto switches Nil 2 pcs 1 1 pc N N pcs (N: 3, 4, 5...) Only for auto switch attached type. Special order Nil TS TW TD ASJ BSJ S T SV SS None Multi-step stroke cylinder(single rod) Multi-step stroke cylinder (Double rod) Tandem cylinder Stroke adjustable type (in forward direction within 25mm) Stroke adjustable type (in forward direction within 50mm) Single acting spring return Single acting spring extend Heat resistant cylinder Stainless steel piston rod Low friction direction Side at pressure when R pressurized on head side Side at pressure when H pressurized on rod size Only for low friction type. Pressurized on rod side Pressurized on head side ACX S AF, ADF FM, FMD Rod Ends Tie Rods 65

66 series Medium Speci cations Type Non-lubricated Single rod Double rod Low hydraulic pressure Fluid Air Turbine Oil VG32 Proof pressure 15kgf/cm 2 (1.5MPa) Max. operating pressure 9.9kgf/cm 2 (0.99MPa) Low pressure L type: 5kgf/cm 2 (0.5MPa) Min. operating pressure 0.5kgf/cm 2 (0.05MPa) 1.0kgf/cm 2 (0.1MPa) Ambient & uid temperature 5 ~ 60 Operating piston speed 50 ~ 1000mm/sec 0.5 ~ 300mm/sec Cushion Both side air cushion None Tolerance of thread KS class 2 Tolerance of stroke ~250 ST : ~ 800 ST : Accessory Standard Option Mounting style Standard Foot Rod Side Flange Head Side Flange Single clevis Double clevis Trunnion Rod end nut Clevis pin Single knuckle joint Double knuckle joint Bellows For double clevis type & double knuckle joint type, pin and snap ring are included. Mounting Style Mounting Ø40 Ø50 Ø63 Ø80 Ø100 Foot LB40 LB50 LB63 LB80 LB100 Flange FA/FB40 FA/FB50 FA/FB63 FA/FB80 FA/FB100 Single clevis (With pin) CA40 CA50 CA63 CA80 CA100 Double clevis (WIth pin) CB40 CB50 CB63 CB80 CB100 Foot mounting basically 2 pcs/set. Rod End Attachment Rod end attahment Ø40 Ø50, Ø63 Ø80 Ø100 Single knuckle joint I40 I50/63 I80 I100 Double knuckle joint Y40 Y50/63 Y80 Y100 Mass (mm) Unit: kg Double acting single rod Double acting double rod Ø40 Ø50 Ø63 Ø80 Ø100 Ø40 Ø50 Ø63 Ø80 Ø100 Basis mass Standard Foot Flange Single clevis Double clevis (with pin) Trunnion Additional mass per each 50mm of stroke Accessory Calculation: Single knuckle joint Double knuckle joint (with pin) Rod nut Ex) -LB40-S100 Basis mass: 0.962(Foot Ø40) / Addtional mass: 0.168/50 / Stroke: 100mm /50X100 = 1.298kg 66

67 series Medium Structure Standard (Non Lubricated type) N-B Pneumatic Reference Data Low Hydraulic Pressure type L ACS4 ACS5 * New version cover has a longer cushion length. It is a patented model. ACX No. Parts Material Remark 1 Rod Cover Aluminium Alloy - 2 Head Cover Aluminium Alloy - 3 Tube Aluminium Alloy Hard Anodized Alluminium 4 Piston (Rod Side) Aluminium Alloy - 5 Rod Carbon Steel Hard Chromium Plating 6 Bush Copper - 7 Cushon Needle Stainless Steel - 8 Tie Rod Carbon Steel Zinc Plating 9 Spring Washer HSWR - 10 Tie Rod Nut Carbon Steel Zinc Plating 11 Rod End Nut Rolled Steel Zinc Plating 12 Piston (Head Side) Aluminium Alloy - Type No. Parts Material Nonlubricated Nonlubricated packing Tube O-ring Cushion packing Rod packing Needle O-ring NBR (mm) OPA40 OPA50 OPA63 OPA80 OPA100 Ø38X1.5 Ø48X1.5 S60 S77 S97 KP20 KP24 KP24 KP30 KP35 DRP16 DRP20 DRP20 DRP25 DRP30 AN5 AN5 AN5 AN5 AN5 18 Magnet Ø40 Ø50 Ø63 Ø80 Ø Rod O-ring S10 S14 S14 S16 S20 20 Wearing Resin SWB40 SWB50 SWB63 SWB80 SWB100 Low hyd. Low hyd. pressure 1) 21 pressure NBR HSD40 HSD50 HSD63 HSD80 HSD100 packing 1) All packings are non-lubricated type except no. 21. S AF, ADF FM, FMD Rod Ends Tie Rods 67

68 series Medium Dimensions-Standard (B) thread length thread length A B C CA CB ØD ØEA H KK L N PA Ø M14XP M8XP Ø M18XP M8XP Ø M18XP M8XP Ø M22XP M12XP Ø M26XP M12XP PB Rc(PT) T T TL V W Ø / Ø50 8 3/ Ø63 8 3/ Ø / Ø / Dimensions-Foot (LB) thread length thread length A B C CA CB ØD ØEA H K KK L ØLD LH Ø M14XP Ø M18XP Ø M18XP Ø M22XP Ø M26XP LS LT LX LY N PA PB Rc(PT) T T TL W X Y Ø M8XP / (13) Ø M8XP / (13) Ø M8XP / (16) Ø M12XP / (16) Ø M12XP / (17) 68

69 series Medium Dimensions-Rod Side Flange (FA) Pneumatic Reference Data thread length thread length A B C CA CB ØD ØEA FD FQ FT FX FY FZ Ø Ø Ø Ø Ø KK L N PA PB Rc(PT) T T TL V W Ø40 M14XP M8XP / Ø50 M18XP M8XP / Ø63 M18XP M8XP / Ø80 M22XP M12XP / Ø100 M26XP M12XP / ACS4 ACS5 Dimensions-Head Side Flange (FB) ACX thread length S AF, ADF thread length A B C CA CB ØD ØEA ØFD FQ FT FX FY FZ H Ø Ø Ø Ø Ø KK L N PA PB Rc(PT) T T TL W Ø40 M14XP M8XP / Ø50 M18XP M8XP / Ø63 M18XP M8XP / Ø80 M22XP M12XP / Ø100 M26XP M12XP / FM, FMD Rod Ends Tie Rods 69

70 series Medium Dimensions-Single Clevis (CA) thread length thread length Ø A B C CA CB ØCD CL CV CX ØD ØEA H Ø Ø Ø Ø KK L N PA PB R Rc(PT) T T TZ W Ø40 M14XP M8XP (10) 1/ Ø50 M18XP M8XP (12) 3/ Ø63 M18XP M8XP (16) 3/ Ø80 M22XP M12XP (20) 1/ Ø100 M26XP M12XP (25) 1/ Dimensions-Double Clevis (CB) thread length thread length Ø A B C CA CB ØCD CL CV CX CZ ØD ØEA Ø Ø Ø Ø H KK L N PA PB R Rc(PT) T T TZ W Ø40 12 M14XP M8XP (10) 1/ Ø50 12 M18XP M8XP (12) 3/ Ø63 12 M18XP M8XP (16) 3/ Ø80 17 M22XP M12XP (20) 1/ Ø M26XP M12XP (25) 1/

71 series Medium Dimensions-Center Trunnion (TC), Rod Side Trunnion (TA), Head Side Trunnion (TB) Center Trunnion (TC) Pneumatic Reference Data thread length Rod Side Trunnion (TA) Head Side Trunnion (TB) ACS4 ACS5 thread length A B C CA CB ØD ØEA H KK L LZ N Ø M14XP M8XP1.25 Ø M18XP M8XP1.25 Ø M18XP M8XP1.25 Ø M22XP M12XP1.75 Ø M26XP M12XP1.75 PA PB Rc(PT) T T ØTD TL TT TX TY TZ V W Z ZZ Ø / Ø / Ø / Ø / Ø / ACX S AF, ADF FM, FMD Rod Ends Tie Rods 71

72 series Medium Dimensions-Trunnion Bracket (KA2) Part No. TA TC TDH10 (Hole) TE TF TH TL TO TR TS TT KA2-40/50 Ø Ø KA2-63 Ø KA2-80/100 Ø Ø Part No. TU TX TY Z KA2-40/ KA KA2-80/ Dimensions-Double Clevis Bracket (CB2) Part No. B DA DC DDH10 (Hole) DE DF DH DL DO DR DS CB2-40 Ø CB2-50 Ø CB2-63 Ø CB2-80 Ø CB2-100 Ø Part No. DT DU DX Z CB CB CB CB CB Rotating Angle (mm) A B A + B + 90 Ø40~Ø

73 series Medium Dimensions-Accessory Pneumatic Material: Free-cutting steel Single Knuckle Joint Material: FC 40 Double Knuckle Joint Reference Data Part No. Bore size ØE F KK L LS ØND NX R V I40 Ø M14X I50 Ø50, M18X I80 Ø M22X I100 Ø M26X Part No. Bore size ØE F KK L ØND NX NZ R V Y40 Ø M14X Y50 Ø50, M18X Y80 Ø M22X Y100 Ø M26X ACS4 Rod End Nut Clevis Pin ACS5 Material: Rolled steel Material: Carbon steel Part No. C ØD H KK T RN-04 Ø M14X1.5 8 RN-05 Ø50, M18X RN-08 Ø M22X RN-10 Ø M26X Part No. ØDd9 Ød L m t CP-04 Ø Ø CP-05 Ø Ø CP-06 Ø Ø CP-08 Ø Ø CP-10 Ø Ø ACX S AF, ADF Knuckle Joint Pin Material: Carbon steel FM, FMD Rod Ends Tie Rods Part No. ØDd9 Ød L m t JP-04 Ø40, 50, Ø JP-08 Ø Ø JP-10 Ø Ø

74 series Medium Dimensions-Bellows Attached Type (J, K) C CA CB ØEA ØEB KK L N PA PB Rc(PT) S Ø M14XP M8XP /4 1/4 stroke Ø M18XP M8XP /8 1/4 stroke Ø M18XP M8XP /8 1/4 stroke Ø M22XP M12XP /2 1/4 stroke Ø M26XP M12XP /2 1/4 stroke T T TL V W Ø Ø Ø Ø Ø Type J K Material Nylon Tarpaulin Neoprene Cloth Heat resistant For dimensions not shown in these figures, refer to the (Standard) type. SUS band is mounted at bellows at delivery. Dimensions-Double Rod (W) thread length thread length A B CA CB ØD H KK L PA PB Rc(PT) Ø M14XP /4 Ø M18XP /8 Ø M18XP /8 Ø M22XP /2 Ø M26XP /2 T TL W Ø Ø Ø Ø Ø For dimensions not shown in these figues, refer to the (Standard) type. 74

75 series Medium Single Rod Multi-Step Stroke (TS) By integrating two cylinders in series enable back and forth stroke and two-steps control for a doubled output. Ordering notation: A Stroke + Total Stroke Ex) (A Side = 150, B Side = 50) Pneumatic Reference Data Dimensions-Single Rod Multi-Step Stroke (TS) Double Rod Multi-Step Stroke (TW) Head side assembly. By integrating two cylinders enable back and forth stroke and three steps control. Ordering notation: A Stroke + B Stroke Example) (A Side = 150, B Side = 50) Bore size L TL Ø Ø Ø Ø Ø For dimensions not shown in these figues, refer to the (Standard) type. ACS4 ACS5 ACX S AF, ADF Dimensions-Double Rod Multi-Step Stroke (TW) FM, FMD L TL Ø Ø Ø Ø Ø Rod Ends Tie Rods 75

76 series Medium Tandem (TD) Two cylinders connected in series for a doubled output. Dimensions-Tandem (TD) Bore size L TL Ø Ø Ø Ø Ø For dimensions not shown in these figues, refer to the (Standard) type. Stroke Adjustable (ASJ, BSJ) To adjust the entire forward stroke from 0mm to 50mm an adjustment mechanism is attached to the head side. Range of adjustment ASJ : 25mm adjustment BSJ : 50mm adjustment XSJ : Xmm adjustment (X is de ned by user) Dimensions-Stroke Adjustable Type (ASJ, BSJ) ADJUSTMENT ADJUSTMENT ADJUSTMENT Bore size ØB C D ZZ Ø40 Ø Ø Ø42 Ø Ø Ø50 Ø For dimensions not shown in these figues, refer to the (Standard) type. 76

77 series Medium Low Friction (Q) Working at low pressure even when sliding resistance is low. Smooth operation is available even in low speed. Speci cations Applications Pneumatic Reference Data Lubrication Direction of low friction operation Proof Pressure Max. operating pressure Min. operating pressure Cushion Inner leakage Ambient temperature No lubriacated Single direction (R-Air supply, H-Air supply) 10.5kgf/cm 2 (1.05MPa) 9.9kgf/cm 2 (0.99MPa) 0.02kgf/cm 2 (0.002MPa) None Below 0.5 I/min (ANR) -10~60 Sliding Resistance of Low Friction Side Sliding resistance (MPa) (Converted into resistance for each cylinder) Bore Size Operating pressure (MPa) Dimensions-Low Friction Type ( Q) Driving roller Winding roller Precision regulator 1. When used as a balancer etc., follow the example of the application mentioned earlier applying pressure at one port while leaving the other port open to atmosphere. With pressure at rod cover port Low friction side B (Example of application ) With pressure at head cover port Low friction side F (Example of application ) 2. In both cases, as long as the outside pressure moves the piston rod, low friction can result in the direction of extension and retraction. Precision regulator Moving body Bore size L T TL Ø Ø Ø Ø Ø ACS4 ACS5 ACX S AF, ADF FM, FMD Head Resistant (SV) Heat resistant cylinder can be used at a high ambient temperature up to150 by equipped with heat-resistant seal. Speci cations Type Temperature Packing Material No lubricated Ø40, Ø50, Ø63, Ø80, Ø100-20~150 VITON Stainless Steel Piston Rod (SS) Stainless steel cylinder rod is selected to prevent the end of rod from corrosion when it is in contact with water during operation. Speci cations Type Rod Material Lubricated, No lubricated Ø40, Ø50, Ø63, Ø80, Ø100 SUS304 Rod Ends Tie Rods 77

78 series KCC Co., Ltd. series Large Symbol -B 140-S125 Features Aluminum tube available for Ø125~Ø300. Ligher weight & auto switch type available. Steel tube : Ø250~Ø300 Excellent durability and performance. Various mounting styles. Double Acting / Single Rod Double Acting / Double Rod How to Order - B S 125 Series Double acting single rod large cylinder W Double acting double rod large cylinder Lubrication Nil N L G Magnet Nil H Tube material Nil F Cover material Ø125~Ø200 Ø250~Ø300 Nil AL(Standard) Steel(Standard) FC Steel - Mounting style Lubricated Non lubricated (Standard) Low hydraulic pressure ( 5kgf/cm 2 ) Low hydraulic pressure ( 25kgf/cm 2 ) Without built-in magnet Built-in magnet AL Steel B Standard CB Double Clevis LB Foot TC Center Trunnion FA Rod Side Flange TA Rod Side Trunnion FB Head Side Flange TB Head Side Trunnion CA Single Clevis Ø125 Ø140 Ø150 Ø Ø180 Ø200 Ø250 Ø300 Refer to page [1]-133, for specifications about custom-made rod ends. stroke Standard stroke Max. stroke Ø125 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500 Ø140 25, 50, 75, 100, 125, 150, 175, 200, 250, , 50, 75, 100, 125, 150, 175, 200, 250, 300, Ø , 400, 450, 500 Ø160 25, 50, 75, 100, 125, 150, 175, 200, 250, 300 Ø180 25, 50, 75, 100, 125, 150, 175, 200, 250, 300 Ø250 50, 100, 150, 200, 250, Ø300 - Other intermediate strokes available on request. Bellows Material Max. ambient temperature Nil Without bellows J Nylon Tarpaulin 60 K Neoprene Cloth 110 Rod end attachment Nil I Y Rod end nut(standard) : 1pc Single knuckle joint Double knuckle joint Auto switch Reed Solid Model A/S state A/S Model A54 D-A54K F59 D-F59K A56 D-A56K F5P D-F5PK A64 D-A64K J59 D-J59K A90(V) D-A90(V)K J51 D-J51K A93(V) D-A93(V)K F9N D-F9N(V)K A96(V) D-A96(V)K F9P D-F9P(V)K F9B D-F9B(V)K Number of auto switches Nil 2 pcs 1 1 pc N N pcs (N: 3, 4, 5...) Only for auto switch attached type. Special Order Nil TS TW TD ASJ BSJ SV SS Only for auto switch attached type. Refer to Auto Switch Catalogue for more information. None Multi-step stroke cylinder (Single rod) Multi-step stroke cylinder (Double rod) Tandem cylinder Stroke adjustable type (in forward direction within 25mm) Stroke adjustable type (in forward direction within 50mm) Heat resistant cylinder Stainless steel piston rod 78

79 series Large Speci cations Type Lubricated, Non-lubricated Low hydraulic pressure Fluid Air Turbine Oil VG32 Proof pressure 16kgf/cm 2 (1.6MPa) Max. operating pressure 9.9kgf/cm 2 (0.99MPa) Low pressure L type:5kgf/cm 2 (0.5MPa) Min. operating pressure 0.8kgf/cm 2 (0.08MPa) 1kgf/cm 2 (0.1MPa) Ambient & uid temperature 5 ~ 60 Operating piston speed 50 ~ 500mm/sec 0.5 ~ 200mm/sec Cushion With cushion Without cushion Tolerance of thread KS class 2 Tolerance of stroke ~250 ST : ~ 1000 ST : ~ 1500 ST : Pneumatic Reference Data Accessory Standard mounting Type Mounting style Standard Foot Double acting single rod Rod side ange Head side ange Single clevis Double clevis Center trunnion Rod end nut Clevis pin Single knuckle joint Option Double knuckle joint Bellows For double clevis and double knuckle joint, pin and snap ring are included. Mounting Style Mounting style Ø125 Ø140 Ø150 Ø160 Ø180 Ø200 Ø250 Ø300 Foot LB125 LB140 LB150 LB160 LB180 LB200 LB250 LB300 Flange FA/ FB125 FA/ FB140 FA/ FB150 FA/ FB160 FA/ FB180 FA/ FB200 FA/ FB250 FA/ FB300 Single clevis (with pin) CA125 CA140 CA150 CA160 CA180 CA200 CA250 CA300 Double clevis (with pin) CB125 CB140 CB150 CB160 CB180 CB200 CB250 CB300 For foot type mounting, 2 pieces in one set. ACS4 ACS5 ACX S Rod End Attachment Rod end attachment Ø125 Ø140 Ø150, Ø160 Ø180 Ø200 Ø250 Ø300 Single knuckle joint I125 I140 I150/160 I180 I200 I250 I300 Double knuckle joint Y125 Y140 Y150/160 Y180 Y200 Y250 Y300 AF, ADF FM, FMD Rod Ends Tie Rods 79

80 series Large Mass Aluminium tube Unit: kg (mm) Double acting single rod Double acting double rod Ø125 Ø140 Ø150 Ø160 Ø125 Ø140 Ø150 Ø160 Standard Basic mass Foot Flange Single clevis Double clevis (with pin) Trunnion Additional mass for each 100mm stroke Single knuckle joint Double knuckle joint (with pin) Rod end nut Accessory Unit: kg Steel tube (mm) Double acting single rod Double acting double rod Ø125 Ø140 Ø160 Ø180 Ø200 Ø250 Ø300 Ø125 Ø140 Ø160 Ø180 Ø200 Ø250 Ø300 Standard Foot Basic mass Rod side ange Head side ange Single clevis Accessory Double clevis (with pin) Trunnion Additional mass for each 100mm stroke Single knuckle joint Double knuckle joint (with pin) Rod end nut Calculation: 1. Double acting single rod (Aluminium tube) Ex) -LB160-S500 Basic mass: 14.70(FootØ160) / Additional mass: 2.20/100 / stroke: 500mm /100 X 500 = 25.70kg 2. Double acting double rod (Aluminium tube) Ex) W-LB125-S500 Basic mass: 7.78(FootØ125) / Additional mass: 2.37/100 / stroke: 500mm /100 X 500 = 19.63kg 80

81 series Large Structure Standard (Lubricated type) (Ø125, Ø140, Ø150, Ø160) Pneumatic Reference Data Non lubricated N Low hydrualic pressure L Standard (Lubricated type) (Ø180, Ø200, Ø250, Ø300) ACS4 ACS5 Non lubricated N Low hydrualic pressure L No. Parts Material Remark 1 Rod Cover 2 Head Cover 3 Tube Ø125~Ø160 Ø180~Ø300 4 Piston AL Alloy Rolled Steel Sheet AL Alloy Rolled Steel Sheet AL Alloy Carbon Steel Tube AL Alloy Cast Iron 5 Rod Carbon Steel 6 Secondary Block (Ø180~Ø300) Cast Iron Ø125~Ø160 Ø180~Ø300 Ø125~Ø160 Ø180~Ø300 Hard Anodized Aluminium Hard Chromium Plating Ø125~Ø160 Ø180~Ø300 Hard Chromium Plating Black Oxide Coating 7 Bush DU Bush - 8 Cushion Needle Brass - 9 Tie Rod Carbon Steel Zinc Plating 10 Spring Washer Hard Steel Wire - 11 Tie Rod Nut Carbon Steel Zinc Plating 12 Secondary Block Grey Cast Iron - 13 Spring Bolt of Secondary Block Chrome- Molybdenum Steel 14 Cushion Ring (Rod Side) Carbon Steel - 15 Cushion Ring (Head Side) Carbon Steel - 16 Rod End Nut Rolled Steel - 17 Cushion Needle (Ø180~Ø300) Rolled Steel - - Type No. Parts Material Lubrication Note1) Non Lubricated Piston Packing Tube O-Ring Cushion Packing Rod Packing Bush O-Ring Cushion Needle O-Ring NBR AP115 AP130 AP140 AP150 AP165 AP185 AP235 AP285 Ø125 x W2.0 Ø140 x W2.0 Ø150 x W2.0 Ø160 x W2.0 Ø180 x W2.0 Ø200 x W2.0 Ø250 x W2.0 Ø300 x W2.0 PCS50 PCS50 PCS55 PCS55 PCS60 PCS60 PCS75 PCS80 DRP35 DRP35 DRP40 DRP40 DRP45 DRP50 DRP60 DRP AP63 AP67 AP80 AP85 S10 S10 S10 S10 S10 S10 S10 S10 24 Magnet Ø125 Ø140 Ø150 Ø Rod 25 S26 S26 S30 S30 S35 S40 S48 S50 O-Ring 26 Wearing RESIN HWR8 HWR8 HWR8 HWR8 HWR8 HWR8 HWR8 HWR8 27 Piston Packing Note2) Low Hyd. Pressure 28 Piston Packing NBR NBR OPA 125 DXP 125 OPA 140 DXP 140 OPA 150 DXP 150 OPA 160 DXP 160 OPA 180 OPA 200 OPA 250 OPA Note 1) For non lubricated type, wearing 26 and piston packing 27 are applied, while other packing are the same as that of lubricated type. Note 2) Piston packing for low pressure type cylinder is piston packing 28, while other packing are the same as that of lubricated type. ACX S AF, ADF FM, FMD Rod Ends Tie Rods 81

82 series Large Dimensions-Standard (B) Ø125, Ø140, Ø150, Ø160 thread length Only for 125 of series Ø180, Ø200, Ø250, Ø300 thread length thread length A B C ØD ØEA ØEB H KK L N PG Rc(PT) SW Ø M30X M14X /2 - Ø M30X M14X /2 - Ø M36X M16X /4 - Ø M36X M16X /4 - Ø M40X M18X /4 17 Ø M45X M20X /4 17 Ø M56X M24X Ø M64X M30X T T TL U W Ø (21) 34 Ø (21) 34 Ø (23) 38 Ø (23) 38 Ø (26) 39 Ø (30) 39 Ø (34) 49 Ø (41.5) 49 82

83 series Large Dimensions-Foot (LB) Ø125, Ø140, Ø150, Ø160 Pneumatic Reference Data thread length Only for 125 of series Ø180, Ø200, Ø250, Ø300 ACS4 ACS5 thread length ACX thread length A AA B C ØD ØEA ØEB H KK L ØLD LH LS LT Ø M30X Ø M30X Ø M36X Ø M36X Ø M40X Ø M45X Ø M56X Ø M64X LX LY N PG Rc(PT) SW T T TL W X Y Ø M14X / (20) Ø M14X / (20) Ø M16X / (25) Ø M16X / (25) Ø M18X / (30) Ø M20X / (30) Ø M24X (40) Ø M30X (40) S AF, ADF FM, FMD Rod Ends Tie Rods 83

84 series Large Dimensions-Rod Side Flange (FA) Ø125, Ø140, Ø150, Ø160 thread length Only for 125 of series Ø180, Ø200, Ø250, Ø300 thread length thread length A B C ØD ØEA ØEB ØFD FT FX FY FZ H KK Ø M30X1.5 Ø M30X1.5 Ø M36X1.5 Ø M36X1.5 Ø M40X1.5 Ø M45X1.5 Ø M56X2.0 Ø M64X2.0 L N PG Rc(PT) T T TL U W Ø M14X / (25) 34 Ø M14X / (25) 34 Ø M16X / (27) 38 Ø M16X / (27) 38 Ø M18X / (30) 39 Ø M20X / (35) 39 Ø M24X (40) 49 Ø M30X (49) 49 84

85 series Large Dimensions-Head Side Flange (FB) Ø125, Ø140, Ø150, Ø160 Pneumatic Reference Data thread length Only for 125 of series Ø180, Ø200, Ø250, Ø300 ACS4 ACS5 thread length ACX thread length A B C ØD ØEA ØEB ØFD FT FX FY FZ H KK Ø M30X1.5 Ø M30X1.5 Ø M36X1.5 Ø M36X1.5 Ø M40X1.5 Ø M45X1.5 Ø M56X2.0 Ø M64X2.0 L N PG Rc(PT) SW T T TL W Ø M14X / Ø M14X / Ø M16X / Ø M16X / Ø M18X / Ø M20X / Ø M24X Ø M30X S AF, ADF FM, FMD Rod Ends Tie Rods 85

86 series Large Dimensions-Single Clevis (CA) Ø125, Ø140, Ø150, Ø160 thread length Only for 125 of series Ø180, Ø200, Ø250, Ø300 thread length thread length A B C ØCD CL CT CV CX ØD ØEA ØEB H Ø Ø Ø Ø Ø Ø Ø Ø KK L N PG Rc(PT) R SW T T TL TZ W Ø125 M30X M14X / Ø140 M30X M14X / Ø150 M36X M16X / Ø160 M36X M16X / Ø180 M40X M18X / Ø200 M45X M20X / Ø250 M56X M24X Ø300 M64X M30X

87 series Large Dimensions-Double Clevis (CB) Ø125, Ø140, Ø150, Ø160 Pneumatic Reference Data thread length Only for 125 of series Ø180, Ø200, Ø250, Ø300 ACS4 ACS5 thread length ACX thread length A B C ØCD CL CT CV CX CZ ØD ØEA ØEB H Ø Ø Ø Ø Ø Ø Ø Ø KK L N PG R Rc(PT) SW T T TL TZ W Ø125 M30X M14X (29) 1/ Ø140 M30X M14X (32) 1/ Ø150 M36X M16X (36) 3/ Ø160 M36X M16X (36) 3/ Ø180 M40X M18X (44) 3/ Ø200 M45X M20X (44) 3/ Ø250 M56X M24X (55) Ø300 M64X M30X (68) S AF, ADF FM, FMD Rod Ends Tie Rods 87

88 series Large Dimensions-Center Trunnion (TC), Rod Side Trunnion (TA), Head Side Trunnion (TB) Ø125, Ø140, Ø150, Ø160 Rod Side Trunnion (TA) thread length Head Side Trunnion (TB) Only for 125 of series Ø180, Ø200, Ø250, Ø300 Rod Side Trunnion (TA) thread length Head Side Trunnion (TB) thread length A B C ØD ØEA ØEB H KK L LZ N PG Rc(PT) Ø M30X M14X /2 Ø M30X M14X /2 Ø M36X M16X /4 Ø M36X M16X /4 Ø M40X M18X /4 Ø M45X M20X /4 Ø M56X M24X Ø M64X M30X RR RT SW T T ØTD TL TX ØTY TZ U W Z ZZ Ø (19) Ø (21.5) Ø (22.5) Ø (22.5) Ø (24.5) Ø (25.5) Ø (30) Ø (36.5)

89 series Large Dimensions-Accessory Pneumatic Material: Free-cutting steel Single Knuckle Joint Material: FC 40 Double Knuckle Joint Reference Data Part no. ØE F1 F2 KK L ØND I M30X I M30X I , M36X I M40X I M45X I M56X I M64X Part no. NX RR U I I I I I I I Part no. ØE F1 F2 KK L ØND Y M30X Y M30X Y , M36X Y M40X Y M45X Y M56X Y M64X Part no. NX NZ RR U Y Y Y Y Y Y Y ACS4 ACS5 ACX Rod End Nut Knuckle Joint Pin/ Clevis Pin Material: Rolled steel Material: Carbon Steel S AF, ADF FM, FMD Part no. C D H KK T RN , M30X RN , M36X RN M40X RN M45X RN M56X RN M64X Part no. ØD Ød L m t CJP CJP CJP , CJP , CJP CJP Rod Ends Tie Rods 89

90 series Large Dimensions-Bellows Attached Type (J, K) Ø125, Ø140, Ø150, Ø160 Ø180, Ø200, Ø250, Ø300 C ØEB F KK N L PG Rc(PT) S T T TL U W Ø M30X1.5 M14X / (21) 34 Ø M30X1.5 M14X / (21) 34 Ø M36X1.5 M16X / (23) X Stroke Ø M36X1.5 M16X / (23) 38 Ø M40X1.5 M18X / (26) 39 Ø M45X1.5 M20X / (30) 39 Ø M56X2.0 M24X (34) X Stroke Ø M64X2.0 M30X (36.5) 49 For dimensions not shown in these figues, refer to the (Standard) type. SUS band is mounted at bellows at delivery. Type J K Material Nylon Tarpaulin Neoprene Cloth Temperature

91 series Large Dimensions-Double Rod (W) Ø125, Ø140, Ø150, Ø160 Pneumatic Reference Data thread length Only for 125 of series Ø180, Ø200, Ø250, Ø300 ACS4 ACS5 thread length ACX thread length A B C ØD ØEA ØEB H KK L N PG Rc(PT) SW Ø M30X M14X /2 - Ø M30X M14X /2 - Ø M36X M16X /4 - Ø M36X M16X /4 - Ø M40X M18X /4 17 Ø M45X M20X /4 17 Ø M56X M24X Ø M64X M30X T T TL W Ø Ø Ø Ø Ø Ø Ø Ø S AF, ADF FM, FMD Rod Ends Tie Rods 91

92 series Large Single Rod Multi-Step Stroke (TS) By integrating two cylinders in series enable back and forth stroke and two-steps control for a doubled output. Ordering notation: A Stroke + Total Stroke Ex) (A Side = 150, B Side = 50) Dimensions-Single Rod Multi-Step Stroke (TS) Ø125, Ø140, Ø150, Ø160 Ø180, Ø200, Ø250, Ø300 L TL U Ø (21) Ø (21) Ø (23) Ø (23) Ø (26) Ø (30) Ø (34) Ø (41.5) For dimensions not shown in these figues, refer to the (Standard) type. 92

93 series Large Double Rod Multi-Step Stroke (TW) Head side assembly. By integrating two cylinders enable back and forth stroke and three steps control. Ordering notation: A Stroke + B Stroke Example) (A Side = 150, B Side = 50) Pneumatic Reference Data Dimensions-Double Rod Multi-Step Stroke (TW) Ø125, Ø140, Ø150, Ø160 ACS4 ACS5 Ø180, Ø200, Ø250, Ø300 ACX S AF, ADF FM, FMD L TL Ø Ø Ø Ø Ø Ø Ø Ø For dimensions not shown in these figues, refer to the (Standard) type. Rod Ends Tie Rods 93

94 series Large Tandem (TD) Two cylinders connected in series for a doubled output. Dimensions-Tandem (TD) Ø125, Ø140, Ø150, Ø160 Ø180, Ø200, Ø250, Ø300 L TL U Ø (21) Ø (21) Ø (23) Ø (23) Ø (26) Ø (30) Ø (34) Ø (41.5) For dimensions not shown in these figues, refer to the (Standard) type. 94

95 series Large Forward Stroke Adjustable (ASJ, BSJ) To adjust the entire forward stroke from 0mm to 50mm an adjustment mechanism is attached to the head side. Pneumatic Reference Data Range of adjustment ASJ : 25mm adjustment BSJ : 50mm adjustment XSJ : Xmm adjustment (X is de ned by user) Dimensions-Forward Stroke Adjustable (ASJ, BSJ) Ø125, Ø140, Ø150, Ø160 ACS4 ADJUSTMENT ADJUSTMENT ACS5 Ø180, Ø200, Ø250, Ø300 ADJUSTMENT ADJUSTMENT ACX ØB C ØD E ØEB H KK TL Ø M30X Ø M30X Ø M36X Ø M36X Ø M40X Ø M45X Ø M56X Ø M64X For dimensions not shown in these figues, refer to the standard type. Heat Resistant (SV) Heat resistant cylinder can be used at a high ambient temperature up to150 by equipped with heat-resistant seal. Speci cation Type Ambient temperature Packing material Lubricated type Ø125, Ø140, Ø150, Ø160, Ø180, Ø ~ 150 VITON Stainless Steel Piston Rod (SS) Stainless steel cylinder rod is selected to prevent the end of rod from corrosion when it is in contact with water during operation. Speci cation Type Rod material Lubricated type, Non-Lubricated type Ø125, Ø140, Ø150, Ø160, Ø180, Ø200, Ø250, Ø300 SUS304 S AF, ADF FM, FMD Rod Ends Tie Rods 95

96 ACX series KCC Co., Ltd. ACX series Extra-Large Features Ø350 to Ø450 is available. Excellent durability and performance. Various mounting styles. Symbol Double Acting / Single Rod How to Order ACX - TC S 600 Series ACX Extra-large cylinder Mounting style LB Foot FA Rod side ange FB Head side ange CA Single clevis TC Center trunnion 350 ø ø ø450 stroke Bellows ~ 1000mm Material Max. Temperature Nil Without bellows J Nylon Tarpaulin 60 K Neoprene cloth 110 Cushion Nil Both side cushion N Without cushion R Rod side cuhsion H Head side cushion Rod end attachment Nil None I Single knuckle joint Y Double knuckle joint Refer to page [1]-133, for specifications about custom-made rod ends. Speci cations Action Fluid Proof pressure Max. operating pressure Min. operating pressure Ambient & uid temperature Operating piston speed Double acting Air 16kgf/cm 2 (1.6MPa) 9.9kgf/cm 2 (0.99MPa) 1.0kgf/cm 2 (0.1MPa) 5 ~ 60 50~500mm/sec Tolerance of thread KS class 2 100mm Tolerance of stroke ~630mm ~250mm 631~1000mm 0 Max. stroke is 1000mm. Contact us for longer strokes Mass Mounting style Basic mass LB FA FB TC CA Additional mass for each 100mm stroke Ø Ø Ø Calculation: Double Acting Single Rod Aluminium Tube Ex) ACX-LB350-S500 Basic mass: 410(Foot Ø350) / Additional mass: 24/100 stroke: 500mm /100 X 500 = 530 kg 96

97 ACX series Extra-Large Dimensions-Foot (LB) Pneumatic Reference Data A ØD ØEA KK L ØLD LH LS LX LY LT N PG Rc(PT) Ø M M Ø M M /4 Ø M M /4 T T TL X Y Ø Ø Ø ACS4 ACS5 Dimensions-Rod Side Flange (FA) ACX S AF, ADF FM, FMD A ØD ØEA ØEB ØFD FT FW FX FY FZ KK L N PG Ø M M Ø M M Ø M M Rc(PT) T T TL Ø Ø / Ø / Rod Ends Tie Rods 97

98 ACX series Extra-Large Dimensions-Head Side Flange (FB) A ØD ØEA ØEB ØFD FT FW FX FY FZ KK L N PG Ø M M Ø M M Ø M M Rc(PT) T T TL Ø Ø / Ø / Dimensions-Single Clevis (CA) A ØCD CL CX ØD ØEA KK L LR N PG R Rc(PT) T Ø M M Ø M M /4 250 Ø M M /4 285 T TL TZ Ø Ø Ø

99 ACX series Extra-Large Dimensions-Center Trunnion (TC) Pneumatic Reference Data A ØD ØEA KK L LZ N PG Rc(PT) RR RT T T ØTD TL TX TY TZ Ø M M Ø M M / Ø M M / ACS4 ACS5 Dimensions-Bellows Attached (J) Dimensions-Accessory Bellows Attached Type (J) Single Knuckle Joint Double Knuckle Joint ACX S AF, ADF Stroke S A ØEB Ø350 Ø400 Ø SUS band is mounted at bellows at delivery. Type J K Material Nylon Tarpaulin Neoprene Cloth Heat resistant Bore size CF Single knuckle joint CT Double knuckle joint F J KK L ND NX RA Single knuckle joint U Double knuckle joint Ø M Ø M Ø M FM, FMD Rod Ends Tie Rods 99

100 series KCC Co., Ltd. series Low Friction Symbol CA-50 SM-64 Features Low friction cylinder. : ø50, ø63. Single clevis mounting style. Smooth slow movement is possible. Double Acting / Single Rod Single Acting / Single Rod How to Order CA - 50 SM - 64 Series Low friction cylinder Action SM WM Single acting Double acting Mounting style CA Single clevis stroke Standard stroke Ø50 64 Ø ø50 63 ø63 Speci cations Action Fluid Max. operating pressure Min. operating pressure Ambiet & uid temperature Standard stroke Internal leakage Mounting direction Single/Double acting, Single rod Clean Air (for 5 Filter & Oil remove filter) 9.0kgf/cm 2 (0.9MPa) 0.1kgf/cm 2 (0.01MPa) 5 ~ 60 Refer to the standard stroke table above 1.6 /min Horizontal 100

101 series Low Friction Dimensions Pneumatic Reference Data A H T L L1 CT CL ØCD CX C T KK Rc(PT) Ø M10X1.25 1/4 Ø M12X1.25 1/4 ACS4 ACS5 ACX S AF, ADF FM, FMD Rod Ends Tie Rods 101

102 S series KCC Co., Ltd. S series Labyrinth S CA Features Seal is not applied this ensures smooth and sensitive movement to minor load variation. Due to the high ef ciency, almost 100% of the supply pressure is used as driving force. It is also applicable with low pressure. Symbol Single Acting / Single Rod How to Order S CA Series LCS Labyrinth cylinder Ø20 Ø30 Ø40 Ø50 Ø63 Ø80 Ø100 Mounting style CA CB Single clevis Double clevis stroke Ø20 Ø30 Ø40 Ø50 Ø63 Ø80 Ø100 Standard stroke Speci cations Application Action Fluid Max. stroke Min. operating pressure Ambiet & uid temperature Lubrication Standard stroke Single acting Clean air (for 5 Filter & Oil remove filter) 300mm 0.02 ~ 0.4kgf/cm 2 (0.002 ~ 0.04MPa) -10 ~ 40 (Contact KCC for higher temperature type) Not required (Do not lubricate) Refer to the standard stroke table above Film winder tension control. Control the tension of textile machinery. To maintain balance of electric servo mechanism. Internal leakage 300 /min (ANR) (for Ø50 cylinder at 0.4kgf/cm 2 ) Attachment direction Vertical (within 15 from vertical axis) 102

103 S series Labyrinth Dimensions Pneumatic Reference Data A B C D E F G H J K L M N P Q R Ø M10X Rc(PT) 1/ Ø M10X Rc(PT) 1/ Ø M10X Rc(PT) 1/ Ø M10X Rc(PT) 1/ Ø M10X Rc(PT) 1/ Ø M10X Rc(PT) 1/ Ø M10X Rc(PT) 1/ ACS4 ACS5 ACX S AF, ADF FM, FMD Rod Ends Tie Rods 103

104 AF/ADF series AF/ADF series Compact Symbol Features Ideal for clamping, press-in and under short stroke condition. Can be installed even in a narrow space with a shorter length in axial thrust direction. Easy installation only with bolts. Excellent appearance after anodizing. Double Acting / Single Rod Double Acting / Double Rod Single Acting / Spring Return Single Acting / Spring Extend How to Order AF - 20 A - S 15 Series AF AFW ADF ADFW Type Nil L Mounting style Hole type Single rod compact cylinder (Without auto switch) Double rod compact cylinder (Without auto switch) Single rod compact cylinder (With auto switch) Double rod compact cylinder (With auto switch) Single rod, Non-lubricated (Standard) Low hydraulic pressure Nil Standard LB Foot FA Rod side ange FB Head side ange CB Double clevis Some of the dimensions of bracket attached type is different with standard type. 12 Ø12 50 Ø50 16 Ø16 63 Ø63 20 Ø20 80 Ø80 25 Ø Ø Ø Ø Ø Ø Ø40 A Both end tapped type (Standard) B Through hole type For Ø12 & Ø16 type, through hole type(b) is standard type. stroke Action Standard stroke Single rod Double rod Ø12 Ø16 5, 10, , 30 5, 10, , 30 Ø20 Ø25 5, 10, 15, 20, 25, 30, 35, 40, 45, 50 5, 10, 15, 20, 25, 30, 35, 40, 45, 50 Ø32 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, Ø40 75, 100 5, 10, 15, 20, 25, 30, 35, 40, 45, 50 Ø50 Ø63 Ø80 Ø100 Ø125 Rod end thread Nil N 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 75, 100 Female thread Male thread Number of auto switches Nil 2 pcs 1 1 pc N N pcs (N:3,4,5...) Only for auto switch attached type. Refer to page [1]-133, for specifications about custom-made rod ends. Cushion 5, 10, 15, 20, 25, 30, 35, 40, 45, 50 Refer to page [1]-117, for dimensions of long stroke type (cylinder above standard stroke) Auto switch Reed A/S Model Solid state A/S Model A-72 D-A72K F-7NV D-F7NVK A-73 D-A73K F-7PV D-F7PVK A-80 D-A80K F-7BV D-F7BVK A-90 D-A90(V)K F-9N(V) D-F9N(V)K A-93 D-A93(V)K F-9P(V) D-F9P(V)K A-96 D-A96(V)K F-9B(V) D-F9B(V)K Only for auto switch attached type. Refer to Auto Switch Catalogue for more information. Nil None C Rubber bumper A Air cushion Custom made type. (Under developement) Special Order Nil None TS Multi-step stroke cylinder (Single rod) TW Multi-step stroke cylinder (Double rod) ASJ Stroke adjustable type (in forward direction within 10mm) BSJ Stroke adjustable type (in forward direction within 20mm) S Single acting spring return T Single acting spring extend SV Heat resistant cylinder E Anti-lateral load cylinder MS Scraper cylinder (Ø32 ~ Ø80) SV Heat resistant cylinder SS Stainless steel piston rod 104

105 AF/ADF series Compact Speci cations Min. Stroke For Auto Switch Attachment Number of auto switch Min. stroke 1 pc 5mm 2 pcs 10mm Only for ADF series(auto switch attached type). Min. Operating Pressure Ø12 Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Double acting Single acting (Spring return, Spring extend) Accessory Standard Fluid Proof pressure Max. operating pressure Ambient & uid temperature Operating piston speed Cushion Type Double acting single rod Accessory Standard Foot Rod side Head side ange ange Mounting Style Mounting Ø12 Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Foot LB(CP)12 LB(CP)16 LB(CP)20 LB(CP)25 LB(CP)32 LB(CP)40 LB(CP)50 LB(CP)63 LB(CP)80 LB(CP)100 Flange FA/FB(CP)12 FA/FB(CP)16 FA/FB(CP)20 FA/FB(CP)25 FA/FB(CP)32 FA/FB(CP)40 FA/FB(CP)50 FA/FB(CP)63 FA/FB(CP)80 FA/FB(CP)100 Double clevis CB(CP)12 CB(CP)16 CB(CP)20 CB(CP)25 CB(CP)32 CB(CP)40 CB(CP)50 CB(CP)63 CB(CP)80 CB(CP)100 (with pin) For foot mounting, set (2 pcs) are basic. Double clevis Rod end nut Clevis pin Single knuckle joint Option Double knuckle joint For double clevis and double knuckle joint, pin and snap ring are included. Every mounting bracket includes a hex-wrench bolt. Rod end nut is only applicable to male thread type. Rod End Attachment (mm) Rod end attachment Air 15.3kgf/cm 2 (1.53MPa) 10.2kgf/cm 2 (1.02MPa) -10 ~ 70 (No Freezing) 50 ~ 500mm/sec None(Standard), Rubber bumper, Air cushion Tolerance of thread KS class 2 Tolerance of stroke Rod end thread Female thread, Male thread For intermediate strokes 55~100, spacer of 5, 10, 20 mm will be used. Example: AF50B-S55 is produced by installing 20mm spacer in AF50B-S75. Low hydraulic pressure type and standard type have the same dimensions. Ø12 Ø16 Ø20 Ø25 Ø32,Ø40 Ø50,Ø63 Ø80 Ø100 Single knuckle joint I(CP)12 I(CP)16 I(CP)20 I(CP)25 I(CP)32,40 I(CP)50,63 I(CP)80 I(CP)100 Double knuckle joint Y(CP)12 Y(CP)16 Y(CP)20 Y(CP)25 Y(CP)32,40 Y(CP)50,63 Y(CP)80 Y(CP)100 Rod end nut RN(CP)12 RN(CP)16 RN(CP)20 RN(CP)25 RN(CP)32,40 RN(CP)50,63 RN(CP)80 RN(CP)100 Pneumatic Reference Data ACS4 ACS5 ACX S AF, ADF FM, FMD Rod Ends Tie Rods 105

106 AF/ADF series Compact Auto Switch Attachment Ø12~Ø25 Ø12~Ø125 (Standard) Adjusting screw Auto switch Ø20~Ø125 Auto switch mounting nut Auto switch mounting screw (M3x0.5x1.0 ) Auto switch spacer A B Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø For 5mm stroke cylinder(with 1 auto switch) or 10mm stroke cylinder (with 2 auto switches) when auto switch/auto switches do not turn off or both switches turn on simultaneously, mount the auto switch 1~2mm more toward. 106

107 AF/ADF series Compact Mass AF Series stroke Unit : g Ø12 Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø Both end tapped Rod Male end thread male part thread Nut Rubber bumper attached Foot Rod side ange Head side ange Double clevis For foot, rod side flange, and head side flange mounting, bolt is included. Double clevis includes a pin, a snap ring and bolt. ADF Series Unit : g stroke Ø12 Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø Calculation: 1. AF Ex) AF-CB32A-S20NC Basic mass: 184 / Both end tapped type: 6 / Rod end male thread: 43 Rubber bumper: -3 / Double clevis: = 381g 2. ADF Ex) ADF-CB32A-S20NC Basic mass: 241 / Both end tapped type: 6 / Rod end male thread: 43 Rubber bumper: -3 / Double clevis: = 381g Pneumatic Reference Data ACS4 ACS5 AFW Series Unit : g stroke Ø12 Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø Both end tapped Rod Male end thread male part thread Nut Rubber bumper attached Mounting bolt is included for foot, head side flange type. ADFW Seires Unit : g stroke Ø12 Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø Calculation: 1. AFW Ex) AFW-CB32A-S20NC Basic mass: 257 / Both end tapped type: 6 / Rod end male thread: 86 Rubber bumper: -3 / Double clevis: = 526g 2. ADFW Ex) ADFW-CB32A-S20NC Basic mass: 306 / Both end tapped type: 6 / Rod end male thread: 86 Rubber bumper: -3 / Double clevis: = 575g ACX S AF, ADF FM, FMD Rod Ends Tie Rods 107

108 AF/ADF series Compact Structure Single Rod, Double Acting Double Rod, Double Acting For both AF/ADF series. Part #9, #10 are only for rubber bumper attached cylinder. For both AF/ADF series Single Acting Spring Return Single Acting Spring Extend Only for AF series Only for AF series No. Parts Material Remark 1 Tube AL Alloy Hard Anodized Aluminium 2 Piston AL Alloy - 3 Piston Rod 4 Rod Cover Stainless Steel:ø12~Ø25 Carbon Steel:ø32~Ø125 Brass:ø12~Ø32 Al Ø40~Ø125 Hard Chromium Plating White Anodizing 5 Head Cover AL Alloy White Anodizing 6 Snap Ring Spring Steel - 7 Bush Copper - 8 Magnet - Only for Auto Switch Attached type 9 Cushion Damper A Urethane - 10 Cushion Damper B Urethane - No. Parts Material Piston Packing Rod Packing Tube O-Ring Ø12 Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 NBR OPA12 OPA16 OPA20 OPA25 OPA32 OPA40 OPA50 OPA63 OPA80 OPA100 OPA125 NBR DYR6K DYR8K DYR10K DYR12K DYR16K DRP16 DRP20 DRP20 DRP25 DRP30 DRP35 NBR S-10 S-14 S-18 S-22 S-29 S-37 S-46 S-60 S-75 S-95 S

109 AF/ADF series Compact Structure-Air Cushion Type Ø20 ~ Ø40 A part Pneumatic Reference Data With auto switch Ø50 ~ Ø100 A part ACS4 ACS5 With auto switch 11 ACX Rod end male thread Details of A part S No. Parts Material Remark 1 Tube AL Alloy Hard Anodized 2 Piston AL Alloy Chromated Stainless Steel Ø20, Ø25 3 Piston Rod Ø32~Ø100, Hard Chrome Carbon Steel Plated AL Alloy Ø20~Ø40, Anodized 4 Collar AL Alloy Casted Ø50~Ø100, Chromated, Painted 5 Retaining Ring Carbon Tool Steel Phosphate coating 6 Bush Bearing Alloy Ø50~Ø100 7 Wear Ring Resin Ø63~Ø100 8 Rod End Nut Carbon Steel - No. Parts Material Remark 9 Magnet Steel Ball 11 Check Seal Retainer High Carbon Chrome Bearing Steel Brass 12 Cushion Needle Stainless Steel - Electroless Nickel Plated 13 Check Seal NBR - 14 Check Gasket NBR - 15 Needle Gasket NBR - AF, ADF FM, FMD Rod Ends Tie Rods No. Parts Material Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø Piston Seal NBR OPA20 OPA25 OPA32 OPA40 OPA50 OPA63 OPA80 OPA Rod Seal NBR DYR10K DYR12K DYR16K DRP16 DRP20 DRP20 DRP25 DRP30 18 Tube Gasket NBR S18 S22 S29 S37 S46 S60 S75 S95 109

110 AF/ADF series Compact Mounting Bolt (Through Hole) (Note) Mounting bolt of ADF 1) ADF series body length is 10mm longer than that of AF series. Thus, ADF series required a 10mm longer mounting bolt than that of AF series. Ex) AF 40B - S20 M5X50L ADF 40B - S20 M5X60L Model C L Set Bolt AF12B - S 5 25 M3 X 25 l - S X 30 l - S X 35 l S X 40 l - S X 45 l - S X 50 l AF16B - S 5 25 M3 X 25 l - S X 30 l - S X 35 l S X 40 l - S X 45 l - S X 50 l AF20B - S 5 25 M5 X 25 l - S X 30 l - S X 35 l - S X 40 l - S X 45 l S X 50 l - S X 55 l - S X 60 l - S X 65 l - S X 70 l AF25B - S 5 30 M5 X 30 l - S X 35 l - S X 40 l - S X 45 l - S X 50 l S X 55 l - S X 60 l - S X 65 l - S X 70 l - S X 75 l AF32B - S 5 30 M5 X 30 l - S X 35 l - S X 40 l - S X 45 l - S X 50 l - S X 55 l 9 - S X 60 l - S X 65 l - S X 70 l - S X 75 l - S X 110 l - S X 135 l AF40B - S 5 35 M5 X 35 l - S X 40 l - S X 45 l - S X 50 l - S X 55 l - S X 60 l S X 65 l - S X 70 l - S X 75 l - S X 80 l - S X 115 l - S X 140 l Model C L Set Bolt AF50B - S M6 X 45 l - S X 50 l - S X 55 l - S X 60 l - S X 65 l - S X 70 l - S X 75 l - S X 80 l - S X 85 l - S X 120 l - S X 145 l AF63B - S M8 X 50 l - S X 55 l - S X 60 l - S X 65 l - S X 70 l - S X 75 l - S X 80 l - S X 85 l - S X 90 l - S X 125 l - S X 150 l AF80B - S M10 X 55 l - S X 60 l - S X 65 l - S X 70 l - S X 75 l - S X 80 l - S X 85 l - S X 90 l - S X 95 l - S X 130 l - S X 155 l AF100B - S M10 X 65 l - S X 70 l - S X 75 l - S X 80 l - S X 85 l - S X 90 l - S X 95 l - S X 100 l - S X 105 l - S X 140 l - S X 165 l AF125B - S M12 X 100 l - S X 105 l - S X 110 l - S X 115 l - S X 120 l - S X 125 l - S X 130 l - S X 135 l - S X 140 l - S X 165 l - S X 190 l 110

111 2 KCC Co., Ltd. AF/ADF series Compact Dimensions-Standard Ø12, Ø16, Ø20, Ø25 Rod End-Female Thread (Standard) Ø12 Ø16 Pneumatic Reference Data Ø20 ~ Ø25 Rod End-Male Thread Ø12 Ø16 ACS4 ACS5 Ø20 ~ Ø25 ACX Without magnet (AF) With magnet (ADF) L PA TL L PA TL A B C ØD ØE F FN Ø Ø Ø Ø K KK NKK ØO PB ØQ Rc(PT) T TN Ø12 5 M3X0.5 M5X Depth 3.5 M5X Ø16 6 M4X0.7 M6X Depth 3.5 M5X Ø20 8 M5X0.8 M8X Depth 7 M5X Ø25 10 M6X1.0 M10X Depth 7 M5X Both End Tapped (Standard) 1 G Q 1 ØQ 2 R Ø M4X Ø M4X Ø20 7 M6X Ø25 7 M6X S AF, ADF FM, FMD Rod Ends Tie Rods 111

112 2 KCC Co., Ltd. AF/ADF series Compact Dimensions-Standard Ø32~Ø125 Rod End-Female Thread (Standard) Ø32 ~ Ø125 Depth F Through hole Rod End-Male Thread Ø32 ~ Ø125 Through hole Ø32 Without With magnet Stroke magnet (AF) (ADF) A B C ØD ØE F FN K KK NKK ØO PA PB ØQ L TL L TL M8X1.25 M14X Depth 7 10~ Ø40 5~ M8X1.25 M14X Depth 7 Ø50 5~ M10X1.5 M18X Depth 8 Ø63 5~ M10X1.5 M18X Depth 10.5 Ø80 5~ M16X2.0 M22X Depth 13.5 Ø100 5~ M20X2.5 M26X Depth 13.5 Ø125 10~ M22X2.5 M30X Depth 18.4 Rc(PT) T TN U W Z M5X0.8 (5 st ) Ø32 Rc(PT)1/ Ø40 Rc(PT)1/ Ø50 Rc(PT)1/ Ø63 Rc(PT)1/ Ø80 Rc(PT)3/ Ø100 Rc(PT)3/ Ø125 Rc(PT)3/ Both End Tapped (Standard) 1 G Q 1 ØQ 2 R Ø32 7 M6X Ø40 7 M6X Ø50 8 M8X Ø M10X Ø M12X Ø M12X Ø M14X

113 AF/ADF series Compact Dimensions-Foot (LB) : Ø12, Ø16, Ø20, Ø25 Pneumatic Reference Data Rod End Male Thread Without magnet (AF) With magnet (ADF) : Ø32, Ø40, Ø50, Ø63, Ø80, Ø100 A ØD FN LD LG LH LT LX LY LZ KK NKK T TN X Y TL L LS TL L LS Ø M3X0.5 M5X Ø M4X0.7 M6X Ø M5X0.8 M8X Ø M6X1.0 M10X ACS4 ACS5 ACX Rod End Male Thread S AF, ADF Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Without magnet (AF) With magnet (ADF) Stroke A ØD FN LD LG LH LT LX LY LZ KK NKK T TN X Y TL L LS TL L LS 5~ M8X1.25 M14X , ~ M8X1.25 M14X , ~ M10X1.5 M18X , ~ , ~ , ~ , M10X1.5 M18X M16X2.0 M22X M20X2.5 M26X FM, FMD Rod Ends Tie Rods 113

114 AF/ADF series Compact Dimensions-Rod Side Flange (FA) : Ø12, Ø16, Ø20, Ø25 Rod End Male Thread Without magnet (AF) With magnet (ADF) A ØD FD FN FQ FT FX FZ KK NKK T TN TL L TL L Ø M3X0.5 M5X Ø M4X0.7 M6X Ø M5X0.8 M8X Ø M6X1.0 M10X : Ø32, Ø40, Ø50, Ø63, Ø80, Ø100 Rod End Male Thread Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Without magnet (AF) With magnet (ADF) A ØD FD FN FQ FT FX FY FZ KK NKK T TN Stroke TL L TL L 5~ , M8X1.25 M14X ~ , M8X1.25 M14X ~ , M10X1.5 M18X ~ , M10X1.5 M18X ~ , M16X2.0 M22X ~ , M20X2.5 M26X

115 AF/ADF series Compact Dimensions-Head Side Flange (FB) : Ø12, Ø16, Ø20, Ø25 Pneumatic Reference Data Rod End Male Thread Without magnet (AF) With magnet (ADF) A ØD FD FN FT FV FX FZ KK NKK T TN TL L TL L Ø M3X0.5 M5X Ø M4X0.7 M6X Ø M5X0.8 M8X Ø M6X1.0 M10X : Ø32, Ø40, Ø50, Ø63, Ø80, Ø100 ACS4 ACS5 ACX S Rod End Male Thread AF, ADF Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Without magnet (AF) With magnet (ADF) A ØD FD FN FQ FT FX FY FZ KK NKK T TN Stroke TL L TL L 5~ , M8X1.25 M14X ~ , M8X1.25 M14X ~ , M10X1.5 M18X ~ , M10X1.5 M18X ~ , M16X2.0 M22X ~ , M20X2.5 M26X FM, FMD Rod Ends Tie Rods 115

116 AF/ADF series Compact Dimensions-Double Clevis (CB) : Ø12, Ø16, Ø20, Ø25 Rod End Male Thread Without magnet (AF) With magnet (ADF) A ØD FN CB CD CL CT CV CX CZ KK N NKK R T TN TL L TZ TL L TZ Ø M3X0.5 M4XP0.7 M5X Ø M4X0.7 M4XP0.7 M6X Ø M5X0.8 M6XP1.0 M8X Ø M6X1.0 M6XP1.0 M10X : Ø32, Ø40, Ø50, Ø63, Ø80, Ø100 Rod End Male Thread Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Without magnet (AF) With magnet (ADF) Stroke A CD CL CT CV CX CZ ØD FN KK N NKK R T TN TL L TZ TL L TZ 5~ M8X1.25 M6XP1.0 M14X , ~ M8X1.25 M6XP1.0 M14X , ~ M10X1.5 M8XP1.25 M18X , ~ , M10X1.5 M10XP1.5 M18X ~ M16X2.0 M12XP1.75 M22X , ~ , M20X2.5 M12XP1.75 M26X

117 AF/ADF series Compact Dimensions-With Air Cushion Pneumatic : Ø20, Ø25 2-M5x0.8 (Port size) H 2-Cushion needle G TN A FN Reference Data NKK ød T L + STROKE TL + STROKE Rod End Male Thread A B C ØD ØE F G H FN K KK L NKK ØO ØQ T TL TN Ø M5X M8X Depth Ø M6X M10X Depth ACS4 ACS5 : Ø32, Ø40, Ø50, Ø63, Ø80, Ø100 8-ØQ C.B 4-ØO Through hole H 2- Rc(PT) (Port size) G TN A FN ACX øe NKK Z ød KK Depth F S K W U T L + STROKE TL+ STROKE 2-Cushion needle Rod End Male Thread AF, ADF A B C ØD ØE F FN G H K KK L NKK ØO ØQ Rc(PT) T TL TN U W Z Ø M8X M14X Depth 7 1/ Ø M8X M14X Depth 7 1/ Ø M10X M18X Depth 8 1/ Ø M10X M18X Depth / Ø M16X M22X Depth / Ø M20X M26X Depth / FM, FMD Rod Ends Tie Rods 117

118 AF/ADF series Compact Dimensions-Long Stroke (AF, ADF) Rod End-Female Thread (Standard) (Ø12 ~ Ø20) (Ø20 ~ Ø125) Rod End-Male Thread (Ø12 ~ Ø20) (Ø25 ~ Ø125) Stroke A ØD ØEB FN L KK NKK PA PB T TL TN Ø12 35~ M3X0.5 M5X Ø16 35~ M4X0.7 M6X Ø20 75~ M5X0.8 M8X Ø25 75~ M6X1.0 M10X Ø32 125~ M8X1.25 M14X Ø40 125~ M8X1.25 M14X Ø50 125~ M10X1.5 M18X Ø63 125~ M10X1.5 M18X Ø80 125~ M16X2.0 M22X Ø ~ M20X2.5 M26X Ø125 5~ M22X2.5 M30X Ø125 type and standard type have the same dimensions. For dimensions not shown in those figures, refer to the standard type. 118

119 2 KCC Co., Ltd. AF/ADF series Compact Dimensions-Double Acting Double Rod (AFW, ADFW) Pneumatic Rod End-Female Thread (Standard) Depth Ø20 ~ Ø25 Reference Data Through hole Rod End-Male Thread Ø20 ~ Ø25 ACS4 ACS5 Through hole ACX Without magnet (AF) With magnet (ADF) L TL TW L TL TW A B C C ØD ØE F FN K Ø Ø K KK NKK ØO PA ØQ Rc(PT) T TN Ø20 8 M5X0.8 M8X Depth 7 M5X Ø25 10 M6X1.0 M10X Depth 7 M5X Both End Tapped (Standard) 1 S AF, ADF FM, FMD Rod Ends Tie Rods G Q 1 ØQ 2 R Ø20 7 M Ø25 7 M

120 2 KCC Co., Ltd. AF/ADF series Compact Dimensions-Double Acting Double Rod (AFW, ADFW) Rod End-Female Thread (Standard) Ø32 ~ Ø125 Depth F Through hole Rod End-Male Thread Ø32 ~ Ø125 Through hole Without magnet (AF) With magnet (ADF) L TL TW L TL TW A B C ØD ØE F FN K KK NKK ØO PA Ø M8X1.25 M14X Ø M8X1.25 M14X Ø M10X1.5 M18X Ø M10X1.5 M18X Ø M16X2.0 M22X Ø M20X2.5 M26X Ø M22X2.5 M30X ØQ Rc(PT) T TN U W Z Ø32 9 Depth 7 Rc(PT)1/ Ø40 9 Depth 7 Rc(PT)1/ Ø50 11 Depth 8 Rc(PT)1/ Ø63 14 Depth 10.5 Rc(PT)1/ Ø Depth 13.5 Rc(PT)3/ Ø Depth 13.5 Rc(PT)3/ Ø Depth 18.4 Rc(PT)3/ Both End Tapped (Standard) 1 G Q 1 ØQ 2 R Ø32 7 M6X Ø40 7 M6X Ø50 8 M8X Ø M10X Ø M12X Ø M12X Ø M14X

121 AF/ADF series Compact Single Rod Multi-Step Stroke (TS) By integrating two cylinders in series enable back and forth stroke and two-steps control for a doubled output. Ordering notation: A Stroke + Total Stroke Ex) (A Side = 150, B Side = 50) Pneumatic Reference Data Dimensions-Single Rod Multi-Step Stroke (TS) Rod End-Female Thread (Standard) (Ø20 ~ Ø25) Rod End-Male Thread (Ø20 ~ Ø25) ACS4 ACS5 Rod End-Female Thread (Standard) (Ø32 ~ Ø125) Rod End-Male Thread (Ø32 ~ Ø125) ACX S AF, ADF Without magnet (AF) With magnet (ADF) L TL TZ L TL TZ A ØD FN T TN Ø Ø Ø Ø Ø Ø Ø Ø Ø For dimensions not shown in these figures, refer to the standard type. FM, FMD Rod Ends Tie Rods 121

122 AF/ADF series Compact Multi-Step Stroke (TW) Head side assembly. By integrating two cylinders enable back and forth stroke and three steps control. Ordering notation: A Stroke + B Stroke Example) (A Side = 150, B Side = 50) Dimensions-Multi-Step Stroke (TW) Rod End-Female Thread (Standard) (Ø20 ~ Ø25) Rod End-Male Thread (Ø20 ~ Ø25) Rod End-Female Thread (Standard) (Ø32 ~ Ø125) Rod End-Male Thread (Ø32 ~ Ø125) Without magnet (AF) With magnet (ADF) L TL TZ L TL TZ A ØD FN T TN Ø Ø Ø Ø Ø Ø Ø Ø Ø For dimensions not shown in these figures, refer to the standard type. 122

123 AF/ADF series Compact Forward Stroke Adjustable (ASJ, BSJ) To adjust the entire forward stroke from 0mm to 20mm an adjustment mechanism is attached to the head side. Pneumatic Reference Data Range of adjustment ASJ : 0~10mm adjustment BSJ : 0~20mm adjustment Dimensions-Forward Stroke Adjustable (ASJ, BSJ) ACS4 ACS5 ACX S AF, ADF ØC L MI MT MK ML MT T TL Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø For dimensions not shown in these figues, refer to the AF series standard type. FM, FMD Rod Ends Tie Rods 123

124 AF/ADF series Compact Dimensions-Anti-Lateral Load (E) - AF, ADF Rod End-Female Thread (Standard) (Ø12 ~ Ø20) (Ø20 ~ Ø125) Rod End-Male Thread (Ø12 ~ Ø20) (Ø25 ~ Ø125) Stroke A ØD ØEB FN ØEB L KK NKK PA PB T TL TN Ø12 5~ M3X0.5 M5X Ø16 5~ M4X0.7 M6X Ø20 5~ M5X0.8 M8X Ø25 5~ M6X1.0 M10X Ø32 5~ M8X1.25 M14X Ø40 5~ M8X1.25 M14X Ø50 5~ M10X1.5 M18X Ø63 5~ M10X1.5 M18X Ø80 5~ M16X2.0 M22X Ø100 5~ M20X2.5 M26X Ø125 5~ M22X2.5 M30X Ø125 type and standard type have the same dimensions. For dimensions not shown in those figures, refer to the standard type. 124

125 AF/ADF series Compact Dimensions-Scraper Attached (MS) Rod End-Female Thread (Standard) Pneumatic Reference Data Rod End-Male Thread - (AF, ADF) ACS4 ACS5 ACX Without magnet (AF) With magnet (ADF) T TN L Ø Ø Ø Ø Ø For dimensions not shown in those figures, refer to the standard type. S AF, ADF FM, FMD Head Resistant (SV) Heat resistant cylinder can be used at a high ambient temperature up to150 by equipped with heat-resistant seal. Speci cations Type Temperature Packing Material Non lubricated Ø40, Ø50, Ø63, Ø80, Ø100-20~150 VITON Stainless Steel Piston Rod (SS) Stainless steel cylinder rod is selected to prevent the end of rod from corrosion when it is in contact with water during operation. Speci cations Type Rod Material Lubricated, Non lubricated Ø40, Ø50, Ø63, Ø80, Ø100 SUS304 Rod Ends Tie Rods 125

126 AF/ADF series Compact Dimensions-Accessory Single Knuckle Joint Material: Carbon Steel Part no. Bore size A B C E ØG MM MI ØTDH10 TX I(CP)12 Ø M5X I(CP)16 Ø M6X I(CP)20 Ø M8X I(CP)25 Ø M10X I(CP)32,40 Ø32, M14X I(CP)50,63 Ø50, M18X I(CP)80 Ø M22X I(CP)100 Ø M26X Double Knuckle Joint Material: Carbon Steel Material: Carbon Steel Material: Cast Iron Part no. A B C E ØG MM MI ØTDH10 TX TY TZ Y(CP)12 Ø M5X Y(CP)16 Ø M6X Y(CP)20 Ø M8X Y(CP)25 Ø M10X Y(CP)32,40 Ø32, M14X Y(CP)50,63 Ø50, M18X Y(CP)80 Ø M22X Y(CP)100 Ø M26X Knuckle Joint Pin / Clevis Pin Rod End Nut Material: Carbon Steel Material: Carbon Steel Part no. Bore size ØDd9 L1 L2 P W B Retaining ring CJP(CP)12 Ø M5X0.8 6 Type C 5 for axis CJP(CP)16 Ø M6X1.0 8 Type C 5 for axis CJP(CP)20 Ø M8X Type C 8 for axis CJP(CP)25 Ø M10X Type C 10 for axis CJP(CP)32,40 Ø32, M14X Type C 10 for axis CJP(CP)50,63 Ø50, M18X Type C 14 for axis CJP(CP)80 Ø M22X Type C 18 for axis CJP(CP)100 Ø M26X Type C 22 for axis Part no. Bore size d J A C RN(CP)12 Ø12 M5X RN(CP)16 Ø16 M6X RN(CP)20 Ø20 M8X RN(CP)25 Ø25 M10X RN(CP)32,40 Ø32,40 M14X RN(CP)50,63 Ø50,63 M18X RN(CP)80 Ø80 M22X RN(CP)100 Ø100 M26X

127 series KCC Co., Ltd. series Compact Guide Pneumatic Reference Data Features Built in magnet and rubber bumper (Standard). Resists lateral loading and provides non- Symbol rotating motion. M-12-S30 Sliding bearing and ball bearing are available depending on applications. Double Acting / Single Rod How to Order M S 30 ACS4 ACS5 Series Bearing M L Compact guide cylinder Sliding bearing Ball bearing 12 Ø12 40 Ø40 16 Ø16 50 Ø50 20 Ø20 63 Ø63 25 Ø25 80 Ø80 32 Ø Ø100 stroke Standard stroke Ø12 10, 20, 30, 40, 50, 75, 100 Ø16 Ø20 20, 30, 40, 50, 100 Ø25 Ø32 Ø40 Ø50 25, 50, 75, 100, 125, 150 Ø63 Ø80 Ø100 As to intermediate stroke (5, 10, 15, 20...), spacer of 5, 10, 15, 20mm width will be used. Ex) M20-S25 is produced by installing 5mm spacer in M20-S30. Auto switch Reed A/S Model Solid state A/S Model Nil None Nil None A-72 D-A72K F-7NV D-F7NVK A-73 D-A73K F-7PV D-F7PVK A-80 D-A80K F-7BV D-F7BVK Refer to Auto Switch Catalogue for more information. Number of auto switches Nil 2 pcs 1 1 pc N N pcs (N:3,4,5...) Only for auto switch attached type. ACX S AF, ADF Speci cations Double acting Action Ø12, Ø16 Ø25 ~ Ø100 Fluid Air Proof pressure 15kgf/cm 2 (1.5MPa) Max. operating pressure 10kgf/cm 2 (1.0MPa) Min. operating pressure 1.2kgf/cm 2 (0.12MPa) 1.0kgf/cm 2 (0.1MPa) Ambient & uid temperature 5 ~ 60 Operating piston speed 50 ~ 500mm/s Cushion Rubber bumper Lubrication Not required Tolerance of stroke Non-Rotating Load Capability (mm) Ø12 Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Non-rotating accuracy M L ±0.07 ±0.10 ±0.06 ±0.09 ±0.06 ±0.08 ±0.05 ±0.06 ±0.04 ±0.05 FM, FMD Rod Ends Tie Rods 127

128 series Compact Guide Structure Part no. Parts Material Remark 1 Rod Cover Aluminium Alloy White Alumite 2 Head Cover Aluminium Alloy White Alumite 3 Tube Aluminium Alloy White Alumite 4 Piston (C) Aluminium Alloy - 5 Piston (R) Aluminium Alloy - 6 Rod Stainless Steel Carbon Steel Ø12~Ø25 Ø32~Ø100 Hard Chromium M Carbon Steel 7 Guide Rod Plating L Bearing Steel - 8 Plate Carbon Steel Nikel Plating 9 Urethane Damper Urethane - Part no. Parts Material Remark 10 Urethane Damper (C) Urethane - 11 Spacer Carbon Steel - 12 Rod Packing NBR - 13 Tube O-Ring NBR - 14 Magnet Synthetic Rubber - 15 Piston Packing NBR - 16 Plate Mounting Bolt Carbon Tool Steel - 17 Snap Ring (A) Carbon Tool Steel Phosphate Coating 18 Snap Ring (B) Carbon Tool Steel Phosphate Coating 19 Sliding Bearing Ball Bearing - - Mass (mm) Unit : kg Standard stroke - M(Sliding bearing) Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø (mm) Unit : kg Standard stroke - L(Ball bearing) Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø

129 series Compact Guide Dimensions-Ø12 ~ Ø25 / M, L Pneumatic Reference Data ACS4 ACS5 Bore size A B C CA CB D EB DA DB E EA M L M L 30 ST 30 ST ~ 50 ST 50 ST 10 ST 20 ST 30 ST 40 ST, 50 ST 50 ST Ø Ø Ø Ø Bore size F 30 ST FA 30 ST FB FC FD FL FH FM FLL GA GB GC GD GM GL LA LB Ø M5XP M3 M4XP Ø M5XP M3 M5XP Ø M5XP M5 M5XP Ø M6XP M5 M6XP Bore size M LL L 30 ST 30 ST ~ 50 ST 50 ST 10S ST 20 ST 30 ST 40ST, ST 50 50ST P PA PB QA QB QM R S UU UA UB UC UD Ø M5XP M4XP Ø M5XP M5XP Ø Rc(PT) 1/ M5XP Ø Rc(PT) 1/ M6XP For intermediate stroke, spacer will be used. ACX S AF, ADF FM, FMD Rod Ends Tie Rods 129

130 series Compact Guide Dimensions-Ø32 ~ Ø63 / M, L EB Bore DA size A B C CA CB D E EA M L M L 25 ST 50 ST 75 ST 100 ST 125 ST 150 ST 25 ST 50 ST 75 ST 100 ST 125 ST 150 ST Ø Ø Ø Ø LL Bore size GA GB GL GM I LA LB M L 25 ST 50 ST 75 ST 100 ST 125 ST 150 ST 25 ST 50 ST 75 ST 100 ST 125 ST 150 ST Ø M8XP Ø M8XP Ø M10XP Ø M10XP Bore size P PA PB QA QB QM R S SA SB T TA TB TL TM U UA UB UC UL Ø32 1/ M8XP M8XP Ø40 1/ M8XP M8XP Ø50 1/ M10XP M10XP Ø63 1/ M10XP M10XP For intermediate stroke, spacer will be used. 130

131 series Compact Guide Dimensions-Ø80 ~ Ø100 / M, L Pneumatic Reference Data ACS4 ACS5 ACX S EB DA Bore M L size A B C CA CB D E EA M L 25 ST 50 ST 75 ST, 100 ST 125 ST, 150 ST 25 ST, 50 ST 75 ST, 100 ST, 125 ST, 150 ST Ø Ø LL Bore M L size F FA FB FC FD FL GA GB GL GM LA LB 25 ST 50 ST 75 ST ST 125ST, ST 75 ST, 100 ST,,150 ST,50 ST 125 ST, 150 ST Ø M12XP Ø M14XP Bore size P PA PB PC QA QB QM R S SA SB T TA TB TL TM Ø80 3/ M12XP M12XP1.75 Ø100 3/ M14XP M14XP2.0 For intermediate stroke, spacer will be used. AF, ADF FM, FMD Rod Ends Tie Rods 131

132 FM/FMD series FM/FMD series Free Mount Features Symbol FM-20-S15D With non-lubricated seal (Standard). The multiple surface direct mounting with a square body enables spacesaving designs for equipment. Double Acting / Single Rod How to Order FM S 15 D Series FM FMD Port type Nil G Single rod without magnet free mount cylinder Single rod with built-in magnet free mount cylinder M5 0.8 (Ø32 : Rc(PT) 1/8) G 1/8 (Only for Ø32) 6 Ø6 10 Ø10 16 Ø16 20 Ø20 25 Ø25 32 Ø32 stroke Standard stroke Ø6 Ø10 5, 10, 15, 20, 25, 30 Ø16 Ø20 5, 10, 15, 20, 25, Ø25 30, 40, 50 Ø30 Refer to page [1]-133, for specifications about custom-made rod ends. Action D Double acting Auto switch Reed Solid Model A/S state A/S Model A-90 D-A90(V)K F-9N(V) D-F9N(V)K A-93 D-A93(V)K F-9P(V) D-F9P(V)K A-96 D-A96(V)K F-9B(V) D-F9B(V)K Only for auto switch attached type. Refer to Auto Switch Catalogue for more information. Number of auto switches Nil 2 pcs 1 1 pc N N pcs (N:3,4,5...) Only for auto switch attached type. Speci cations Ø6 Ø10 Ø16 Ø20 Ø25 Ø32 Fluid Proof pressure Max. operating pressure Min. operating pressure 1.2kgf/cm 2 (0.12MPa) Air 10.5kgf/cm 2 (1.05MPa) 7kgf/cm 2 (0.7MPa) 0.6kgf/cm 2 0.5kgf/cm 2 (0.05MPa) (0.06MPa) Ambient & uid temperature 5 ~60 Operating piston speed 50 ~ 500mm/s Cushion Rubber bumper Lubrication Not required Tolerance of thread KS class 2 Tolerance of stroke Rod end thread Male thread (Standard) Tightening Torque (mm) Screw dia. Proper tightening torque (N m) Ø6, Ø10 M3 1.08±10% Ø16 M4 2.45±10% Ø20, Ø25 M5 5.10±10% Ø16 M6 8.04±10% 132

133 FM/FMD series Free Mount Structure Pneumatic FM6 (Without magnet) FMD6 (With built-in magnet) Reference Data FM10~32 (Without magnet) FMD10~32 (With built-in magnet) ACS4 ACS5 Part no. Parts Material 1 Tube Aluminium Alloy 2 Head Cover Brass, Aluminium Alloy 3 Piston (A) Brass, Aluminium Alloy 4 Piston (R) Brass, Aluminium Alloy 5 Piston (C) Aluminium Alloy 6 Piston Rod Stainless Steel 7 Dumper Urethane 8 Snap Ring Carbon Tool Steel Part no. Parts Material 9 Rod End Nut Carbon Steel 10 Bush Sintered Alloy 11 Rod Packing NBR 12 Piston Packing NBR 13 Tube O-Ring NBR 14 Magnet - 15 Rod O-Ring NBR ACX S AF, ADF Mass FM Unit : g stroke (mm) (mm) Ø6 Ø10 Ø16 Ø20 Ø25 Ø FMD Unit : g stroke (mm) (mm) Ø6 Ø10 Ø16 Ø20 Ø25 Ø FM, FMD Rod Ends Tie Rods 133

134 FM/FMD series Free Mount Dimensions Ø6, Ø10 Ø16, Ø20, Ø25, Ø32 A A' B C D E GA GB H J K L MM Ø M3 0.5 Ø M4 0.7 Ø M5 0.8 Ø M6 1.0 Ø M Ø M Without magnet (FM) With magnet (FMD) NN P Q QA R T S Z S Z Ø6 M3 0.5 Depth Depth Ø10 M3 0.5 Depth Depth Ø16 M4 0.7 Depth Depth Ø20 M5 0.8 Depth Depth Ø25 M5 0.8 Depth Depth Ø32 M6 1.0 Depth Depth Rod End Nut Material: Carbon steel KK T H C Qty Ø6 M Ø10 M Ø16 M Ø20 M Ø25 M Ø32 M

135 Rod Ends Rod Ends for Pneumatic Rod Ends Pneumatic Model Code - KA1 Pneumatic Reference Data 1. For some products dotted line parts may not exist. 2. For dimensional tolerances and end finishings not shown in these figures will be process according to KCC regulation. 3. " * " is dimension of rod diameter(d) after chamfering. Inform KCC if there is dimension change. Following are standard dimension. D 6 D-1mm 6<D 25 D-2mm D>25 D-4mm D KA0 KA1 KA2 KA3 KA4 KA5 ACS4 ACS5 KA6 KA7 KA8 ACX KA9 KA10 Radius KA11 S AF, ADF KA12 KA13 KA14 FM, FMD Rod Ends Tie Rods KA15 KA16 KA17 135

136 Rod Ends Rod Ends for Pneumatic KA18 KA19 KA20 KA21 KA22 KA23 KA24 KA25 KA26 KA27 KA28 KA29 KA30 KA31 KA32 4-side Chamfering KA33 KA34 136

137 Tie Rod Tie Rod for Pneumatic Tie Rod Pneumatic Model Code - CT1 Pneumatic Reference Data CT1 ( Series) CT2 ( Series) ACS4 CT3 ( Series) ACS5 ACX S AF, ADF FM, FMD Rod Ends Tie Rods 137

138 series KCC Co., Ltd. series Booster -DI-100 / PP-150 / Features System converts air to high oil pressure for high prower applications. High output of air pressure, up to 8~36 times is available and can be integrated with hydraulic equipment. Symbol How to Order - PP 150 / H - A54 Series Booster cylinder Type DI PP Direct pressure type Pre-pressure type Oil pressure Stroke Output oil capacity Boosting ratio 80 80kgf/cm 2 (8MPa) 59cm 3 (cc) 1: kgf/cm 2 (5.5MPa) cm 3 (cc) 1: kgf/cm 2 (4MPa) 115cm 3 (cc) 1: kgf/cm 2 (18MPa) 59cm 3 (cc) 1: kgf/cm 2 (12.5MPa) 84cm 3 (cc) 1: kgf/cm 2 (9MPa) 115cm 3 (cc) 1: kgf/cm 2 (7MPa) 150cm 3 (cc) 1: kgf/cm 2 (12.5MPa) 141cm 3 (cc) 1: kgf/cm 2 (9MPa) cm 3 (cc) 1: kgf/cm 2 (7MPa) 251cm 3 (cc) 1: kgf/cm 2 (18MPa) 235cm 3 (cc) 1: kgf/cm 2 (12.5MPa) cm 3 (cc) 1: kgf/cm 2 (7MPa) 603cm 3 (cc) 1: kgf/cm 2 (18MPa) 392cm 3 (cc) 1: kgf/cm 2 (12.5MPa) cm 3 (cc) 1: kgf/cm 2 (7MPa) 1005cm 3 (cc) 1:14 Ø300 only available for pre-pressure type. Standard type with aluminium diecast cover and U packing. For AC4C made cover and Quardring packing, consult KCC. Auto switch Nil None H With built-in magnet Built-in magnet is inapplicable to Ø300 type. Auto switch is attaching on tie rod of pneumatic cylinder. Select a hydraulic cylinder(kp70/140hc) with piston compact seal, without cushion for booster. Auto switch Reed Solid A/S Model state A/S Model Nil None Nil None A54 D-A54K F59 D-F59K A56 D-A56K F5P D-F5PK A64 D-A64K J59 D-J59K A90(V) D-A90(V)K J51 D-J51K A93(V) D-A93(V)K F9N D-F9N(V)K A96(V) D-A96(V)K F9P D-F9P(V)K F9B D-F9B(V)K Only for auto switch attached type. Refer to Auto Switch Catalogue for more information. Speci cations Working oil Ambient & uid temperature Air pressure Working uid Lubrication Operating pressure Petroleum based fluid 5~60 Air Not required 0~7kgf/cm 2 (0~0.7MPa) Precautions 1. The booster cylinder must be installed higher than the hydraulic actuator and pipes to prevent air release and reverse flow of hydraulic fluid. 2. With a slight increase in pressure by mere 0.1kgf/cm 2 at the supply side, the output will multiply depending on the sending ratio. Care must be taken. 3. If rapid speed is required, the pipe size must be large enough for the purpose, and a quick exhaust valve should be installed. 4. A filter and regulator should be installed before the air valve to ensure easy pressure adjustment and clean air supply. 5. The discharge volume of the booster cylinder should be the same as the actual capacity of the cylinder. 138

139 series Booster Circuit Direct Compressed Type To be used if the discharge volume is being specified. Pneumatic Reference Data Pre-compressed Type If the stroke of the hydraulic actuator is long, or large flow is required, the pre-compressed type is used to enable rapid movement to the pressure section by air, and then to pressurize using the discharge volume. 1. Rapid Feed Stroke rod is moved to a certain distance by the hydraulic pressure which has the same pressure as the air pressure pass through solenoid valve 1 when solenoid is ON. 2. Pressure Stroke The booster piston is pressurized by the solenoid valve 2 generating high hydraulic pressure required in various processes (clamping, press and etc). ACS4 ACS5 ACX S 3. Return Stroke Booster Piston and the cylinder pistons are returned by the solenoid valve 1 and 2. AF, ADF FM, FMD Rod Ends Tie Rods 139

140 series Booster Structure 5 Part no. Parts Material Remark 1 Rod Cover Aluminium Alloy - 2 Head Cover Aluminium Alloy - 3 Tube Aluminium - 4 Piston Aluminium Alloy - 5 Rod Carbon Steel Hard Chromium Plating 6 Tube Carbon Steel - 7 LB Ass'y Zinc Plate - 8 Tie Rod Carbon Steel - 9 Oil Tank Aluminium - 140

141 series Booster Dimensions-Ø100, Ø150 Direct Pressure (-DI) Pneumatic Reference Data Pre-Pressure (-PP) ACS4 ACS5 ACX Air-hydro convertor is sold separately. ØD L LH LS LX LY LZ N T TL Ø100 Ø (197) Ø Ø150 Ø (258) Ø S AF, ADF Dimensions-Ø300 Pre-Pressure FM, FMD Rod Ends Tie Rods Air-hydro convertor is sold separately. 141

142 series KCC Co., Ltd. series Air-Hydro Converter Features Symbol It converts air pressure to equivalent hydraulic pressure. The hydraulic pressure is used to operate an actuator. It solves the sticking and slipping problems with low speed operations. How to Order Series Air-hydro converter Converter nominal size Air port size Oil port size (mm) 63 Ø63 Rc(PT)3/8 Rc(PT)3/4 100 Ø100 Rc(PT)1/2 Rc(PT)3/4 160 Ø160 Rc(PT)3/4 Rc(PT)3/4 Stroke 50, 100, 150, 200, 250, 300, 400, 450, 500, 600, 700, 800 Contact us for other stroke. Speci cations Converter nominal size (mm) Fluid Turbine Oil (40~100mm 2 /S) Proof pressure Operating pressure Ambient & uid temperature 10.5kgf/cm 2 (1.05MPa) 0~7kgf/cm 2 (0~0.7MPa) 5 ~ 50 Standard effective oil level stroke (mm) Limited ow /min Ø Ø Ø