PEI/RP Recommended Practices for Installation of Bulk Storage Plants

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1 PEI/RP Recommended Practices for Installation of Bulk Storage Plants

2 Recommended Practices for Installation of Bulk Storage Plants CONTENTS Foreword...iii. SECTIONS 1. Introduction Page 1.1 Background Purpose Scope Exclusions Endorsement of Products Interpretation Construction Methods Source Related Petroleum Equipment Institute Publications Importance of Competent Installers Written Plans Compliance with Applicable Codes and Regulations Definitions 2.1 Aboveground Storage Tank (AST) Air Eliminator Anti-Siphon Device Atmospheric Tank Authority Having Jurisdiction (AHJ) Automatic Tank Gauge (ATG) Ball Valve Berm Biofuel Block Valve Bollard Bulk-Storage Plant Butterfly Valve Cathodic Protection Centrifugal Pump Check Valve Class I Liquid Class II Liquid Compartmental Tank Corrosion Corrosion Rate Dike Double-Bottomed Tank Double-Walled Piping Double-Walled Aboveground Storage Tank Dry-Disconnect (Dry-Break) Fitting Elevated Tank Emergency Vent Filter Fabric Fire-Protected (Resistant) Tank Flame Arrestor Flash Point Flexible Connector Gate Valve Groundwater...4 v

3 PEI Recommended Practices Electronic Equipment Security Physical Protection Fire Protection Signage Types of Signs Tank Labels Color Codes Utilities Pipe Routing Emergency Planning Foundations, Support, and Anchorage for Aboveground Storage Tanks 4.1 General Soil Analysis Tank-Foundation Design Excavation Rock Vertical-Tank Foundations Vertical-Tank Bottom Corrosion Protection Release Detection Horizontal-Tank Saddles Electrical Isolation of Tank Saddles Reinforced-Concrete Tank Slabs Anchoring Dikes 5.1 Purpose Alternatives to Diking Dike Capacity Dike Construction Impervious Barrier Dike Penetrations Access Drainage Control Oil/Water Separation Aboveground Tanks 6.1 General Standards Underwriters Laboratories (UL) American Petroleum Institute (API) Southwest Research Institute (SwRI) Steel Tank Institute (STI) Tank Openings Pre-Installation Inspection Material Handling Initial Testing Testing Procedures Air Soap Test Testing Procedures Double-Walled Tank with Vacuum Interstice Pressure Testing with Air or Liquid Ladders, Stairways, Platforms Ladders Stairways Platforms...16 vi

4 Recommended Practices for Installation of Bulk Storage Plants 2.36 Hold-Down Pad Hydrocarbon Hydrostatic Test Impervious Liner Impressed-Current System Interstice Interstitial Space Intrinsically Safe Line-Leak Detector Listed Loading Loading Arm Loading Rack Lockout/Tagout Manway Net Positive Suction Head (NPSH) Normal Vent Offloading System Open-Top Dike Overfill Protection Pea Gravel Piping Sump Positive Displacement Pump Pressure-Relief Valve Primary Containment Product Release Release Detection Release-Prevention Barrier (RPB) Remote Impounding Sacrificial Anode Secondary-Containment System Shop-Fabricated Tank Soap Test Spill Containment Spill Prevention, Control, and Countermeasures (SPCC) Plan Stage I Vapor Recovery Storage Tank Suction Pump Tank Supports Thermite Welding Ullage Underground Storage Tank (UST) Vapor Detection Vapor Recovery Vault Wheeled-Delivery Vehicle Site Planning 3.1 General Tank Location Tank Configuration Property Characteristics Tank-Spacing Requirements Soil Conditions Site Drainage Lighting Requirements Product Deliveries Traffic Flow...7 vii

5 PEI Recommended Practices Underground Tanks 7.1 General PEI/RP Standards UL UL UL Underwriters Laboratories of Canada (ULC) Steel Tank Institute (STI) Pumps, Meters, And Piping-System Components 8.1 General Pumping Systems General Considerations Pump Inlet Considerations Pump Discharge Considerations Valves Fire/Emergency Valves Block Valves Check Valves Expansion-Relief Valves Anti-Siphon Valves Automated Control Valves Meters Air Eliminators Strainers Loading, Offloading, Gauging, And Venting 9.1 Materials and Design Tank Filling Submerged-Fill Tubes Spill Prevention Transfer-Connection Point(s) Manifold Filling of Aboveground Tanks Overfill Protection Gauging Systems Use of Gauges for Aboveground Tanks Tank Venting Aboveground Tank Venting Emergency Venting Aboveground Piping And Fittings 10.1 General Requirements for Aboveground Piping Aboveground-Piping Materials Aboveground-Piping Practices Aboveground-Piping Layout Flexible Connectors Testing Aboveground Piping Corrosion Protection for Aboveground Piping Underground Piping And Fittings 11.1 General PEI/RP Standards UL UL UL Transition Piping...24 viii

6 Recommended Practices for Installation of Bulk Storage Plants 12. Corrosion Protection Of Aboveground Tanks And Piping 12.1 General Applicability Coatings Tank-Bottom Coatings Loading Rack Area Aboveground Piping Elevated Tank Bottoms Tank Supports Cathodic Protection Of Underground Tanks And Piping 13.1 General Requirements Applicability Factory-Installed Systems for Tanks Dielectric Coatings Electrical Isolation Galvanic Anodes for Piping Impressed-Current Systems Test Stations Wiring and Electrical Connections Piping Protecting Piping Field-Applied Coatings Other Components Inspection and Testing Fuel Transfer Locations 14.1 General Loading-Rack Structure Canopy Ladders, Stairways, Platforms Electrical-Bonding Equipment Loading Arms Spill Containment Containment Methods Stormwater Considerations Environmental Protection 15.1 Introduction Aboveground-Tank Release Detection Visual Inspection Secondary-Containment Release Detection Underground-Tank Release Detection Underground-Piping Release Detection Vapor Recovery Spill-Prevention Plans and Training Electrical Installation 16.1 General Requirements Classifications Electrical Equipment Emergency Shut Off Wiring Intrinsically Safe Grounding and Bonding Critical Circuit Protection...33 ix

7 PEI Recommended Practices Testing And Inspection 17.1 General Test Results Other Testing Documentation, Maintenance, And Training 18.1 Introduction File Contents Site Plan and Development Equipment Details Inspections, Tests, and Maintenance Training...35 APPENDICES Appendix A: Size Calculations for Dikes A.1 Volume Calculation...36 A.2 Information Available...36 A.3 Required Containment Volume...36 A.4 Vertical Tanks...36 A.5 Unavailable Capacity...37 A.6 Calculation of Dike Height...37 A.7 Horizontal Tanks...37 A.8 Horizontal Tank Dike Dimensions...37 A.9 Unavailable Capacity Horizontal Tanks...37 A.10 Additional Requirements...38 Appendix B: Venting B.1 Purpose...38 B.2 Operating/Design Pressure...38 B.3 Normal Venting...39 B.4 Pressure/Vacuum Vents...39 B.5 Emergency Venting...39 B.6 Emergency Vent Sizing...39 B.7 Vent Selection...39 B.8 Calculations for a Cylindrical Horizontal Tank...39 B.9 Calculations for a Cylindrical Vertical Tank...40 B.10 Calculations for a Rectangular Tank...40 Appendix C: Publication Reference...43 x

CONTENTS. Foreword...iii. 1. Introduction...1

CONTENTS. Foreword...iii. 1. Introduction...1 Installation of Aboveground Storage Systems for Motor-Vehicle Fueling CONTENTS Foreword...iii SECTIONS 1. Introduction...1 1.1 Background...1 1.2 Purpose...1 1.3 Scope...1 1.4 Source...1 1.5 Use of PEI/RP100...1

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