Braze line (form R/GR) Extract from DIN 806, DIN 228 and BRUCKNER WORKS STANDARD
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1 Carbide ead Centres BRUCKNER WORKS STANAR BRUCKNER WORKS STANAR Our high performance live centres standard as well as special designs are produced and tested according to our works standard. Materials, production and testing are subject to strict quality guidelines guaranteeing function and performance. Regrinding line As a rule, BRUCKNER centres feature a regrinding line showing the useful end of the carbide. Forms R and R do not have this line. ere the useful limit is marked by the braze line. Regrinding line Braze line (form R/R) In BRUCKNER solid carbide dead centres (forms V, V, Z, Z and Z) with a carbide diameter of 20 to 45 mm the safety core sa co is integrated. If there is a fissure in the joint between carbide and base material, e.g. caused by operating or handling errors, sa co prevents the carbide point with the mounted workpiece from slipping. Thus high consequential costs are avoided. Extract from IN 806, IN 228 and BRUCKNER WORKS STANAR IN IN BRUCKNER WORKS STANAR Taper size d 1 d 2 d 3 d 4 d 5 l 1 l 2 l 3 l 4 a V V Z V = permissible eccentricity Z = maximum error increasing towards the large diameter along the tested length Ip Morse Metric * * 24 8 * * * * * * * * not standardized User information In our User information you will find hints and tips for the use of our carbide centres, e. g. on work safety, causes and removal of roundness errors on the workpiece etc. Please advise us if you would like copies. Repair service We check the dead centre (also other makes) for: amage/cracks in the carbide Sufficient fixing of the carbide in the base material amaged shank We inform you about the extent of the necessary repair/regrinding work with a cost estimate. 54 For full information contact VAUAN TECNOOY ph: vauntec@vauntec.co.uk
2 Carbide ead Centres Roundness out-of-roundness on carbide 0.8 µm igh concentricity accuracy of the 60 point to the shank according to BRUCKNER works standard = the eccentricity has been reduced by up to 70% compared with IN 806 BRUCKNER carbide dead centres the benchmark ue to their superior roundness and high product quality BRUCKNER dead centres set the benchmark in terms of economic efficiency and productivity. Our know-how, our experience and our background in the high precision manufacture of our centres guarantee the features of our own products at the highest level. The BRUCKNER guarantee for standard dead centres Out-of-roundness 0.8 µm. We supply standard dead centres and special designs with out-of-roundness 0.3 µm. Test report on request Top-quality carbides safely fixed in the base material sa co the safety core maximum safety through the integrated safety core (forms V, V, Z, Z and Z with carbide diameter mm) Regrinding line marking the useful end of the centre ardened shank the is case hardened for protection from damage Taper shank tolerance deviation of AT4 to IN 228 (gauge accuracy) For full information contact VAUAN TECNOOY ph: vauntec@vauntec.co.uk 55
3 Carbide ead Centres, Full Centre 60 without raw-off Thread Form E V Out-of-roundness 0.8 µm. Morse hardened for protection from damage. Quality features see page 54/55. Form Morse I.No. C E Form E IN 806 E C Form Morse I.No. C Form larger carbide diameter, length to IN and extended C Form Morse I.-No. C V * V * V V V V V V V V V ** V * without safety core, carbide brazed in ed seating ** without safety core, carbide outer shell with base material core Form V solid carbide point with safety core sa co, length to IN and extended C Your rinding Task Our Carbide-Tipped Centres Short grinding length, wide grinding wheel, extended carbide centre Form arger centrebore, carbide centre with large truncated carbide body Form Z, R, R Small diameter or short grinding length or face grinding. Extended carbide half centre with extra small flat height Form S, S, V, V Small to large centres. Carbide centre with solid carbide 60 point Form V, V 56 For full information contact VAUAN TECNOOY ph: vauntec@vauntec.co.uk
4 Carbide ead Centres, Full Centre 60 without raw-off Thread Form Z R B* B* Out-of-roundness 0.8µm. Morse hardened for protection from damage. Quality features see page 54/55. Form Morse I.No. d C x x Z x x d Form Z large carbide insert with safety core sa co C Form Morse I.No. d C R x x x x x x x x x x x x x x x x x x x d Form R large carbide ring, diameter up to 100 mm C Carbide ead Centres with 60 round Centrebore Form Morse I.No. B A C B x x x x Form B *Out-of-roundness 1 µm C Form Morse I.No. B A C B x x x x Form B, with flat *Out-of-roundness 1 µm A B For full information contact VAUAN TECNOOY ph: vauntec@vauntec.co.uk 57
5 Carbide ead Centres, alf Centre 60 without raw-off Thread Form E S V Out-of-roundness 0.8µm. Morse hardened for protection from damage. Quality features see page 54/55. Form Morse I.No. C E Form E similar to IN 806 E C Form Morse I.No. C Form larger carbide diameter, length to IN and extended C Form Morse I.No. C S /1, /2, /1, /2, /4, /1, /2, /4, Form S extra flat height, extended C Form Morse I.No. C V V/ V/ V/ V/ Form V extra flat height, solid carbide point with safety core sa co C 58 For full information contact VAUAN TECNOOY ph: vauntec@vauntec.co.uk
6 Carbide ead Centres, Full Centre 60 with raw-off Thread Form E V Z R Out-of-roundness 0.8µm. Morse hardened for protection from damage. Quality features see page 54/55. Form Morse I.No. C E M 22x M 27x M 27x M 36x M 36x M 36x M 48x M 48x M 68x M 68x1.5 Form Morse I.No. C V * V M 22x V M 27x V M 36x V M 36x V M 48x V M 48x1.5 ** V M 68x1.5 * without safety core, carbide brazed in ed seating ** without safety core, carbide outer shell with base material core Form Morse I.No. d C Z x M 27x1.5 Form Morse I.No. d C R x M 27x x M 36x x M 36x x M 48x x M 48x1.5 d d Form E length to IN and extended C Form V solid carbide point with safety core sa co C Form Z large carbide insert with safety core sa co C Form R large carbide ring C raw-off nut IN 807 I.No. M SW M252 M 22x M253 M 27x M254 M 36x M255 M 48x M256 M 68x M SW For full information contact VAUAN TECNOOY ph: vauntec@vauntec.co.uk 59
7 Carbide ead Centres, alf Centre 60 with raw-off Thread Form S V Out-of-roundness 0.8µm. Morse hardened for protection from damage. Quality features see page 54/55. Form Morse I.No. C S / M 27x / M 36x / M 36x / M 48x / M 48x1.5 Form S extra flat height, length to IN and extended C Form Morse I.No. C V V/ M 27x V/ M 36x V/ M 36x1.5 Form V extra flat height, solid carbide point with safety core sa co C Roundness achieves roundness rinding test with standard centres from BRUCKNER BRUCKNER 2804 in the headstock Out-of-roundness 0.42 µm test conditions cylindrical grinding machine STUER S33 workpiece 100Cr6, 62 RC, 35 mm, un-ground centre IN 332A workpiece out-of-roundness 0.36 µm BRUCKNER 2814 in the tailstock Out-of-roundness 0.48 µm Result: Out-of-roundness achieved with standard centres from BRUCKNER 0.36 µm. 60 For full information contact VAUAN TECNOOY ph: vauntec@vauntec.co.uk
8 Tool Steel ead Centres with raw-off Thread Morse, metr. 80 1:20, 80 1:10 Form Interchangeable dead centres, through-hardened for revolving tailstock sleeves Form Taper I.No. SW C raw-off size nut 255 MT M 22x M M 27x M253 MT M 27x M M 27x M M 36x M254 MT M 36x M M 36x M254 MT M 48x M M 48x M255 MT M 68x M256 Metr. 80 1: M 85x M257 Taper 80 1: M 85x M257 Form Taper I.No. SW C raw-off size nut 256 MT M 22x M252 MT M 27x M253 MT M 36x M254 MT M 48x M255 MT M 68x M256 Form 255 similar to IN 807 and extended C Form 256 copying centre 60 /40 C Form Taper I.No. SW A C raw-off size nut M 22x M252 MT M 22x M M 22x M252 MT M 27x M M 27x M M 36x M254 MT M 36x M M 36x M254 Form 257 slim design 60 /30 A C Form Taper I.No. d SW C raw-off size nut MT M 22x M x M 22x M252 MT M 27x M x M 27x M x M 36x M254 MT x M 36x M x M 48x M255 MT x M 48x M x M 48x M255 d Form 258 bullnose dead centre 60 C raw-off nut to IN 807 I.No. M SW M252 M 22x M253 M 27x M254 M 36x M255 M 48x M256 M 68x M257 M 85x M SW For full information contact VAUAN TECNOOY ph: vauntec@vauntec.co.uk 63
9 Tool Steel ead Centres without raw-off Thread Morse, metr. 80 1:20, 80 1:10 Form 250 ead centres to IN 806 through-hardened Form Taper I.No. C size 250 MT MT MT MT MT MT MT Metr. 80 1:20 Taper 80 1: Form 250 to IN 806, full centre 60 C Tool Steel ead Centres Special esigns setting mandrels centre with measuring bands SK 45 with face contact cylindrical mounting for caps 60 centre extension sleeve MT 5 to MT 5 double diameter 60 dead centre with draw-off thread bullnose dead centre with SK 30 mounting 64 For full information contact VAUAN TECNOOY ph: vauntec@vauntec.co.uk
10 Adapter Sleeves Reduction Sleeves Adapter sleeve Type KE With internal 1:7.5 Made from alloy case-hardening steel, hardened, with draw-off thread, internally and externally precision-ground Runout max mm Application For regrinding interchangeable inserts. Combined with the inserts (page 15) use as a dead centre in the headstock and tailstock for special applications. raw-off nut to IN 807, see page 59 K1 C Morse Type KE raw-off K1 C Insert size I.No. nut (page 15) A M M 22x A M M 27x A M M 36x A M M 48x Reduction sleeve Type SPA of alloy case-hardening steel, hardened, with draw-off thread, internally and externally precision-ground ET IT Runout Max mm raw-off nut to IN 807, see page 59 C Taper size Type SPA external internal raw-off nut C ET IT I.No. I.No. MT 3 MT A M M 27x MT 4 MT A M M 36x MT A M M 36x MT A M M 48x MT 5 MT A M M 48x MT A M M 48x MT 6 MT A M M 68x MT A M M 68x Metr. 80 MT A M80* 20 M 80x :20 MT A M80* 20 M 80x2 192 Taper 80 1:10 MT A M80* 20 M 80x2 192 *Similar to IN For full information contact VAUAN TECNOOY ph: vauntec@vauntec.co.uk
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