WHIRLPOOL OF INDIA LTD. Service Manual. Top Mount No Frost Refrigerator
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1 WHIRLPOOL OF INDIA LTD Service Manual Top Mount No Frost Refrigerator 1
2 INDEX Sno. Detail Page No. 1. MODEL RANGE 3 2. SAFETY PRECAUTIONS 4 3. FEATURE/ TECHNICAL SPECIFICATION 6 4. ELECTRONIC CONFIGURATION AND TROUBLESHOOTING 7 5. COOLING CONTROL 8 6. WIRING DIAGRAM 9 7. EXPLODED VIEWS SERVICE PART LIST 14 2
3 NO FROST REFRIGERATOR MODEL RANGE: 240L TITANIUM - WIE90 SV 240L SUSLITE- WIE90 SS 260L TITANIUM- WIE100 SV 260L SUSLITE- WIE100 SS 3
4 4
5 5
6 TECHNICAL /FEATURE SPECIFICATION: MODEL 240L 260L Type Frost free Frost free Capacities (L) total net 240L 260L Product Dimensions (mm) Width Height Depth Gross Weight (kg) 62 KG 65 KG Voltage / Hz V/60Hz V/60Hz Compressor ASD65 ASD65 Oil Capacity 180 cu.cm 180 cu.cm Comp. Run Capacitor - - PTC Relay QP2-15G QP2-15G Motor Protector BT60-120Y BT60-120Y Fan motor MI AC MOTOR FOR DUO MI AC MOTOR FOR DUO Split Diffuser NO NO Deodorizer CHARCOAL CHARCOAL Number of Shelves 2 3 Type of Shelves GLASS GLASS Humidity Control YES YES RC Illumination BULB BULB FC Illumination - - Bottle Retainer 2 2 Can Rack NO NO Egg tray 12 EGGS 12 EGGS Removable Ice twister YES YES Puff pastry NO NO Freezer Door Bins 2 2 Refrigerator Door Bins 3 4 Door lock YES YES Handle BREATHE BREATHE Electromechanical Control in RC compartment YES YES Fast Forward Cool - - Door Alarm NO NO Auto Power save mode NO NO 6
7 Electronic Configuration, Logic & Troubleshooting GENX Controls & Electronics Configuration Product Configuration Product Control Software User interface Auto cool mode Quick Chill/Fast Forward Ice Auto Power save mode Door Alarm RC Illumination Control Board 240/260L dlx RC Controlled No No No No No No Yes(Lamp) No Defrost heater Yes (Radiant Heater 165 W) Fan motor FAN MOTOR MI ( V) Compressor ASD65 Run Capacitor - Door Reversibility No DELUXE: - In this type of refrigerator, there is no user Interface on freezer compartment door for setting cooling.there is a thermostat in RC compartment to set temp settings. 7
8 Cooling control: To control the temperature of your refrigerator, turn the knob according to your requirement. This control is provided inside the refrigerator section. Turn knob to the left to reduce the cooling and to the right to increase the cooling. It is preset to the middle position. Adaptive Defrost Control The defrost cycle shall be started after the Defrost timer has expired. According to the following defrost procedure: Defrost must be executed every time one of the following event occurs: 1. After 8 hours (+/-10 minutes) of compressor running, calculated considering just the thermostat function. 2. When the product goes into defrost (in thermostatic mode) a time period of 20 min (+/-1 minute) is allowed to complete the time to defrost. 3. If the door open time > 10 min, within first 5 hrs of cumulative compressor run time, defrost is initiated at 5hrs. 4. If the door open time < 10 min or If there is at least one door opening up to 8 hrs of compressor running then defrost time is as per point If there is no door opening up to 8 hrs of compressor running than defrost time will be 18hrs 6. If there is no door opening for 8 hrs, & there is door opening between 8 to 18 hrs of compressor running, defrost will take place immediately. 8
9 WIRING DIAGRAM: 9
10 EXPLODED VIEWS: 10
11 11
12 12
13 13
14 SERVICE PART LIST: S.NO. PART NO. DESCRIPTION MODEL 240 L 240L 260L 260L WIE90 SS WIE90 SV WIE100 SS WIE 100 SV 1 W OIL CHARGED COMPRESSOR ASSEMBLY ASD65 1 EA 1 EA 1 EA 1 EA 2 W GENX2 FC FOAMED DOOR DLX SUSLITE PHIL 1 EA 0 EA 1 EA 0 EA 3 W FC FOAMED DOOR GENX2 DLX TITANIUM PHILPN 0 EA 1 EA 0 EA 1 EA 4 W RC FOAMED DOOR 255L SUSLITE PHIL BH 1 EA 0 EA 0 EA 0 EA 5 W RC FOAMED DOOR 255L TITANIUM PHLPNS 0 EA 1 EA 0 EA 0 EA 6 W RC FOAMED DOOR 275L SUSLITE PHIL BH 0 EA 0 EA 1 EA 0 EA 7 W RC FOAMED DOOR 275L TITANIUM PHLPNS 0 EA 0 EA 0 EA 1 EA 8 W PROCESS TUBE GENX-2 1 EA 1 EA 1 EA 1 EA 9 W mm Suction complement for ASD & EA 1 EA 1 EA 1 EA 10 A M 4.8 X 13 SELF TAPPING SCREW - ONYX 1 EA 1 EA 1 EA 1 EA 11 W CRISPER 21.4 L GENX 1 EA 1 EA 1 EA 1 EA 12 A D PHILIPS HEAD SCREW M5.5X1.8 4 EA 4 EA 4 EA 4 EA 13 A B SCREW- Philips Head,M4.8 x 16 6 EA 6 EA 6 EA 6 EA 14 A F EARTHING TERMINAL SCREW (M4x8) 2 EA 2 EA 2 EA 2 EA 15 W Sound Deadening Evaporator 1 EA 1 EA 1 EA 1 EA 16 A B DRIER ASSEMBLY - LOK RING 1 EA 1 EA 1 EA 1 EA 17 W COMPRESSOR SLEEVE - R600a 4 EA 4 EA 4 EA 4 EA 18 A BI-METAL ASSY. TOD-39TV 1 EA 1 EA 1 EA 1 EA 19 A BULB APPLIANCE, E14 1 EA 1 EA 1 EA 1 EA 20 W R600a-L60/GENX BULB HOLDER ASSY 1 EA 1 EA 1 EA 1 EA 21 A POWER CORD PHILIPPINES - ONYX 1 EA 1 EA 1 EA 1 EA 22 D D HEX NYLOC NUT M6 4 EA 4 EA 4 EA 4 EA 23 W HELICE DO VENTILADOR 110MMCC125 1 EA 1 EA 1 EA 1 EA 24 W DRAIN TUBE BOTTOM 1 EA 1 EA 1 EA 1 EA 25 A MI AC MOTOR FOR DUO 1 EA 1 EA 1 EA 1 EA 26 W HANDLE FC FRONT BREATH- WARM SILVER 2 1 EA 1 EA 1 EA 1 EA 27 W HANDLE RC FRONT BREATH- WARM SILVER 2 1 EA 1 EA 1 EA 1 EA 28 W HANDLE FC BACK BREATH BLACK 1 EA 1 EA 1 EA 1 EA 29 W HANDLE RC BACK BREATH BLACK 1 EA 1 EA 1 EA 1 EA 30 W FAN MOTOR BRACKET COVER,L 60 1 EA 1 EA 1 EA 1 EA 31 W SUB ASSY BODY AIR DIFFUSER 242/262 L 1 EA 1 EA 1 EA 1 EA 32 W SUB ASSY COVER AIR DIFFUSER GENX-242L,2 1 EA 1 EA 1 EA 1 EA 33 W TRIVET FC GENX 2 2 EA 2 EA 2 EA 2 EA 34 W GENX GLASS SHELF TRIM 2 EA 2 EA 3 EA 3 EA 35 W GENX GLASS WITH WHITE PRINTING 2 EA 2 EA 3 EA 3 EA 14
15 36 W TRIVET RC- GENX 2 2 EA 2 EA 2 EA 2 EA 37 W SHALLOW BIN GENX 1 EA 1 EA 2 EA 2 EA 38 W LENS IN DIFFUSER 1 EA 1 EA 1 EA 1 EA 39 W KNOB - FREEZER DAMPER / THERMOSTAT(HIPS) 2 EA 2 EA 2 EA 2 EA 40 W COMPRESSOR MOUNTING PLATE ASSY GENX 1 EA 1 EA 1 EA 1 EA 41 W Chiller GenX-Quick chill Graphics 1 EA 1 EA 1 EA 1 EA 42 W HINGE BOTTOM ASSEMBLY, GENX 1 EA 1 EA 1 EA 1 EA 43 W Screw Trilobular M6 X 1.0 Hex Head 3 EA 3 EA 3 EA 3 EA 44 W CENTRE HINGE ASSY, L60T 1 EA 1 EA 1 EA 1 EA 45 FREEZER DAMPER CONTROL GENX- AUS W MAROON 1 EA 1 EA 1 EA 1 EA 46 A DEFROST TIMER- PARAGON, 220V/60HZ 1 EA 1 EA 1 EA 1 EA 47 A AL. POP RIVET MM 1 EA 1 EA 1 EA 1 EA 48 A C COMPLEMENT, STOP DOOR RC - ONYX 1 EA 1 EA 1 EA 1 EA 49 W DISCHARGE COIL GEN-X 1 EA 1 EA 1 EA 1 EA 50 W HINGE TOP ASSY- DLX 1 EA 1 EA 1 EA 1 EA 51 A EGG TRAY - ONYX 1 EA 1 EA 1 EA 1 EA 52 W FAN MOTOR BRACKET 1 EA 1 EA 1 EA 1 EA 53 W TOP HINGE COVER NEO-DLX BLACK 1 EA 1 EA 1 EA 1 EA 54 W GROMET FOR FIXING MOTOR - 5.8W,L 60 2 EA 2 EA 2 EA 2 EA 55 W SCREW CAP- PLENUM 2 EA 2 EA 2 EA 2 EA 56 W BRAND BADGE 85MM 1 EA 1 EA 1 EA 1 EA 57 W SHOULDER SCREW-ABT TYPE 6 EA 6 EA 6 EA 6 EA 58 W DRIER HOLDER GENX / L60 NEW 1 EA 1 EA 1 EA 1 EA 59 W PLATE LEVELLER ASSEMBLY,GENX 1 EA 1 EA 1 EA 1 EA 60 W DEFROST WATER TRAY GEN X - L60 1 EA 1 EA 1 EA 1 EA 61 W EVAPORATOR ASSEMBLY - L60/ GENX 1 EA 1 EA 1 EA 1 EA 62 W CRISPER COVER ASSY M1 GENX 2 1 EA 1 EA 1 EA 1 EA 63 W SUPPORT, EVAP. TUBE - GEN-X 1 EA 1 EA 1 EA 1 EA 64 W PLENUM FRONT ASSY DFTR, F PAD L60 GENX 1 EA 1 EA 1 EA 1 EA 65 W R600ATHERMOSTAT - GENX 242L 1 EA 1 EA 1 EA 1 EA 66 W R600A THERMOSTAT - 292L/262L 0 EA 0 EA 1 EA 1 EA 67 W PLENUM BACK & BRACKET SUBASSY GEN X,L60 1 EA 1 EA 1 EA 1 EA 68 W DEODRISER COVER SUBASSY-L60 1 EA 1 EA 1 EA 1 EA 69 W DAMPING RUBBER GROMMET FOR FAN MOTOR 1 EA 1 EA 1 EA 1 EA 70 A A HANDLE SCREW NF-06 MATR & LENGTH CHANGE 12 EA 12 EA 12 EA 12 EA 71 A A 4.8 X 16 SELF TAPP AB TYPE SS 3 EA 3 EA 3 EA 3 EA 72 W BOTTLE RETAINER GENX 2 EA 2 EA 2 EA 2 EA 73 W ICE TWISTER BRACKET WITH SUPPORT L60 1 EA 1 EA 1 EA 1 EA 74 W HALF SHELF FC GENX 1 EA 1 EA 1 EA 1 EA 75 W CAPACITOR MOUNTING BRACKET 1 EA 1 EA 1 EA 1 EA 76 A SUPPORT BUSH, ICE TWISTER 1 EA 1 EA 1 EA 1 EA 15
16 77 W ICETRAYASSYwith intergrated knobgenx/l60 1 EA 1 EA 1 EA 1 EA 78 W ICE COLLECTOR L60 1 EA 1 EA 1 EA 1 EA 79 W SLEEVE FOR SUCTION COMPLEMENT 1 EA 1 EA 1 EA 1 EA 80 W LOCK BRACKET GENX 1 EA 1 EA 1 EA 1 EA 81 W COVER, LOCK BRACKET - L60 1 EA 1 EA 1 EA 1 EA 82 W HARNESS FAN MOTOR-9.8W 1 EA 1 EA 1 EA 1 EA 83 W Compressor Grommet 4 EA 4 EA 4 EA 4 EA 84 W THERMOSTAT CAP 1 EA 1 EA 1 EA 1 EA 85 W THERMAL FUSE WITH CONNECTOR 1 EA 1 EA 1 EA 1 EA 86 W Heat Shield L60 - R600a 1 EA 1 EA 1 EA 1 EA 87 W Discharge Coil - Grommet 1 EA 1 EA 1 EA 1 EA 88 W EARTHING WIRE WITH RING TERMINAL 1 EA 1 EA 1 EA 1 EA 89 W SUMP BACK PART 2 EA 2 EA 2 EA 2 EA 90 W FRONT COVER SUB ASSY 2 EA 2 EA 2 EA 2 EA 91 A A INNER EARTH ASSY - PHILIPPINES 1 EA 1 EA 1 EA 1 EA 92 W GASKET SUB-ASSY FC GENX 1 EA 1 EA 1 EA 1 EA 93 W PUSH IN GASKET (B) - RC 242L GENX 1 EA 1 EA 0 EA 0 EA 94 W PUSH IN GASKET (B) - RC 262L GENX 0 EA 0 EA 1 EA 1 EA 95 W SLEEVE TOP HINGE - ONYX 1 EA 1 EA 1 EA 1 EA 96 W SLEEVE CENTER HINGE - ONYX 1 EA 1 EA 1 EA 1 EA 97 A D PHILIPS HEAD SCREW M5.5X1.8 6 EA 6 EA 6 EA 6 EA 98 A SWITCH ROCKER ARM, NC- ESBEE W welded 1 EA 1 EA 1 EA 1 EA 99 W SCREW-TRILOBULAR M6X1.0 HEX HEAD 7 EA 7 EA 7 EA 7 EA 100 OXYGEN SCAVENGER WITH HANGING ATTACH W L60 1 EA 1 EA 1 EA 1 EA 16
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