O w n e r / O p e r a t o r M a n u a l HXG272E IT S A DIRTY WORLD LET S CLEAN IT UP!

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1 O w n e r / O p e r a t o r M a n u a l HXG272E

2 Safety Warnings This machine is designed to produce very high pressure at the outlet nozzle. High pressure from spray or leaks can penetrate skin and cause serious injury or death. Never direct the spray towards any part of the body. Never try to stop or deflect leaks with your hand. Avoid contact with engine muffler. Never operate machinery while under the influence of alcohol. Service Warnings Modifications or alterations performed on equipment may void warranty. Replace damaged hoses or fittings. Replacement parts must meet or exceed original factory specifications to ensure safe operation. Do not modify engine parts or settings. Operating machine with either water or oil leaks will void warranty. Do not operate with engine in idle position. Do not leave machine running in bypass (trigger off) for longer than 2 minutes. Failure to do so will destroy pump seals. Inlet water temperature must not exceed 160 Degrees Fahrenheit (71 Degrees Celsius). Ensure you have sufficient water supply. To check water supply, collect water from outlet for one minute. The amount collected must exceed the water volume of your pump. Pump volume is measured in GPM (gallons per minute). Refer to model tag on frame for specifications. Do not allow water to freeze inside pressure washer equipment. (Fill pump fluid end with windshield washer antifreeze when storing in freezing conditions.) Pump must be fed with a minimum pressure of 15 PSI and a maximum pressure of 80 PSI. When feeding pump from a tank, ensure that the tank water level is higher than the pump inlet. (This pump is not designed to draw water) Pump oil must be changed after first 50 hours and every 250 thereafter. Use PP C (15W50 Synthetic). Pump oil capacity: 4.1 oz. / 121 ml (do not overfill. If oil level is more than half way inside pump crackcase it will pump itself out top vent) Do not operate pressure washer without a water inlet screen or filter. Dirty water will destroy seals and valves. To ensure warranty, please return enclosed warranty document with signature. 2

3 Before You Start Getting Started Engine Oil Ensure oil level reads to top of dipstick. (Use10W-30 engine oil). Check Pump Oil - The pump has it's own oil separate from the Engine. It's pre filled at factory. Pump holds 4.1oz Synthetic 15W50 oil only. STORM JET P/N: PP C. Do not overfill. Gasoline - Use regular unleaded gasoline. Size your water supply hose - Use no smaller than a 5/8 I.D. hose to feed pump. Hose must be free of kinks and leaks. Flush water inlet hose before attaching to pump. Attach water inlet hose and pressure hose onto pump. Attach gun/wand assembly to pressure hose and remove nozzle from end of wand. Adjust engine throttle arm to middle position and apply choke. Turn water on, and pull trigger on gun. Inspect for leaks while allowing air to bleed from line. With water flowing out of gun, start engine and continue flushing for 10 seconds. Turn choke off and adjust throttle to full throttle position (3500 RPM factory setting). Release gun and install nozzle into wand to begin washing. Getting Soap Your machine is equipped with a low pressure (downstream) soap injector (Approx. 400 PSI). The pressure is reduced automatically by installing the black soap nozzle. Dispense soap as follows: 1. Place clear vinyl tube with filter attached into soap container. 2. Ensure soap metering valve is adjusted to a mid-range setting (if equipped See Figure A). 3. Install black soap nozzle into wand assembly, pull trigger and begin dispensing soap. 4. Rinse fresh water through valve after each use. This will prevent soap from drying and plugging up the valve. Adjust metering valve according to soap requirements. Soap will automatically stop drawing if colored high pressure tips are in use. HG252/292E Models HGP Models Figure A Nozzles All spray tips provided will produce the same pressure (except the black soaper tip). The only difference is the angle of spray. Use the following as a rule of thumb. Yellow tip / 15 Deg (spray angle) - Use on tough cleaning jobs that have a hard surface ie, sidewalks or driveways. Green tip / 25 Deg - Use on cleaning your car or vinyl siding White tip / 40 Deg - Use on wood surfaces or under your automobile hood. This tip has the lowest impact of the bunch and will not damage the surface while cleaning. Black tip - Use to get soap only Important The information provided in this manual will help to ensure the safe operation of this equipment. Failure to comply with the enclosed operating instructions will nullify warranty. 3

4 Pressure Washer Components Item Part # Description Qty 1 HE-GX200-QAPW HONDA 6.5 HP 3/4" SHAFT REC 1 STRT 2 PA-24-GXH H GXH2525 PUMP W/ 3/4" SHAFT 1 (AI) * 3 PP PW FRAME,RED FOR 10" WH FLAT-FREE WHEEL ASSY, 1 410/350X4X3/4 ID 5 PP GARD HOSE CONNCT 1 1/2"MNPTX3/4"FGH * 6 PP GARD HOSE CONNCT GASKET 1 7 PP GUN W EXT 22M FEMOUT 3/8 PL 1 5KPSI 8 PP ZN LANCE 24" 22M IN 1/4" QC (AI) 1 Item Part # Description Qty 9 PP COUPLER BRASS 3/8" FNPT * 1 10 PP NOZ QD 3.0 ORIF 15 DEG SPRAY 1 11 PP NOZ QD 3.0 ORIF 25 DEG SPRAY 1 12 PP NOZ QD 3.0 ORIF 40 DEG SPRAY 1 13 PP NOZ QD BRASS 30 ORI 65 DEG 1 SPRY * (SOAP) 14 PP CLEAR HOSE, CHEMICAL 1 INJECTOR, 4' (AI) 15 PP FILTER PLASTCHEM INJ W * 2 16 PP DECAL, STORMJET 1 17 PP DECAL, 2700PSI 2.5GPM 1 18 PP DECAL, HONDA ENGINE LOGO 2 19 PP HOSE ASSY, 25' W QD FTGS 4KPSI 248F * 1 4

5 Gun and Wand Assembly PP Gun and Wand Assembly PP # Part # Description Qty 1 PP Gun W/Extention, 22mm Coupler 1 2 PP Ring 1 3 PP Lance Extension, 24 22mm x 1/4 QC Hose Reel Parts # Part # Description Qty 1 PP Shut-Off Gun 1 2 PP Zinc plated lance, PP Nipple 1 Hose Assembly PP (25 ) & PP (50 ) # Part # Description Qty 4 PP Coupler, 1/4 FNPT 1 5 PP Ring # Part # Description 1 PP-69-H100 Replacement Handle 2 PP-69-H202 Swivel replacement for 50 Reel PP-69-H208 PP-69-H480 Swivel replacement for 150 Reel Swivel replacement for 200 Reel 3 PP Hose Reel Complete with 50 ft hose and Leader Connector hose 4 PP Hose Reel - No Hose, 50 ft capacity of 3/8" ID hose PP PP PP Leader Hose 5 Hose Reel - No Hose, 150 ft capacity of 3/8" ID hose Hose Reel - No Hose, 200 ft capacity of 3/8" ID hose # Part # Description Qty 1 PP Ring, 3/8 Viton 1 2 PP Coupler 1 3 PP Nipple 1 4 PP ft. Hose 1 PP ft. Hose 1 PP ft. Hose 1 5

6 Pump GX PP Radial Shaft Seal 1 2 PP Adapting Flange 1 3 PP O-Ring 1 4 PP Rear Bearing 1 5 PP Wobble Plate (GXRH2424) 1 5A PP Shaft Ring 1 6 PP Front Bearing 1 7 PP Spring Disk 3 8 PP Plunger, 16mm 3 9 PP Plunger Spring 3 10 PP Socket Bolt 6 11 PP Gasket 1 12 PP Oil Drain Plug 1 13 PP Crankcase (GXRV) 1 PP Crankcase (GXRH) 1 14 PP Vent Cap (Horizontal Only) 1 15 PP Oil Seal 3 17 PP Spacer 3 18 PP Valve Spring 6 19 PP Guided P-Valve 3 20 PP Pressure Ring 3 21 PP V-Sleeve, 16mm 3 22 PP Discharge Plug 3 14 PP Vent Cap (Horizontal Only) 1 15 PP Oil Seal 3 17 PP Spacer 3 18 PP Valve Spring 6 19 PP Guided P-Valve 3 20 PP Pressure Ring 3 21 PP V-Sleeve, 16mm 3 22 PP Discharge Plug 3 23 PP O-Ring 3 24 PP O-Ring 1 25 PP Seat 1 26 PP mm S.S. Ball 1 27 PP O-Ring 1 28 PP Plastic Poppet Valve 1 29 PP Spring 1 30 PP O-Ring 1 31 PP Cap 1 35 PP Manifold 1 36 PP Discharge Valve Cone 3 38 PP A Triangle O-Ring 1 39 PP Suction Flange 1 40 PP Stud Bolt 4 44 PP Orifice, 1 45 PP O-Ring in Nozzle 1 46 PP O-Ring 1 47 PP Injector Retainer 1 48 PP Spring 1 49 PP Ball 1 50 PP O-Ring 1 51 PP Hose Barb 1 53 PP A Thermal Relief Valve 1 54 PP Locktooth Washer 4 55 PP Screws 4 56 PP Mounting Flange X Style PP EX Gasoline Flange Kit 70 PP Oil Seal Kit PP Plunger Oil Seal 3 71 PP Plunger Packing Kit PP Support Ring 3 PP V-Sleeve 3 72 PP Valve Assembly Kit PP Valve Spring 3 PP Guided P-Valve 3 PP Discharge Valve Cone 3 PP Discharge Valve Spring 3 73 PP Regulator Repair Kit PP O-Ring 1 PP Seat 1 PP mm S.S. Ball 1 PP O-Ring 1 PP Plastic Poppet Valve 1 PP O-Ring 1 6

7 CYLINDER HEAD - GX200QAPW ZE1-306 GUIDE, IN. VALVE(O.S.) ZE1-315 GUIDE, EX. VALVE(O.S.) ZL0-415 HEAD COMP., CYLINDER ZE5-300 CLIP, VALVE GUIDE ZL0-003 GASKET, CYLINDER HEAD ZE1-020 COVER COMP., HEAD ZE1-000 PACKING, HEAD COVER ZH8-000 TUBE, BREATHER BOLT, FLANGE, 6X12(CT200) ZE1-020 BOLT, STUD, 6X ZE1-000 BOLT, STUD, 8X DOWEL PIN, 10X BOLT, FLANGE, 8X PLUG, SPARK(BPR6ES)(NGK) 1 7

8 CYLINDER BARREL - GX200QAPW Z0V-406 BARREL ASSY., CYLINDER ZE1-033 SWITCH ASSY., OIL LEVEL ZL0-000 GOVERNOR ASSY ZE1-000 SLIDER, GOVERNOR ZE1-000 SHAFT, GOVERNOR ARM ZE1-000 BOLT, DRAIN PLUG ZE1-000 WASHER, THRUST, 6MM ZE1-000 WASHER, DRAIN PLUG, 10.2MM ZE1-000 CLIP, GOVERNOR HOLDER ZF1-003 BEARING, RADIAL BALL(6205TMB) (NTN) ZF1-004 BEARING, RADIAL BALL(6205SH) (KOYO) Z4X-003 BEARING, RADIAL BALL, 6205 (NSK) Z0T-801 OIL SEAL, 25X41X O-RING, 14MM(NOK) NUT, FLANGE, 10MM WASHER, PLAIN, 6MM PIN, LOCK, 8MM BOLT, FLANGE, 6X Z0T-003 SWITCH ASSY., OIL LEVEL 1 8

9 CRANKCASE COVER - GX200QAPW ZE1-642 COVER ASSY., CRANKCASE ZL0-000 PACKING, CASE COVER Z0T-810 CAP ASSY., OIL FILLER Z0T-820 CAP ASSY., OIL FILLER Z0T-800 PACKING, OIL FILLER CAP 2 CRANKSHAFT - GX200QAPW Z0T-801 OIL SEAL, 25X41X DOWEL PIN, 8X BOLT, FLANGE, 8X BEARING, RADIAL BALL, ZL0-602 CRANKSHAFT COMP ZE1-600 KEY, 4.78X4.78X38 1 9

10 PISTON - GX200QAPW Z4K-004 RING SET, PISTON(STD.) (TEIKOKU) Z4K-004 RING SET, PISTON(0.25) (TEIKOKU) (1) Z4K-004 RING SET, PISTON(0.50) (TEIKOKU) (1) Z4K-004 RING SET, PISTON(0.075) (TEIKOKU) (1) Z4M-003 RING SET, PISTON(STD.) (RIKEN) Z4M-003 RING SET, PISTON(0.25) (RIKEN) (1) Z4M-003 RING SET, PISTON(0.50) (RIKEN) (1) Z4M-003 RING SET, PISTON(0.075) (RIKEN) (1) ZL0-020 PISTON(STD.) ZL0-020 PISTON(0.25) (1) ZL0-020 PISTON(0.50) (1) ZL0-020 PISTON(0.75) (1) ZE1-000 PIN, PISTON Z0T-800 ROD ASSY., CONNECTING ZE1-000 BOLT, CONNECTING ROD ZE1-000 CLIP, PISTON PIN, 18MM 2 CAMSHAFT - GX200QAPW ZH8-003 SEAL, VALVE STEM (T) Z4M-801 SEAL, VALVE STEM (T2) ZL0-000 CAMSHAFT ASSY ZE1-010 ROD, PUSH ZE1-000 ARM, VALVE ROCKER ZE1-013 PIVOT, ROCKER ARM ZE1-000 SPRING, WEIGHT RETURN ZF1-000 VALVE, IN ZF1-000 VALVE, EX ZL0-000 LIFTER, VALVE ZF1-000 SPRING, VALVE ZE1-000 RETAINER, IN. VALVE SPRING ZE1-000 RETAINER, EX. VALVE SPRING ZE1-000 ROTATOR, VALVE ZE1-010 PLATE, PUSH ROD GUIDE ZE0-010 BOLT, PIVOT, 8MM ZE1-000 NUT, PIVOT ADJUSTING 2 10

11 RECOIL STARTER - GX200QAPW Z4M-003ZC STARTER ASSY., RECOIL (BLACK) Z4M-003ZA STARTER ASSY., RECOIL (RED) ZL0-000ZA SPACER, RECOIL STARTER (BLACK) ZL0-000ZC SPACER, RECOIL STARTER (RED) Z4M-003ZD CASE COMP., RECOIL STARTER (BLACK) Z4M-003ZB CASE COMP., RECOIL STARTER (RED) Z0T-003 REEL, RECOIL STARTER ZH8-801 RATCHET, STARTER ZH8-801 PLATE, FRICTION ZH8-801 GUIDE, RATCHET ZH8-801 SPRING, FRICTION ZH8-003 SPRING, RECOIL STARTER ZH8-801 SPRING, RETURN Z4M-003 KNOB, RECOIL STARTER ZH8-003 ROPE, RECOIL STARTER Z4M-003 KNOB, REINFORCEMENT ZH8-801 SCREW, SETTING BOLT, FLANGE, 6X

12 FAN COVER (1) - GX200QAPW ZL0-000ZJ COVER COMP., FAN (RED) ZL0-000ZD COVER COMP., FAN (BLACK) ZH8-810 PLATE COMP., SIDE(OIL ALERT) ZH8-000 SHROUD COMP ZH7-013 ALERT UNIT, OIL Z0T-801 SWITCH ASSY., ENGINE STOP 1 FAN COVER (2) - GX200QAPW Z0T-851 SWITCH ASSY., ENGINE STOP BOLT, FLANGE, 6X12(CT200) BOLT, FLANGE, 6X20(CT200) ZH7-013 CLIP, HARNESS BOLT, FLANGE, 6X Z4M-000ZA COVER COMP., FAN (RED) Z4M-000ZB COVER COMP., FAN (BLACK) Z4M-810 PLATE COMP., SIDE(OIL ALERT) ZH8-000 SHROUD COMP ZH7-013 ALERT UNIT, OIL Z0T-851 SWITCH ASSY., ENGINE STOP BOLT, FLANGE, 6X12(CT200) BOLT, FLANGE, 6X20(CT200) ZH7-013 CLIP, HARNESS BOLT, FLANGE, 6X8 1 12

13 CARBURETOR - GX200QAPW ZE1-812 GASKET SET ZE0-005 VALVE SET, FLOAT Z0S-B01 FLOAT SET ZE0-831 CHAMBER SET, FLOAT ZE0-005 SCREW SET, PILOT ZH7-W01 SCREW SET, PILOT ZE1-811 SCREW SET, DRAIN ZE0-005 SCREW SET Z4M-911 CHOKE SET (T) Z4M-911 CHOKE SET (T2) Z0V-V71 CARBURETOR ASSY.(BE59J A) ZE0-005 SCREW, THROTTLE STOP ZL0-000 NOZZLE, MAIN Z4V-921 NOZZLE, MAIN PACKING, FUEL STRAINER CUP ZL0-000 INSULATOR, CARBURETOR ZH8-800 PACKING, INSULATOR ZE1-020 SPACER COMP., CARBURETOR ZH8-801 PACKING, CARBURETOR ZE1-000 LEVER COMP., CHOKE(STD.) ZE1-812 LEVER, COCK ZE1-812 PLATE, LEVER SETTING ZE1-811 SPRING, COCK LEVER ZE1-812 PACKING, FUEL COCK ZE0-811 CUP, FUEL STRAINER H SCREW, PAN, 3X PIN, SPRING, 2X ZH JET, MAIN, # ZH JET, MAIN, # ZH JET, MAIN, # ZH JET, MAIN, # ZA JET SET, PILOT, # ZE JET SET, PILOT, # Z4V-000 INSULATOR, CARBURETOR 1 13

14 AIR CLEANER(DUAL) - GX200QAPW ZE1-000 PACKING, ELBOW ZE1-822 ELEMENT, AIR CLEANER(DUAL) ZE1-821 FILTER, OUTER ZE1-820 COVER, AIR CLEANER(DUAL) GROMMET, AIR CLEANER Z4M-830 NOSE, SILENCER ZE7-010 COLLAR, AIR CLEANER ZE1-000 COLLAR B, AIR CLEANER ZE1-020 ELBOW COMP., AIR CLEANER NUT, TOOL BOX SETTING NUT, FLANGE, 6MM BOLT, FLANGE, 6X Z4M-000 COVER, AIR CLEANER Z1V-000 NUT, AIR CLEANER 1 14

15 MUFFLER - GX200QAPW ZL0-000 MUFFLER COMP ZE1-000 STAY, MUFFLER ZF1-H51 PROTECTOR, MUFFLER(SILENT) (T) Z4V-000 PROTECTOR COMP., MUFFLER (T2) ZL0-000 ARRESTER, SPARK ZL0-000 NETTING, WIRE FLANGE Z0T-801 GASKET, MUFFLER ZE1-000 BOLT, FLANGE, 6X13(CT200) ZE1-000 SCREW, TAPPING, 5X ZE1-000 SCREW, TAPPING, 4X ZL0-000 SCREW, TAPPING, 4X S NUT, HEX., 8MM BOLT, FLANGE, 6X Z4V-000 MUFFLER COMP. 15

16 FUEL TANK (1) - GX200QAPW ZH8-000 RUBBER, SUPPORTER(107MM) ZE1-000 JOINT, FUEL TANK Z0T-010ZC TANK COMP., FUEL (MCKINLEY WHITE) Z0T-010ZA TANK COMP., FUEL (BLACK) Z0T-801 PACKING, FUEL FILLER CAP ZL0-003 BOLT, FLANGE, 6X34 1 FUEL TANK (2) - GX200QAPW O-RING, 14MM(NOK) NUT, FLANGE, 6MM Z4F-802 TUBE, FUEL, 4.5X140(FKM) CLAMP, TUBE(D8) Z4H-020 CAP COMP., FUEL FILLER ZH8-000 RUBBER, SUPPORTER(107MM) ZE1-000 JOINT, FUEL TANK Z4M-000ZA TANK COMP., FUEL (MCKINLEY WHITE) Z4M-000ZB TANK COMP., FUEL (BLACK) Z4H-020 CAP COMP., FUEL FILLER Z0T-801 PACKING, FUEL FILLER CAP ZL0-003 BOLT, FLANGE, 6X O-RING, 14MM(NOK) Z4M-003 TUBE, FUEL, 4.5X145(FKM) NUT, FLANGE, 6MM CLAMP, TUBE(D8) 1 16

17 FLYWHEEL - GX200QAPW KEY, SPECIAL WOODRUFF, 25X ZE1-000 FAN, COOLING ZE7-010 FLYWHEEL COMP.(STD.) Z0T-800 NUT, SPECIAL, 14MM ZL0-801 PULLEY, STARTER 1 IGNITION COIL - GX200QAPW Z0T-802 COIL ASSY., IGNITION Z0T-811 CAP ASSY., NOISE SUPPRESSOR ZE1-010 CORD, STOP SWITCH(370MM) BOLT, FLANGE, 6X25(CT200) 2 17

18 CONTROL - GX200QAPW ZH8-823 CONTROL ASSY.(REMOTE) (T) Z4M-820 CONTROL ASSY.(REMOTE) (T2) ZL0-000 ARM, GOVERNOR ZE1-000 ROD, GOVERNOR (T) Z4M-000 ROD, GOVERNOR (T2) ZL0-000 SPRING, GOVERNOR ZE1-020 SPRING, THROTTLE RETURN ZH8-020 LEVER, CONTROL (T) Z4M-000 LEVER, CONTROL (T2) ZE1-000 SPRING, LEVER ZH8-000 WASHER, CONTROL LEVER HOLDER, CABLE ZE1-000 SPACER, CONTROL LEVER ZH8-813 BASE COMP., CONTROL(REMOTE) (T) Z4M-810 BASE COMP., CONTROL(REMOTE) (T2) SPRING, CONTROL ADJUSTING ZE1-810 SPRING, CABLE RETURN BOLT, FLANGE, 6X12(CT200) ZE5-010 BOLT, GOVERNOR ARM SA0-000 NUT, SELF-LOCK, 6MM A SCREW, PAN, 5X H SCREW, PAN, 5X NUT, FLANGE, 6MM 1 GASKET SET - GX200QAPW ZL0-000 GASKET KIT 1 18

19 Warranty Celtic Distributors Ltd. will repair or replace, free of charge, any part or parts that are defective in material or workmanship or both. Transportation on parts or equipment submitted for repair or replacement under this warranty remains the responsibility of the purchaser. This warranty is effective for the time periods and subject to the conditions provided for in this policy. Warranty work must be performed by an authorized Warranty Depot. For details on warranty locations, contact Celtic Distibutors Ltd. toll free at Storm Jet reserves the right to refuse any claim do to negligence or abuse. Warranty Period Warranty coverage commences on the date of purchase by the end user or on the date the product has been first used for demonstration purposes. Storm Jet Engines Storm Jet Pumps Storm Jet Frames Storm Jet All Other Accessories & Fittings HONDA,GC SERIES ENGINES - (Model: HG272E) - 2 year residential / 3 month commercial HONDA, GX SERIES ENGINES - (Model: HG253E / HG292E) - 3 year commercial Giant Axial - (Model: HG272E) - 2 year Giant Triplex - (Model: HG253E, HG292E, HG354C) - 5 year General Pump Triplex - (Model: HGP403C, ihgp404c) - 5 year 5 years 90 Days Customer Responsibility 1. Customer must complete and submit warranty registration form provided with each new machine within 90 days of purchase date. 2. Proper service must be performed as detailed in the owner s manual. NOTE: Use only synthetic 15W50 pump oil, as indicated in the owner s manual. 3. Modifications and after market parts or accessories may void overall warranty coverage. 4. Repairs required as a result of collision, accident, negligence, misuse and lack of maintenance are not covered under warranty. 5. Repair work, including disassembly inspections, must be performed by an authorized Warranty Depot. 6. Customer must provide the means of delivering the product to and from the Warranty Depot. (Freight is not a warrantable expense). For the nearest Warranty Depot, please call Celtic Distibutors Ltd. toll free at 1 (800) Disclaimer 1. Items not covered under warranty include normal wear & tear items such as O-rings, V-sleeves and packings, hose outer protective jacket and spray nozzles. 2. Storm Jet disclaims any responsibility for loss of time or use of the product, or any other indirect, incidental or consequential damage, inconvenience or commercial loss. 19

20 May 9, 2016

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