LEFT CYLINDER HEAD Engine, 3.5L/Cylinder Head/Removal

Size: px
Start display at page:

Download "LEFT CYLINDER HEAD Engine, 3.5L/Cylinder Head/Removal"

Transcription

1 Page 1 of Engine, 3.5L/Cylinder Head/Removal LEFT CYLINDER HEAD Labor Operations: Click to display a list of Labor Operations associated with this procedure 1. Remove the engine cover. 2. Perform the fuel pressure release procedure (Refer to 14 - Fuel System/Fuel Delivery - Standard Procedure). 3. Disconnect the negative battery cable. 4. Drain cooling system (Refer to 07 - Cooling - Standard Procedure). 5. Remove air cleaner element housing (Refer to 09 - Engine/Air Intake System/BODY, Air Cleaner - 6. Remove radiator fan assembly (Refer to 07 - Cooling/Engine/FAN, Cooling - 7.

2 Page 2 of 9 Remove the coolant recovery container (Refer to 07 - Cooling/Engine/BOTTLE, Coolant Recovery - 8. Remove the generator (Refer to 08 - Electrical/Charging/GENERATOR - 9. Disconnect the fuel line (1) at the fuel rail (2).

3 Page 3 of Remove the upper intake manifold (Refer to 09 - Engine/Manifolds/MANIFOLD, Intake Remove the fuel rail (Refer to 14 - Fuel System/Fuel Delivery/RAIL, Fuel Remove the lower intake manifold (Refer to 09 - Engine/Manifolds/MANIFOLD, Intake Raise and support the vehicle.

4 Page 4 of Remove the left exhaust manifold (Refer to 09 - Engine/Manifolds/MANIFOLD, Exhaust Remove right front tire. 16. Remove right inner splash shield. 17. Remove vibration damper (5) (Refer to 09 - Engine/Engine Block/DAMPER, Vibration Remove lower accessory drive belt idler pulley (6).

5 Page 5 of Remove the power steering mounting bolts and set the pump aside (Refer to 19 - Steering/Pump Remove lower outer timing belt cover bolts. 21. Remove the suport and lower vehicle. 22. Remove the upper accessory drive belt idler pulley (2). 23. Remove the belt tensioner. 24. Support the engine with a block of wood and a floor jack. 25. Remove the upper engine mount (Refer to 09 - Engine/Engine Mounting/INSULATOR, Engine Mount Remove the power steering reservoir bolts and set reservoir aside.

6 Page 6 of Remove the remaining outer timing belt cover bolts and remove cover. 28. Remove the timing belt (Refer to 09 - Engine/Valve Timing/BELT and SPROCKETS, Timing Remove the left cylinder head cover to cylinder head ground strap. 30. Remove the left cylinder head cover, (Refer to 09 - Engine/Cylinder Head/COVER(S), Cylinder Head - Removal). 31. Remove the left rocker arm assembly (2) (Refer to 09 - Engine/Cylinder Head/ROCKER ARM, Valve - Disassembly).

7 Page 7 of Hold the left cam gear and loosen the cam gear retaining bolt. 33. Remove the front timing belt housing to cylinder head bolts.

8 Page 8 of Remove the left camshaft thrust plate. 35. Carefully push the camshaft out of the back of the cylinder head approximately 3.5 inches. Remove the camshaft sprocket and bolt. 36. NOTE: It may be necessary to raise the engine slightly in order to remove the camshaft sprocket bolt. 37. Remove the cylinder head bolts in REVERSE of tightening sequence. 38. Remove the cylinder head. 39. Clean and inspect all mating surfaces.

9 Page 9 of 9

2/25/2018 Engine, 4.0l Cylinder Head Removal 2008 Chrysler Town and Country (4.0L) - RT MotoLogic

2/25/2018 Engine, 4.0l Cylinder Head Removal 2008 Chrysler Town and Country (4.0L) - RT MotoLogic 2008 Town and Country (4.0L) - RT REMOVAL - CYLINDER HEAD(S) Labor Operations: Click to display a list of Labor Operations associated with this procedure Special Tools: Click to display a list of tools

More information

CYLINDER HEAD DESCRIPTION

CYLINDER HEAD DESCRIPTION PL/SRT-4 ENGINE 2.0L SOHC 9-25 AIR CLEANER HOUSING (Continued) 1-LIP CYLINDER HEAD DESCRIPTION Fig.13AirCleanerBoxLip The cross flow designed, aluminum cylinder head contains a single over head camshaft

More information

2002 Dodge Pickup R1500

2002 Dodge Pickup R1500 CAUTION: Overtightening the tensioner arm torx bolt can cause severe damage to the cylinder head. Tighten torx bolt to specified torque only. Install left side chain tensioner arm. Apply Mopar Lock N,

More information

1. Perform fuel pressure release procedure. (Refer to FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE).

1. Perform fuel pressure release procedure. (Refer to FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE). 1Search TIMING BELT 2005 Chrysler Pacifica 3.5L Eng Base FRONT TIMING BELT COVER REMOVAL 1. Perform fuel pressure release procedure. (Refer to FUEL SYSTEM/FUEL DELIVERY - STANDARD PROCEDURE). 2. Disconnect

More information

Removal. Section Name

Removal. Section Name PART NUMBER 77072313 STAGE 2 KIT PART NUMBER 77072315 Table of Contents Section Name Removal 09 - Engine, 5.7L/Engine Block/CAMSHAFT, Engine/Removal 4 09 - Engine, 5.7L / Cylinder Head/Removal 6 14 - Fuel

More information

TIMING BELT/CHAIN AND SPROCKETS

TIMING BELT/CHAIN AND SPROCKETS 9-82 ENGINE 4.7L DN TIMING BELT / CHAIN COVER(S) (Continued) Fig. 130 Accessory Drive Belt Tensioner 1 - TENSIONER ASSEMBLY 2 - FASTENER TENSIONER TO FRONT COVER Fig. 132 Timing Chain Cover Fasteners (4)

More information

2014 RAM C/V Tradesman

2014 RAM C/V Tradesman Fig. 91: Suction Hose Ball Valve NOTE: View typical 14. Open the suction hose's ball valve to begin refilling the cooling system. 15. When the vacuum gauge reads zero, the system is filled. NOTE: On some

More information

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage Page 1 of 20 TIMING BELT REPLACEMENT Tools Required J 42492-A (KM-421-A) Timing Belt Adjuster J 45059 Angle Meter KM-470-B Angular Torque Gage Removal Procedure Fig. 37: View Of Throttle Cable CAUTION:

More information

NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.

NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary. Fig. 2: Lower Intake Manifold Bolt Tightening Sequence INTAKE MANIFOLD (UPPER) NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.

More information

1991 Nissan 240SX. 2.4L 4-CYL - VINS [F,M,S] 1991 ENGINES Nissan 2.4L 4-Cylinder

1991 Nissan 240SX. 2.4L 4-CYL - VINS [F,M,S] 1991 ENGINES Nissan 2.4L 4-Cylinder NOTE: Use illustration for component reference. See Fig. 7. 1. Remove spark plug wires. Set No. 1 piston at TDC on its compression stroke. Remove vacuum hoses, electrical harnesses, connectors, and harness

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

2002 Explorer Sport/Sport Trac Workshop Manual

2002 Explorer Sport/Sport Trac Workshop Manual Page 1 of 17 SECTION 303-01: Engine 4.0L Single Overhead Camshaft (SOHC) IN-VEHICLE REPAIR Procedure revision date: 07/13/2005 Cylinder Head Special Tool(s) Spark Plug Wire Remover 303-106 (T74P-6666-A)

More information

2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA Page 1

2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA Page 1 2001 Chrysler Truck PT Cruiser L4-2.4L VIN B Copyright 2013, ALLDATA 10.52 Page 1 Timing Belt: Service and Repair Timing Belt REMOVAL 1. Disconnect negative battery cable. 2. Raise vehicle on hoist. Remove

More information

2000 Nissan Altima SE

2000 Nissan Altima SE Removal 1. Release fuel pressure. See FUEL PRESSURE RELEASE. Drain coolant from radiator and cylinder block. Drain engine oil. Disconnect all necessary coolant hoses, electrical connectors, vacuum hoses,

More information

Testing and Inspection. Diagnostic Procedure Step 1-2

Testing and Inspection. Diagnostic Procedure Step 1-2 1 of 4 5/22/2008 7:54 AM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 2002 Nissan-Datsun Altima 2.5 S L4-2.5L (QR25DE) Vehicle

More information

1990 Buick Electra Limited

1990 Buick Electra Limited 4. To install remaining components, reverse removal procedure. Coat rocker arm bolts with GM Threadlock (12345493) prior to installation. Fig. 3: Cylinder Head Bolt Tightening Sequence FRONT CRANKSHAFT

More information

2004 Nissan/Datsun Truck Quest Mini Van 3.5L SFI DOHC 6cyl Repair Guides Engin...

2004 Nissan/Datsun Truck Quest Mini Van 3.5L SFI DOHC 6cyl Repair Guides Engin... Page 1 of 10 SAVE 20% ON ONLINE SHIP-TO-HOME ORDERS OF $100 OR MORE. Use Code: MOM20 See Details Nissan Quest 2001-02 and 2004-06 REMOVAL & INSTALLATION Timing Chain Cover Removal & Installation 3.5L Engine

More information

TIMING BELT/CHAIN AND SPROCKETS INSTALLATION

TIMING BELT/CHAIN AND SPROCKETS INSTALLATION DR ENGINE - 3.7L 9-81 TIMING BELT / CHAIN COVER(S) (Continued) INSTALLATION CAUTION:Donotuseoilbasedliquidstocleantiming cover or block surfaces. Use only rubbing alcohol, along with plastic or wooden

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

2/18/2017 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head

2/18/2017 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head Cylinder Head http://repair.alldata.com/alldata/article/display.action?componentid=65&itypeid=401&nonstandardid=2762152&vehicleid=47645&miles=&printfriendl 1/17 RH Splash Shield Accessory Drive Belt, Thermostat

More information

INSTALLATION LX - CHRYSLER L V6 V.V.T Engine, 3.6L/Valve Timing/CHAIN and SPROCKETS, Timing/Installation

INSTALLATION LX - CHRYSLER L V6 V.V.T Engine, 3.6L/Valve Timing/CHAIN and SPROCKETS, Timing/Installation 2013 - LX - CHRYSLER 300-3.6L V6 V.V.T. 09 - Engine, 3.6L/Valve Timing/CHAIN and SPROCKETS, Timing/Installation INSTALLATION The magnetic timing wheels (1) must not come in contact with magnets (pickup

More information

COMPONENT LOCATOR > DISASSEMBLED VIEWS

COMPONENT LOCATOR > DISASSEMBLED VIEWS Page 1 of 45 2006 Pontiac Grand Prix 3.8L Eng Base Service Manual: ENGINE MECHANICAL - 3.8L COMPONENT LOCATOR > DISASSEMBLED VIEWS Fig 1: Engine Block Component Views Callout Component Name 100 Engine

More information

1999 Nissan Altima GLE

1999 Nissan Altima GLE TIMING CHAIN CAUTION: If cylinder head is installed and timing chain is disconnected, DO NOT rotate camshaft or crankshaft; valves will contact pistons, resulting in bent valves. NOTE: Following procedure

More information

TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT

TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT TIMING BELT AND SPROCKET(S) REMOVAL - TIMING BELT 1. Disconnect negative battery cable. 2. Raise vehicle on hoist. Remove right front wheel. 3. Remove belt splash shield. 4. Remove accessory drive belts.

More information

Chrysler 2.0L DOHC timing belt procedure REMOVAL

Chrysler 2.0L DOHC timing belt procedure REMOVAL Chrysler 2.0L DOHC timing belt procedure REMOVAL CAUTION: Camshaft or crankshaft should not be rotated after timing belt is removed. Damage to valve components may occur. Always align timing marks before

More information

Cylinder Head Replacement

Cylinder Head Replacement CYLINDER HEAD REPLACEMENT (EN... CYLINDER HEAD REPLACEMENT (ENGINE MECHANICAL - 1.6L) Document ID# 1430093 Cylinder Head Replacement Tools Required J 45059 Angle Meter KM-470-B Angular Torque Gauge J 42492-A

More information

COVER-FRONT TIMING BELT

COVER-FRONT TIMING BELT 9-2270 ENGINE - 3.5L - SERVICE INFORMATION LX COVER-FRONT TIMING BELT REMOVAL 1. Perform fuel pressure release procedure. (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY - STAN- DARD PROCEDURE). 2. Disconnect

More information

1.6L 4-CYL - VIN [E]

1.6L 4-CYL - VIN [E] 1.6L 4-CYL - VIN [E] 1993 Nissan Sentra 1993 NISSAN ENGINES 1.6L 4-Cylinder NX, Sentra * PLEASE READ THIS FIRST * NOTE: For engine repair procedures not covered in this article, see ENGINE OVERHAUL PROCEDURES

More information

The following tools will be required to perform this new service procedure outlined in this bulletin:

The following tools will be required to perform this new service procedure outlined in this bulletin: The following new service information outlined in this bulletin will aid technicians in removal and installation of the cylinder head without the removal of the front engine cover. The new service procedure

More information

10 +/- 2 degrees before top dead center (BTDC)

10 +/- 2 degrees before top dead center (BTDC) 1996 Ford Contour L4-122 2.0L DOHC VIN 3 SFI Ignition Timing Adjustments Base ignition timing is referenced to the position of the crankshaft position sensor. It is set at 10 +/- 2 degrees before top dead

More information

1997 Volvo 850 GLT. Fig. 2: Removing Drive Shaft, Engine Mount Bolt & Torque Arm (5-Cylinder) Courtesy of VOLVO CARS OF NORTH AMERICA.

1997 Volvo 850 GLT. Fig. 2: Removing Drive Shaft, Engine Mount Bolt & Torque Arm (5-Cylinder) Courtesy of VOLVO CARS OF NORTH AMERICA. Fig. 2: Removing Drive Shaft, Engine Mount Bolt & Torque Arm (5-Cylinder) 4. Remove front exhaust pipe nuts and springs. Remove front exhaust pipe bolts. Disconnect speedometer. Remove engine mounting

More information

Timing Drive Components Camshaft Timing

Timing Drive Components Camshaft Timing SECTION 303-01B: Engine 4.0L SOHC 1998 Explorer/Mountaineer Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/17/2002 Timing Drive Components Camshaft Timing Special Tool(s) Timing Chain Tensioner

More information

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical)

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 4: Aligning Timing Marks 6. Loosen the timing belt tensioner bolt and the stud. 7. After pushing up the tensioner plate completely with

More information

1989 Nissan 300ZX. 3.0L V6 - VIN [H] & 3.0L V6 TURBO - VIN [C] 1989 Engines - 3.0L & 3.0L Turbo V6

1989 Nissan 300ZX. 3.0L V6 - VIN [H] & 3.0L V6 TURBO - VIN [C] 1989 Engines - 3.0L & 3.0L Turbo V6 INTAKE MANIFOLD Removal 1. Release fuel system pressure. Disconnect battery and drain cooling system. Disconnect vacuum and coolant lines attached to intake manifold and label accordingly. Remove throttle

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Remove air cleaner assembly. Remove upper fan shroud. Remove cooling fan assembly. Remove all accessory drive belts. 2.

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION NOTE: For reassembly reference, label all electrical connectors, vacuum hoses and fuel lines before removal. Also place mating marks on engine hood and other major assemblies before

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal (Esteem) 1. Disconnect negative battery cable. Remove right side engine under cover. Remove power steering and A/C compressor drive belts. 2. Remove A/C compressor

More information

1991 Volkswagen Vanagon Syncro

1991 Volkswagen Vanagon Syncro corner of radiator. See Fig. 1. Fig. 1: Bleeding Cooling System 2. Open bleeder valve in engine compartment (turn counterclockwise). See Fig. 1. Fill expansion tank until full. Start and run engine at

More information

2001 Dodge Dakota ENGINES 4.7L V8

2001 Dodge Dakota ENGINES 4.7L V8 FRONT COVER Removal & Installation 1. Disconnect negative battery cable. Remove drive belt. Remove A/C compressor mounting bolts, and position compressor aside. Drain cooling system. Remove radiator hoses.

More information

Page 1 of 21 303-01C Engine 5.4L (3V) 2009 F-150 REMOVAL Procedure revision date: 03/26/2009 Cylinder Head Special Tool(s) 3 Jaw Puller 303-D121 or equivalent Compressor, Valve Spring 303-1039 Holding

More information

2003 Saturn Vue. SATURN 3.0L V6 DOHC - L-Series After VIN & Vue

2003 Saturn Vue. SATURN 3.0L V6 DOHC - L-Series After VIN & Vue TIMING BELT Removal 1. Disconnect negative battery cable. Remove air cleaner assembly. 2. Raise and support vehicle. Remove right front wheel. Remove lower front splash shield. 3. Lower vehicle. Loosen,

More information

Vehicle Level Engine, Cooling and Exhaust Engine Cylinder Head Assembly Service and Repair. Service and Repair

Vehicle Level Engine, Cooling and Exhaust Engine Cylinder Head Assembly Service and Repair. Service and Repair Page 1 of 7 Home Account Contact ALLDATA Log Out Help BILL SEIDLES MITSUBISHI Select Vehicle New TSBs Technician's Reference Component Search: OK 2001 Pontiac Sunfire L4-2.2L VIN 4 Conversion Calculator

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Noting position for installation reference, disconnect secondary wires from spark plugs. Remove spark plugs. 2. Disconnect negative battery cable. Remove air

More information

2003 Taurus/Sable Workshop Manual

2003 Taurus/Sable Workshop Manual Page 1 of 24 SECTION 303-01A: Engine 3.0L (2V) ASSEMBLY 2003 Taurus/Sable Workshop Manual Engine Special Tool(s) Piston Ring Compressor 303- D032 (D81L-6002-C) Camshaft Bearing Set 303-017 (T65L-6250-A)

More information

Fig. 6: Assembling Piston & Rod. NOTE: Notch must face forward Toyota Starlet CRANKSHAFT MAIN BEARINGS

Fig. 6: Assembling Piston & Rod. NOTE: Notch must face forward Toyota Starlet CRANKSHAFT MAIN BEARINGS connecting rods are marked for reassembly. 3. Thoroughly clean and inspect all components. Coat pin with engine oil and heat piston to 158-176 F (70-80 C). Pin should push fit with thumb pressure through

More information

WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components.

WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components. 4.0L V8 - VINS [K,U] Selected Block 1990 Lexus LS 400 For Lextreme Powertrain 2020 S. Hacienda Blvd. # D Hacienda Heights California 91745 Copyright 1998 Mitchell Repair Information Company, LLC Friday,

More information

IN-VEHICLE SERVICE. Engine Components

IN-VEHICLE SERVICE. Engine Components file://c:\tso\tsocache\vdtom_5368\svk~us~en~file=svk31a14.htm~gen~ref.htm Page 1 of 10 Section 03-01A: Engine, 2.3L I-4 IN-VEHICLE SERVICE 1997 Ranger Workshop Manual Engine Components The views shown

More information

ADJUSTMENTS Mazda MX-3. Fig. 1: Identifying Engine Code & Number Courtesy of MAZDA MOTORS CORP. VALVE CLEARANCE ADJUSTMENT

ADJUSTMENTS Mazda MX-3. Fig. 1: Identifying Engine Code & Number Courtesy of MAZDA MOTORS CORP. VALVE CLEARANCE ADJUSTMENT Fig. 1: Identifying Engine Code & Number Courtesy of MAZDA MOTORS CORP. ADJUSTMENTS VALVE CLEARANCE ADJUSTMENT 1. No valve clearance adjustment is required, as hydraulic valve lash adjusters are used.

More information

1995 Mitsubishi Montero LS. Ensure timing marks are aligned. Mark timing belt direction of rotation.

1995 Mitsubishi Montero LS. Ensure timing marks are aligned. Mark timing belt direction of rotation. TIMING BELT NOTE: Ensure timing marks are aligned. Mark timing belt direction of rotation. Removal 1. Disconnect negative battery cable. Drain engine coolant. Remove engine coolant reservoir tank, fan

More information

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) A/C Compressor Bracket Bolts Upper Vertical Bolt 16-21 (22-29) Horizontal Bolts 32-43 (43-58) A/C Compressor-To-Bracket Bolts 32-43

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT CAUTION: DO NOT turn

More information

REMOVAL. 5. REMOVE OIL DIPSTICK GUIDE (a) Remove the bolt, dipstick guide and engine wire bracket. (b) Remove the O ring from the dipstick guide.

REMOVAL. 5. REMOVE OIL DIPSTICK GUIDE (a) Remove the bolt, dipstick guide and engine wire bracket. (b) Remove the O ring from the dipstick guide. EM34 ENGINE MECHANICAL (2RZFE, 3RZFE) P23426 EM1MY01 REMOVAL 1. DRAIN ENGINE COOLANT 2. DISCONNECT THESE CABLES: (a) Disconnect the accelerator cable from the throttle body. A/T: Disconnect the throttle

More information

1983 BMW 320i. 1.8L 4-CYL 1983 Engines - 1.8L 4-Cylinder Engines - 1.8L 4-Cylinder

1983 BMW 320i. 1.8L 4-CYL 1983 Engines - 1.8L 4-Cylinder Engines - 1.8L 4-Cylinder ENGINE IDENTIFICATION 1.8L 4-CYL 1983 Engines - 1.8L 4-Cylinder For engine repair procedures not covered in this article, see ENGINE OVERHAUL PROCEDURES - GENERAL INFORMATION article in the GENERAL INFORMATION

More information

Intake Components 1117

Intake Components 1117 Item Part Number Description 1 W705654 Bolt 2 N807309 Bolt (2 req'd) 3 9F460 Bracket 4 N807071 Bolt (5 req'd) 5 9A448 Intake manifold (upper) 6 9E498 Vacuum harness 7 9F792 Fuel injection supply manifold

More information

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE 1. Disconnect negative battery cable. Drain cooling system. Remove front strut bar and strut brackets, if equipped. 2. Disconnect Intake Air Temperature (IAT) sensor harness connector. Remove air cleaner

More information

PARTIAL ENGINE ASSY (2ZZ GE)

PARTIAL ENGINE ASSY (2ZZ GE) COMPONENTS 14189 140R701 7.0 (71, 62 in. lbf) Cylinder Head Cover No. 2 19 (194, 14) Radiator Support Upper 19 (194, 14) Radiator Hose Inlet Cruise Control Actuator Assy 6.0 (61, 53 in. lbf) Radiator Assy

More information

Timing Belt: Service and Repair Installation NOTE: Check the water pump for water leakage and the oil seal for oil leakage.

Timing Belt: Service and Repair Installation NOTE: Check the water pump for water leakage and the oil seal for oil leakage. 1991 Daihatsu Truck Rocky L4-1589cc 1.6L SOHC Page 1 Timing Belt: Service and Repair Installation NOTE: Check the water pump for water leakage and the oil seal for oil leakage. Repair any water leakage

More information

& MX Loosen the righthand front wheel lug nuts, then raise and support the vehicle with jack stands.

& MX Loosen the righthand front wheel lug nuts, then raise and support the vehicle with jack stands. Vehicle: 1996 MAZDA 626: DX 2.0L L4 GAS-FI-N Content: Engine Service >> Timing Belt >> Timing Belt, Replace 1993-97 626 & MX-6 This engine is classified as an Interference engine. If the timing belt breaks

More information

1992 Mitsubishi 3000GT VR-4

1992 Mitsubishi 3000GT VR-4 TIMING BELT Removal (Diamante SOHC) 1. Remove left front and left side splash shields. Using engine hoist, lift engine just enough to remove weight from engine mounts. Remove drive belts. Remove A/C tensioner

More information

Engine - Timing Chain/Front Cover Revised Procedure Classification: EM98-009

Engine - Timing Chain/Front Cover Revised Procedure Classification: EM98-009 1995 Nissan-Datsun 200SX L4-1597cc 1.6L DOHC MFI (GA16DE) Page 1 Technical Service Bulletin # 98-107 Date: 990111 Engine - Timing Chain/Front Cover Revised Procedure Classification: EM98-009 Reference:

More information

2002 Escape Workshop Manual

2002 Escape Workshop Manual SECTION 303-01A: Engine 2.0L Zetec 2002 Escape Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 10/25/2004 Timing Belt Special Tool(s) Crankshaft TDC Timing Peg 303-574 (T97P-6000-A) Camshaft

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION Page 1 of 11 REMOVAL & INSTALLATION TIMING BELT Tips Click a link to view tip Tech1 Question: Timing problems P0340 Tech1 Question: 2.2 TIMING PROBLEMS - RESOLVED Removal Tips Click a link to view tip

More information

VALVE TIMING CHECK-TIMING BELT COVER INSTALLED

VALVE TIMING CHECK-TIMING BELT COVER INSTALLED TIMING BELT SERVICE VALVE TIMING CHECK-TIMING BELT COVER INSTALLED 1. Remove number one spark plug. 2. Using a dial indicator; set number one cylinder to TDC on the compression stroke. 3. Remove the access

More information

1 of 8 1/17/2017 8:18 AM

1 of 8 1/17/2017 8:18 AM Timing Belt Service and Repair, Removal and Replacement: Replacing... http://repair.alldata.com/alldata/article/display.action?componentid=64&... 1 of 8 1/17/2017 8:18 AM Replacing the timing belt Special

More information

1.8L & 2.2L 4-CYL Article Text 1998 Subaru Impreza

1.8L & 2.2L 4-CYL Article Text 1998 Subaru Impreza 1.8L & 2.2L 4-CYL Article Text 1998 Subaru Impreza ARTICLE BEGINNING 1995-98 ENGINES Subaru - 1.8L & 2.2L 4-Cylinder 1995-97: Impreza (1.8L) 1995-98: Impreza (2.2L), Legacy (2.2L) * PLEASE READ THIS FIRST

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal 1. Disconnect

More information

Service and Repair. a. Remove the 2 nuts and 2 upper radiator support. b. Lift out the radiator and cooling fan assembly.

Service and Repair. a. Remove the 2 nuts and 2 upper radiator support. b. Lift out the radiator and cooling fan assembly. Service and Repair REPLACEMENT 1. SEPARATE BATTERY NEGATIVE TERMINAL 2. REMOVE AIR CLEANER INLET NO.1 3. DRAIN ENGINE COOLANT 4. REMOVE V-BANK COVER 5. REMOVE INTAKE AIR CONNECTOR PIPE 6. REMOVE ENGINE

More information

Timing Belt: Service and Repair Timing Belt Replacement

Timing Belt: Service and Repair Timing Belt Replacement 2003 Saturn Truck VUE V6-3.0L VIN B Copyright 2007, ALLDATA 9.50 Page 1 Timing Belt: Service and Repair Timing Belt Replacement Removal Procedure 1. Remove the front timing belt cover. 2. Rotate the crankshaft

More information

Lower Intake Manifold Replacement

Lower Intake Manifold Replacement Lower Intake Manifold Replacement Removal Procedure 1. Turn OFF all the lamps and the accessories. 2. Ensure the ignition switch is in the OFF position. 3. Disconnect the negative battery cable from the

More information

Intake Manifold: Service and Repair Removal

Intake Manifold: Service and Repair Removal 1992 Toyota Truck Pickup 2WD V6-180.5 2959cc 3.0L SOHC (3VZ-E) Copyright 2013, ALLDATA 10.52 Page 1 Intake Manifold: Service and Repair Removal NOTE: If removing and later reinstalling the fluid coupling

More information

Engine. Special Tool(s) Compressor, Piston Ring 303-D032 (D81L-6002-C) or equivalent. Compressor, Valve Spring (T93P-6565-AR)

Engine. Special Tool(s) Compressor, Piston Ring 303-D032 (D81L-6002-C) or equivalent. Compressor, Valve Spring (T93P-6565-AR) SECTION 303-01C: Engine 5.4L (4V) 2009 Mustang Workshop Manual ASSEMBLY Procedure revision date: 12/12/2008 Engine Special Tool(s) Compressor, Piston Ring 303-D032 (D81L-6002-C) or equivalent Compressor,

More information

1 of 12 10/5/2015 8:11 AM

1 of 12 10/5/2015 8:11 AM 1 of 12 10/5/2015 8:11 AM REMOVAL 1. Perform the fuel pressure release procedure See: Fuel Pressure Release > Procedures > Fuel System Pressure Release Procedure. 2. Recover the refrigerant from the refrigerant

More information

CAUTION: When aligning timing marks, always rotate engine by turning the crankshaft. Failure to do so will result in valve and/or piston damage.

CAUTION: When aligning timing marks, always rotate engine by turning the crankshaft. Failure to do so will result in valve and/or piston damage. REMOVAL Timing Chain 1. Disconnect negative battery cable. 2. Drain cooling system. 3. Remove upper intake manifold. 4. Remove cylinder head covers, crankshaft vibration damper, and timing chain cover.

More information

Ford Focus Zetec SVT Timing Belt

Ford Focus Zetec SVT Timing Belt 2000-2004 Ford Focus Zetec SVT Timing Belt Replacement This guide will show you how to replace the timing belt on the 2.0L DOHC Zetec with VCT on a 2002 Ford Focus SVT. This is an interference motor. Written

More information

Torque Guidelines (Z 22 SE)

Torque Guidelines (Z 22 SE) Page 1 of 14 Torque Guidelines (Z 22 SE) No. Designation Nm 1 Retaining bolts, coolant pump sprocket to coolant pump 2 Retaining bolts, balancer shaft timing chain guide rail to 3 Retaining bolts, balancer

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Rotate engine clockwise and position cylinder No. 1 on TDC of compression stroke. Ensure "O" mark on crankshaft pulley aligns

More information

Replacing the timing belt

Replacing the timing belt "VCC116740 EN 20091209" 1(5) Replacing the timing belt Special tools: 999 5433, 999 5456 Removing the timing belt Note! As the illustrations in this service information are used for different model years

More information

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE MAZDA 1.6L & 1.8L 4-Cylinder - 1986-95 MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE For 1992 and earlier model years, the manufacturer recommends the belt be replaced every 60,000 miles. For 1993-95

More information

TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS 2000 Suzuki Truck Grand Vitara LTD JLS 2WD V6-2.5L Vehicle > Engine, Cooling and Exhaust > Engine > Specifications > Mechanical TORQUE SPECIFICATIONS Engine Torque Specifications TORQUE COMPONENT TIGHTENING

More information

Fastener Tightening Specifications Specification

Fastener Tightening Specifications Specification 2008 G6 Applies to: 3.5L Report a problem with this article Fastener Tightening s A/C Compressor Bracket Bolt Camshaft Position Actuator Assembly Bolt 16 Y 12 lb ft Camshaft Position Actuator Magnet Bolt

More information

Water Pump Replacement L61

Water Pump Replacement L61 2002 Saturn VUE - AWD Water Pump Replacement L61 Tools Required J 43651 Water Pump Holding Tool Removal Procedure 1. Drain the coolant. Refer to Draining and Filling Cooling System. 2. Remove the thermostat

More information

Timing Chain - Renew ( )

Timing Chain - Renew ( ) «Scorpio '95 Table of Contents» «Section 21: Engine» «Subsection 21-05: 2,9 V6 24V Cosworth Engine» «REMOVAL AND INSTALLATION» Timing Chain - Renew (21 314 0) Special Tools 21-140-01Adaptor for 21-140

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION TIMING BELT Removal 1. Disconnect negative battery cable. Raise and support vehicle. Remove lower engine cover. On Celica and Camry, remove right front wheel. On all models, lower

More information

2001 Ranger Workshop Manual. 1. Drain the cooling system. For additional information, refer to Section

2001 Ranger Workshop Manual. 1. Drain the cooling system. For additional information, refer to Section Exhaust Gas Recirculation (EGR) Valve 2.3L 1. Drain the cooling system. For additional information, refer to Section 303-03. 2. Disconnect the battery ground cable. For additional information, refer to

More information

ENGINE COMPONENTS AND TESTING (CONT'D) Checking Nozzle Injection Pressure. Fuel Injector Removal And Installation (Cont'd)

ENGINE COMPONENTS AND TESTING (CONT'D) Checking Nozzle Injection Pressure. Fuel Injector Removal And Installation (Cont'd) Fuel Injector Removal And Installation (Cont'd) Figure 70-70-9 Checking Nozzle Injection Pressure OEM064 - Injector Nozzle Tester Figure 70-70- P-5797 Remove the injector nozzle holder bolt (Item ) [Figure

More information

REMOVAL EM SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System) (a) Remove the bolt shown in the illustration.

REMOVAL EM SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System) (a) Remove the bolt shown in the illustration. 21 ROVAL 1. ROVE HOOD SUB-ASSBLY 2. DISCHARGE FUEL SYST PRESSURE (See page FU-1) 3. ROVE NO. 1 ENGINE UNDER COVER SUB- ASSBLY (for 4WD and Pre-Runner) (a) Remove the 4 bolts, then remove the No. 1 engine

More information

Engine, disassembling and

Engine, disassembling and Page 1 of 38 13-1 Engine, disassembling and assembling Lock carrier, moving into service position Special tools and equipment 3369 support tool 1 - Bolts 2 - Bolts 3 - Bolts 4 - Bolts 5 - Bore 45 Nm (33

More information

Engine Front Cover. Special Tool(s) Lifting Bracket, Engine (2 required) 303-D087 (D93P-6001-A1) or equivalent. Support Bar, Engine 303-F070

Engine Front Cover. Special Tool(s) Lifting Bracket, Engine (2 required) 303-D087 (D93P-6001-A1) or equivalent. Support Bar, Engine 303-F070 SECTION 303-01C: Engine 5.4L (4V) 2009 Mustang Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 07/25/2008 Engine Front Cover Special Tool(s) Lifting Bracket, Engine (2 required) 303-D087 (D93P-6001-A1)

More information

PARTIAL ENGINE ASSY (2TR FE)

PARTIAL ENGINE ASSY (2TR FE) COMPONENTS 147 1421Z01 Clip Hood Subassy x9 Radiator Support to Frame Seal LH 30 (306, 22) 30 (306, 22) Fan and Generator V Belt 5.0 (51, 44 in. lbf) Fan Shroud Fan Pulley Fan w/ Fluid Coupling PRE RUNNER

More information

VALVE CLEARANCE (K3-VE)

VALVE CLEARANCE (K3-VE) ENGINE MECHANICAL VALVE CLEARANCE (K3-VE) 25 ENGINE MECHANICAL VALVE CLEARANCE (K3-VE) INSPECTION 1. DISCONNECT NEGATIVE BATTERY TERMINAL (See page RS-164.) 2. ROVE ENGINE UNDER COVER 3. DRAIN ENGINE COOLANT

More information

file://c:\program Files\tsocache\OFFICE_5416\SY1~us~en~file=SY131B46.htm~gen~ref...

file://c:\program Files\tsocache\OFFICE_5416\SY1~us~en~file=SY131B46.htm~gen~ref... Page 1 of 41 SECTION 303-01B: Engine 4.6L and 5.4L 2000 F-150 Workshop Manual ASSEMBLY Procedure revision date: 01/27/2004 Engine 4.6L Special Tool(s) Compressor, Valve Spring 303-567 (T97P-6565-AH) Compressor

More information

CLUTCH Toyota Celica DESCRIPTION ADJUSTMENTS CLUTCH PEDAL HEIGHT Clutch. Celica

CLUTCH Toyota Celica DESCRIPTION ADJUSTMENTS CLUTCH PEDAL HEIGHT Clutch. Celica CLUTCH 1993 Toyota Celica 1993 Clutch Celica DESCRIPTION The single, dry disc type clutch uses a hydraulically operated master cylinder and a release cylinder mounted on clutch housing. Clutch release

More information

ENGINE REPAIR 966H (TAL/A6J/A6G) OPTIONS

ENGINE REPAIR 966H (TAL/A6J/A6G) OPTIONS 966H (TAL/A6J/A6G) OVERVIEW S OUT OF FRAME Cylinder Packs Main Bearings Standard Big End Bearing Standard Thrust Plates Fuel Filter Filter Assembly - Water Separator Cap-Pressure (Radiator) Engine Oil

More information

1 of 13 10/12/2013 2:20 PM

1 of 13 10/12/2013 2:20 PM 1 of 13 10/12/2013 2:20 PM Coolant Pump, 4-cyl. Warning: Take care if the car is warm. The coolant is hot and there is also a risk of burning yourself on the manifold. To Remove 1. Open the cap on the

More information

Timing Chain Renew ( ) Renew. Section Title. Special Tools. Proprietary Tools Scraper Engine support bar

Timing Chain Renew ( ) Renew. Section Title. Special Tools. Proprietary Tools Scraper Engine support bar Timing Chain Renew ( 34 0) Special Tools 40 400 40 Engine support bar 40 0 Adaptor for -40 40 03 Adaptor for -40 Proprietary Tools Scraper Workshop Equipment Transmission jack Materials Cable ties Sealer

More information

Page 1 of 5 21: Drive train, B6284T S80 (-06), 1999, B6284T, 4T65EV-GT, L.H.D 17/3/2013 PRINT 21: Drive train, B6284T Replacing the Special tools: 999 5433 999 5456 Removing the Preparation Caution! the

More information

1 of 12 11/20/2016 9:32 PM

1 of 12 11/20/2016 9:32 PM 1 of 12 11/20/2016 9:32 PM Caution: After removing timing chain, do not turn crankshaft and camshaft separately, or valves will strike piston heads. Apply new engine oil to the sliding surfaces when Installing

More information

Solenoid Valve VCB, Replacement, D13F. This information covers the procedures for replacing the VCB solenoid valve on the Volvo D13F engine.

Solenoid Valve VCB, Replacement, D13F. This information covers the procedures for replacing the VCB solenoid valve on the Volvo D13F engine. Volvo Trucks North America Greensboro, NC USA DService Bulletin Trucks Date Group No. Page 10.2007 253 67 1(9) Solenoid Valve VCB, Replacement D13F Solenoid Valve VCB, Replacement, D13F This information

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION CAUTION: This application is an interference engine. Do not rotate camshaft or crankshaft when timing belt is removed, or engine damage may occur. TIMING BELT Removal (200SX & 300ZX)

More information

2007 Ford Freestyle SEL

2007 Ford Freestyle SEL Fig. 279: Exploded View Of Engine Heads, Intake & Exhaust Components Item Part Number Description 1 9D475 Exhaust gas recirculation (EGR) system module 2 9D477 EGR module tube 3 9F485 RH exhaust manifold

More information