LUBRICATION ORDER LO
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1 LUBRICATION ORDER LO May 1992 (Supersedes LO , dated 16 June 1986) TRUCK, CARGO, TACTICAL, 1-1/4 TON, 4X4, M1008 ( ) TRUCK, CARGO, TACTICAL, 1-1/4 TON, 4X4, M1008A1 ( ) TRUCK, UTILITY, TACTICAL, 3/4 TON, 4X4, M1009 ( ) TRUCK, AMBULANCE, TACTICAL, 1-1/4 TON, 4X4, M1010 ( ) TRUCK, SHELTER CARRIER, TACTICAL, 1-1/4 TON, 4X4, M1028 ( ) TRUCK, SHELTER CARRIER W/PTO, TACTICAL, 1-1/4 TON, 4X4, M1028A1 ( ) TRUCK, SHELTER CARRIER W/PTO, TACTICAL, 1-1/4 TON, 4X4, M1028A2 ( ) TRUCK, SHELTER CARRIER, TACTICAL, 1-1/4 TON, 4X4, M1028A3 ( ) TRUCK, CHASSIS, TACTICAL, 1-1/4 TON, 4X4, M1031 ( ) Reference: TM and TM Intervals (on-condition or hard time) and the related manhour times are based on normal operation. Reduce the hard time interval if your lubricants are contaminated or if you are operating the vehicle under adverse conditions, including longer than usual operating hours. The hard time interval may be extended during periods of low activity. If extended, adequate preservation precautions must be taken. While the vehicle is under warranty, hard time engine oil change intervals may not be extended. The man-hourtime specified is the time you need to do all the services prescribed for a certain interval. Park truck on most level ground possible to check oil levels. Clean fittings with dry, lint free cloth before lubricating. Relubricate after fording operations. Use only approved lubricants. The level of maintenance for lubricating requirements is indicated at note reference by (C) for Crew/ Operator and (0) for Organizational Maintenance. Broken arrow shafts (- - -) indicate lubrication points on both sides of vehicle. REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS (Army) You can help improve this Lubrication Order. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms) direct to: Commander, U.S. Army Tank-Automotive Command, ATTN: AMSTA-MB, Warren, Ml (Marine Corps) Submit NAVMC to the Commanding General, Marine Corps Logistic Base (Code 850), Albany, GA A reply will be furnished to you. Approved for public release; distribution Is unlimited. TA LO CARD 1 OF 9
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4 (See Note 2 (O) (See Note 2) (O) (See Note 3) (C) (See Note 4) (C) (See Note 5) (See Note 6) LO CARD 5 OF 9
5 (See Note 8) (See Note 7) (O) (See Note 9) (O) (See Note 10) (O) LO CARD 5 OF 9
6 (See Note 12) (O) (See Note 12) (O) (See Note 13) (O) (See Note 14) (O) LO CARD 6 OF 9
7 (See Note 12) (O) (See Note 12) (O) (See Note 15) (C) (See Note 16) (C) LO CARD 7 OF 9
8 NOTES: 1. OIL CAN POINTS. Semiannually, or as required, lubricate door hinge pins, hood hinges, hood latch assembly, tailgate hinge and linkage, fuel door hinge, trailer coupling cover, transmission and transfer case linkage, rear pintle hook, and accelerator linkage with OE/HDO. DO NOT lubricate accelerator cable. 2. ENGINE OIL AND FILTER. CAUTION After checking or changing oil, ensure that the dipstick is pushed all the way in or oil may be pulled up the dipstick and leak out. Change engine oil and filter every six months or 6000 miles. When directed by the oil analysis laboratory, the oil and filter may be changed more frequently. However, while the vehicle is under warranty, hard time intervals may not be extended. When operating under unusual conditions, change the oil and filter at 3 month intervals or 3000 miles. Refer to TM for oil and filter change instructions. 3. ENGINE COOLANT. WARNING DO NOT remove radiator cap when system Is hot or personnel may be Injured. Check coolant level before operation by looking at coolant recovery tank. Level should be at or slightly above the FULL "COLD" arrow. If coolant is below the arrow, add a 50/50 mixture of ethylene glycol and water to the recovery tank until the level is at the FULL "COLD" arrow. At temperatures below -10 F (-230C), change the coolant mixture to 65% ethylene glycol and 35% water. Every 2 years or 24,000 miles, drain, flush, and refill system with new coolant (refer to TM ). 4. WINDSHIELD CLEANER. Check monthly and fill washer jar with cleaning compound. In winter, maintain bottle at no more than X full. If vehicle is going to operate for a long period of time in temperatures below -20 F (- 290C), drain washer system and do not use. 5. FUEL FILTER. Replace fuel filter at annual intervals or when STF/ICE indicates there is a pressure drop of 6 inches Hg or more. Refer to TM for filter removal and replacement instructions. 6. AIR CLEANER. Change air filter element annually or at 12,000 miles. If vehicle is operating under unusual conditions, change filter more frequently. Refer to TM for filter removal and replacement instructions. 7. STEERING LINKAGE. Lubricate every 12 months or 12,000 miles. Lubricate tie-rod ends, connecting rod, and kingpins at fittings (M1009 ball joints do not require lubrication). When driving in dust, mud, or off-road, lubricate every 2 months or 3000 miles. Lubricate with GAA. 8. FRONT WHEEL BEARINGS. Annually, remove, clean, dry, repack, and install front wheel bearings. Lubricate wheel bearings with GAA. 9. FRONT PROPELLER SHAFT SLIP JOINT. Every 12 months or 12,000 miles, lubricate front propeller shaft at fitting with GAA. 10. CONSTANT VELOCITY JOINT. Every 12 months or 12,000 miles, lubricate constant velocity (CV) joint with GAA. Clean fitting before lubrication. Use a needle point greaser to inject grease into the fitting. If the fitting cannot be seen from beneath the vehicle, the fitting may be lubricated from above the CV joint by attaching the needle point greaser to the end of a flex hose. 11. PARKING BRAKE CABLE GUIDES AND BRAKE PEDAL SPRING. Semiannually, lubricate the hook shaped parking cable guide (located on the inside of the frame, driver's side, forward of the parking brake equalizer). Semiannually, lubricate the service brake pedal spring located at the upper end of the foot pedal assembly. Lubricate with GAA. 12. DIFFERENTIALS. Every 12 months or 12,000 miles, operate vehicle 2 to 3 miles to ensure that differential has reached normal operating temperature, fill to level of filler plug hole with lubricant. Lubricate with GO lubricating oil. Every 24 months or 24,000 miles, drain and refill with clean GO lubricating oil. For drain and refill of M1028, M1028A1, M1028A2, M1028A3, and M1031 front axles, 4 ounces of additive (NSN ) must be added to lubricant. Refer to TM for drain and refill procedures. TA LO CARD 8 OF 9
9 NOTES (Con t): 13. TRANSMISSION. CAUTION DO NOT overfill; transmission could be damaged. If fluid level is low, fill with DEXRON II. It takes only 1 pint to raise the level from "ADD" to "FULL' with a hot transmission. Weekly, crew/operator should check transmission fluid with engine running, shift lever in "Park," parking brake engaged, and vehicle level. Dipstick should read between "ADD" and "FULL mark. If not, notify your supervisor. Biennially, Unit Maintenance should remove oil pan, drain fluid, replace filter, install oil pan, and refill with new fluid if vehicle is used under normal conditions. Change fluid and filter annually if vehicle is primarily used for offroad or heavy-duty operations. 14. TRANSFER CASE (205 AND 208). Check fluid level in transfer case every 24 months or 24,000 miles (under normal use) and 12 months or 12,000 miles (under heavy use). Fluid should be approximately 4 inch (6.4 mm) below the edge of the filter plug hole. If low, fill with Dexron II fluid. Biennially or 24,000 miles, change fluid by removing drain plug and allowing fluid to drain, then refill with new fluid. 15. MASTER CYLINDER. below lowest edge of each filler opening. Fill with BFS Brake Fluid, Silicone. 16. POWER STEERING RESERVOIR. Weekly, check fluid level in the reservoir of the power steering pump. If fluid is warmed up, it should read between "HOT" and "COLD" on dipstick. If it is cold, it should read between "COLD" and "ADD" on dipstick. If low, add fluid. A copy of this Lubrication Order will remain with the equipment at all times. Instructions contained herein are mandatory and supersede all conflicting lubrication Instructions dated prior to the date of this Lubrication Order. By Order of the Secretary of the Army: Official: GORDON R. SULLIVAN General, United States Army Chief of Staff MILTON H. HAMILTON Administrative Assistant to the Secretary of the Army Distribution: To be distributed IAW DA Form E, Block No. 0589, requirements for LO CAUTION Care should be taken to prevent contamination of brake fluid when removing cap. Use a clean cloth to remove dirt from cover. Monthly, check fluid in each reservoir and maintain 1/4 inch TA LO *GPO : 1994 O (00340) CARD 9 OF 9
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