Manufacturing of milling heads

Transcription

1 ry Manufacturing of milling

2 Design & development and production engineering ry Construction with SolidWorks FEM-Simulations with SimulationXpress Direct transfer of CAD data to the production NC-Programming with SolidCAM (2.5D, 3D, 5-Achs-Simultaneous machining)

3 Gearing possibilities ry KLINGELNBERG cyclo palloid-toothing according to ISO Straight and helical toothed bevel gears according to ISO Spur toothing according to DIN Spiral toothing according to DIN Quality 6 is even with hardened gears possible Beginning with module 4 up to a pitch circle diameter of 1800 mm

4 Manufacturing of Spindles ry Circular grinding machine for: Grinding of internal and external tapers Non-circular grinding Thread grinding Profile grinding Coordinate grinding Max. part dimensions: Diameter: 500 mm Length: 1400 mm Weight: 300 kg We are able to produce spindle and many more precision parts on the highest level. The application of the newest, testing devices and an extensive quality control is self-evident.

5 Measurement systems ry 3-D Coordinate measuring» Zeiss Accura 14 (above)» Zeiss Prismo Ultra 7 HTG with an integrated rotary table (below) 3-D Vast Gold Scanning touch probe system gear measurement software Calypso control for CNC Measurements» with CAD Core measurement and curve

6 Assembly of the milling ry Assembly of the milling in separate area Full set of measurement devices Testing station for greave movement, continuous production test and a function test of the milling

7 Assembly of the milling ry

8 Vertical and horizontal milling head test station ry Freely programmable tests for grease distribution and endurance Adaption of different interfaces» like Schiess, Waldrich, DMG, Heyligenstaedt, Colgar, Union. Testing of manual and automatic swiveling axes Leakage test of all medium tubes Up to 12 temperature measurement point for the testing of the bearing temperature (temperature profile is recorded as a curve)

9 Vertical and horizontal milling head test station ry

10 ry Heads

11 Type series WFK (Angular milling head) ry Drive performance: 100 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 60 with face Clamping force: 65 kn BERG clamping system External liquid cooling over a nozzle ring Grease lubrication Sealing air at the labyrinth sealing Exchangeable spindle element Automatic swiveling C-axis 0 ±180, division 144 x 2.5 Internal coolant supply and blowing air through spindle center

12 Type series WFK (Angular milling head) ry Drive performance: 60 kw Max. RPM: rpm Max. torque: Nm Gearbox ratio: 1:1 Tool interface: SK50 with face With a face diameter : Ø 155 mm Clamping force: 20 kn Continuous grease lubrication

13 Type series WFK (Angular milling head) ry Drive performance: 60 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 50 with face Clamping force: 35 60bar BERG clamping system L&B measurement system Temperature monitoring Internal and external cooling of the Head cooling Continuous grease lubrication Sealing air Blowing air Touch air

14 Type series WFK (Angular milling head) ry Drive performance: 50 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 50 with face Clamping force: 35 80bar BERG clamping system L&B measurement system Temperature monitoring Internal and external cooling of the Head cooling Continuous grease lubrication Sealing air Blowing air Touch air Exchangeable spindle element Extra long spindle mm

15 Type series WFK (Angular milling head) ry Drive performance: 100 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 60 with face Clamping force: bar Berg clamping system L&B measurement system Temperature monitoring Internal and external cooling of the Head cooling Sealing air Blowing air Touch air Exchangeable spindle element Interchangeable reducing bush to SK 50 Optional with grease or oil lubrication

16 Type series WFK (Angular milling head) ry Drive performance: 50 kw Max. RPM: rpm Max. torque: 700 Nm Tool interface: HSK-A 100 Clamping force: 45 kn BERG clamping system Clamping and position check Vibration sensor Temperature monitoring Internal and external cooling of the Head cooling Oil-air lubrication Sealing air Blowing air Spindle length 260 mm

17 Type series WFK (Angular milling head) ry Drive performance: 100 kw Max. RPM: 450 rpm Max. torque: Nm Tool interface: SK 60 with face Clamping force: 65 kn BERG clamping system L&B measurement system Temperature monitoring Internal and external cooling of the Head cooling Grease lubrication Sealing air Blowing air Touch air Exchangeable spindle element Interchangeable reducing bush to SK 50

18 Type series WFK (Angular milling head) ry Drive performance: 40 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 50 with face Clamping force: 20 kn BERG clamping system Temperature monitoring Internal and external cooling of the Grease lubrication Head cooling Sealing air Blowing air Touch air clamping system Spindle length mm

19 Type series WFK (Angular milling head) ry Drive performance: 38 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 50 Clamping force: bar BERG clamping system Clamping and position check Vibration sensor Temperature monitoring Internal and external cooling of the Oil cooling Grease lubrication Sealing air Exchangeable spindle element

20 Type series WFK (Angular milling head) ry Drive performance: 100 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 50 Clamping force: 35 kn Oil cooling Grease lubrication

21 Type series GFK (Straight milling head) ry Drive performance: 60 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 50 with face Clamping force: 35 kn BERG clamping system L&B measurement system Internal and external cooling of the Continuous grease lubrication Sealing air Blowing air Touch air Exchangeable spindle element Extra long spindle mm

22 Type series GFK (Straight milling head) ry Drive performance: 100 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 60 with face Clamping force: bar BERG clamping system L&B measurement system Internal and external cooling of the Continuous grease lubrication Sealing air Blowing air Touch air Exchangeable spindle element Interchangeable reducing bush SK 50

23 Type series UFK (Universal milling head) ry Drive performance: 38 kw Max. RPM: rpm Max. torque: Nm Gearbox ratio: 1:1 Tool interface: SK50 with face Clamping force: 35 kn BERG clamping system Clamping and position check Vibration sensor Grease lubrication Continuous swiveling Temperature monitoring Internal and external cooling of the of the Head cooling Sealing air Absolut measurement system Exchangeable spindle element

24 Type series UFK (Universal milling head) ry Drive performance: 32 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 50 with face Clamping force: 35 kn BERG clamping system Grease lubrication External liquid cooling Internal and external cooling of the of the Manual swiveling A-axis 0 ± 135, 1 steps Sealing air Touch air Blowing air Fully automated swiveling and clamping of the C-Axis in 2.5 steps, swivel range 360 Exchangeable spindle element

25 Type series UFK (Universal milling head) ry Drive performance: 40 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 50 with face Clamping force: 18 kn Internal and external cooling of the of the Head cooling Grease lubrication Sealing air Blowing air Fully automated swiveling and clamping in 1 steps, swivel range > 360

26 Type series UFK (Universal milling head) ry Drive performance: 60 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 50 with face Clamping force: bar BERG clamping system L&B measurement system Internal and external cooling of the of the Head cooling Circulating oil lubrication Sealing air Blowing air Touch air Fully automated swiveling and clamping in 1 steps, swivel range 270 Exchangeable spindle element

27 Type series UFK (Universal milling head) ry Drive performance: 75 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 60 with face Clamping force: 65 kn BERG clamping system L&B measurement system Temperature monitoring Internal and external cooling of the of the Head cooling Circulating oil lubrication Sealing air Blowing air Touch air Fully automated swiveling and clamping in 1 steps, swivel range +92 / -2 Cooled and exchangeable spindle element

28 Type series UFK (Universal milling head) ry Drive performance: 60 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 50 with face Clamping force: bar BERG clamping system L&B measurement system Temperature monitoring Internal and external cooling of the of the Head cooling Manual swiveling A-axis 0 ± 135, 2.5 steps Grease lubrication Sealing air Blowing air Touch air Exchangeable spindle element

29 Type series UFK (Universal milling head) ry Drive performance: 75 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 60 with face Clamping force: bar BERG clamping system L&B measurement system Internal and external cooling of the of the Grease lubrication Oil cooling Sealing air Blowing air Touch air Fully automated swiveling and clamping in 1 steps, swivel range ± 240

30 Type series SFK ( milling head) ry Drive performance: 50 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 50 with face Clamping force: 25 kn BERG clamping system Internal and external cooling of the of the Grease lubrication Blowing air Touch air Manual, continuous swiveling in swivel range 180 HEIDENHAIN measurement system, accuracy of reading 2 Exchangeable spindle element

31 Type series SFK ( milling head) ry Drive performance: 7.5 kw Grinding disk: Ø 400 mm Manual continuous swiveling from 0 90

32 Type series SFK ( milling head) ry Drive performance: 11 kw Max. RPM: rpm Max. torque: 600 Nm tool interface External cooling Continuous grease lubrication Very compact construction Spindle with a double tool holder

33 Type series SFK ( milling head) ry Drive performance: 120 kw Max. RPM: rpm Max. torque: Nm Tool interface: SK 50 Clamping force: 35 kn Internal and external cooling of the of the Head cooling Grease lubrication Sealing air Blowing air Angle between drive and spindle axis = 30

34 RAM ry Drive performance: 38 kw Max. RPM: rpm Max. torque: Nm Cut loose force: 400 kn Recirculating roller guideways C-Axis with an integrated measurement system SIMAG H2 measurement system for the number of rotation of the spindle Temperature monitoring Very compact construction Up to 22 tubes for medium transport

35 Legal notice Maschinenbau GmbH Gewerbegebiet Geisleden Heuthener Straße Geisleden Germany Telephone: +49 (0) / Telefax: +49 (0) / info@dreiling-maschinenbau.com Representative managing director / Chief executive officer: Engelbert Rita Sven Registration court: Jena Registration number: HRB Identification number according to 27 Turnover Tax Act, Germany: DE Responsible for content in accordance with 10 paragraph 3 of the MDStV (State media treaty): Sven (Address as above) The information showcased in this presentation / brochure contain just general descriptions and performance characteristics, which might not be transferred from the described or pictured form to the specific application or rather be changed through further development of these products. The desired performance characteristics are just then binding, when they are expressly agreed in the terms of a contract. The pictured can include optional equipment and control variants. Tel.: +49 (0) / info@dreiling-maschinenbau.com