OIL PUMP (G306709) DISCOVERY 3, ENGINE - TDV6 2.7L DIESEL SPECIAL TOOL(S) Crankshaft Front Seal Remover PUMP - OIL - RENEW

Size: px

Start display at page:

Download "OIL PUMP (G306709) DISCOVERY 3, ENGINE - TDV6 2.7L DIESEL SPECIAL TOOL(S) Crankshaft Front Seal Remover PUMP - OIL - RENEW"

Allyson Lang
5 years ago
Views:

1 DISCOVERY 3, ENGINE - TDV6 2.7L DIESEL OIL PUMP (G306709) IN-VEHICLE REPAIR PUMP - OIL - RENEW 2700 CC 4.3 USED WITHINS SPECIAL TOOL(S) Crankshaft Front Seal Remover

2 Crankshaft Front Seal Sleeve Crankshaft Front Seal Installer REMOVAL 1. Disconnect the battery ground cable. For additional information, refer to: Specifications ( Battery and Charging System - General Information, Specifications). 2. Remove the generator. For additional information, refer to: Generator (414-02C Generator and Regulator - TDV6 2.7L Diesel, Removal and Installation). 3.

3 Remove the accessory drive belt tensioner. 4. Remove the generator mounting bracket. 5. Remove and discard the timing belt. For additional information, refer to: Timing Belt Engine - TDV6 2.7L Diesel, In-vehicle Repair). (303-01C 6.

4 Remove the crankshaft pulley. Remove the crankshaft pulley retaining bolt. Discard the bolt. 7. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. Raise and support the vehicle. 8.

5 9. Release the battery positive cable.

6 10. Remove the oil pump lower retaining bolts.

7 Remove the timing belt cover sealing strips. 11. Remove the oil pump. Remove the ten retaining bolts. 12.

8 Remove the alignment dowels (if equipped). INSTALLATION 1. Install a new oil pump gasket. 2.

9 Prime the oil pump. Fill the orifice shown with 20 ml of engine oil. Rotate the oil pump drive 2 complete turns. 3. CAUTION: Make sure that the mating faces are clean and free of foreign material.

10 Apply sealant WSE-M4G323-A5 in an 3mm bead to the two areas shown, also apply a smear of sealant to the gasket face as illustrated. 4. CAUTIONS: Make sure that the mating faces are clean and free of foreign material. Make sure the gasket is installed correctly.

11 Install the oil pump. 5. Install two bolts to the oil pump, only finger tighten at this stage. Remove the oil pump locator.

12 6. Install the oil pump lower retaining bolts. Tighten the 4 bolts to 10 Nm. 7. Secure the oil pump. Tighten the bolts in the sequence shown to 10 Nm.

13 8. Install the timing belt cover sealing strips. 9. CAUTION: Do not use any lubricant on the crankshaft front seal, special tools or the crankshaft. Failure to follow this instruction may result in damage to the vehicle. NOTE: Make sure all component mating faces are clean.

14 10. Install a new crankshaft front seal to the special tool.

15 Reposition the crankshaft front seal along the special tool. Remove the sleeve from the special tool. 11.

16 Install the special tool to the crankshaft.

17 12. Remove the special tool from the crankshaft. 13. Install the special tool to the crankshaft. 14. CAUTION: Make sure the seal is installed correctly.

18 Using the special tool, install the crankshaft front seal. Use the crankshaft bolt with the service tool. 15. CAUTION: Make sure the seal is installed correctly. NOTE: Wait 10 seconds before removing the crankshaft seal installation tool.

19 Remove the special tool. Remove and discard the crankshaft pulley retaining bolt. 16. Install the battery positive cable.

20 Tighten the two retaining bolts to 10 Nm. 17. CAUTION: Make sure that a new crankshaft pulley bolt is installed. NOTE: Before installing the crankshaft pulley retaining bolt, note the thread size of the bolt (there are two different sized threads, M14 and M16). Failure to follow this instruction may result in damage to the vehicle. Install the crankshaft pulley. Tighten the M14 retaining bolt in two stages: Stage one: Tighten to 100 Nm. Stage two: Tighten a further 90degrees. Tighten the M16 retaining bolt in three stages: Stage one: Tighten to 150 Nm. Stage two: Tighten to 300 Nm.

21 Stage three: Tighten a further 90 degrees. 18. Install the new timing belt kit. For additional information, refer to: Timing Belt Engine - TDV6 2.7L Diesel, In-vehicle Repair). (303-01C 19. Install the generator mounting bracket. Tighten the bolts in the sequence shown to 22 Nm. 20. Install the accessory drive belt tensioner. Tighten the bolt to 45 Nm.

22 21. Install the generator. For additional information, refer to: Generator (414-02C Generator and Regulator - TDV6 2.7L Diesel, Removal and Installation). 22. Connect the battery ground cable. For additional information, refer to: Specifications ( Battery and Charging System - General Information, Specifications).

Removal. All vehicles. Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair. Special Tool(s) Check Pin - Camshaft Pulleys

Removal. All vehicles. Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair. Special Tool(s) Check Pin - Camshaft Pulleys Published: 11-Mar-2014 Engine - TDV6 2.7L Diesel - Timing Belt In-vehicle Repair Special Tool(s) Check Pin - Camshaft Pulleys 303-1132 Timing Pin - Camshaft Pulleys 303-1126 Timing Pin - Automatic Transmission