TECHNICAL MANUAL FOR CONTAINER CRANE, 40-TON, ROUGH TERRAIN, MODEL RT875CC NSN

Transcription

1 TECHNICAL MANUAL UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST) FOR CONTAINER CRANE, 40-TON, ROUGH TERRAIN, MODEL RT875CC NSN This manual supersedes TM P dated 3 Oct 89 Approved for public release; distribution is unlimited HEADQUARTERS, DEPARTMENT OF THE ARMY 25 February 1993

2 *TM P TECHNICAL MANUAL No P HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON, D C, 25 February 1993 UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIRPARTS AND SPECIAL TOOLS LIST) FOR CONTAINER CRANE, 40-TON ROUGH TERRAIN, MODEL RT875CC NSN REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual If you find any mistakes or if you know of a way to improve the procedures, please let us know Mail your letter, DA Form 2028 (Recommended Changes to publications and Blank Forms), or DA Form located in back of this manual direct to: U S Army TACOM, Warren, MI , ATTN: AMSTA-MB A reply will be furnished to you Current as of: 24 NOV 92 TABLE OF CONTENTS Illus/ Section I. IINTRODUCTION... 1 Section II. REPAIR PARTS LIST... 1 Group 01 Engine Assembly Cylinder Block Assembly Cylinder Head Assembly Crankshaft Assembly Flywheel Assembly Piston and Connecting Rods Assembly Front Gear Cover Assembly Camshaft Assembly Rocker Lever and Valves Assembly Valve Cover Assembly Tachometer Angle Drive Oil Pump Assembly * This manual supersedes TM P dated 3 Oct 89 Approved for public release; distribution is unlimited

3 TABLE OF CONTENTS - Continued Illus/ Group 01 Engine Oil Cooler Assembly Oil Pan Assembly Valve Cover Vent Tube Group 03 Fuel Injector Assembly Fuel Line Assembly Fuel Injection Pump Assembly Air Cleaner Assembly and Piping Turbo Charger Assembly Fuel Tank Assembly Engine Fuel Lines, External Assembly Governor Diesel Engine Assembly Fuel Filter/Separator Assembly Quick Start Assembly Throttle Linkage Assembly Group 04 Muffler Assembly Group 05 Radiator Assembly Thermostat and Aftercooler Assembly Water Pump Assembly Fan Drive Assembly Group 06 Alternator Attaching Hardware Assembly Alternator Assembly Starting Motor Assembly Front Control Panel, Right Hand Assembly Front Control Panel, Left Hand Assembly Side Console Assembly Distribution Panel Box Assembly Exterior Lights and Backup Alarm Installation Engine/Transmission Sending Units Assembly Elevation Swing Warning Switch Assembly Rear Wheels Not Centered Switch Assembly Battery Assembly Emergency Steer Pump Cable Assembly ii

4 TABLE OF CONTENTS - Continued Illus/ Group 06 Right Console Harness Assembly AV Warning Harness Assembly Left Console Harness Assembly Console Harness Assembly Distribution Panel Harness Assembly Superstructure Harness Assembly Cab Interior Harness Assembly Floodlight Cable Assembly Superstructure Electrical Components Engine Electrical Components Engine Harness Assembly Carrier Harness Assembly Blackout Lights Harness Assembly Electrical System Carrier Assembly DCA Box Assembly DCA Harness Assembly Fuel Filter Cable Pulse Tach Cable Assembly VTM Power Cable Harness Assembly Fuel Pressure Cable Emergency Steer Pump Cable Group 07 Transmission Pressure Valve and Range Shifter Torque Converter Assembly Torque Converter Charge Pump Lines Assembly Transmission and Shifter Adapter Plate Assembly Transmission Remote Case Assembly Transmission Case and Rear Cover Assembly Transmission Idler Shaft Assembly Transmission Output Shaft Assembly Transmission Shift Control Assembly Transmission Flange Assembly Clutch Group Assembly Group 07 Torque Converter Oil Filter Assembly iii

5 TABLE OF CONTENTS - Continued Illus/ Group 09 Drive Lines Assembly Group 10 Front Axle Assembly Front Axle Housing Assembly Front Axle Differential Carrier Assembly Front Axle Wheel End Assembly Front Axle Universal Joint Assembly Group 11 Rear Axle Assembly Rear Axle Housing Assembly Rear Axle Differential Carrier Assembly Rear Axle Wheel End Assembly Rear Axle Universal Joint Assembly Group 12 Front or Rear Left Hand Brake Assembly Front or Rear Right Hand Brake Assembly Brake Chamber Assembly Tire Inflation Assembly Air Lines, Superstructure Assembly Air Lines Installation, Carrier Assembly Air, Hydraulic and Transmission Tags Assembly Front Axle Brake Lines Assembly Rear Axle Brake Lines Assembly Air Compressor Attaching Hardware Assembly Air Compressor Plumbing Assembly Air Compressor Assembly Air Governor Assembly Group 13 Tire and Wheel Assembly Tire Group 14 Steering Control Valve Assembly Emergency Steer Pump Assembly Emergency Steer Pump Box Assembly Front Axle Steering Hydraulic Lines Assembly Rear Axle Steering Hydraulic Lines Assembly Steering Cylinder Assembly iv

6 TABLE OF CONTENTS - Continued Illus/ Group 14 Front Steer Relief Valve Assembly Group 15 Carrier Assembly Pintle Hook Assembly Outrigger Flat Attaching Parts Assembly Outrigger Float Assembly Outrigger Assembly Outrigger Jack Cylinder Assembly Outrigger Check Valve Assembly Outrigger Extension Cylinder Assembly Group 18 Engine Hood Assembly Cab Acoustical Assembly Grabrail Assembly Decontamination Bracket Assembly Cab Assembly Cab Mounting Hardware and Weatherstripping Assembly Battery and Tool Box Assembly Fuel Tank Cover and Ladder Assembly Cab Glass and Windows Assembly Fender Assembly Seat Assembly Group 22 Rear View Mirror Assembly Cab Assembly Cab Heater Components Assembly Cab Heater Assembly Decal Assembly Group 24 2-Section Hydraulic Pump Assembly Priority Valve Assembly Section Hydraulic Pump Assembly Pump Disconnect Assembly Emergency Hand Pump Assembly Transmission Control Valve Assembly Main Hoist, Boost, Auxiliary Hoist, Lift Boost Control Valve Assembly Main Hoist, Auxiliary Hoist Boost Control Valve Assembly v

7 TABLE OF CONTENTS - Continued TM P Illus/ Group 24 Lift, Rear Steer, Tele Control Valve Assembly Swing Control Valve Assembly Control Valves and Linkage Assembly Control Valves Assembly Outrigger Control Valve Assembly Integrated Outrigger Control Valve Assembly Rear Axle Lockout Valve Assembly Automatic Control Lever Lockout Assembly Carrier Plumbing and Tube Support Superstructure Plumbing and Tube Support Front Steering Hydraulic Lines, Cab Assembly Front Steering Hydraulic Lines, Carrier Assembly Outrigger Lines Assembly Lift Cylinder Hydraulic Lines, Cylinders Assembly Axle Lockout Hydraulic Lines Assembly Free Swing Hydraulic Lines Assembly Telescope Hydraulic Lines Assembly Lift Cylinder Hydraulic Lines, Valves Assembly Transmission Shift Hydraulic Lines, Carrier Assembly Hoist Hydraulic Lines Assembly Transmission Shift Hydraulic Lines Assembly Transmission to Torque Converter Hydraulic Lines Assembly Supply, Pressure, and Return Lines Carrier Assembly Supply, Pressure, and Return Lines Superstructure Section Pump Hydraulic Lines Assembly vi

8 TABLE OF CONTENTS - Continued Illus/ Group 24 Hydraulic Oil Cooler Assembly Hydraulic Oil Cooler Installation Hydraulic Oil Cooler Motor Assembly Rear Steer Hydraulic Lines Assembly Lift Cylinder Assembly Lift Cylinder Holding Valve Assembly Lift Cylinder Over Center Valve Assembly Telescope Cylinder Assembly Telescope Cylinder Holding Valve Assembly Axle Lockout Cylinder Assembly Hydraulic Tank Cover Assembly Hydraulic Reservoir Assembly Group 68 Load Moment Indicator Assembly Load Moment Indicator Pressure Transducer Assembly Group 74 Boom Pivot Shaft Assembly Counterweight Assembly Main and Auxiliary Wire Rope Assembly Boom Assembly Auxiliary Boom Nose Assembly Hook Block Assembly Overhaul Ball Assembly Hoist Assembly Motor Control Valve Assembly Hoist Motor Assembly Hoist Valves and Plumbing Assembly Hoist and Cable Idler Assembly Turntable Bearing Assembly Swing Brake Valve Assembly Hydraulic Swivel Assembly Air/Transmission Swivel Assembly Electric Swivel Ring Assembly Electric Swivel Ring Assembly Swivel Piping Assembly Swivel Assembly Turntable and Drive Assembly vii

9 TABLE OF CONTENTS llus/ Group 74 Swing Box Assembly Swing Brake Assembly Swing Motor Assembly Section III. SPECIAL TOOLS LIST Tool Kit, F-Level Tool Kit, H-Level Section IV. INDEXES... I-1 viii

10 ORGANIZATIONAL, DIRECT SUPPORT, AND GENERAL SUPPORT AND DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST SECTION I. INTRODUCTION 1. Scope. This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of organizational, direct support, and general support maintenance of the generator set. It authorizes the requisitioning, issue, and disposition of spares, repair parts, and special tools as indicated by the source, maintenance and recoverability (SMR) codes. 2. General. In addition to Section I, Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. The list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending figure and item number sequence. Bulk materials are listed in item name sequence. Repair parts kits are listed separately in their own functional group within Section II. Repair parts for repairable special tools are also listed in this section. Items listed are shown on the associated illustration(s)/figure(s). b. Section III. Special Tools List. A list of special tools, special TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE column) for the performance of maintenance. 1