2/25/2018 Engine, 4.0l Cylinder Head Removal 2008 Chrysler Town and Country (4.0L) - RT MotoLogic
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1 2008 Town and Country (4.0L) - RT REMOVAL - CYLINDER HEAD(S) Labor Operations: Click to display a list of Labor Operations associated with this procedure Special Tools: Click to display a list of tools used in this procedure Report a problem with this article RIGHT CYLINDER HEAD 1. Perform the fuel system pressure relief procedure (Refer to 14 - Fuel System/Fuel Delivery - Standard Procedure). 2. Disconnect and isolate the negative battery cable. 3. Drain cooling system (Refer to 07 - Cooling - Standard Procedure). 4. Remove the engine cover. 5. Remove the air cleaner element housing (Refer to 09 - Engine/Air Intake System/BODY, Air Cleaner - Removal). 1/23
2 6. Remove the upper intake manifold (1) including EGR tube (Refer to 09 - Engine/Manifolds/MANIFOLD, Intake - Removal). 7. Remove fuel rail and lower intake manifold (1) (Refer to 09 - Engine/Manifolds/MANIFOLD, Intake - Removal). 2/23
3 8. Raise the vehicle (Refer to 04 - Vehicle Quick Reference/Hoisting - Standard Procedure). 9. Remove right front tire (Refer to 22 - Tires and Wheels - Removal). 10. Remove right inner splash shield (1) (Refer to 23 - Body/Exterior/SHIELD, Splash - Removal). 11. Remove accessory drive belt (2) (Refer to 07 - Cooling/Accessory Drive/BELT, Serpentine - Removal) 3/23
4 12. Remove the accessory drive belt tensioner (1). 13. Remove crankshaft damper bolt. 14. Using Puller 1023 (1) and Crankshaft Insert 9020 (2), remove crankshaft damper. 4/23
5 15. Remove lower outer timing belt cover bolts. 16. Remove right exhaust maniverter (2) (Refer to 09 - Engine/Manifolds/MANIFOLD, Exhaust - Removal). 5/23
6 17. Lower vehicle. 18. Remove the accessory drive belt idler pulley (2). 19. Remove the power steering mounting bolts (3) and set the pump aside (Refer to 19 - Steering/Pump - Removal). 6/23
7 20. Support the engine with a block of wood and the floor jack. 21. Remove the upper engine mount (Refer to 09 - Engine/Engine Mounting/INSULATOR, Engine Mount - Removal). 22. Remove the power steering reservoir bolts and set reservoir (1) aside. 7/23
8 23. Remove the remaining outer timing belt cover bolts and cover (1). 24. Rotate the engine to TDC and align timing belt marks (1, 8, 9). 25. Remove the timing belt tensioner (12) and reset the tensioner (Refer to 09 - Engine/Valve Timing/TENSIONER, Engine Timing - Removal). 26. Remove the timing belt (4) (Refer to 09 - Engine/Valve Timing/SPROCKET(S), Timing Belt and Chain - Removal). 8/23
9 27. Remove the right valve cover to cylinder head ground strap. 28. Remove the EGR valve (2) with two bolts (6) and gasket. 29. Remove the right cylinder head cover (Refer to 09 - Engine/Cylinder Head/COVER(S), Cylinder Head - Removal). 30. Remove ten bolts and the right rocker arm assembly (2). 9/23
10 31. Remove three bolts (2) and the right rear camshaft thrust plate (1). 32. Counterhold the cam gear and remove the right cam gear retaining bolt. 33. Push the camshaft out of the back of the cylinder head approximately 3.5 inches and remove the cam gear. 10/23
11 34. Remove the three inner timing cover to right cylinder head retaining bolts (1). 35. Remove the cylinder head bolts in REVERSE of the tightening sequence shown. NOTE: Because of clearance restrictions when removing the right cylinder head, the front four 11/23
12 cylinder head bolts (2) must be loosened, raised and supported with a rubber band (3) before the cylinder head can be removed. 36. Push the camshaft (5) out of the back of the cylinder head approximately 3.5 inches and remove the cylinder head. 37. Clean and inspect all mating surfaces. LEFT CYLINDER HEAD 1. Perform the fuel system pressure relief procedure (Refer to 14 - Fuel System/Fuel Delivery - Standard Procedure). 2. Disconnect and isolate the negative battery cable. 3. Drain cooling system (Refer to 07 - Cooling - Standard Procedure). 4. Remove the engine cover. 5. Remove the air cleaner element housing (Refer to 09 - Engine/Air Intake System/BODY, Air Cleaner - Removal). 12/23
13 6. Remove the upper intake manifold (1) (Refer to 09 - Engine/Manifolds/MANIFOLD, Intake - Removal). 7. Remove fuel rail and lower intake manifold (1) (Refer to 09 - Engine/Manifolds/MANIFOLD, Intake - Removal). 13/23
14 8. Remove the radiator crossmember (2) (Refer to 23 - Body/Exterior/CROSSMEMBER, Radiator - Removal) 9. Remove coolant recovery container (1) and radiator fan assembly (2) (Refer to 07 - Cooling/Engine/FAN, Cooling - Removal). 10. Raise the vehicle (Refer to 04 - Vehicle Quick Reference/Hoisting - Standard Procedure). 14/23
15 11. Remove right front tire (Refer to 22 - Tires and Wheels - Removal). 12. Remove right inner splash shield (1) (Refer to 23 - Body/Exterior/SHIELD, Splash - Removal). 13. Remove accessory drive belt (2) (Refer to 07 - Cooling/Accessory Drive/BELT, Serpentine - Removal) 14. Remove the accessory drive belt tensioner (1). 15/23
16 15. Remove crankshaft damper bolt. 16. Using Puller 1023 (1) and Crankshaft Insert 9020 (2), remove crankshaft damper. 17. Remove lower outer timing belt cover bolts. 16/23
17 18. Remove the left exhaust maniverter (Refer to 09 - Engine/Manifolds/MANIFOLD, Exhaust - Removal). 19. Lower vehicle. 20. Remove the accessory drive belt idler pulley (2). 17/23
18 21. Remove the power steering mounting bolts (3) and set the pump aside (Refer to 19 - Steering/Pump - Removal). 22. Support the engine with a block of wood and the floor jack. 23. Remove the upper engine mount (Refer to 09 - Engine/Engine Mounting/INSULATOR, Engine Mount - Removal). 18/23
19 24. Remove the power steering reservoir bolts and set reservoir (1) aside. 25. Remove the remaining outer timing belt cover bolts and cover (1). 19/23
20 26. Rotate the engine to TDC and align timing belt marks (1, 8, 9). 27. Remove the timing belt tensioner (12) and reset the tensioner (Refer to 09 - Engine/Valve Timing/TENSIONER, Engine Timing - Removal). 28. Remove the timing belt (4) (Refer to 09 - Engine/Valve Timing/SPROCKET(S), Timing Belt and Chain - Removal). 29. Remove the left cylinder head cover to cylinder head ground strap. 30. Remove the left cylinder head cover (Refer to 09 - Engine/Cylinder Head/COVER(S), Cylinder Head - Removal). 31. Remove ten bolts and left rocker arm assembly (2). 20/23
21 32. Remove three bolts (2) and the left camshaft thrust plate (1). 33. Counterhold the left cam gear and remove the cam gear retaining bolt. 34. Push the camshaft out of the back of the cylinder head approximately 3.5 inches and remove the cam gear. 21/23
22 35. Remove the four inner timing cover to left cylinder head retaining bolts (1) and (2). 36. Remove the cylinder head bolts in REVERSE of the tightening sequence shown. 37. Push the camshaft (5) out of the back of the cylinder head approximately 3.5 inches and remove the 22/23
23 cylinder head. 38. Clean and inspect all mating surfaces /23
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GENERAL 1. STRUCTURE... 3 OVERVIEW AND OPERATION PROCESS 1. ENGINE CONTROLS COMPONENTS... 2. INTAKE SYSTEM COMPONENTS... 3. EXHAUST SYSTEM COMPONENTS... 4. LUBRICATION SYSTEM COMPONENTS... 5. COOLING SYSTEM
2001 Toyota MR ENGINES' '1.8L 4-Cylinder
TIMING CHAIN Removal 1. Disconnect negative battery cable. Drain cooling system. On Corolla, remove windshield washer fluid reservoir. On Celica, remove upper front fender apron seal and upper radiator
MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE
1. Disconnect negative battery cable. Drain cooling system. Remove front strut bar and strut brackets, if equipped. 2. Disconnect Intake Air Temperature (IAT) sensor harness connector. Remove air cleaner
Page 1 of 5 21: Drive train, B6284T S80 (-06), 1999, B6284T, 4T65EV-GT, L.H.D 17/3/2013 PRINT 21: Drive train, B6284T Replacing the Special tools: 999 5433 999 5456 Removing the Preparation Caution! the
PARTIAL ENGINE ASSY (2ZZ GE)
COMPONENTS 14189 140R701 7.0 (71, 62 in. lbf) Cylinder Head Cover No. 2 19 (194, 14) Radiator Support Upper 19 (194, 14) Radiator Hose Inlet Cruise Control Actuator Assy 6.0 (61, 53 in. lbf) Radiator Assy
2000 Econoline Workshop Manual. 3. Install the upper intake manifold. 2. NOTE: Tighten the bolts in two stages.
2. NOTE: Tighten the bolts in two stages. Tighten the bolts in the sequence shown. Stage 1: Tighten to 2 Nm (18 lb-in). Stage 2: Tighten to 10 Nm (89 lb-in). 3. Install the upper intake manifold. Position
DISASSEMBLY. Engine. CAUTION: Remove the cylinder heads before removing the crankshaft. Failure to do so can result in engine damage.
303-01A-1 DISASSEMBLY Engine Special Tool(s) Remover, Crankshaft Vibration Damper 303-101 (T74P-3616-A) Special Tool(s) Crankshaft Socket 303-674 303-01A-1 Remover, Crankshaft Vibration Damper 303-773
5.7L V Chevrolet Camaro * PLEASE READ THIS FIRST * ENGINE IDENTIFICATION VEHICLE IDENTIFICATION NUMBER (VIN) ADJUSTMENTS
5.7L V8 2001 Chevrolet Camaro 2000-01 ENGINES General Motors 5.7L V8 Chevrolet; Camaro Pontiac; Firebird * PLEASE READ THIS FIRST * NOTE: For engine repair procedures not covered in this article, see ENGINE
TSI Date Group No. Supp. Page
Volvo Trucks North America, Inc. Greensboro, NC USA This TSI Service Bulletin and others in Groups 21 and 33 replace TSI Service Manual 210 600, Basic Engine, D12, D12A, D12B, D12C (8.2000), publication
Timing Belt Replacement
2004 Accord Timing Belt Replacement Report a problem with this article NOTE: The following procedure is for the installation of a new timing belt. If you are installing a used belt, refer to the timing
Timing Belt: Service and Repair 2002 Acura Truck MDX V6-3.5L
Timing Belt: Service and Repair 2002 Acura Truck MDX V6-3.5L Timing Belt Removal Special Tools Required - Holder handle 07JAB-001020A - Holder attachment, 50 mm, offset 07MAB-PY3010A - Socket, 19 mm 07JAA-001020A
Engine Dismantle and Assemble ( )
Engine Dismantle and Assemble ( 34 8) Special Tools 5 053 Slide hammer 47 Vibration damper remover 47 5053 00 Splined head socket, cylinder head bolts 87 Mounting stand with geared drive 00 059C Installer
SPECIFICATIONS TEST AND ADJUSTMENT SPECIFICATIONS SPECIFICATIONS ENGINE FD620D, K SERIES
TEST AND ADJUSTMENT Engine Oil Pressure Sensor Activates............................... 98 kpa (14.2 psi) Oil Pressure While Cranking (Minimum).......................... 28 kpa (4 psi) Oil Pressure.....................................
Torque Guidelines (Z 22 SE)
Page 1 of 14 Torque Guidelines (Z 22 SE) No. Designation Nm 1 Retaining bolts, coolant pump sprocket to coolant pump 2 Retaining bolts, balancer shaft timing chain guide rail to 3 Retaining bolts, balancer
VALVE CLEARANCE (K3-VE)
ENGINE MECHANICAL VALVE CLEARANCE (K3-VE) 25 ENGINE MECHANICAL VALVE CLEARANCE (K3-VE) INSPECTION 1. DISCONNECT NEGATIVE BATTERY TERMINAL (See page RS-164.) 2. ROVE ENGINE UNDER COVER 3. DRAIN ENGINE COOLANT
PARTIAL ENGINE ASSY (2TR FE)
COMPONENTS 147 1421Z01 Clip Hood Subassy x9 Radiator Support to Frame Seal LH 30 (306, 22) 30 (306, 22) Fan and Generator V Belt 5.0 (51, 44 in. lbf) Fan Shroud Fan Pulley Fan w/ Fluid Coupling PRE RUNNER
DESCRIPTION AND OPERATION
303-01B-10 Engine 3.0L 303-01B-10 DESCRIPTION AND OPERATION Upper Engine Components G72932 en 303-01B-11 Engine 3.0L 303-01B-11 DESCRIPTION AND OPERATION (Continued) Item Part Number Description 1 9H589
Timing Belt: Service and Repair Removal and Installation Removal
2004 Acura Truck MDX V6-3471cc 3.5L Copyright 2009, ALLDATA 10.10 Page 1 Timing Belt: Service and Repair Removal and Installation Removal 1. Turn the crankshaft so its white mark (A) lines up with the
REMOVAL & INSTALLATION
REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect
Engine Front Cover. Special Tool(s) Lifting Bracket, Engine (2 required) 303-D087 (D93P-6001-A1) or equivalent. Support Bar, Engine 303-F070
SECTION 303-01C: Engine 5.4L (4V) 2009 Mustang Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 07/25/2008 Engine Front Cover Special Tool(s) Lifting Bracket, Engine (2 required) 303-D087 (D93P-6001-A1)
VALVE TIMING CHECK-TIMING BELT COVER INSTALLED
TIMING BELT SERVICE VALVE TIMING CHECK-TIMING BELT COVER INSTALLED 1. Remove number one spark plug. 2. Using a dial indicator; set number one cylinder to TDC on the compression stroke. 3. Remove the access
1995 Mitsubishi Montero LS. Ensure timing marks are aligned. Mark timing belt direction of rotation.
TIMING BELT NOTE: Ensure timing marks are aligned. Mark timing belt direction of rotation. Removal 1. Disconnect negative battery cable. Drain engine coolant. Remove engine coolant reservoir tank, fan
1 of 12 10/5/2015 8:11 AM
1 of 12 10/5/2015 8:11 AM REMOVAL 1. Perform the fuel pressure release procedure See: Fuel Pressure Release > Procedures > Fuel System Pressure Release Procedure. 2. Recover the refrigerant from the refrigerant
REMOVAL & INSTALLATION
REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT CAUTION: DO NOT turn
https://quickserve.cummins.com/qs2/pubsys2/xml/en/procedures/40/ tr.html
Page 1 of 7 NOTE: The timing pin is used to accurately locate TDC for setting the overhead. The timing pin is typically located below the fuel pump. for front gear train engines, in the front gear housing
Ford 6.0L. Part #: Part #: BD GASKET PART# will be needed for this installation.
1 BD EGR COOLER 2003-2007 Ford 6.0L Part #: 1090201 Part #: 1090202 PLEASE READ ALL INSTRUCTIONS BEFORE INSTALLATION BD GASKET PART# 1090002 will be needed for this installation. 2 K I T C O N T E N T