Diaphragm Vacuum Pump

Transcription

1 Diaphragm Vacuum Pump with Diaphragm Stabilization System Operating and Installation Instructions Read and observe these Operating and Installation Instructions! N 920 APE-W N 920 APDC-B KNF Neuberger GmbH Alter Weg 3 D Freiburg Germany Phone +49-(0)7664 / Fax +49-(0)7664 / info@knf.de Contents Page 1. About this document Use Safety Technical Data Design and Function Installation and connection Operation Servicing Troubleshooting Spare parts and accessories Returns Health and safety clearance and decontamination form KNF /14 Translation of original Operating and Installation Instructions, english Keep for future use!

2 About this document Vacuum Pumps N 920 APE-W and N 920 APDC-B 1. About this document 1.1. Using the Operating and Installation Instructions The Operating and Installation Instructions are part of the pump. Pass on the Operating and Installation Instructions to the next owner. Project pumps Customer-specific project pumps (pump models which begin with PJ or PM ) may differ from the Operating and Installation Instructions. For project pumps, also observe the agreed upon specifications Symbols and Markings Warning A danger warning is located here. WARNING Possible consequences of a failure to observe the warning are specified here. The signal word, e.g. Warning, indicates the danger level. Measures for avoiding the danger and its consequences are specified here. Danger levels Signal word Meaning DANGER warns of immediate danger WARNING warns of possible danger CAUTION warns of a possibly dangerous situation Consequences if not observed Death or serious injuries and/or serious damage are the consequence. Death or serious injuries and/or serious damage are possible. Minor injuries or damage are possible. Tab. 1 Other information and symbols An activity to be carried out (a step) is specified here. 1. The first step of an activity to be carried out is specified here. Additional, consecutively numbered steps follow. This symbol refers to important information. 2 Translation of original Operating and Installation Instructions, english, KNF /14

3 Vacuum Pumps N 920 APE-W and N 920 APDC-B Use Operating parameters and conditions Requirements for transferred medium 2. Use 2.1. Proper use The pumps are exclusively intended for transferring gases and vapors. Owner's responsibility Only install and operate the pumps under the operating parameters and conditions described in chapter 4, Technical data. Only complete pumps may be taken into service. Make sure that the installation location is dry and the pump is protected against rain, splash, hose and drip water. Before using a medium, check whether the medium can be transferred danger-free in the specific application case. Before using a medium, check the compatibility of the materials of the pump head, diaphragm and valves with the medium. Only transfer gases which remain stable under the pressures and temperatures occurring in the pump Improper use The pumps may not be operated in an explosive atmosphere. The pumps are not suitable for transferring dusts. The pumps are not suitable for transferring liquids. The pumps are not suitable for aggressive media. For aggressive media there are other pumps in the KNF product program please ask us for detail. The pumps must not be used to create vacuum and overpressure simultaneously. An overpressure must not be applied to the suction side of the pump. Translation of original Operating and Installation Instructions, english, KNF /14 3

4 Safety Vacuum Pumps N 920 APE-W and N 920 APDC-B 3. Safety Note the safety precautions in chapters 6. Installation and connection, and 7. Operation. Personnel Working in a safetyconscious manner The pumps are built according to the generally recognized rules of technology and in accordance with the occupational safety and accident prevention regulations. Nevertheless, dangers can result during their use which lead to injuries to the user or others, or to damage to the pump or other property. Only use the pumps when they are in a good technical and proper working order, in accordance with their intended use, observing the safety advice within the Operating and Installation Instructions, at all times. Make sure that only trained and instructed personnel or specially trained personnel work on the pumps. This especially applies to assembly, connection and servicing work. Make sure that the personnel has read and understood the Operating and Installation Instructions, and in particular the "Safety" chapter. Observe the accident prevention and safety regulations when performing any work on the pump and during operation. For pump N 920 APE-W: Open housing parts with notice sticker (see fig. 1) only after separating mains plug from power source. Fig. 1: Notice sticker Handling dangerous media Handling flammable media Environmental protection When transferring dangerous media, observe the safety regulations when handling these media. Be aware that the pumps are not designed to be explosion-proof. Make sure the temperature of the medium is always sufficiently below the ignition temperature of the medium, to avoid ignition or explosion. This also applies for unusual operational situations. Note that the temperature of the medium increases when the pump compresses the medium. Hence, make sure the temperature of the medium is sufficiently below the ignition temperature of the medium, even when it is compressed to the maximum permissible operating pressure of the pump. The maximum permissible operating pressure of the pump is stated in the technical specifications (see chapter 4). If necessary, consider any external sources of energy, such as radiation, that may add heat to the medium. In case of doubt, consult the KNF customer service. Store all replacement parts in a protected manner and dispose of them properly in accordance with the applicable environmental protection regulations. Observe the respective national and international regulations. This especially applies to parts contaminated with toxic substances. 4 Translation of original Operating and Installation Instructions, english, KNF /14

5 Vacuum Pumps N 920 APE-W and N 920 APDC-B Safety EC Directives / Standards For the purposes of the Machinery Directive 2006/42/EC, pumps are partly completed machinery, and are therefore to be regarded as not ready for use. Partly completed machinery may not be commissioned until such time as it has been determined that the machine in which the partly completed machinery is to be assembled is in conformity with the provisions of the Machinery Directive 2006/42/EC. The following essential requirements of Annex I of Directive 2006/42/EC (general principles) are applied and observed: General Principles No. 1 No / / / / / / * / * / / / / / (* only for N 920 APE-W) As these partly completed machinery are OEM-models the power supplies and the equipment for disconnecting and switching-off the partly completed machinery respectively have to be considered when mounting as well as over-current and overload protective gear. In addition a protection against mechanical parts in motion and hot parts, if existing, has to be provided when mounting. The pumps conform to the Directive 2011/65/EU (RoHS2). The pumps conform to the EC Directive 2004/108/EC concerning Electromagnetic Compatibility. The following harmonized standards have been used: N 920 APE-W N 920 APDC-B DIN EN DIN EN (Klasse B) DIN EN /3 DIN EN Tab. 2 Customer service and repairs Only have repairs to the pump carried out by the KNF Customer Service responsible. Use only genuine parts from KNF for servicing work. Translation of original Operating and Installation Instructions, english, KNF /14 5

6 Technical Data Vacuum Pumps N 920 APE-W and N 920 APDC-B 4. Technical Data N 920 APE-W Pneumatic performance Max. permissible operating 0.5 pressure [bar g] Ultimate vacuum [mbar abs.] < 1.5 Delivery rate at atm. pressure 21 [l/min]* Pneumatic connections Thread size G 1/8 Ambient and media temperature Permissible ambient temperature Permissible media temperature Other parameters + 10 C to + 40 C + 5 C to + 40 C Weight [kg] 10.0 Dimensions : L x H x W [mm] 324 x 182 x 127 Maximum permissible ambient relative humidity Max. altitude of site [m above sea level] Electrical Data Automatic mains power adjustment 80 % for temperatures up to 31 C, decreasing linearly to 50 % at 40 C V Hz Max. operating current [A] 1.3 Power consumption pump [W] 120 Maximum permitted mains +/- 10 % voltage fluctuations Protection class motor IP20 Pump materials Pump head Diaphragm Valve Tab. 3 Aluminum EPDM EPDM * Liters in standard state (1,013 mbar) The pump is supplied by a universal power supply with integrated overload protection. It is protected against overheating by a temperature sensor on the motor board and equipped with overcurrent protection. If one of these safety functions is triggered, the pump will be shut down and must be manually reset, as follows: Separate pump from electrical power supply Remove the cause(s) of the fault before restarting 6 Translation of original Operating and Installation Instructions, english, KNF /14

7 Vacuum Pumps N 920 APE-W and N 920 APDC-B Technical Data N 920 APDC-B Pneumatic performance Max. permissible operating 0.5 pressure [bar g] Ultimate vacuum [mbar abs.] < 1.5 Delivery rate at atm. pressure 21 [l/min]* Pneumatic connections Thread size G 1/8 Ambient and media temperature Permissible ambient temperature Permissible media temperature Other parameters + 10 C to + 40 C + 5 C to + 40 C Weight [kg] 8.5 Dimensions : L x H x W [mm] 292 x 161 x 119 Maximum permissible ambient relative humidity Max. altitude of site [m above sea level] Electrical Data 80 % for temperatures up to 31 C, decreasing linearly to 50 % at 40 C 2000 Motor type Brushless dc motor Voltage [V] 24 V Max. operating current [A] 4.2 (starting current, momentary 200 ms: 7 A) Power consumption pump [W] 100 Maximum permitted mains +/- 10 % voltage fluctuations Protection class motor IP00 Pump materials Pump head Diaphragm Valve Tab. 4 Aluminum EPDM EPDM * Liters in standard state (1,013 mbar) The pump is supplied by a universal power supply with integrated overload protection. It is protected against overheating by a temperature sensor on the motor board and equipped with overcurrent protection. If one of these safety functions is triggered, the pump will be shut down and must be manually reset, as follows: Separate pump from electrical power supply Remove the cause(s) of the fault before restarting Translation of original Operating and Installation Instructions, english, KNF /14 7

8 Design and Function Vacuum Pumps N 920 APE-W and N 920 APDC-B 5. Design and Function Design N 920 APE-W 1 Inlet (suction side) 2 Outlet (pressure side) 3 Potentiometer (special design) 4 Power switch Fig. 2 Design N 920 APDC-B 1 Motor control electronics 2 Inlet (suction side) 3 Outlet (pressure side) Fig. 3 8 Translation of original Operating and Installation Instructions, english, KNF /14

9 Vacuum Pumps N 920 APE-W and N 920 APDC-B Design and Function Function Diaphragm Pump 1 Outlet valve 2 Inlet valve 3 Transfer chamber 4 Diaphragm 5 Eccentric 6 Connecting rod 7 Pump drive Fig. 4: Pump head Diaphragm pumps transfer, compress (depending on pump version) and evacuate gases and vapors. The elastic diaphragm (4) is moved up and down by the eccentric (5) and the connecting rod (6). In the downward stroke it aspirates the gas to be transferred via the inlet valve (2). In the upward stroke, the diaphragm presses the medium out of the pump head via the outlet valve (1). The transfer chamber (3) is hermetically separated from the pump drive (7) by the diaphragm. Function diaphragm stabilization system 1 Balancing connection for vacuum chamber 2 Vacuum chamber 3 Stabilization diaphragm Fig. 5: Function diaphragm stabilization system An additional diaphragm, the so-called stabilization diaphragm (3), separates the underside of the working diaphragm from the crank space of the pump (see fig. 5). The space between the two diaphragms, called a vacuum chamber (2), is connected with the suction side of the pump via an balancing connection (1). This way, the vacuum chamber has approximately the same pressure as the working space of the diaphragm pump. The pressure difference between the upper and underside of the diaphragm approaches zero. The working diaphragm remains stable, independent of the inlet pressure of the pump. This improves the suction speed of the pump significantly, over its entire working range. Translation of original Operating and Installation Instructions, english, KNF /14 9

10 Installation and connection Vacuum Pumps N 920 APE-W and N 920 APDC-B 6. Installation and connection Only install the pumps under the operating parameters and conditions described in chapter 4, Technical data. Observe the safety precautions (see chapter 3). Dimensions 6.1. Installation of the pump Choose a safe location (flat surface) for the pump. Before installation, store the pump at the installation location to bring it up to room temperature. See fig. 6 (N 920 APE-W) or fig. 7 (N 920 APDC-B) for the dimensions of the pump. Fig. 6: Dimensions pump N 920 APE-W (All dimensional tolerances conform to DIN ISO , Tolerance Class V) 10 Translation of original Operating and Installation Instructions, english, KNF /14

11 Vacuum Pumps N 920 APE-W and N 920 APDC-B Installation and connection Cooling air supply Installation location Protection against touching and foreign objects Fig. 7: Dimensions pump N 920 APDC-B (All dimensional tolerances conform to DIN ISO , Tolerance Class V) Install the pump so that the motor fan can intake sufficient cooling air. Make sure that the installation location is dry and the pump is protected against rain, splash, hose and drip water. The IP protection class of the pump motor is indicated on the type plate. Install the pump at the highest point in the system to prevent condensate from collecting in the pump head. Protect the pump from dust. Protect the pump from vibration and jolt. For pump N 920 APDC-B: Hazard of injuries during operation WARNING Take protective measures against touching parts connected to electrical power (electrical connection). Take protective measures against touching moving parts (e.g. fans). Hazard of damage to the pump during operation Take protective measures against foreign objects which could enter the pump. Translation of original Operating and Installation Instructions, english, KNF /14 11

12 Installation and connection Vacuum Pumps N 920 APE-W and N 920 APDC-B Connecting pump Connected components Pump exhaust Connection 6.2. Electrical connection N 920 APE-W 1. Compare the supply data with the data on the motor-plate. 2. Insert the power cable s plug into a properly installed shockproof socket. N 920 APDC-B Only have the pump connected by an authorized specialist. Only have the pump connected when the power supply is disconnected. When connecting the device to a power source, the relevant standards, directives, regulations, and technical standards must be observed. In the electrical installation, arrangements (complying with EN ) must be made for disconnecting the pump motor from the electrical supply. It is recommended that an additional Emergency Stop switch is installed. The pump must be installed so that contact with live parts is impossible. 1. Compare the supply data with the data on the motor-plate. 2. Connect the positive and negative pole. With DC motors, note the proper polarity: red motor cable: + black motor cable: Pneumatic connection Only connect components to the pump which are designed for the pneumatic data of the pump (see chapter 4). If the pump is used as a vacuum pump, safely discharge the pump exhaust at the pump s pneumatic outlet. A marking on the pump head shows the direction of flow. 1. Remove the protective plugs from the hose connection threads. 2. The accessories silencer, filter, and hose connectors (where applicable) are screwed into the hose connection threads. The filter or silencer is to be mounted on the suction side or pressure side of the pump head. With multiple-head pumps, this relates to the first pump head or last pump head. 3. Connect the suction line and pressure line (thread size: G 1/8). 4. Lay the suction and pressure line at a downward angle to prevent condensate from running into the pump. 12 Translation of original Operating and Installation Instructions, english, KNF /14

13 Vacuum Pumps N 920 APE-W and N 920 APDC-B Operation 7. Operation Only operate the pump under the operating parameters and conditions described in chapter 4, Technical data. Make sure the pump is used properly (see chapter 2.1). Make sure the pump is not used improperly (see chapter 2.2). Observe the safety precautions (see chapter 3). The pumps are intended for installation. Before putting them into service it must be established that machinery or equipment in which they are installed meets the relevant regulations. Hazard of the pump head bursting due to excessive pressure increase WARNING Do not exceed max. permissible operating pressure (see chapter 4). Monitor pressure during operation. If the pressure exceeds the maximum permissible operating pressure, immediately shut down pump and eliminate fault (see chapter 9. Troubleshooting). Only throttle or regulate the air or gas quantity in the suction line to prevent the maximum permissible operating pressure from being exceeded. If the air or gas quantity in the pressure line is throttled or regulated, make sure that the maximum permissible operating pressure of the pump is not exceeded. Ensure the pump outlet is not closed or constricted. Excessive pressure (with all of the related hazards) can be prevented by placing a bypass line with a pressure-relief valve between the pressure and suction side of the pump. For further information, contact your KNF technical adviser. Pump standstill With the pump at a standstill, open pressure and suction lines to normal atmospheric pressure. Automatic starting can cause personal injury and pump damage WARNING When the operation of the pump is interrupted by the thermal switch, the pump will restart automatically after cooling down. Take all necessary care to prevent this leading to a dangerous situation. Translation of original Operating and Installation Instructions, english, KNF /14 13

14 Operation Vacuum Pumps N 920 APE-W and N 920 APDC-B Switching pump on Switching off the pump/removing from operation Adjusting the flow rate The pump may not start up against pressure during switch-on. This also applies in operation following a brief power failure. If a pump starts against pressure, it may block. This activates the thermal switch, and the pump switches off. Make sure that no pressure is present in the lines during switch-on. Only pump N 920 APE-W: Switch on pump with mains switch (see fig. 2) Depending on the level of the applied electrical voltage, initialization of the electronics can take up to one second, before the pump starts. Only pump N 920 APE-W: Switch off pump with mains switch (see fig. 2). Open pressure and suction lines to normal atmospheric pressure. Only pump N 920 APE-W: Disconnect the power source. N 920 APE-W and N 920 APDC-B The flow rate cannot be varied. N 920 APE-W with potentiometer (special design) The pump's speed can be varied via the potentiometer (fig. 2/3). The flow rate can be adjusted this way. Versions with external control (special design) The pump's speed is regulated via a control voltage. Fig. 8 shows the atmospheric flow rate of the pump as a function of the applied control voltage. The control voltage is provided via the cables of the screwed cable gland next to the IEC connector (AC version) respectively via a separate wire (DC version). Control voltages of < 0.7 V are not permitted (fig. 8). This ensures that the pump operates smoothly The control voltage is only permitted to be between 1.45 V and 1.68 V for short times (fig. 8). The mechanical and electrical components are stressed, shortening the pump's service life. The control voltage is not allowed to exceed 1.68 V. The pumps are available with an optional start/stop remote control. Contact your KNF specialist (see last page for contact telephone number). 14 Translation of original Operating and Installation Instructions, english, KNF /14

15 Vacuum Pumps N 920 APE-W and N 920 APDC-B Operation Fig. 8: Atmospheric flow rate of the pump, as a function of the applied control voltage (only for versions with external control) Translation of original Operating and Installation Instructions, english, KNF /14 15

16 Servicing Vacuum Pumps N 920 APE-W and N 920 APDC-B 8. Servicing 8.1. Servicing Schedule Component Pump Tube connection Diaphragm and valve plates Silencer/filter (accessory) Servicing interval Regular inspection for external damage or leaks Regular inspection for external damage or leaks Replace at the latest, when pump output decreases Change if it is dirty. Tab Cleaning When cleaning, make sure that no liquids enter the inside of the housing Flushing Pump Before switching off the pump, flush it with air (if neccesary for safety reasons: with an inert gas) for about five minutes under atmospheric conditions (ambient pressure) Cleaning Pump If compressed air is available, blow out the components. Only use solvents for cleaning if the head materials cannot be attacked (check the resistance of the material!) Changing Diaphragm and Valve Plates Conditions N 920 APE-W: Pump is switched off and mains plug is removed from the socket N 920 APDC-B: Pump disconnected from mains and de-energized Pump is clean and free of hazardous materials Tubes removed from pump s pneumatic inlet and outlet Spare parts/tools Spare part/tool Service Set (according to chapter 10) Allen key 4 mm Felt-tip pen Stabilization diaphragm (if required) Tab. 6 Information on procedure Always replace diaphragm and valve plates together to maintain the pump performance. 16 Translation of original Operating and Installation Instructions, english, KNF /14

17 Vacuum Pumps N 920 APE-W and N 920 APDC-B Servicing WARNING Health hazard due to dangerous substances in the pump! Depending on the substance transferred, caustic burns or poisoning are possible. Wear protective clothing if necessary, e.g. protective gloves. Flush pump before replacing the diaphragm and valve plates (see chapter 8.2.1). 1 Head cover 2 Screw 3 Intermediate plate, head 1 4 Valve plate 5 O-ring (ø 24 x 2) 6 O-ring (ø 5.5 x 2) 7 Intermediate plate, head 2 8 Intermediate plate, head 3 9 Diaphragm, head 1 10 Diaphragm, head 2 11 Diaphragm, head 3 12 Connecting rod, head 2 13 Connecting rod, head 3 14 Adapter 15 Pump housing 16 Fan 17 Stabilization diaphragm 18 O-ring (ø 5.5 x 2) 19 Screw Fig. 9: Exploded drawing N 920 APE-W Translation of original Operating and Installation Instructions, english, KNF /14 17

18 Servicing Vacuum Pumps N 920 APE-W and N 920 APDC-B Remove pump head 1. Undo the nine screws (2) in the head cover (1) and lift the head cover off the pump housing (15) (see fig. 9). 2. Mark the position of intermediate plate (3) and adapter (14) relative to each other by a drawing line with a felt-tip pen. This helps avoid incorrect assembly later. 3. Mark the position of intermediate plate (7) and adapter (14) relative to each other by two drawing lines with a pencil. 4. Mark the position of intermediate plate (8) and adapter (14) relative to each other by three drawing lines with a pencil. 5. Lift the intermediate plates (3), (7) and (8) off the adapter. Change diaphragms 1. Turn the three diaphragms (9), (10) and (11) outwards with your hands, counter-clockwise. For this, turn the fan (16) such that you can easily grip each diaphragm with your hands. For diaphragms (10) and (11): Make sure the diaphragm spacers being between diaphragm and connecting rod do not fall into the pump housing. If diaphragm spacers should adhere to the diaphragms, take them off and put them on the thread of the corresponding connecting rod. The same number of diaphragm spacers must be mounted as were used for the previous assembly. This is necessary, in order to ensure the pump's pneumatic performance. 2. Remove the valve plates (4) and O-rings (5) from the intermediate plates (3), (7) and (8). 3. Remove O-ring (6) from the intermediate plate (3). 4. Remove O-ring (18) from adapter (14). Carry out steps 5 to 11 only if the stabilization diaphragm also shall be changed. 5. Loosen the two screws (19) and remove the adapter (14) from the pump housing (15). The stabilization diaphragm (17) is now visible. 6. Remove the existing diaphragm spacer(s) from the stabilization diaphragm (17). It is important to later re-install the same quantity of diaphragm spacers in order to ensure the pump's pneumatic performance. 7. Use the assembly key to loosen the stabilization diaphragm (17) and then manually screw it out (in the counterclockwise direction). 8. Screw in the new stabilization diaphragm (17) and tighten it hand-tight with the assembly key. 9. Put the diaphragm spacer(s) onto the thread of the new stabilization diaphragm (17) (same number). 10. Place the adapter (14) onto the pump housing (15). 18 Translation of original Operating and Installation Instructions, english, KNF /14

19 Vacuum Pumps N 920 APE-W and N 920 APDC-B Servicing The adapter must be aligned flush with the pump housing (15). This is important for later installation of the diaphragm (9). 11. Tighten the two screws (19) to hand-tightness. Begin with the outermost screw and make sure that the adapter (14) does not move while you are tightening the screws. 12. Screw the new diaphragm (9) into the thread of the stabilization diaphragm (17) and tighten it by hand. To ensure proper pump performance, it is important to maintain a uniform distance everywhere between the outer edge of the diaphragm (9) and the adapter (14). If the distance is not uniform, you must re-loosen the screws (24) and re-align the diaphragm receiver so the distance is the same everywhere. Before you finally tighten the diaphragms, you are recommended to move the diaphragm to the upper dead center by rotating the fan (16). 13. Screw the new diaphragms (10) and (11) onto the connecting rods (12) and (13) and tighten it by hand. Mount valve plates, intermediate plates and head cover 1. Lay the new O-ring (18) on the adapter (14). 2. Lay the new valve plates (fig. 6/4) and the new O-rings (5) on the intermediate plates (3), (7) and (8). Upper and lower sides of the valve plates are identical. For correct position see fig Lay the new O-ring (6) on the intermediate plate (3). 4. Place the intermediate plates (3), (7)and (8) on the adapter (14) in the position indicated by the drawing lines. 5. Place the head cover (1) on the pump housing (15); tighten the screws (2) hand tight, evenly and diagonally. 6. Dispose of the old diaphragms, valve plates and O-rings properly. Fig. 10: Position of valve plates Final steps 1. Reconnect suction and pressure line to the pump. 2. Reconnect the pump to the electricity supply. If you have any questions about servicing, call your KNF technical adviser (see last page for contact telephone number). Translation of original Operating and Installation Instructions, english, KNF /14 19

20 Troubleshooting Vacuum Pumps N 920 APE-W and N 920 APDC-B 9. Troubleshooting Extreme danger from electrical shock! DANGER Disconnect the pump power supply before working on the pump. Make sure the pump is de-energized and secure. Check the pump (see Tab. 7 and 8). Pump does not transfer Cause Pump is not connected with the power source. No voltage in the power source The pump s overcurrent protection circuit has responded. Thermal switch has operated following to over-heating. Connections or lines blocked. External valve is closed or filter is clogged. Condensate has collected in pump head. Fault remedy Connect pump with the power source. Check room fuse and switch on if necessary. Remove the pump from the source of electrical power. Determine and eliminate the cause of the overcurrent (e.g. inproper pressure, liquid in the pump heads). The pump must be unplugged for some seconds before the electronics will allow to restart. Disconnect pump from mains. Allow pump to cool. Trace cause of over-heating and eliminate it. Check connections and lines. Remove blockage. Check external valves and filters. Detach the condensate source from the pump. Flush pump (see chapter 8.2.1). Diaphragm or valve plates are worn. Replace diaphragm and valve plates (see chapter 8.3). Tab. 7 Flow rate, pressure or vacuum too low The pump does not achieve the output specified in the Technical data or the data sheet. Cause Fault remedy Condensate has collected in pump head. There is gauge pressure on pressure side and at the same time vacuum or a pressure above atmospheric pressure on suction side. Pneumatic lines or connection parts have an insufficient cross section. Leaks occur on connections, lines or pump head. Detach the condensate source from the pump. Flush pump (see chapter 8.2.1). Change the pressure conditions. Disconnect pump from system to determine output values. Eliminate throttling (e.g. valve) if necessary. Use lines or connection parts with larger cross section if necessary. Check that tubes sit correctly on hose nozzles. Replace leaky tubes. Eliminate leaks. 20 Translation of original Operating and Installation Instructions, english, KNF /14

21 Vacuum Pumps N 920 APE-W and N 920 APDC-B Troubleshooting Flow rate, pressure or vacuum too low The pump does not achieve the output specified in the Technical data or the data sheet. Cause Fault remedy Connections or lines completely or partially clogged. Head parts are soiled. Check connections and lines. Remove the clogging parts and particles. Clean head components. Diaphragm or valve plates are worn. Replaced diaphragms and valve plates Replace diaphragm and valve plates (see chapter 8.3). Check that the spacers have been replaced onto the diaphragm screw thread. Check head connection and hose connections for leaks. Possibly carefully tighten the screws of the head cover crosswise. Tab. 8 Fault cannot be rectified If you are unable to determine any of the specified causes, send the pump to KNF Customer Service (see last page for the address). 1. Flush the pump (see chapter 8.2.1). 2. Clean the pump (see chapter 8.2.2). 3. Send the pump, together with completed Health and Safety Clearance and Decontamination Form (Chapter 12), to KNF stating the nature of the transferred medium. Translation of original Operating and Installation Instructions, english, KNF /14 21

22 Spare parts and accessories Vacuum Pumps N 920 APE-W and N 920 APDC-B 10. Spare parts and accessories Spare parts A Service Set contains all replacement parts needed for one complete service: 3 diaphragms 6 O-rings (ø 24 x 2) 6 valve plates 2 O- rings (ø 5.5 x 2). Spare parts Order No. Service set for N 920 APE-W Service set for N 920 APDC-B Stabilization diaphragm Tab Accessories Accessories Order No. Silencer/ Filter G 1/ Small flange connection for suction or pressure side, stainless steel, KF Hose connector (G 1/8, for tube ID 9) Sealing for hose connector Adjustable delivery through speed regulation On request via potentiometer or analog signal input Assembly key for stabilization diaphragm Tab Translation of original Operating and Installation Instructions, english, KNF /14

23 Vacuum Pumps N 920 APE-W and N 920 APDC-B Returns 11. Returns Pumps and systems used in laboratories and process-based industries are exposed to a wide variety of conditions. This means that the components contacting pumped media could become contaminated by toxic, radioactive, or otherwise hazardous substances. For this reason, customers who send any pumps or systems back to KNF must submit a Health and safety clearance and decontamination form in order to avoid a hazardous situation for KNF employees. This Health and safety clearance and decontamination form provides the following information, among other things: physiological safety whether medium-contacting parts have been cleaned whether the equipment has been decontaminated media that have been pumped or used and must declare physiological safety. To ensure worker safety, work may not be started on pumps or systems without a signed Health and safety clearance and decontamination form. For optimal processing of a return, a copy of this declaration should be sent in advance via , regular mail, or fax to KNF Customer Service (refer to final page for address). In order to avoid endangering employees who open the shipment's packaging, despite any residual hazards, the original version of the Health and safety clearance and decontamination form must accompany the delivery receipt on the outside of the packing. The template for the Health and safety clearance and decontamination form is included with these operating instructions and may also be downloaded from the KNF website. The customer must specify the device type(s) and serial number(s) in the Health and safety clearance and decontamination form in order to provide for the unambiguous assignment of the Declaration to the device that is sent to KNF. In addition to the customer's declaration of physiological safety, information about operating conditions and the customer's application are also of importance to ensure that the return shipment is handled appropriately. Therefore, the Health and safety clearance and decontamination form requests this information as well. Translation of original Operating and Installation Instructions, english, KNF /14 23

24 Health and safety clearance and decontamination formvacuum Pumps N 920 APE-W and N 920 APDC-B 12. Health and safety clearance and decontamination form 24 Translation of original Operating and Installation Instructions, english, KNF /14

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28 Benelux Netherlands KNF Verder B.V. Utrechtseweg 4a NL-3451 GG Vleuten Tel (0) Fax 0031 (0) Benelux Belgium, Luxembourg KNF Verder N.V. Kontichsesteenweg 17 B-2630 Aartselaar Tel (0) Fax 0032 (0) China KNF Neuberger Trading (Shanghai) Co., Ltd No. 36 Lane 1000 Zhang Heng Road Shanghai , P.R. China Tel (0) Fax 0086 (0) Germany KNF Neuberger GmbH Alter Weg 3 D Freiburg Tel (0) Fax 0049 (0) info@knf.de France, Morocco, Algeria KNF Neuberger SAS 4, Bld. d Alsace Z.I. F Village-Neuf Tel (0) Fax 0033 (0) info@knf.fr KNF worldwide Great Britain KNF Neuberger U.K. Ltd. Avenue 2 Station Lane Industrial Estate Witney Oxon OX28 4FA Tel (0) Fax 0044 (0) info@knf.co.uk India KNF Pumps + Systems (India) Pvt. Ltd. RAJIV GANDHI INFOTECH PARK Phase 1 Ganga Estate, Survey No. 152/2/2 Above AXIS BANK Hinjewadi Pune Tel (0) (0) Fax 0091 (0) info@knfpumps.in Italy KNF ITALIA S.r.l. Via Flumendosa, 10 I Milano Tel Fax info@knf.it Japan KNF Japan Co.Ltd. Across Shinkawa Bldg. Annex 3F Shinkawa, Chuo-ku, Tokyo, Japan Tel (0) Fax 0081 (0) info@knf.co.jp Korea KNF Neuberger Ltd. Woosan Bldg.RM#202, 336-4, Hwikyung-Dong Dongdaemun-Ku., , Seoul Tel (0) /6 Fax 0082 (0) knf@knfkorea.com KNF product centres Sweden, Denmark, Finland, Norway KNF Neuberger AB Mejerivägen 4, P.O. Box SE Stockholm Tel (0) Fax 0046 (0) info@knf.se Switzerland Sales KNF Neuberger AG Stockenstrasse 6 CH-8362 Balterswil Tel (0) Fax 0041 (0) knf@knf.ch Taiwan KNF Neuberger Ltd. 9-2 FL., No., 24, Lane 123, Section 6, Ming Chuan East Road Taipei City, Taiwan Tel Fax knftwn@knftwn.com.tw USA, Canada, South America KNF Neuberger, Inc. Two Black Forest Road Trenton, New Jersey Tel. 001 (609) Fax 001 (609) knfusa@knf.com South America Direct Phone: gb@knf.com Product centre for gas pumps: Germany KNF Neuberger GmbH Alter Weg 3 D Freiburg Phone 0049(0) Fax 0049(0) info@knf.de Product centre for fluid pumps: Switzerland KNF FLODOS AG Wassermatte 2 CH-6210 Sursee Phone 0041(0) Fax 0041(0) info@knf-flodos.ch Product centre for micro pumps: Switzerland KNF Micro AG Zelglimatte 1b CH-6260 Reiden Tel. 0041(0) Fax 0041(0) info@knf-micro.ch