JSG Industrial Systems

Transcription

1 FLOMAX CATALOGUE JSG Industrial Systems quality industry solutions Lubrication Management Systems Material Dispensing Management Systems Hose & Cable Management Systems Diesel & Fluid Management Systems Fire Suppression Systems Onboard Weighing Systems Flow Measurement Systems General Lubrication & Exhaust Extraction

2 JSG INDUSTRIAL SYSTEMS Since 1921, Australia has been home to the John Sample Group of companies. Today, the John Sample Group, through its subsidiary established in 1968, JSG Industrial Systems Pty Ltd is internationally regarded as the market leader in providing cost effective, occupational health and safety, maintenance and environmental solutions. These solutions focus on reducing maintenance costs, better utilization of workforce, increasing productivity and improving equipment availability. In 1996 JSG Industrial Systems was certified by BVQI to the international standard ISO This was an acknowledgement that JSG Industrial Systems has the capacity and capability of supporting industry s demands in achieving maximum return for their investment by providing the highest quality product at a cost that provides attractive ROI. Having recognized the importance for industry to be cost effective in a very competitive world, JSG Industrial Systems has developed a package of products which can be engineered to provide quality cost solutions, thus helping to reduce operational costs and increase profits.

3 CONTENTS EXCLUSIVE TO JSG QUICK CONNECTORS STANDARD DIESEL NOZZLE DIESEL FUEL RECEIVERS Spectrix Flush Face 4 Standard Series - Engine & Coolant 8 Standard Series - Hydraulic & Transmission 9 R Series - Engine & Coolant 10 R Series - Hydraulic & Transmission 11 ¾ Series Connectors 12 ¾ Series Connectors - High Pressure Stainless Steel ¾ Series Connectors - JIC Bulkhead/ Evacuation Tool 1 High Flow Series Connectors 15 FN600 Nozzle 16 FNBL Nozzle 17 Standard Fuel Receivers 18 Removable Sleeve Diesel Fuel Receivers 18 Anti-theft, Removable Sleeve Diesel Fuel Receivers 19 HIGH FLOW DIESEL NOZZLE & RECEIVER SWIVELS FX1500 Diesel Fuel Nozzle 20 FRX Diesel Fuel Receiver (2 ) 20 Standard Swivels OTHER NOZZLE & RECEIVERS Bulk Transfer Nozzle 22 Gravity Fill Receivers 22 3 FUEL NOZZLE & RECEIVER 23 PRESSURED SYSTEM FUEL VENTS Standard Fuel Vents 24 High Flow Vents 25 Pressurised System 25 NON-PRESSURE SYSTEMS Internal System Key Components 26 External System Key Components 27 Choosing the Right Kit for You 28 Example of NPS Systems 28 NON-PRESSURE SYSTEM - ACCESSORIES Air Filter & Bracket Assembly 29 Signal Hoses 29 Fuel Filter Hoses 29 EXAMPLES OF NON-PRESSURE SYSTEMS 30 HIGH FLOW SYSTEMS (1500 L/MIN) 32 ACCESSORIES Breakaway Valves 33 Bell Housings 33 Double In-Line Swivel 33 SPECIAL NOTE: Nozzles with Swivels 21

4 EXCLUSIVE TO JSG NEW SPECTRIX FLUSH FACE SERIES REVOLUTIONARY DESIGNED PRODUCT The all new Spectrix Flush Face series Quick Connectors are designed to eliminate crosscontamination. All units are thoroughly tested beyond operational expectations and ensure a leak free fluid transfer. MULTICOLOURED; the unique design allows a variety of colours to ensure each one cannot interchange with the other to eliminate cross contamination. FLAT FACE; each receiver and nozzle has a flat face preventing the ingress of particles and foreign materials, which can sometimes accelerate wear on the receivers and nozzles as well as contribute to contamination. QUALITY MATERIALS; combined with hardened steel and aircraft grade aluminium and thoroughly tested beyond normal operating parameters to ensure smooth operation in various conditions. 4 JSG Industrial Systems

5 There are 12 different colour codes for nozzles and receivers with black being the evacuation tool which fits over all the receivers and evacuates waste fluid from any of the colour codes. This will ensure servicing of large scale vehicles is done quickly, efficiently and safe from contamination. PART NUMBERS The # is part of the product code. 53-FLN #1 Nozzle Red 53-FLR-C #1 Receiver Red 53-FLN #2 Nozzle Gold 53-FLR-C #2 Receiver Gold 53-FLN #3 Nozzle Teal 53-FLR-C #3 Receiver Teal 53-FLN #4 Nozzle Violet 53-FLR-C #4 Receiver Violet 53-FLN #5 Nozzle Navy 53-FLR-C #5 Receiver Navy 53-FLN #6 Nozzle Brown 53-FLR-C #6 Receiver Brown 53-FLN #7 Nozzle Blue/Grey 53-FLR-C #7 Receiver Blue/Grey 53-FLN #8 Nozzle Clear 53-FLR-C #8 Receiver Clear 53-FLN #9 Nozzle Green 53-FLR-C #9 Receiver Green 53-FLN #10 Nozzle Grey 53-FLR-C #10 Receiver Grey 53-FLN #11 Nozzle Bronze 53-FLR-C #11 Receiver Bronze 53-FLN #12 Nozzle Orange 53-FLR-C #12 Receiver Orange Note: Nozzles can also be ordered to have JIC threads by adding an J ie; 53-FLNJ #1 COMPARING TO COMPETITORS MAX. PRESSURE = 70 PSI (4.8 BAR) COMPETITORS FLOMAX MAX. FLOW = 242 LPM (64 GPM) Flow is consistent across all colour codes FloMAX uses the I.D. sealing surfaces to lessen the effect of scratches and contamination on the receiver. The keying mechanism with hardened stainless steel balls keeps all of the parts the same size only needing to vary one part. Making it possible to make up to 12 or more colour variations with the same consistent flow range, unlike competitors. Max. Operating Pressure Burst Pressure bar (1500 psi) when connected bar (2500 psi) when connected JSG Industrial Systems 5

6 FEATURES & DIMENSIONS High tensile cable Flush Face design 56.6mm Flush Face design 41mm Comes with protective cap Highly engineered design Easy to grip 80mm 77.2mm Hardened stainless steel Aircraft grade aluminium 41.2mm Hex nut ¾ NPT M 41.2mm Hex nut ¾ NPT M UNIQUELY ENGINEERED Body and Design FloMAX have hardened/heat treated stainless steel surfaces eliminating warping. This also ensures a leak free operation which has been tested repeatedly under pressure while being connected and disconnected. FloMAX have designed the receivers to have a specially machined OD sealing surface to mate only with its corresponding nozzle. This allows them to manufacture up to 15 possible combinations. Spring and Poppet Design There are 2 great advantages related to the way the spring is designed. The first is that the spring is concealed within the poppet and not around the internal body of the receiver and this eliminates any obstruction to the flow path. The second is that it provides a smooth actuation preventing the poppet moving around and jamming. This allows consistent flow through all colour combinations. O-rings and Seals FloMAX use the machined parts to determine the proper crush ratio for sealing. The spring pressure is much less critical with this design and with the internal type seals these are much less susceptible to dirt and soil contamination than a face seal. The static seals are nitrile and the dynamic seals are fluoro silicone and the exposed nozzle poppet o-ring is made from viton. TYPE Nozzle (3/4 NPT) Nozzle (JIC) Receiver Evac Tool WEIGHT 0.4kg (0.9lb) 0.5kg (1.1lb) 0.3kg (0.6lb) 0.45kg (1.0lb) 6 JSG Industrial Systems

7 EVACUATION TOOL The Evacuation tool works like the master key and fits over all units. This unit only works in one direction ensuring no fluid is accidentally transferred back into the tank due to a built in check valve. These units are readily available in ¾ NPT M, however can also can be ordered in a JIC M base. 53-FLN #16EVAC 53-FLR-C #1 53-FLR-C #2 53-FLR-C #3 53-FLR-C #12 53-FLR-C #4 53-FLR-C #11 53-FLR-C #5 53-FLR-C #10 53-FLR-C #6 53-FLR-C #9 53-FLR-C #8 53-FLR-C #7 JSG Industrial Systems 7

8 QUICK CONNECTORS Standard Series - Engine & Coolant FloMAX standard series engine & coolant connectors are fully compatible and interchangeable with industry standard connectors. The caps, plugs and connectors are all 100% metal, and manufactured using aircraft grade anodised aluminium and stainless steel. The colour-coded and labelled mating components provide for quick positive identification Hex 50.80mm 71.37mm 1 3/8 Hex 45mm 65.53mm 3/4 NPT 3/4 NPT 53-ENBL #1 Engine nozzle 53-ERS #1 Engine receiver 53-ENBL-P #1 Engine nozzle w/ plug 53-ERS-C #1 Engine receiver w/ cap 53-ENBL PLUG Engine nozzle replacement plug 53-ERS CAP Engine receiver replacement cap 1 3/16 Hex 26.67mm 38.6mm 59.18mm 7/8 Hex 32mm 51.30mm 1/2 NPT 1 2 NPT 53-CN Coolant nozzle 53-CR Coolant receiver 53-CN-P Coolant nozzle w/ plug 53-CR-C Coolant receiver w/ cap 53-CN PLUG Coolant nozzle replacement plug 53-CR CAP Coolant receiver replacement cap 8 JSG Industrial Systems

9 QUICK CONNECTORS Standard Series - Hydraulic & Transmission FloMAX standard series hydraulic & transmission connectors are fully compatible and interchangeable with industry standard connectors. The caps, plugs and connectors are all 100% metal, and manufactured using aircraft grade anodised aluminium and stainless steel. The colour-coded and labelled mating components provide for quick positive identification Hex 40.64mm 57.15mm 77.47mm Hex 47.24mm 67.56mm 3/4-14 NPT F 3/4-14 NPT M 53-HN Hydraulic nozzle 53-HR Hydraulic receiver 53-HN-P Hydraulic nozzle w/ plug 53-HR-C Hydraulic receiver w/ cap 53-HN PLUG Hydraulic nozzle replacement plug 53-HR CAP Hydraulic receiver replacement cap 40.64mm 57.15mm 30.48mm 1 1/16 Hex 77.47mm 7/8 Hex 44.45mm 1/2-14 NPTM 3/8-18 NPT F 53-TN Transmission nozzle 53-TR Transmission receiver 53-TN-P Transmission nozzle w/ plug 53-TR-C Transmission receiver w/ cap 53-TN PLUG Transmission nozzle replacement plug 53- TR CAP Transmission receiver replacement cap JSG Industrial Systems 9

10 QUICK CONNECTORS R- Series Engine & Coolant FloMAX R-Series engine & coolant connectors are fully compatible and interchangeable with industry standard R-Series connectors. The caps, plugs and connectors are all 100% metal, and manufactured using aircraft grade anodised aluminium. The colour-coded and labelled mating components provide for quick positive identification mm 2 Hex 57.15mm 77.22mm 1 3/4 Hex 63.5mm 3/4 NPT F UN-2A or UN-2B 53-R-EN Engine nozzle 53-R-ER Engine receiver 53-R-EN-P Engine nozzle w/ plug 53-R-ER-C Engine receiver w/ cap 53-R-EN PLUG Engine nozzle replacement plug 53-R-ER CAP Engine receiver replacement cap 1 1/8 Hex 33.78mm 63.5mm 64.2mm 1 1/4 Hex 31mm 56.6mm 1/2 NPT P UN-2A or UN-2B 53-R-CN Coolant nozzle 53-R-CR Coolant receiver 53-R-CN-P Coolant nozzle w/ plug 53-R-CR-C Coolant receiver w/ cap 53-R-CN PLUG Coolant nozzle replacement plug 53-R-CR CAP Coolant receiver replacement cap 10 JSG Industrial Systems

11 QUICK CONNECTORS R Series - Hydraulic & Transmission FloMAX R-Series hydraulic & transmission connectors are fully compatible and interchangeable with industry standard R-Series connectors. The caps, plugs and connectors manufactured using aircraft grade anodised aluminium. The colour-coded and labelled mating components provide for quick positive identification. 2 1/4 Hex 40mm 61.47mm 87mm 1 3/4 Hex 44.2mm 71.12mm UN-2A 1.0 NPT F UN-2B 53-R-HN Hydraulic nozzle 53-R-HR Hydraulic receiver 53-R-HN-P Hydraulic nozzle w/ plug 53-R-HR-C Hydraulic receiver w/ cap 53-R-HN PLUG Hydraulic nozzle replacement plug 53-R-HR CAP Hydraulic receiver replacement cap 1 3/8 Hex 36.07mm 50.3mm 71.88mm 1 3/8 Hex 35.56mm 62.23mm 3/4 NPT F UN-2A or UN-2B 53-R-TN Transmission nozzle 53-R-TR Transmission receiver 53-R-TN-P Transmission nozzle w/ plug 53-R-TR-C Transmission receiver w/ cap 53-R-TN PLUG Transmission nozzle replacement plug 53-R-TR CAP Transmission receiver replacement cap JSG Industrial Systems 11

12 QUICK CONNECTORS ¾ Series Connectors The # is part of the product code. FloMAX ¾ Series Connectors are designed for greater fluid flow and to help prevent cross-contamination. Each connector is identified by colour and is non-interchangeable with other colour components. All connectors are manufactured using 100% metal component with anodised aluminium bases and stainless steel wear components. They use 10 stainless steel ball bearings for greater strength distribution. Each of the aluminium caps have an o-ring seal for greater prevention against contamination and each base are ¾ NPT male threads. Nozzles* 53-ENBL #1 RED 53-ENBL #2 GOLD 53-ENBL #3 TEAL 53-ENBL #4 VIOLET 53-ENBL #5 NAVY 53-ENBL #6 COPPER Receivers** 53-ENBL #1 RED 53-ERS #2 GOLD 53-ERS #3 TEAL 53-ERS #4 VIOLET 53-ERS #5 NAVY 53-ERS #6 COPPER * To order nozzles with plugs please add -P. For example 53-ENBL-P #1. For plug only : 53-ENBL PLUG # (1-6) ** To order receiver with caps please add -C. For example 53-ERS-C #1. For cap only : 53-ERS CAP # (1-6) 12 JSG Industrial Systems

13 QUICK CONNECTORS ¾ Series Connectors - High Pressure Stainless Steel The # is part of the product code. FloMAX have also engineered a ¾ series connectors to handle a working pressure of 1500 psi. Each connectors identified by colours is non-interchangeable with other colour connectors. All the connectors are manufactured using 100% metal. The main difference between these units to the standard ¾ series is that all the internal components and the base are made from stainless steel. The pullback, plugs and caps are the only ones made from aluminium. It still uses 10 stainless steel ball bearings for a strong latch. Nozzles* 53-EN-SS #1 RED 53-EN-SS #2 GOLD 53-EN-SS #3 TEAL 53-EN-SS #4 VIOLET 53-EN-SS #5 NAVY 53-EN-SS #6 COPPER Receivers** 53-ER-SS #1 RED 53-ER-SS #2 GOLD 53-ER-SS #3 TEAL 53-ER-SS #4 VIOLET 53-ER-SS #5 NAVY 53-ER-SS #6 COPPER * To order nozzles with plugs please add -P. For example 53-EN-SS-P #1. For plug only : 53-ENBL PLUG # (1-6) ** To order receiver with caps please add -C. For example 53-ER-SS-C #1. For cap only : 53-ERS CAP # (1-6) JSG Industrial Systems 13

14 QUICK CONNECTORS ¾ Series Connectors - JIC Bulkhead The # is part of the product code. FloMAX ¾ Series Connectors are also available with a JIC bulkhead base. Each connector is identified by colour and is noninterchangeable with other colour components. They use 10 stainless steel ball bearings for greater strength distribution. Each of the aluminium caps have an o-ring seal for greater prevention of contaminate and each base are ¾ NPT male threads. Receivers* 53-ERJ-C #1 RED 53-ERJ-C #2 GOLD 53-ERJ-C #3 TEAL 53-ERJ-C #4 VIOLET 53-ERJ-C #5 NAVY 53-ERJ-C #6 COPPER ¾ Series Connectors - Evacuation Tool FloMAX ¾ Series Connectors use a universal evacuation tool. This tool works like the master key and can latch onto to any of the receivers as long as it is part of the ¾ series. 53-UN34-P PART NUMBER 53-UN34 53-UN34-P 53-UN34-PLUG Universal 3 4 series draining nozzle Universal 3 4 series draining nozzle w/ plug Universal 3 4 series draining nozzle - plug only Works across the below range of receivers 53-ERS-C # ER-SS-C # ERJ-C # 1 6 * To order receiver without caps please remove -C. For example 53-ERJ #1. For cap only : 53-ERS CAP # (1-6) 14 JSG Industrial Systems

15 QUICK CONNECTORS 1 High Flow Series Connectors The # is part of the product code. FloMAX have designed a 1 high flow series connectors to handle higher flow rates. Each connectors identified by colours is noninterchangeable with other colour connectors. It still uses 10 stainless steel ball bearings for a strong latch like the ¾ series but allows for higher burst pressure. Nozzle* 53-HFN #1 RED 53-HFN #2 GOLD 53-HFN #3 TEAL 53-HFN #4 VIOLET 53-HFN #5 NAVY 53-HFN #6 COPPER 53-HFN #7 BLUE/GREY Receivers** 53-HFR #1 RED 53-HFR #2 GOLD 53-HFR #3 TEAL 53-HFR #4 VIOLET 53-HFR #5 NAVY 53-HFR #6 COPPER 53-HFR #7 BLUE/GREY * To order nozzles with plugs please add -P. For example 53-HFN-P #1. For plug only : 53-HFN PLUG # (1-7) ** To order receiver with caps please add -C. For example 53-HFR-C #1. For cap only : 53-HFR CAP # (1-7) JSG Industrial Systems 15

16 STANDARD DIESEL NOZZLE FN600 Nozzle The FN600 provides the well-known elaster dog latching mechanism with 9 stainless steel dogs. It works great in maintenance facilities and other less harsh environments as it securely latches with a snap when correctly connected to a receiver. FloMAX Fuel Nozzles connect to all standard fuel receivers. The plug is specially designed to seal out dirt and contaminants which is made from PVC and a ¼ wire lanyard. A removable piston assembly allows the cylinder to be easily removed for rebuilding. Smallest and lightest diesel nozzle in the industry Highest maximum flow rate of any 1 ½ inch diesel fuel nozzle All the FloMAX nozzles endure a 11,360L (3,000gal) test prior to shipment to ensure function and no leakage 1 ½ Fuel Nozzle w/ Dog Lock Nose Available with sealing plug or swivel Minimum Flow Rate Maximum Flow Rate Working pressure Burst pressure 151 (40 gpm) 600 lpm (180 gpm) 860 kpa (125 psi) 1,724 kpa (250 psi) 377.7mm Nozzle weight Nozzle swivel thread 2.7kg (5 lbs 14oz) (without swivel) 1 ½ NPT F 218.6mm 53-FN600-NS 53-FN600-P-NS 53-FN600 PLUG Nozzle without plug Nozzle with plug Nozzle - plug 127mm Ø 75mm Standard shutoff set at 55 kpa (8.0 psi); FloMAX nozzles can be set from 40 kpa (5.5 psi) shutoff to 90 kpa (13.00 psi) shutoff as required. 53-FNS FloMAX provide a 1 ½ NPT M x 1 ½ NPT F swivel which uses a stainless steel male threaded base and a hard/anodized 1 ½ female NPT nut. The swivels are sealed with two fluorosilicate O-Rings for superior performance even in extreme temperature conditions. The nut and base swivel on 32 stainless steel ball bearings for smooth and consistent movement across all pressure ranges. 16 JSG Industrial Systems

17 STANDARD DIESEL NOZZLE FNBL Nozzle The FNBL has excellent performance and reliability in harsh conditions. The pullback castle is removable without tools, making it the easy to clean and allowing it to be maintained and repaired in the field. The FNBL latches with 10 stainless steel balls making it very simple to use and forgiving. FloMAX Fuel Nozzles connect to all standard fuel receivers. The plug is specially designed to seal out dirt and contaminants which is made from PVC and a ¼ wire lanyard. A removable piston assembly allows the cylinder to be easily removed for rebuilding. Smallest and lightest diesel nozzle in the industry Highest maximum flow rate of any 1 ½ inch diesel fuel nozzle All the FloMAX nozzles endure a 11,360 L (3,000 gal.) test prior to shipment to ensure function and no leakage 1 ½ Fuel Nozzle w/ Ball Lock Nose Available with sealing plug or swivel Minimum Flow Rate Maximum Flow Rate Working pressure Burst pressure 151 (40 gpm) 680 lpm (180 gpm) 860 kpa (125 psi) 1,724 kpa (250 psi) 377.7mm Nozzle weight Nozzle swivel thread 2.7kg (5 lbs 14oz) (without swivel) 1 ½ NPT F 218.6mm 53-FNBL-NS 53-FNBL-P-NS 53-FNBL PLUG Nozzle without plug Nozzle with plug Nozzle - plug 127mm Ø 75mm Standard shutoff set at 55 kpa (8.0 psi); FloMAX nozzles can be set from 40 kpa (5.5 psi) shutoff to 90 kpa (13.00 psi) shutoff as required. 53-FNS FloMAX provide a 1 ½ NPT M x 1 ½ NPT F swivel which uses a stainless steel male threaded base and a hard/anodized 1 ½ female NPT nut. The swivels are sealed with two fluorosilicate O-Rings for superior performance even in extreme temperature conditions. The nut and base swivel on 32 stainless steel ball bearings for smooth and consistent movement across all pressure ranges. JSG Industrial Systems 17

18 DIESEL FUEL RECEIVERS Standard Diesel Fuel Receivers FloMAX Fuel Receivers are designed with a patented enclosed poppet stem spring that provides a smooth fuel flow path. This extends both the life of the receiver and the fuel nozzle. The spring is completely enclosed inside the poppet, removing the spring from the flow path, which increases fuel flow and reduces backpressure and vibration. All 1 ½ FloMAX fuel receivers are compatible with industry standard fuel nozzles. Removable Sleeve Diesel Fuel Receivers The FR-RS removable sleeve fuel receiver has an aircraft grade anodized aluminium body with a removable stainless steel wear sleeve. This revolutionary patented concept allows the fuel receiver wear surfaces to be replaced without removing the fuel receiver from the tank or the loss of any fuel. The single poppet design has the same reduced backpressure, reduced vibration, and increased flow rate as the FRA, FRS and FR-LP receivers. 53-FRA-C Anodised aircraft grade aluminium 53-FR-RS-C Sleeve removed 53-FRS-C Zinc plated steel 53-FR-RS-R (Removable sleeve) 18 JSG Industrial Systems

19 DIESEL FUEL RECEIVERS Anti-theft, Removable Sleeve Diesel Fuel Receivers FloMAX have simplified the solution for fuel theft. Their innovative design allows maximum flow with minimum back pressure. This can also have the option to have the removable sleeve which can be removed without actually removing the whole receiver. This provides maintenance savings as well as security. Anti-Theft Design Poppet and anti-theft mechanism move independently of each other Spring enclosed within poppet Receiver in CLOSED position from nozzle connection Receiver with poppet pushed in only WITHOUT FLOW shows the anti-theft mechanism still in place preventing fuel from flowing out of the tank Poppet pushed in NO FLOW Poppet depressed by nozzle Receiver connected to a nozzle which not only opens the poppet, but also provides flow which slides the anti-theft mechanism allowing flow to travel in one direction 53-FR-AT-C w/ Anti Theft receiver Receiver Part Numbers* All Receivers Height: 117mm (4.6 ) All Receiver Hex: FRA-C 53-FRS-C 53-FR-RS-C 53-FRA-AT-C 53-FR-RS-AT-C 53-FRS-LP-C 53-FRA-LP-C 53-FR-RS-R Anodised aluminium w/ cap Zinc plated steel w/ cap Aluminium receiver & removable sleeve w/ cap Aluminium anti theft w/ cap Anti theft with removable sleeve w/ cap Zinc plated steel Low pressure (for non pressure systems) w/ cap Anodised aluminium Low pressure (for non pressure systems) w/ cap Replacement sleeve for 1.5 receivers (can also be ordered for non pressure systems) *Note: To order receivers without cap drop -C from product code. JSG Industrial Systems 19

20 HIGH FLOW DIESEL NOZZLE & RECEIVER FX1500* Diesel Fuel Nozzle The FX1500 is the high flow fuel nozzle capable of reaching 1500 LPM. It has the patented removable cylinder shut off mechanism. The FX1500 uses the same O-Ring and Delrin internal components that have been tested to -45º C (-50º F) in Northern Canada. High flow 10 Stainless Steel ball bearings for latch Strong and robust body All the FloMAX nozzles endure a 11,360L (3,000gal) test prior to shipment to ensure function and no leakage Maximum Flow Rate Working pressure Burst pressure 1,514 lpm (396 gpm) 860 kpa (125 psi) 1,724 kpa (250 psi) 2 Fuel Nozzle w/ Ball Lock Nose Available with sealing plug or swivel Nozzle weight Nozzle swivel thread Standard Shutoff 4.1kg (9lb) 2 NPT F 8.0 PSI 427.5mm 320mm 169.2mm 112.5mm 53-FX1500-P 53-FX1500 PLUG Nozzle with plug Nozzle - plug Ø 94mm FRX Diesel Fuel Receiver (2 ) The FRX fuel receiver must be used with the FX1500. The FRX receiver has a special removable sleeve so that the receiver may stay in place and can be replaced when ever it is worn. 53-FRX-C 53-FRX 53-FR2-R 2 High flow receiver w/ cap 2 High flow receiver, no cap 2 Replacement sleeve for receiver 53-FRX Cap 2 Replacement cap 53-FX SW2 FloMAX provide a 2 NPT M x 2 NPT F swivel which uses a stainless steel male threaded base and a hard/anodized 2 female NPT nut. The swivels are sealed with two fluorosilicate O-Rings for superior performance even in extreme temperature conditions. The nut and base swivel on 32 stainless steel ball bearings for smooth and consistent movement across all pressure ranges. *Please refer to page 21 for campatible swivels 20 JSG Industrial Systems

21 SWIVELS Standard Swivels FloMAX Swivels feature all metal construction and have a stainless steel male threaded base and a hard/anodized 1 ½ or 2 female NPT nut. The swivels are sealed with two fluorosilicate O-Rings for superior performance even in extreme temperature conditions. The nut and base swivel on 32 stainless steel ball bearings for smooth and consistent movement across all pressure ranges. The swivels are industry standard NPT threads. 53-FNS 1.5 NPTM x 1.5 NPTF 53-FNS2 2 NPTM x 1.5 NPTF 53-SW2 2 NPTM x 2 NPTF SPECIAL NOTE: Nozzles with Swivels* FloMAX fuel nozzles can be bought with a swivel (such as the ones pictured below) are not industry standard swivels. These swivels a specially made for fuel nozzles and are for replacements only and should not be ordered for other brand fuel nozzles. The below illustrates how FNBL & FN600 have one matching swivel and the FX1500 fuel nozzle swivel replacement only has one option. STANDARD HIGH FLOW Nozzle threads (Specially designed for FloMAX fuel nozzles) 1 ½ NPT F 2 NPT F 53-FNBLS Nozzle Swivel 53-FX1500 Swivel 2 Nozzle Swivel * Please speak to you JSG representatives for product codes regarding nozzles with swivels JSG Industrial Systems 21

22 OTHER NOZZLE & RECEIVERS Bulk Transfer Nozzle The FloMAX Bulk Fuel Nozzle will transfer large volumes of fuel at high flow rates using existing standard 1 ½ inch fuel receivers. The BFN has a push-to-connect design that releases from the receiver with a gentile pull on the pullback or poly coated stainless steel lanyard. This is a dry break nozzle that uses the FloMAX fuel nozzle vulcanized Viton seal valve sleeve. Operating pressure 2,070 kpa (300 psi) 53-BFN-P Bulk fuel nozzle w/plug Burst pressure 4,310 kpa (625 psi) 53-BFN Bulk fuel nozzle only 53-BFN PLUG Bulk fuel nozzle - plug only Gravity Fill Receivers The FloMAX Gravity Fill Receivers are made from anodized aircraft grade aluminium. They have a welded on cast aluminium handle for strength and convenience. The tube comes in 2 diameters, the standard 1 ½ and the 1 for use in filling smaller opening fuel tanks. Both diameter sizes come in either straight, with a 45 degree bend, or with a 90 degree bend. Straight GFR-0 53-GFR GFR GFR GFR GFR1-90 Gravity fill receiver 1 ½, Straight Gravity fill receiver 1 ½, 45 Gravity fill receiver 1 ½, 90 Gravity fill receiver 1, Straight Gravity fill receiver 1, 45 Gravity fill receiver 1, JSG Industrial Systems

23 3 FUEL NOZZLE & RECEIVER The FloMAX 3 inch nozzles and receivers are designed for high flow volume and ease of use. They are a scaled down version of the standard 5 inch API specification. Poppets have a vulcanized Viton seal. Both the nozzle and receivers are machined from aircraft grade anodized aluminium and stainless steel. Receivers are available with 4 base styles. Nozzle latching mechanism uses 6 stainless steel dogs for a secure and positive connection and the locking handle keeps the nozzle from accidently being disconnected during fuelling. The connectors have an excellent flow rate up to 4542 lpm (1200 gpm) at 100 psi. 53-FN3 Fuel Nozzle w/ Dog lock mechanism 53-FR3 3 receiver w/ 3 NPTM base 53-FR3-4NPT 3 Fuel receiver w/ 4 NPT base 53-FR3-F 3 Fuel receiver w/ 8 bolt pattern (TTMA flange base) Max Flow Rate lpm Working Pressure 8.3 bar (120 psi) 53-FN3 3 High flow fuel nozzle 53-FR3 3 High flow receiver with 3 NPT base 53-FR3-F 3 Fuel receiver with flange base (8 bolt pattern) 53-FR3-4NPT 3 Fuel receiver with 4 NPT base 53-FR3-NP 3 Fuel receiver w/ non-pressure valve 4 NPT threads 53-FR3-NP-4NPT 3 Non-pressure valve with 4 NPT front end 53-FR3-NP-3NPT 3 Non-pressure valve with 3 NPT front end JSG Industrial Systems 23

24 PRESSURED SYSTEM FUEL VENTS Standard Fuel Vents FloMAX Fuel Vents are manufactured using 100% metal components. A billet aircraft grade anodized aluminium cap provides superior impact strength as opposed to the less expensive and weaker plastic and cast aluminium caps on other vents. The float and sealing balls are housed in a ridged ball tube, not the flexible and easily damaged ball spring. This will ensure a positive seal that will not be damaged by vibration and movement. FloMAX vents are available in all standard configurations including male or female threaded outlets, antvandalism mount, and half couplings. Stem tubes are available in standard 5, 7, 9, 11 and custom customer specified lengths. 53-VT Fuel Vent - Standard (5 stem) 53-VT-TF Fuel Vent - F Threaded Outlet (5 stem) 53-VT-7 Fuel Vent - Ext Stem (7 stem) 53-VT-TF-7 Fuel Vent - F Threaded Outlet (7 stem) 53-VT-9 Fuel Vent - Ext Stem (9 stem) 53-VT-TF-9 Fuel Vent - F Threaded Outlet (9 stem) 53-VT-11 Fuel Vent - Ext Stem (11 stem) 53-VT-TF-11 Fuel Vent - F Threaded Outlet (11 stem) 53-VT-C Fuel Vent - w/half Coupling (5 stem) 53-VTF Fuel Vent with Filter - Standard (5 stem) 53-VT-C-7 Fuel Vent - w/half Coupling (7 stem) 53-VTF-7 Fuel Vent with Filter - Standard (7 stem) 53-VT-C-9 Fuel Vent - w/half Coupling (9 stem) 53-VTF-9 Fuel Vent with Filter - Standard (9 stem) 53-VT-C-11 Fuel Vent - w/half Coupling (11 stem) 53-VTF-11 Fuel Vent with Filter - Standard (11 stem) 53-VT-A Fuel Vent with Anti-Vandalism Mount 53-VTF-T Fuel Vent with Filter - M Threaded Outlet (5 stem) 53-VT-A-S Fuel Vent - Anti Vandalism Sleeve only 53-VTF-T-7 Fuel Vent with Filter - M Threaded Outlet (7 stem) 53-VT-A-7 Fuel Vent - Anti Vandalism (7 stem) 53-VTF-T-9 Fuel Vent with Filter - M Threaded Outlet (9 stem) 53-VT-A-9 Fuel Vent - Anti Vandalism (9 stem) 53-VTF-T-11 Fuel Vent with Filter - M Threaded Outlet (11 stem) 53-VT-A-11 Fuel Vent - Anti Vandalism (11 stem) 53-VTF-TF Fuel Vent with Filter - F Threaded Outlet (5 stem) 53-VT-T Fuel Vent - M Threaded Outlet (5 stem) 53-VTF-TF-7 Fuel Vent with Filter - F Threaded Outlet (7 stem) 53-VT-T-7 Fuel Vent - M Threaded Outlet (7 stem) 53-VTF-TF-9 Fuel Vent with Filter - F Threaded Outlet (9 stem) 53-VT-T-9 Fuel Vent - M Threaded Outlet (9 stem) 53-VTF-TF-11 Fuel Vent with Filter - F Threaded Outlet (11 stem) VT-T-11 Fuel Vent - M Threaded Outlet (11 stem) 53-VT Standard fuel vent 5 Stem 53-VT-T Fuel Vent with Male Threaded outlet 5 Stem 53-VT-C Fuel vent with half coupling 5 Stem 53-VT-A Fuel vent with Anti-vandalism mount 24 JSG Industrial Systems

25 PRESSURED SYSTEM FUEL VENTS High Flow Vents These high flow vents are capable of handling 1500 LPM. All vents are available with standard 5, 7, 9, and 11 stem tube, see below options. 53-VTX 53-VTX-7 53-VTX-9 53-VTX VTX-C 53-VTX-C-7 53-VTX-C-9 53-VTX-C VTX-A-S 53-VTX-A-7 53-VTX-A-9 53-VTX-A VTX-F-RT-5 53-VTX-F-RT-7 53-VTX-F-RT-9 High Flow Vent - Standard (5 stem) High Flow Vent - Ext Stem (7 stem) High Flow Vent - Ext Stem (9 stem) High Flow Vent - Ext Stem (11 stem) High Flow Vent - w/half Coupling (5 stem) High Flow Vent - w/half Coupling (7 stem) High Flow Vent - w/half Coupling (9 stem) High Flow Vent - w/half Coupling (11 stem) High Flow Vent - Anti Vandalism Sleeve only High Flow Vent - Anti Vandalism (7 stem) High Flow Vent - Anti Vandalism (9 stem) High Flow Vent - Anti Vandalism (11 stem) High Flow Vent-Filter capable rotatable top (5 stem) High Flow Vent Filter capable rotatable top (7 stem) High Flow Vent Filter capable rotatable top (9 stem) 53-VTX High Flow Fuel Vent Standard 5 Stem Pressurised System Below is an example of a how a pressurised system works and the components used from FloMAX. Nozzle Open Nozzle Shut off Above image shows tank being filled Fuel nozzle shuts off as fuel has reached the base of the fuel vent actuating pressure and shutting off the nozzle JSG Industrial Systems 25

26 NON-PRESSURE SYSTEMS Most non-pressure systems are un-avoidably complicated and require many components and parts to work together systematically in a variety vehicles. Many of these types of systems generally have one or more of the components fail, rendering the entire system on stand-by until the part(s) are replaced or serviced. This can mean a loss of time and money and hence leading to low productivity. FloMAX has developed a simple Non-Pressure System (NPS) that does not require a vast amount of components and still delivers the results required. They use quality materials such as aircraft grade aluminium alloy and stainless steel to produce the best product life span. These systems are available in external or internal setup and are tested prior to leaving the factory to ensure it works flawlessly every time, time after time. Internal System Key Components The internal non pressured system requires 2 main components. The 53-FR-NP and your choice of fuel vent. The system is setup is such a ways Non-Pressure Valve/Receiver This unit is a combined receiver and valve for internal systems. It features a removable sleeve which allows the client to replace when it becomes worn over time. The unit features the same spring and poppet design from FloMAX range allowing for minimal obstruction to the flow. 53-FR-NP Internal diesel fuel receiver/valve 156mm 96.77mm 59.4mm 9/16 JIC 69.34mm Ø 46.23mm Ø 50.8mm Ø 62.5mm 2 NPT 71.89mm 2.5 FLATS Internal Non Pressure Fuel Vent For every internal system fuel vent there is a 9/16 JIC M located on the bottom of the fuel vent as shown in the picture. It is to be connected to the above non-pressure valve/receiver. Once the diesel fuel reaches the cut-off, it sends opposing pressure down the signal line to the vent/ receiver and shuts-off the nozzle. The fuel vents come in a variety of options to suite almost any application. Please refer part number table on page VT-NP-I Internal diesel fuel vent 26 JSG Industrial Systems

27 NON-PRESSURE SYSTEMS External System Key Components Non Pressure Valve /External This unit accepts industry standard fuel receivers as well as the FloMAX 53-FRX for application with high flows with a 2 NPT F receiver port. It has a 2 NPT M for tank side and 3 x signal line ports assisting in installation factors. 53-NPV External non-pressure valve mm 94.16mm N Hydraulic communication line x3 of ¼ NPT F True R53.85 T 69.85mm HEX mm HEX 2 NPT MALE 2 NPT FEMALE Fuel Receiver Low Pressure Fuel Receiver For every external system ordered a fuel receiver will also be supplied. The steel receiver is zinc plated and can also be ordered in aluminium. They contain a special spring for low pressure to operate with the external system. This can also be ordered with the option of a removable sleeve for easy service and low cost maintenance. 53-FR-LP Diesel fuel receiver low pressure External Non Pressure Fuel Vent For every external system fuel vent there is a 9 16 male JIC for external signal line. It is to be connected to the above non-pressure valve via a signal line. Once the diesel fuel reaches the fuel vent cut-off, it sends opposing pressure down the signal line to the fuel vent/receiver and shuts-off the fuel nozzle. The fuel vents come in a variety of options to suit almost any application. Please refer to part number table on page VT-NP-E External diesel fuel vent JSG Industrial Systems 27

28 NON-PRESSURE SYSTEMS Choosing the Right Kit for You Replace? with the appropriate number: 1 = EXTERNAL system which comes with 53-NPV & 53-FRS-LP and Fuel Vent (description below) 2 = INTERNAL system which comes with 53-NPSO and Fuel Vent (description below) Other diesel fuel vent lengths are available (7, 9 and 11 ). Speak to your JSG representative for further details. For example: 53-NPS-1-7-nh (7 stem) AIR EGRESS AIR INGRESS 53-NPS-?-NH Standard Stem (5 Stem) hose outlet Dual Dual 53-NPS-?-C-NH w/ Half Coupling - (Standard - 5 Stem) hose outlet Dual Dual 53-NPS-?-A-NH Anti Vandalism (Standard - 5 Stem) Dual Dual 53-NPS-?-F-NH Rotatable Top (Standard 5 Stem) 1.5 Hose outlet 1 1/16 JIC M 53-NPS-?-T-NH w/ Male threaded outlet (5 Stem) Dual - Customer to Nominate Thread 53-NPS-?-TF-NH w/ Female threaded outlet (5 Stem) Dual - Customer to Nominate Thread Dual - Customer to Nominate Thread Dual - Customer to Nominate Thread 53-NPS-?-T-RT-NH 53-NPS-?-TF-RT-NH w/ Rotating Top for filter (ingress) and Male threaded outlet (egress) w/ Rotating Top for filter (ingress) and Female threaded outlet (egress) 1 1/16 JIC M Customer Nominated Thread 1 1/16 JIC M Customer Nominated Thread Example of NPS systems EXTERNAL SYSTEM INTERNAL SYSTEM 53-NPS-1-NH (Standard Fuel Vent 5 stem + 53-NPV & 53-FRS-LP) 53-NPS-2-NH (Standard Fuel Vent 5 stem + 53-NPSO) 28 JSG Industrial Systems

29 NON-PRESSURE SYSTEM - ACCESSORIES Air Filter & Bracket Assembly This accessory has the ability to filter out the dust and particles with a 3 micron filter for the ingress of air. It comes with a mounting bracket and can have the filter easily replaced. Most sites prefer to have a filter included in their systems to prevent large particles and dust from entering the fuel tank. 53-NPS Filter Kit Non pressure system filter kit (1 1/16 JIC M) 53-NPS-FB 53-NPS Filter Non pressure filter bracket assembly 3 micron, filter can only 53-NPS Filter Kit mm 101.6mm 92.07mm 1-12 UN 12.7mm 37.60mm Ø 9.5mm 1 1/16 JIC 53-NPS-FB Front view 53-NPS-FB Side view 53-NPS Filter Signal hoses Fuel/Filter Hoses 53-SL-P-1MTR 1.0m S/S Braided signal hose 53-FH-1 1.0m remote filter mount breather hose 53-SL-P-1.5MTR 1.5m S/S Braided signal hose 53-FH-2 2.0m remote filter mount breather hose 53-SL-P-2MTR 2.0m S/S Braided signal hose 53-FH-3 3.0m remote filter mount breather hose 53-SL-P-3MTR 3.0m S/S Braided signal hose 53-FH-4 4.0m remote filter mount breather hose 53-SL-P-4MTR 4.0m S/S Braided signal hose 53-FH-5 5.0m remote filter mount breather hose 53-SL-P-5MTR 5.0m S/S Braided signal hose 53-FH-6 6.0m remote filter mount breather hose 53-SL-P-8MTR 8.0m S/S Braided signal hose 53-FH-7 7.0m remote filter mount breather hose JSG Industrial Systems 29

30 EXAMPLES OF NON-PRESSURE SYSTEMS System 1 C A D B SYSTEM 1 BREAKDOWN A+B 53-NPS-2-NH (Includes internal fuel vent and fuel receiver valve) ACCESSORIES C Bell Housing (refer to pg 33) D Stainless steel braided signal hose (refer to pg 29) System 2 E F B SYSTEM 2 BREAKDOWN A+B 53-NPS-2-F-NH (Includes internal fuel vent and fuel receiver valve) Fuel vent has 1 1/16 JIC M for filter ACCESSORIES C Bell Housing x 2 (refer to pg 33) G D ¾ JIC M T-Section (this component is not supplied by JSG) E ¾ Hose (refer to pg 29) F G 53-NPS Filter Kit Stainless steel braided signal hose (refer to pg 29) D C A*order 2nd receiver valve seperately 53-NPSO 30 JSG Industrial Systems

31 EXAMPLES OF NON-PRESSURE SYSTEMS System 3 C D SYSTEM 3 BREAKDOWN A+B+C 53-NPS-1-NH (Includes external fuel vent, NPV and fuel receiver) ACCESSORIES D E Stainless steel braided signal hose (refer to pg 29) Fuel hose A E B System 4 E D C G SYSTEM 4 BREAKDOWN A+B+C 53-NPS-1-F-NH (Includes external fuel vent, NPV and fuel receiver) ACCESSORIES D 53-NPS Filter Kit E 3/4 Hose (refer to pg 29) F F G Stainless steel braided signal hose (refer to pg 29) Fuel hose for overfill A B JSG Industrial Systems 31

32 HI FLOW SYSTEMS (1500 L/MIN) System 1 (Non-pressurised) C F D SYSTEM 1 BREAKDOWN A+B+C 53-NPS-1-F-FRX-NH (Includes external fuel vent, NPV and FRX fuel receiver) G ACCESSORIES D 53-NPS Filter Kit E 53-FX1500-S-P (refer to pg 8) F 3/4 Hose (refer to pg 29) G Stainless steel braided signal hose A B E Please note when using non pressured system for 1500 LPM the system must be an external set up as it is the only one capable of handling the high flow rates. The receiver and fuel nozzle are not compatible with other brands. System 2 (Pressurised) B F C SYSTEM 2 BREAKDOWN A B C 53-FRX (Hi-flow fuel receiver) 53-VTX-F-RT-5 High Flow Vent-Filter capable rotatable top (5 stem) 53-NPS Filter Kit D 53-FX1500-S-P (refer to pg 8) ACCESSORIES E Bell housing (refer to pg 33) F 3/4 Hose (refer to pg 29) A E D When using pressurised system for 1500 lpm please ensure the correct ullage is determined by selecting the appropriate fuel vent stem length. This can avoid any issues relating to shut off. Please speak to your JSG representative for futher details. 32 JSG Industrial Systems

33 ACCESSORIES Breakaway Valves The FloMAX 2-inch and 3-inch BreakAway Valves are constructed of zincplated steel and anodized aircraft grade aluminium. The BAV2 and BAV3 are designed with three shear studs that will break at a designated force when mounted correctly. This will help protect more expensive refuelling equipment and help prevent spillage. To insure appropriate separation at designated foot-pound force, BAV valves must be correctly mounted on BAV Mounts. Working Pressure Burst pressure 1,380 kpa (200 psi) 5,170 kpa (750 psi) 53-BAV2 53-BAV2-MB 53-BAV3 53-BAV3-MB Bell Housings The FloMAX Bell Housings are available for those applications where the receiver needs to be inset either in the fuel tank or on a bulkhead. Bell Housings are made from formed mild steel with a welded on 2 NPT pipe coupling. They are available in either bolt-on or weld-on configurations. 53-BH-W 53-BH-F Bell Housing (Weld) Bell Housing (Bolt on) mm Ø70 Ø92.50 Weld on bell housing Bolt on bell housing 2 NPTF Thread Double In-line Swivel This swivel features all metal construction and a hard/anodized 2 x 1 ½ female NPT nut. The swivels are sealed with two fluorosilicate O-Rings for superior performance even in extreme temperature conditions. 53-FNSID 1.5 NPTF x 1.5 NPTF JSG Industrial Systems 33

34 Notes 34 JSG Industrial Systems

35 OFFERING ENGINEERED SAFETY, ASSET MANAGEMENT & MATERIAL CONTROL SOLUTIONS JSG Industrial Systems provides solutions to suit specific tasks and consumer needs. Our focus is highly functional, cost saving, asset management & material control solutions delivered at prices which ensure very short and impressive ROI. We provide ongoing training and service to our customers, through our strong engineering and service support team. JSG Industrial Systems provides local area support throughout Australia, New Zealand, PNG, Indonesia, South Pacific & Indo China. JSG Industrial Systems, improving asset management through: Lubrication Management Systems Materials Dispensing Management Flow Measurement Product Hose and Cable Management Fire Suppression Systems General Lubrication Exhaust Extraction & Workshop Equipment To find out more information on all of our product ranges please go to or contact your local sales representative JSG Industrial Systems 35

36 HEAD OFFICE Unit 1, 21 Amour St Revesby NSW 2212 PO Box 333 Milperra NSW 2214 Ph: (02) Fax: (02) Sydney Melbourne Perth Brisbane Adelaide Townsville Mackay Indonesia Your authorised JSG distributor: Lubrication Management Systems Material Dispensing Management Systems Hose & Cable Management Systems Diesel & Fluid Management Systems Fire Suppression Systems Onboard Weighing Systems Flow Measurement Systems General Lubrication & Exhaust Extraction Every effort has been made to ensure all information and photographs contained in this publication were correct and accurate at time of printing, however no warranty is given in respect of this publication and JSG Industrial Systems Pty Ltd (JSG) shall not be liable for any error therein. Technical information, specifications and products shown may be subject to change without prior notice. Pictures shown are for illustration purposes only. WARNING: For sale and proper use consult instructions, the supplier or JSG. Contact your nearest JSG Distributor for latest information JSG Industrial Systems Pty Ltd., All rights reserved. FX0315