OVERVIEW: This bulletin involves modifying or replacing the cowl trim panel fasteners to correct a water leak condition.
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- Doris Carr
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1 NUMBER: REV. A GROUP: Body DATE: December 16, 2014 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without written permission of Chrysler Group LLC. THIS BULLETIN SUPERSEDES SERVICE BULLETIN , DATED NOVEMBER 08, 2014, WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL REVISIONS ARE HIGHLIGHTED WITH**ASTERISKS** AND INCLUDE STUD CLIP PART NUMBER. SUBJECT: Cowl Trim Panel Fastener Water Leak OVERVIEW: This bulletin involves modifying or replacing the cowl trim panel fasteners to correct a water leak condition. MODELS: (JK) Jeep Wrangler SYMPTOM/CONDITION: The customer may describe a water accumulation condition on the vehicle floor front foot well area. DIAGNOSIS: If the customer describes the symptom, perform the Repair Procedure. PARTS REQUIRED: Qty. Part No. Description 1(AR) AA Tape, Foam (AR) ** AA** Clip, Stud 1(AR) 5VK54DX9AA 1(AR) 5VK55DX9AA 1(AR) 5VK56DX9AA COVER, Wiring Protector, Cowl Trim Panel, Right Side(Left Hand Drive) COVER, Wiring Protector, Cowl Trim Panel, Right Side(Right Hand Drive) COVER, Wiring Protector, Cowl Trim Panel, Left Side(Left and Right Hand Drive) NOTE:EachpieceofFoamTapewillservice2cowltrimpanels.
2 REV. A -2- REPAIR PROCEDURE: 1. Determineifwaterinthefrontfloorfootwelliscomingfromthecowlsidetrimpanelfir tree fasteners. Refer to water leak diagnosis within the detailed service procedures available in DealerCONNECT> TechCONNECT under: Service Info> 23- Body> Diagnosis and Testing(Fig. 1). 2. Wasawaterleakcomingfromthecowlsidetrimpanelfirtreefasteners? a. YES>>> Continue with the Repair Procedure Step#3. b. NO>>> This Bulletin does not apply. Further diagnosis is required. Fig.1WaterInFootWell 1-FootWellArea 3. Removethecowltrimpanel(1)(Fig.2).Refertothedetailedserviceprocedures available in DealerCONNECT> TechCONNECT under: Service Info> 23- Body> Interior> PANEL, Cowl Trim> Removal. 4. Isthecowltrimpanel(1)reusableandarethefirtreefasteners(2)presentandin reusable condition(fig. 2)? a.yes>>>cowltrimpanelandfastenerscanbereused.continuewithstep#5. b. NO>>> Cowl trim panel and/or fasteners must be replaced. Proceed to Step#14.
3 REV. A Fig.2RemoveCowlTrimPanel 1-CowlTrimPanel 2-FirTreeFastenersWithFoamSeal 3-CowlTrimPanelFastenerHoles 5. Obtainonepieceoffoamtape(3)specifiedinthePartsRequiredsectionofthis bulletin(fig. 3). 6. Removethefoamseal(2)fromthefirtreefastener(1)(Fig.3). 7. Placethefoamseal(2)onthefoamtape(3)andcutapieceofthefoamtape approximatelythesamesizeastheoriginalroundfoamseal32mm(1.25in.)(fig.3). NOTE:Createdfoampiececanbesquareorround.Shapeisnotimportantaslong astheoveralldimensionisapproximatelythesameandnotlessthanthe original seal. 8. Pierceasmallhole(4)throughthecenterofthecreatedfoamseal(Fig.3). NOTE:Donotcreatealargehole.Piercingtheholewithasharpobjectisthe preferred method to create a small hole.
4 REV. A -4- Fig.3CreateFoamSeal 1-FirTreeFastener 2-OriginalFoamSeal 3-FoamMaterial 4-CreatedFoamSeal 9. Installthecreatedfoamseal(1)ontothefirtreefastener(2)withthestickyside facing toward the fir tree fastener head(fig. 4). NOTE:StickysideofthefoamsealMUSTfacetowardthefirtreefastenerhead.If reversed, it may create a water leak. 10. Installbothfirtreefastenerswithfoamseal(3)ontothecowltrimpanel(4)(Fig.4).
5 REV. A Fig.4InstallFoamSeal 1-CreatedFoamSeal 2-FirTreeFastener 3-CowlTrimPanel 4-FirTreeFastenersWithFoamSeals 11. Installthecowltrimpaneltothevehiclebeingverycarefultoalignthefirtreefasteners with the fastener holes in the cowl. Misaligned fir tree fasteners will allow water to leak into the vehicle foot well. Refer to the detailed service procedures available in DealerCONNECT> TechCONNECT under: Service Info> 23- Body> Interior> PANEL, Cowl Trim> Installation. 12. Repeat the seal creation process for the opposite side if necessary. 13. Verifythatthewaterleakfromthecowlsidetrimpanelfirtreefastenershasbeen resolved. This completes the Repair Procedure. Do not perform the remaining steps in this procedure. 14. ObtainaNEWcowltrimpanelwiringprotectorcoverand2studclipspercowltrim panel being replaced, specified in the Parts Required section of this bulletin. 15. Installthetwostudclips(2)intothecowltrimpanelfastenerholes(1)(Fig.5).
6 REV. A -6- Fig. 5 Install T-Studs 1-CowlTrimPanelFastenerHoles 2-StudClip 16. InstalltheNEWcowltrimpanel(1)tothestudclips(Fig.6).Refertothedetailed service procedures available in DealerCONNECT> TechCONNECT under: Service Info> 23- Body> Interior> PANEL, Cowl Trim> Installation. Fig.6InstallCowlTrimPanel 1-NewCowlTrimPanel 2-CowlTrimPanelRetainers
7 17. Verifythatthewaterleakfromthecowlsidetrimpanelhasbeenresolved. POLICY: Reimbursable within the provisions of the warranty. TIME ALLOWANCE: REV. A Labor Operation No: D E F Description Inspect For Source Of Water Leak(1- Semi-Skilled) Inspect And Repair Water Leak at Cowl TrimPanel-OneSide(1- Semi-Skilled) Inspect And Repair Water Leak at Cowl TrimPanel-BothSides(1- Semi-Skilled) Skill Category Amount 6-Electrical and Body Systems 6-Electrical and Body Systems 6-Electrical and Body Systems 0.2 Hrs. 0.4 Hrs. 0.5 Hrs. FAILURE CODE: ZZ Service Action PART REIMBURSEMENT DETAIL: Part No: NPN 1/2 Of Foam Tape Description NOTE:Thispartnumberisforreimbursementonlyandwillneedtobeclaimedfor 1/2ofDealerNetofPartNo AAforeachcowltrimpanelservicedor it will be rejected.
Qty. Part No. Description 1 (AR) NPN Lord Fusor 112B Structural Adhesive Or Equivalent
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TECHNICAL SERVICE BULLETIN Reference Number(s): 18-021-04, Date of Issue: May 4, 2004 GROUP: Vehicle Performance SUBJECT MIL Illumination Diagnostic Trouble Codes P0401, P0403, P0404, P0405, P0406 OVERVIEW
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NUMBER: GROUP: 24-20-99 Rev. A Heating & A/C DATE: Dec. 17, 1999 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced,
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NUMBER: 23-041-05 GROUP: Body DATE: September 9, 2005 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored
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NUMBER: 18-032-03 GROUP: Vehicle Performance DATE: Sep. 12, 2003 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced,
More informationTHE witech SOFTWARE IS REQUIRED TO BE AT THE LATEST RELEASE BEFORE PERFORMING THIS PROCEDURE.
NUMBER: 18-057-15 GROUP: Vehicle Performance DATE: July 25, 2015 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced,
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NUMBER: GROUP: 24 23 99 Air Conditioning EFFECTIVE DATE: Nov. 26, 1999 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be
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SUBJECT: NO: 19-05-98 Honk Or Squeal Noise During Parking Lot Maneuvers GROUP: Steering DATE: Aug. 28, 1998 THIS BULLETIN SUPERSEDES TECHNICAL SERVICE BULLETINS 19-07-97, DATED MAY 9, 1997 AND 19-11-97,
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NUMBER: 18-091-16 GROUP: Vehicle Performance DATE: July 26, 2016 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced,
More informationTHE witech SOFTWARE LEVEL MUST BE AT RELEASE **15.04** OR HIGHER TO PERFORM THIS PROCEDURE.
2014 RAM 3500 HD 6.7L Eng Big Horn FLASH: 6.7L DIAGNOSTIC AND SYSTEM IMPROVEMENTS TECHNICAL SERVICE BULLETIN Reference Number(s): 18-045-15, Date of Issue: May 20, 2015 CHRYSLER: 2014 Ram 2500 Pick Up
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NUMBER: 18-043-17 GROUP: Vehicle Performance DATE: May 04, 2017 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced,
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NUMBER: GROUP: 08 Electrical DATE: September 8, 2017 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored
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NUMBER: GROUP: 09 06 00 Engine DATE: Mar. 10, 2000 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored
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NUMBER: 08-035-00 GROUP: Electrical DATE: Nov. 10, 2000 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored
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NUMBER: GROUP: 21-012-14 REV. B and Transfer Case DATE: September 26, 2014 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may
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SUBJECT: NO: 18-48-98 Ignition System Cross Fire/Secondary GROUP: Vehicle Performance Ignition Wire Induction DATE: Dec. 30, 1998 This bulletin is supplied as technical information only and is not an authorization
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NUMBER: 08-07-99 GROUP: Electrical DATE: Mar. 12, 1999 This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored
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