I1lUSTRIITED PMTS11ST

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1 IlUSTRIITED PMTSST McCulloch and Eager Beavere chain saws are identified by a model number (in this instance, 60004, , etc. ) followed by a suffix number (0, 02, etc. ) stamped on the identification plate attached to the saw. JANUARY 987 Suffix letters denote variations in parts or assemblies in the manufacture of the saw. Part numbers listed in this I.P.L. which have a circled or numbers preceding the - CONTENTSdescription, are used only on the model or models identified by a circled or Page numbers. FIGURE - General... 2 Part numbers which have one or more dots (.) FIGURE 2 - Powerhead and Oiler Asys preceding their descriptions may be ordered FIGURE 3 - Carburetor Asy. all models individually, but they are also included in the except PM kit or assembly whose description begins FIGURE 4 - Carburetor Asy. for PM directly above the dot(s). FIGURE 5 - Chain Brake Assembly... 8 FIGURE 6 - Fan Housing & Fuel Tank Asys.. 8 The policy of McCul loch Corporation is one of FIGURE 7 - Specifications continual improvement in design, manufacturing... 9 and engineering advancement wherever possible to FIGURE 8 - Bar/Chain/lSharpening Tools... 9 assure still finer two-cycle power tools. FIGURE 9 - Tools and Accessories... 9 Hence, specifications, equipment, colors, design SERVICE NOTES - Piston Rings... 0 and manufacturer s suggested list prices are subject to change without notice and McCulloch Corporation reserves the right to make such changes without prior notification or obligation to backfit or supply backfit components for units previously shipped from the factory. A McCULLOCH E 333

2 a - GENERAL ASSEMBLY 28 d.. b -ii -p -f? : 79 m Y(?L 8 /. ; II { En b a

3 FIGURE GENERAL ASSEMBLY ITEM NO. PART UNITS PER NUMBER DESCRIPTION ASY. NO. NU4BER DESCRIPTION ASY Nut-Hex Flange 2 2 Fig. 2 Chain Brake Assembly Plate-Bar Guide 4 Fig. 7 Chain Assembly Fig. 7 Bar Assembly Nut-Hex Flange MIO x.25 (60-70 in. lb. torque) Clutch Assembly Retainer-Clutch Spring I Spring-Clutch Kit-Clutch Shoe I Rotor-Clutch Drum/Sprocket Assy z Drum/Hub Assy. 3 Sprocket-Rim.375P 4 Washer-Shim 097 Bearing-Needle ;: Jacket-Cylinder Screw-Pan Hd M4 x 6 : (5-20 in. lb. torque) lb 2959 Starter Assembly Nut-l/4-20 (25-30in. lb. torque) Washer-Starter Spacer-Starter Step Bolt-Starter Drum/Rope Kit-Starter Rope-Starter Bushing-Rope I Spring-Starter Rewind Starter Handle Insert Handle Screw-Pan Hd M5 x 4 (30-35 in. lb. torque) Screw-Fan Housing M5 x 40 (45-50 in. lb. torque) Screw-Fan Housing M5 x 35 (45-50 in. lb. torque) Screw-Fan Housing M5 x 30 (45-50 in. lb. torque) 33 Fig. 3 Fan Housing/Fuel Tank Assy Cover Assy-Filter Knob-Air Filter Cover Ring-Retaining Air Box Assembly Box-Air : Gromnet-Choke Boot-Control Rod Isolator ;; :%: I Gronrnet-Strut Filter-Air Screw-Hx Hd M5 x 56 2 (35-40 in. lb. torque) Bracket Assy-Filter/Cover ~A?4% Choke & Rod Kit Choke-Carburetor I Rod-Choke 48 Fig. 3,4 Carburetor Assembly Gasket-Carburetor Grommet-Carburetor Needle Clip-Oiler Button Button/Rod Assy-Oiler O Ring ; Screw-Pan M5 Special 2 (25-30 in. lb. torque) Washer Strut-Handle Gronnnet-Strut Screw-Pan Hd /4-4 x (70-80 in. lb. torque) Spacer Cup-Isolator Washer-Plain Screw-Pan Hd /4-4 x.75 (70-80 in. lb. torque) Spacer Washer-Plain Isolator Isolator Isolator Washer-Plain Fra~ Handle Assembly Pin-Roll Spring-Trigger ; Trigger Screw-Set Release-Trigger : Rod-Throttle Boot-Handle Seal-Air Box Screw-Hx Hd M5 x 25 (Sems) ; (35-40 in. lb. torque) Screw-Hx Hd M5 x 30 (Sems) 2 (35-40 in. lb. torque) Washer-Insulator 9408 Gasket-Air Box Y Insulator-Carburetor Gasket-Air Box Insulator-Air Box Gasket-Insulator Screw-Hx Hd M5 x 25 (Sems) 2 (45-50 in. lb. torque) Washer-Insulator ;; :;:;;0 Nut-Hx 5/32-32 ; (30-35 in. lb. torque) Shroud-Cylinder 90 93B90 Switch-Ignition Wire Assembly-Switch ;; Screw-Pan Hd M5 x 4 ; (45-50 in. lb. torque) Shroud-Bottom 94 Fig. 6 Powerhead & Oiler Assy 95 Screw-Pan Hd M5 x Nut-Hx M5 Lock 2 97 Spike 98 Safety Used on all models except PM Used on all PM 650 Pm 650 Model uses only one () Isolator, p/n , in place of two (2) Isolators, one () p/n 9393 and one () p/n Models: 4-0, , -06 PM 650 Models: 46-02, -, -9 NOTE : PM 650 Models 46-0, -03, -04, -07, -08, -9 use four (4) screws, two (2) nuts and two (2) spikes. 333

4 Powerhead & Oiler Assembly j4 \.\\, ? / ~~ /,- \ / /.- L- b

5 FIGURE 2 POWERHEAD & OILER ASSEMBLY [TEM PART UNITS PER 0. NUMBER DESCRIPTION ASY Screw-Pan Hd M4 x 25 (Sems) 4 (0-5 in. lb. torque) Washer-Insulating Pump Assy-Oiler (Pulse) Cap-Oil Pump Plunger-Oil Pump : O Ring Spring-Plunger Screw-Pan Hd 8-8 x.50 3 (0-I5 in. lb. torque) Gasket Washer Cover-Diaphragm Diaphragm-Oiler Valve-Oiler Piston Assembly-Pulse Spring-Return Sleeve-Oil Pump Screw-Hex/Slot 6-40 x Body-Assembly-Oil Pump ii 9950 Gasket-Oil Pump i Cap w/retainer-oil O Ring 2 20D06 Screw-H5 Hd M6.3 x 24 i (75-80 in. lb. torque) 22 oooo4 Washer-Pi..265 I.D. X Tank Assembly-Oil Nut-Lock Washer-Plain Nut-Bar Adjustment Screw-Bar Adjustment Bolt-Bar Hose-Oil Pic<up Pickup-Oil Screw-Hx M5 x 25 (Sems) 2 (55-60 in. lb. torque) Wire Assembly Ignition Assembly-Electronic Wire Assembly-Spark Connector-Spark Plug Boot-Spark Plug Grommet-Spark Plug Wire Nut-Hx Flange MO ( in. lb. torque) Flywheel /Pawl Assembly Spring-Starter ; Screw-Starter Pawl Pawl-Starter Washer-Spri ng ; ;TEM PART UNITS PER to. NUMBER DESCRIPTION ASY Key-Woodruff Screw-Wsh. Hd 2-24 x 3/4 4 (70-75 in. lb. torque) Washer-Seal ing Cyl/C Case 2884 Cyl/C Case Assembly Nipple-Oil Line 9430 Piston Piston Assembly 50.Pi 9254.Piston-l Ring 9257.Ring Set-Piston Bearing-Needle Pin-Piston Rod Assembly-Connecting Screw-Con Rod ; (55-65 in. lb. torque) Roller Bearing-Needle (set of 20) Seal-Oil.625 I.D. x Bearing-Needle ; Seal-Oi Bearing Ball ; Ririg-Snap Crankshaft : Screw-Hx Hd 0-24 x /2 (55-60 in. lb. torque) Deflector-Exhaust Screw-Pan M4 x 8 2 (34-45 in. lb. torque) Plate-Deflector Screen-Muffler Screw-Muff er 2 (65-75 in. lb. torque) Muffler Assembly Gasket-Muff er Spark Plug- (20 in. lb. Torque) Valve-DSP Washer-DSP Useon Oeforeordering pistonrirrgset foryour PM60, PM 650,PM655see servicenoteson Page Used on all PM 650 models equipped with a DSP valve. 3375

6 m -CARBURETOR ASSEMBLY <<- ~ >~ C-2S NO. NIJMBER DESCRIPTION ASY Carburetor AsY. (Zama C-2S) Screw - Pump Cover : Cover - Pump ; Kit - Pump Diaphragm Screen - Filter 0: Screw - Adjustment 2 Q. Spring - Adjustment Screw 2 Screw - Throttle Adjustment Piece - Friction ; Screw - Diaphragm Cover Cap -@@: $$$. Diaphragm - Main Gasket - Main :. Disk NO. NUMBER DESCRIPTION ASY & Q a Screw Pin Lever Pln - Ann Ann - Needle Valve ; Spring - Ann Valve - Needle Plug - Welsh Orifice - Main Fuel ; Screw - Plate Valve - Throttle Screw Lever - Throttle Adjustment Shaft Assembly - Throttle Spring - Throttle Return NOTE: Used on all models except PM Contained in Repair Kit, P/N Contained in Gasket/Diaphragm Kit, PIN NOTE: Items are listed for identification and disassembly sequence purposes and only those items with part numbers listed or items included in the repair kits are available as service Darts. 338

7 CARBURETOR ASSEMBLY ~ I it 3 0 I *-.>.> /k \ WALBRO HDB-7A [TEM PART UNITS PER!0. NUMBER DESCRIPTION ASY Carburetor - Walbro HDB-7A (PM 650) Needle - Hi Speed & Idle Spring - Needle Adjustment Screw - Idle Spring -Idle Adjustment Governor Asy. (HDB-7A Only) Screw - Metering Cover Cover - Metering Oiaphragm Diaphragm Asy. - Metering Gasket - Metering Diaphragm Screw - Circuit Plate Plate Assembly - Circuit Gasket - Circuit Plate Uo. NUMBER DESCRIPTION ASY. H @@: 8 J@. a. -@.. -@. Valve - Inlet Needle Spring.- Metering Lever Ring - Screen Retaining Screen - Check Valve Retainer - Check Valve Valve - Check Screw - Fuel Pump Cover Cover - Fuel Pump Gasket - Fuel Pump Diaphragm - Fuel Pump Screen - Inlet Screw - Valve stop - Throttle Valve - Throttle Shaft Assembly - Throttle Spring Throttle Return ;? Contained in Major Repair Kit, P/N Z2C44 & Contained in Minor Repair Kit, P/N z2%~ > NOTE: Items are listed for identification and disassembly sequence purposes and ONLY those items included in the Major and Mi~Repair Kits are available as service replacement parts. 339

8 _ a CHAIN BRAKE ASSEMBLY 5 io 765 NO. NUMBER DESCRIPTION ASY Brake Assembly Screw 0 24 x.50 i Washer-Plain Flag Assembly-Brake ; Pin Assembly-Roller Spring-Brake Pin-Lever Pivot Washer-Thrust ~ Pivot-Latch ITEM PART UNITS PEi NO. NUMBER DESCRIPTION ASY, Latch : Pin-Band Anchor Band-Brake Screw-M5 x Stop-Chain Snubber-Brake Housing Housing-Brake Fan Housing & Fuel Tank.- Assemblies 8 NO. NUMBER DESCRIPTION ASY. Housirig-Fan ; ;%:? Cap/Retainer Assembly-Fuel Gasket-Fuel Cap : 9325 ;eal-fuel Vent Seal-Air Box Screw-Pan HdM4 x 2 (SEMS) j NO. NIFIBER DESCRIPTION ASY Washer-Hard No Tank Assembly-Fuel Hose Assenbly-Fuel kjasher-5/ Fflter-Fuel 2@ 2636 only if your unit is so equipped. 340

9 I Displacement PM 60\650/E.B PM 605;. ; Bore and Stroke PM 60/650E.B PM Ignition Lamination Gap Timing Spark Plug Gap Clutch Engagement Speed Idle Speed Fuel Tank Capacity Fuel Type Fuel/Oil Mixture Oil Tank Capacity Main Bearings Connecting Rod Bearings Weight (Power Unit Only) All except PM 650 PM SPECIFICATIONS _ 3.7 cu. in. (60cc) 3.5 cu. in. (58cc).9 in. x.5 in. (4.7nsnto 35~).8 in. x.375 in. [40MMX 35nmI) Electronic (C.O. I.).0 in. to.05 in. (.28 to.38nwn) 26 BTDC.025 in. (.63mm) 2800 to 3000 RPM 800 to 2000 RPM 7.3 Ounces (50cc) Regular Grade Leaded or Unleaded Gas 40: Using McCulloch Oil 20: Using SAE Two Cycle 4.6 Ounces (430cc) Needle and Ball Needle 4.7 Lbs. 4.8 Lbs. Bar/Chain/Chain Sharpening Tools PART BAR PART CNAIN FILE PLATE ROUND FILE NUMBER DESCRIPTION NMBER DESCRIPTION PART NUMBER PART NUM8ER, Sprocket Tip PMR370 GLX-60CL * ** Sprocket Tip PMR370 GLX-66CL * P* Sprocket Tip PMR370 GLX-70CL * * 7/32 Round File Twin Pack ** 7/32 Round File 2-Pack TOOLS & ACCE~ PART NM8ER DESCRIPTION PART NUM8ER DESCRIPTION Pressure Test Tool Adaptor - Exhaust Adaptor - Intake Kit - Piston Tools Air Filter - Felt Scrench Gun-Lube (Disposable) Gun-Lube (Deluxe) Case - Custom Lubricant 40: Case contains 24 cans 6 ounces Case Custom Lubricant 40: Case Contains 48 cans 6 ounces 9559 Allen Wrench - 5mm Locquic 0083 R.T.V. Sealant 942 Kit - Carrying Case 20 Inches Scabbard 20 Inches kit - Spike 349

10 SERVICE NOTES PM 60 PISTONRINGS Piston rings used on PM 60 Chain saws built before February 984 are different than piston rings used on PM 60 units built since 984. The rings are not interchangeable. BEFORE FEBRUARY 984 SINCEFEBRUARY984 W 60 Piston Rings (lhick) PU6O PISTON RINGS (Thin) If PM 60 being serviced is equipped with the thicker piston ring as illustrated in ACTUAL SIZE below, order p/n If PM 60 being serviced is equipped with the thinner piston ring as illustrated in ACTUAL SIZE below, order p/n 0 342

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