Heavy Duty Slurry Pumps K-MP Solid Case Horizontal. Reliability, Efficiency and Versatility
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1 Heavy Duty Slurry Pumps K-MP Solid Case Horizontal Reliability, Efficiency and Versatility
2 Committed to delivering industry leading products and services which meet the technical and commercial challenges of our customers KETO Pumps design, manufacture and supply engineered slurry pumps, solutions and associated products. As well as offering complete slurry pump packages to the global mining market, we are able to support the existing market with spares for many other pump brands. Our customer focussed aftermarket team offer a comprehensive range of services and support tailored to your needs; from pump selection and training through to commissioning, technical support and servicing. Image left: KETO Pumps artisan commencing production of K-MP pump pattern In 2012, global engineering group Clyde Blowers Capital acquired KETO Pumps Australia, First Africa Pumps and Tri-Invest. The consolidation of the three companies formed KETO Pumps and Systems. In 2013, KETO Pumps acquired Pump Technologies Services in Australia. Additionally in South Africa we have strengthened our sales and service network through the acquisition of Benex Mining Services, AGM Pumping and Pump Services Botswana. Clyde Blowers Capital is a private equity company specialising in engineering businesses. Their current portfolio includes such brands as David Brown Gear, Hydreco, Parsons Peebles, Moventas and Santasalo. 2 3
3 KETO heavy duty slurry pumps designed for the most arduous pumping applications range Providing complete pumping solutions Innovative design, reduced costs and greater efficiency KETO Pumps versatile solutions Improve performance The mining industry demands reliable and efficient equipment Working closely with system designers and end users, our team The KETO range is KETO Pumps and replacement parts proven design can achieve to operate in typically harsh and remote environments. Mining of pump industry experts combine the latest design and testing engineered incorporating the latest hydraulic and wear efficiency gains of up to 10% and component wear life of up pumps are no exception. KETO Pumps and parts are specifically technologies with their vast amount of operational experience to technologies to manage the most arduous pumping applications. to 700% longer than that achieved by other brands, resulting designed to endure in the toughest services, offering the most develop high performing pumpsets and parts to meet the ever With a range of genuine KETO parts and different material in significantly reduced operating costs and greater plant reliable and efficient choice. From long life impellers, to unique changing needs of the market. combinations s have the production. sealing solutions we can offer an upgraded part or a complete versatility to ensure the most appropriate pumping solution can be pumping solution. KETO Pumps have developed a range of slurry pump products provided for any given application. Typical applications - Greater wear life - Increased efficiency - Reduced operating costs - Interchangeable with legacy suppliers - Short lead times - Reduced downtime and more reliable service intervals - Outstanding pre-sale and post sale support - Prompt and reliable delivery of replacements which feature patented innovative designs that can significantly reduce the operational costs of slurry pumping. By addressing key performance areas, KETO Pumps provide reliability, longer service life and greater efficiency. KETO Pumps global network of manufacturing and service centre facilities are at hand to deliver unbeatable product availability and full technical support. We are committed to providing every customer with outstanding customer service and superior products of the highest quality. For more information on our products and services please visit. - Range from: 50 mm (2 ) to 150 mm (6 ) - Flow rates to: 900 m³/hr (3,900US gpm) - Total head to: 100 m (328 ft) - Pressures to: 800 kpa (116 psi) - Material: Chrome iron - Specialist materials available on request for highly acidic or caustic duties - Tailings - Slag granulation - Cyclone feed - Dewatering - DMS circuits - Dredging operations 4 5
4 KETO - features and benefits 1 Heavy duty base 5 K-HEE severe duty high efficiency impeller - Heavy duty one piece frame with lifting points allows for easy - KETO K-HEE reduces throat bush wear maintenance 2 - Improved hydraulics for higher efficiency - Lower NPSHR and increased wear life 2 K-IBA heavy duty bearing assembly - Multi-purpose design reduces inventory requirements - Easy to maintain - HTS (High Tensile Steel) shaft with small overhang reduces 5 6 K-ISS mechanical seal (external flush) deflection and prolongs bearing life - K-ISS seal automatically adjusts water flush pressure which - Modern bearing seals for increased reliability means high suction pressures can be accommodated for whilst - Bearing assembly can be replaced in-situ remaining leak free - Ribbed mechanical seal adaptors are available with flush 3 Single piece sleeves - Single piece allows for easy maintenance and removal point D size and up - Increased flexibility, no need for extensive modifications to fit - Sleeves are available in cermets or metal - O-ring seals at both ends protect from abrasive/corrosive contaminants 4 7 Polycarbonate coupling guard - Long wear life - does not rust like typical steel fabricated guard - Transparent case allows for easy maintenance 4 Segmented volute clamp ring 1 - Rings require minimal maintenance time and cost - Allows casing rotation to any required angle, removing the need for expensive high wearing bends Wet End Materials Impeller Bearings Seal Arrangement WI05 27% Chrome - K-HEE severe duty high - K-IBA heavy duty - K-ISS mechanical seal - Specialist materials on efficiency - Light duty - Packed gland request - High efficiency - Expeller seal - Heavy duty *Standard range shown above, specialist engineered units are available on request. 6 7
5 Optional arrangements and features KETO Pumps offer a wide range of configurations allowing the pump to be tailored to a specific application Drive Arrangements Bearing Assembly Options CR/CL Driven - For applications where height or overhead spaced is limited CV Driven - For applications where floor space or area is limited ZV Driven - Used in installations where the selected motor is too large to be CV (Overhead) mounted KETO K-IBA heavy duty bearing assembly - Superior shaft material - Easy to maintain - No shims required for setting - Advanced two part dynamic K-IIK bearing isolators with non-contacting compound labyrinth seal and no wearing parts, providing a unique barrier to prevent ingress of contaminants - Bearing assembly can be replaced in-situ Light duty bearing assembly - Better suited for lighter duties Infinite discharge flange orientations available on all K-MP drive arrangements Seal Arrangement Options Impeller Options KETO K-HEE severe duty high efficiency impeller - Increase wear life - reduces throat bush wear, increasing wear life by up to 160% - Reduce site inventory - can be used for both fine and coarse slurry applications - Reduce operating costs - higher pump efficiency sustained over a longer pumping operation time - Reduce carbon emissions - lower pump power consumption - Wide range of materials including chrome iron, rubber, urethane, Keramithane (ceramic beads in urethane matrix) or specialist materials - Specialist materials available on request for materials for highly acidic or caustic duties KETO K-ISS mechanical seal (external flush) - Can operate with low NPSHA - Can handle high solids content - Can withstand high suction pressures - Approx10% of flush required compared to gland packing - Automatically compensates against changes in suction pressure and wet end wear - Water flow under the flush loss seal keeps it clean during shutdown periods - Seal adaptor is the only component in contact with slurry Gland packed (external flushed) High efficiency impeller - Better suited for light duty and fine solids - Reduced power and maximum efficiency Standard high efficiency impeller Standard heavy duty impeller - Options of ultra-low, low or full flow flush seal water arrangements - Ease of maintenance Gland packed (external flushed) Expeller seal Heavy duty impeller - Better suited to large solids Expeller seal - Ideal for low suction pressure - Suitable for most slurry pumping applications where no gland water service is required 8 9
6 Standard hydraulic range - coverage chart Global aftermarket solutions K-MP Solid Case Horizontal Pumps Range Coverage Chart Service Solutions Service Class 1 * Q (USgpm) ,000 1,500 2,500 5,000 10, KETO Pumps understand the process and demands of the mining industry and can offer comprehensive services tailored to your needs. Our global network of service facilities are fully equipped with the latest technology and equipment to ensure your pump, whatever the make or model, is up and running, optimising performance and minimising downtime. Service Class 2 * Service Class 3 * 8x6FF 6x4R2 3x2CC 4x3DD 8x6F 6x4EE H (m) H (ft) 8x6EE 150 3x2C Service Class 4 * CL3 * Service Class X - maximum head per stage per Hydraulics Institute recommendations for acceptable wear. 4x3C CL4 4x3D 6x4D CL4 6x4E CL3 CL ,000 2,000 Q (m 3 /hr) 8x6E CL KETO Pumps offer a service exchange programme for slurry pumps and slurry pump bearing assemblies. The KETO Pumps service exchange programme has been established to allow fast delivery of critical components for the overhaul and other necessary pump repairs. All remanufactured products are rebuilt to as new condition therefore all service exchange products are supplied with new product warranty. The combination of our in-depth technical expertise and first-class facilities ensures reliable quality, delivery and service every time. Our service offerings include: - Installation and commissioning - Inspection and maintenance - Repair and overhaul - Service exchange programme - Technical services - Pump assessment - Upgrades and re-rates - On-site / off-site support - Training - Spare parts 10 11
7 Global Contacts KETO Pumps - Australasia 296 Victoria Road Malaga, WA 6090 Australia Tel: Fax: australasia@ketopumps.com KETO Pumps - Americas (excl. Canada) 168 North Cove Drive Ponte Vedra, Florida USA Tel: americas@ketopumps.com KETO Pumps - Canada PO Box Stone Road PO Guelph, Ontario N1G 4T4 Canada Tel: canada@ketopumps.com KETO Pumps - Africa 34 Balfour Avenue, Industrial Sites, Benoni South Gauteng 1502 South Africa Tel: Fax: africa@ketopumps.com KETO Pumps - Europe Orbital House 3 Redwood Crescent East Kilbride, G74 5PR United Kingdom Tel: Fax: europe@ketopumps.com KETO Pumps - Asia Rm. 501 Tower III China Central Place No. 77 Jiango Road, Chaoyang District Beijing P.R. China Tel: Fax: asia@ketopumps.com For more information please visit or info@ketopumps.com KETO pumps reserves the right to incorporate our latest design and material changes without notice or obligation. Copyright 2014 KETO Pumps KETO_K-MP_Rev 001
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