Product Parts Information. Liftstar Hydraulic Winch. Model LS2-600H and PS2 1000H. Save These Instructions

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1 Product s Information Liftstar Hydraulic Winch Model LS2-600H and PS2 1000H (Dwg. MHP2827) Save These Instructions R Form MHD56360 Edition 3 February Ingersoll Rand

2 Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest Distributor. For additional supporting documentation refer to Table 1 Product Information Manuals on page 2. Manuals can be downloaded from The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties. Original instructions are in English. Other languages are a translation of the original instructions. Refer all communications to the nearest Ingersoll Rand Office or Distributor. Table 1: Product Information Manuals Publication /Document Publication /Document Product Safety Manual (Non-Man Rider) MHD56250 Product Maintenance Information Manual MHD56361 Product Information Manual MHD56359 TABLE OF CONTENTS Page Dwg. Name Page s Ordering Information...3 Winch Assembly Drawing...4 Winch Assembly s List...5 Disc Brake and Motor Assembly Drawing and s List...6 Reduction Gear Assembly Drawing and s List...7 Hose Connections Assembly Drawing and s List...8 Remote Control Valve Assembly and s List (Optional)...9 Remote Control Valve with ON/OFF Assembly Drawing and s List (Optional)...10 Free Spool Clutch Assembly Drawing and s List (Dwg. MHP2826)...4. (Dwg. MHP2824)...6 (Dwg. MHP2825)...7 (Dwg. MHP2846)...8 (Dwg. MHP3401)...9 (Dwg. MHP2823)...10 (Dwg. MHP2620) Form MHD56360 Edition 3

3 PARTS ORDERING INFORMATION These products are designed and constructed to provide long, trouble-free service. In time it may be necessary to order and install new parts to replace those that have been subjected to wear. For your convenience and future reference, it is recommended that the following information be recorded. Model Serial Date Purchase When ordering replacement parts, please specify the following: 1. Complete model number and serial number as it appears on the data (name) plate. 2. number(s) and part description as shown in this manual. 3. Quantity required. The data (name) plate is located on the product. NOTICE Continuing improvement and advancement of design may cause changes to this equipment which are not included in this manual. Manuals are periodically revised to incorporate changes. Always check the manual edition number on the front cover for the latest issue. Sections of this manual may not apply to your product. The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance, and will invalidate all warranties. Disposal For additional information contact: Ingersoll Rand nd Avenue South Kent, WA USA Phone: (800) or Ingersoll Rand Douai Operations 529, Avenue Roger Salengro Sin Le Noble, France Phone: (33) Fax: (33) When the life of the product has expired, it is recommended that it be disassembled, degreased and parts separated as to materials so that they may be recycled. Return Goods Policy Ingersoll Rand will not accept any returned goods for warranty or service unless prior arrangements have been made and written authorization has been provided from the location the goods were purchased. Products that have been modified without Ingersoll Rand approval, mishandled or overloaded will not be repaired or replaced under warranty. A printed copy of the warranty that applies to this product is provided inside the back cover of the product information manual or in some cases the parts manual. Form MHD56360 Edition 3 3

4 WINCH ASSEMBLY DRAWING (Dwg. MHP2826) 4 Form MHD56360 Edition 3

5 WINCH ASSEMBLY PARTS LIST 1 Capscrew Guard (power head) Lockwasher Guard (short drum) End Cover (Standard) Guard (long drum) End Cover (TD-20) Capscrew Plug Wear Ring Upright Exhaust Washer Bearing Gear Capscrew Retainer Ring Lockwasher Spacer (188.5 mm [7.42 in.] short) Wire Rope Anchor Wedge Spacer (344.5 mm [13.6 in.] long) (Standard) Drum (155 mm [6 in.] short) Spacer (344.5 mm [13.6 in.] long) (TD-20) Drum (311mm [12.2 in.] long) Spacer (188.5 mm [7.42 in.] short) Retainer Ring Spacer (344.5 mm [13.6 in.] long) Plug Data (Name) Plate R 34 Capscrew Warning Tag Recommended spares. Form MHD56360 Edition 3 5

6 DISC BRAKE AND MOTOR ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2824) Plug Backup Ring O Ring O Ring Gasket Backup Ring Brake Housing Cover Piston Washer Spring Capscrew Adapter, Motor Drive Plate Capscrew Friction Plate Lockwasher Brake Reaction Plate Capscrew Splined Hub Motor Assembly Brake Housing Key (Included with Motor Assembly) 1 Contact Factory 62 O Ring Recommended spares. 6 Form MHD56360 Edition 3

7 REDUCTION GEAR ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2825) 12 Retainer Ring Spacer Bearing Gasket Plug Reducer Housing (Standard) Reduction Gear End Cover Reducer Housing (TD-20) O Ring Needle Bearing Oil Seal Bearing Ring Ring Gear Spacer Sliding Gear Planet Gear Bearing Planet Gear Support Capscrew Planet Pin Washer Bearing Capscrew Bearing Recommended spares. Form MHD56360 Edition 3 7

8 HOSE CONNECTIONS ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2846) 80 Tube Assembly Fitting, Adapter Tube Assembly Tubing Fitting Fitting Capscrew 4 Contact Factory 93 Fitting, Connector 1 Contact Factory 85 Plug 3 Contact Factory 94 Control Valve Assembly Fitting, Elbow Lockwasher Valve 1 Order item Capscrew Tubing Counterbalance Valve Fitting, Adapter O Ring 2 Contact Factory 8 Form MHD56360 Edition 3

9 REMOTE CONTROL VALVE ASSEMBLY AND PARTS LIST (OPTIONAL) T P T P (Dwg. MHP3401) 2 Lockwasher Housing Guard Nut Capscrew Plate Washer Capscrew Label, Directional Fitting, Nipple Hydraulic Control Plug 2 Contact Factory Form MHD56360 Edition 3 9

10 REMOTE CONTROL VALVE WITH ON/OFF ASSEMBLY DRAWING AND PARTS LIST (OPTIONAL) T P T P 2 4 Hydraulic Valve Hose Connection Ports 330 (Dwg. MHP2823) 8 Remote Control Valve Assembly Hydraulic Control Lockwasher Housing Fitting, Connector Nut Plug Plate Guard Fitting, Nipple Capscrew Screw, Button Head Washer Control Valve On - Off Label, Directional Control Valve Support Form MHD56360 Edition 3

11 FREE SPOOL CLUTCH ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2620) 200 Free Spool Clutch Assembly (short drum) Capscrew Free Spool Clutch Assembly (long drum) Cam Capscrew Spring Lockwasher Spindle Retainer Ring Shaft (short drum) Bushing Shaft (long drum) Capscrew Spring Stopper Pin Spring Lever Retainer Ring Knob Bearing Locknut Retainer Ring Form MHD56360 Edition 3 11

12 R

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