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6 GH%#%###<6 :!#%:!&##%!#:< 977G7979G991 < %'1, + 7+ < & G!&! BC?#5#%:!&##%!#:< #, # +', = +, %!&'&& & %<> &<>40<

7 . 9H%#%6!#&!#!!5%#% %;:;%!!%#!!< I!&5%#%5#!%#,, B,, / &B@8C CA# B, /&,B B,,,,%B o %B& %# ' & &,, & / &2 C ',,D 0/& <<&,, +< 7 &'' # &' E ' # G&!!&!63#? &!8!&!?#< JJJG#!!!!#!&!%5%%<JJJ E E,,&0 / 7+- &# '&' &6 -,,+&<

8 # A!5!& %! & &&# G < 7 # #? ',?!!& % #!& % = #! <! 9! * % 4 D > / 0 # ' ', <! &!! # > % & 0 < & /. A / A < 4 ' 0 & &,? '? < ' ', ' & PUMP CIRCUIT BREAKER Breaker Buddy Cord #1 Cord #2! Power Cord AX gauge M-F Plugs

9 <. /%# * < '%5 #!=#' < #/' %&, ',.'+ <&' 79GG G1 1 H%%: #!!%5!#!#%4!6<&%5?!5*!#;!&&% ;&%:<9%5%?!%5< <. /%#7!@!3* A %#* &'#' && </ &,,3@ /&9H2B A %# /49%,H &&%55%!#%#;?%#%#&%!%!!:< Pour appropriate amount of hot water into solution tank Float Hanger Add appropriate amount of chemical to water in solution tank Proportioning Valve Float Chemical Feed Hose

10 1!5!%% * &&& 7& ' AB1!3!# 7C2, 2: +/H, 34 %'&%'@&A,/#+ D, &/ Proportioning Valve Metering Tip Kit PDE001 #!%* %<!6! Turquoise Tip Dilution Red Tip Dilution 85-1 #0667%!I0%!JH=06@0%!A %0I A G9FG <B+*C <IE :4@: A - % :4@:8A *66!- 8:4@82A?60E <7<6 =0* I!%< 94@3A

11 . *! o 0 -@/' A o, +2 '@ >0;K0;A&!4%5?%!!:* % 01 && && o #& & o #& & Connect the Auto-Fill Water Supply Hose to Solution Inlet Male quick connect on the front of the machine. 3/8 id X 25 with F Quick Connect & F Garden Hose Fitting ' %',' &,, Float Hanger Chain Chemical Feed Hose Connect the Auto-Fill Water Supply Hose to a faucet and turn on the water Float Valve Float Bottle

12 <! #!!&!! 1! * / '!I, % 1 %3 *! % && % & ' & && & 6 && 0, & A ', < % & ' K & & 0 ' &,,,' ',, ' ' H & & - Connect the male end of the HP Solution Hose Assembly to the female solution outlet fitting on the machine. Connect the female end to the cleaning tool. HP Solution Hose Assembly AH79D 1/4 id X 25 with M-F Quick Connects '< / ', <7#<< # I= 06 < I= % <7#<< # I= 06

13 %!<#%!67%!I<7#< <!#!!&2#1!* %&&' 02D&& D%G4D& %HG -,&!I- # &,&!I %7I!I?!%077# %7I!I%!67%!I<7#< 8?6!E! %077#<!% 2 <%<7#<<#I=06 Hydro-Filter AC11 Short Vacuum Hose 1-1/2 x 4 with 2 cuffs Vacuum Hose 1-1/2 x 25 with 2 & 1-1/2 cuffs

14 !7!5* 0'+& ' &, && &',&& % '7'@IA 1/# %&/ &',' ' # 7& I!60?!&&LD E % & &&' &&' - &&'+!0#!-I 0: ' 054

15 +<!#!!&3!1!* %4 D8H2G &' < && G&!!?&!63#!?:#!:&!8! &!?#< -,!I 7!!!55#%3!%!#!#%6!!!< Pump-out Hose AH65 3/4 id X 50 with M-F Garden Hose Fittings Connect the Female Garden Hose Fitting end of the Pump-out Hose to the outlet fitting on the back of the recovery tank. Place the other end of the pump-out hose in a sanitary drain.,- &', & &&&'& &- & &' o %' o %' &&&' &', & Float Shutoff Assembly NM5037 &%'

16 ,<4* -, - & - B %,''@ 'A %,''@'A %1/ o o ' o 1 o To increase the solution pressure, turn the regulator knob clockwise. To decrease the solution pressure, turn the regulator knob counter-clockwise. %+. &, % %; 1, & Pressure gauge

17 %!5!#*,1% ',+ -, ', /' &<&& & & ', &&+' B, '' o %FG&' o %,& o & o & & &' ' &' ''' +,,

18 % Troubleshooting Olympus M1200 Problem Cause Solution Machine not Building circuit breaker tripped. Reset breakers or move cords to other outlets turning on - Faulty power cord Replace cord AX33 No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed * Solution Pump Building circuit breaker tripped. Reset breakers or move cords to other outlets not running Pump circuit breaker tripped Reset breaker Check available circuit power & pump Faulty power cord Replace cord AX33 Faulty switches or internal wiring Check wiring & test switches - Repair as needed * Pump motor breaker tripped Push in reset button on pump motor &/or external breaker Pump motor faulty Replace pump motor PT059 Pump seized - trips breaker Repair or replace pump head & bearing PT058 - Check motor and/or replace complete pump & motor assy. AP48 Low Solution Jets too large for pressure desired Check jets size & flow rates use smaller jets or lower pressure Pressure and/or Jets worn allowing too much flow Replace jets Pulsation Solution inlet filter plugged Clean or replace filter Hose from solution tank restricted Repair or replace hose Pump intake hose or fittings leaking Repair or replace hose. Tighten clamps or replace fittings Pressure regulator sticking Lube o-rings on regulator shaft Pressure regulator faulty Repair or replace pressure regulator PT019A or PT019 Filter screen or jets plugged on tool Clean out filter or jets Solution tank empty Add water to tank - Check & repair auto fill assembly Pump not primed Perform pump priming procedure Pump faulty Repair or replace pump PT059 or AP48 Pressure Gauge faulty Replace gauge PT063 Tool valve faulty Repair or replace valve Quick connects or hoses restricted Clean out or replace quick connects and/or hoses Can't connect Pressure in lines Release pressure solution hose Quick connects faulty Replace quick connects AH101B, AH102B to machine Wrong style/size quick connects Replace quick connects to match connects on machine * To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by experienced service technicians. If you are not experienced in checking electrical wiring contact your nearest authorized service center to perform tests and repairs to wiring and switches.!

19 Problem Cause Solution Pump-out Building circuit breaker tripped. Reset breakers or move cords to other outlets not working Faulty power cord Replace cord AX33 Faulty switches or internal wiring Check wiring & test switches - Repair as needed * NM5008 Pump-out pump faulty Replace pump-out pump NM5053 Pump-out pump clogged Clean pump-out - Keep recovery tank clean - Use Hydro- Filter Outlet check valve stuck Clean or replace check valve Discharge hose restricted Un-kink, clean out or replace hose Float switch stuck Clean switch make sure float slides up & down easily Float switch faulty Replace float switch NM5054 Vacuum Building circuit breaker tripped. Reset breakers or move cords to other outlets Motor Faulty power cord Replace cord AX33 not running Faulty switches or internal wiring Check wiring & test switches - Repair as needed * Vacuum motor faulty Replace vacuum motor AV010, AV14 Loss of Vacuum motor faulty Replace vacuum motor AV010, AV14 Vacuum Vacuum motor gasket damaged Replace gasket PA010 Recovery tank lid gasket damaged Replace gasket NM5059 Drain valve open Close valve Drain valve leaking Repair or replace drain valve PEA11 Vacuum motor hoses loose / leaking Reconnect or replace vacuum motor hoses Vacuum hose or tool clogged Clean out vacuum hoses and tool Vacuum hoses or cuffs leaking Replace vacuum hoses, cuffs & connectors as needed Recovery tank full Drain tank Float shutoff filter clogged Clean float shutoff filter Ball stuck in float shutoff Repair or replace float shutoff NM5037 Pump-out Check Valve stuck open Clean out or replace check valve NM5052 Recovery tank damaged Replace recovery tank Chemical not Solution tank not filling Check & repair auto fill assembly feeding Chemical hose restricted Un-kink, shorten, clean out or replace hose Filter screen plugged Clean or replace filter PDE100-11P Low Incoming Water Pressure Set chemical bottle on top of machine Shorten Chemical hose Find other water source. Wrong size metering tip Change metering tip Chemical proportioner faulty Replace chemical proportioner PDE Check valve in filter faulty Replace filter PDE100-11P Tool won't Jets clogged Clean out or replace jets spray - low or Inline filter clogged Clean out or replace filter uneven spray Jets worn Replace jets Jets not aligned properly Re-align jets Tool valve faulty Repair or replace valve Quick connects or hoses restricted Clean out or replace quick connects and/or hoses * To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by experienced service technicians. If you are not experienced in checking electrical wiring contact your nearest authorized service center to perform tests and repairs to wiring and switches.

20 Problem Cause Solution Solution Tank Water source turned off Turn on faucet or find other water source not filling Float not on valve arm Reconnect float to valve arm - Adjust to proper height/level Float valve faulty Repair or replace float valve NM5055 Water hose restricted Un-kink, clean out or replace hose Quick connects faulty Clean out or replace quick connects AH101B, AH102B Solution tank Float too heavy/ Filled with water Replace float PHY overflowing Float & chain tangled Make sure float chain free & hanging properly Float too high Adjust chain to set float at proper level Float valve faulty Repair or replace float valve NM5055 Chemical Jug Foot valve in Filter stuck Clean out foot valve and filter Filling with Foot valve in Filter faulty Replace foot valve and filter PDE100-11P water - Overflowing * To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by experienced service technicians. If you are not experienced in checking electrical wiring contact your nearest authorized service center to perform tests and repairs to wiring and switches. Contact your distributor for additional troubleshooting assistance, to order parts, or for advice and assistance in performing necessary repairs.

21 * + #!M' = & - #' #! & N <H 7L<% 5 M'

22 %,%' - < < > > 6!0% - %?60E?60E=0 *66!- <?'?60E!67%!I <7#<?60E 077# >?60E=0?67?60E 077# > 8 -%?60E?60E 97 -%?67-0% <7#< -% %!!##!I=!7I!066!#<!II% =I -%?!-I %!!##!I=!7I!066!#<!II% =I?60E 97

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24 K G. 1 * < -!I -!I < -!I 5#%@!5&!! < -!I, - < &%'< & - <!I - <!I <!

25 !#!:%!!;?!5!=%&!&!<. 9*7#!###!56&!&!?#! ##%6!6&!!5#%!!5 #!<!!!?!4!%< I#06 6%K!!%06 L0N 9 60I077#7%! 0#?6*I L0N 9 60I*! 6% L0N : I!7%!*%0IE : 60I- 0%<7#<!7%<7#< 3 67!67%!I%0IE0I<7#< 3 60I<7#<I6% 6% - 'L0 5 67#06*%# # 8 67?0%<7=760%!!I= # 8 60I0I %!0=<<L J<!%%!I 0 82

26 1 79/22* % K &1 + % & & K &?&& o &,&, o &&, &&H 2GG 1 G K9* &',,0& '&!# 0& &,& && &, ','& +G&!!?&!!!&!?#B'C< % % < <'&' K & < < 0 I#4 8:

27 1 1 K7939*? & &0 & '%- <0%1!36 =#!:% &#!!* <& &+ + 6%?0=L00 6L0!I= &?00 <E0?L@6,!KA % 6%?!* 9G929KA*?- <&' + '' &&'&& <'&& 7&' &&'B <- <&'

28 . G 3GG *?- <&, - < 0&',&<!- <'. - >,- %'!I 7&'- <!I 6&- < 7- <!!&& &&,&', G1 GA7G * < ' - >K>, /' &'& %&!I!I 6 '7!!%<% 6&!%5!%6!!!&%:< %&! <'&&.&&&' && &,,, &@ %!<!%!!I!66!-I=<0=A 0,! &! &< %!I'6 '7!!%<% 6&!%5!%6!!!&%:< 72D&& ' < ' /' &'& %&!I!I6 '7!!%<% 6&!%5!%6!!!&%:< %&! <'&&&&& ' &&! Pour 2 or 3 gallons of clean water into Solution Tank

29 G 1 G A 7 G * B#! &!?! Direct the end of the prime hose into the recovery tank vacuum barb Vacuum acid solution out of Solution Tank G < & ' G % * &! + = 5 %% +!# ' ; : & 6! %!5 / '& & #! #! ' ', I#4 39 L ' ' # < Solution Tank % %!#, A % + C Latch 2 Base, ' ', ' + ' A PUMP INLET HOSE NM5086 SOLUTION FILTER PP

30 G1 1 K * &,A Place Chemical Feed Hose into Rinse Solution &'' 0 -@/'A 6 '+ %&!, 0 - <>,2D&&,&, &&' - ',& <'&&&&&' && Connect Auto-Fill Water Supply Hose to machine and faucet Vacuum water out of Solution Tank Drain water from Recovery Tank

31 G99G99G939* %/&,# & &'' 8 &,, 2 &A 4 ' ',',+ ' 9 &&& : A0& & ' 3 &7 &, & Stem Spring Plate Loosen & remove Stem Retainer from regulator body Spring Spring Washer Set Point Nuts 5 7%7'6 Nut Jam Nut LATCH Lubricate Stem O-rings with synthetic grease Black Knob Washer

32 0' % <' && Apply thread sealant to stem retainer Regulator Inserted into opening on base wall 8 '' 2 <1' 4,,' 9 ''' : ', &'&''1 Screw stem retainer back into regulator body Vacuum Hose Connected to Vacuum Manifold

33 929KA79 &&&&& %'&&7 &'&, &&/ 7%#!?:6&!!?#%??< 7&&& &'7,&&',& && &&,' Remove four bolts holding valve assembly to flange fitting DRAIN VALVE PEA11 +&&'&& ''&&&& +',,'&& 6 && & & &&&&,',' & & VALVE BODY FLANGE FITTING Unless damaged or leaking between tank and flange, the flange fitting does not have to be removed GASKET NM3019 OUTLET ADAPTER Clean debris from slot in bottom of valve body. Valve slide must be able to slide to bottom.

34 !I!#!!#* *!# B B,,&&,# B, 06!,# +, & +H H 8 <@/'A ''&&B% &%'' G*%%B!?C!%!35#! %!??#%#!!!#%< 2 %!I0 B4 #+B#' B%B&& 4 # ' '' 9 %! : 72D&&B '' 3 &' ' 5 &&'%- <!I 6- < B B&' 9G L9* %# &,B B &B

35 # #-##! #./01 KIT C PT046 KIT A PT042 KIT B PT044

36 #-#.23#-##! %# <%!I M%* <0%I7#? <67I= 8 9 <67I== !I=!<67I== < :4 4 77<?0EI=I= 8 9 <7#<0 849 : <7#<#0I! #?6* %@<>3&0A 2 4 : 3? 06<!<<%@<>3&0A <I=@<>3&0A 2 3 <I=%0I@<>3&0A !I=! <60%<0I= =7K077#06%0I 8 077#06 8 8!I=!077#06 : 2?0I=0#?6* 8 I%I%@<>2L?0A 8 ;;;?0I=9 4@<>2L?0A 8 8 4!E%00< I%*< 4 2 E%0 <67I=K06L,,8,2,4,K8 ' E%? 06K!I=L3,5K '' E%?0I=0#?6*@>2A '+ <7#<!#<6%- %!7%#!%! - #!%! 0 #!7I%I=?!6%8H39;8H2G 2

37 K GG3 22 K <I 98 8D% 4:3 <I 82: 9G 82?'<& 84 L< L<* # 848 # L< &? 848: 23 2:4 % CH2G : - 98 <L< # 988: 9883 < HG@2/A 983: 8 - < &L L< < 3D+H2G<%L;0 4 #%%/

38 DESCRIPTION 1 REGULATOR BODY 1A REGULATOR KNOB 2 SPRING 3 SPRING PLATE 3A SPRING WASHER 4 CAP / RETAINER O-RING QTY 3 5 POPPET O-RING 6 POPPET 7 POPPET SPRING 8 RETAINING RING 9 SPRING BALL SEAT 10 BALL 11 STEM NUT 12 OUTLET ADAPTER CAP 13 INLET ADAPTER CAP 14 STEM RETAINER 15 SEAT 16 STEM 17 NUT SET POINT LOCK QTY 2 18 STEM O-RING 19 STEM SPACER QTY 2 20 SMALL STEM O-RING 21 SMALL STEM SPACER QTY 2 22 ROLL PIN NS PT019A - REGULATOR REPAIR KIT Includes: 4, 5, 6, 7, 8, 9, 10, 15, 18, 19, 20 & 21 #20 & #21 Items not shown: Located on Stem Inside Retainer!!

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45 0' *!# && '!# '& 0!# ',,& &%&& 0&& %,', B,,,+B &,&&,,,1,,,/ %&!#, + B&, &I B0&B,,' +' '+ %&D+&&,,,/ %&*&&1 1