2006 TRUCK ELECTRICAL

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1 INDEX 2006 TRUCK ELECTRICAL Subject Page Number Alternator Specifications 2 Battery Applications 2 Cold Weather Recommendations 3 Standard Lighting / Reflector Equipment 3 Light Specifications and Usage 3 Trailer Towing Wiring Harness 4 Alternator Performance Curves 5-8 New or Revised 6/24/ TRUCK ELECTRICAL 1

2 ALTERNATOR SPECIFICATIONS Output (ampere) (1) Output (watts) (1) based on hot 80 o F BATTERY APPLICATIONS Ampere-Hour Rating Cold-Cranking Amps at 0 F RANGER 2.3L DOHC I-4 Std. 3.0L OHV V-6 Std. 4.0L SOHC V-6 Std. E-SERIES 4.6L SOHC Triton V-8 Std./Opt. (1) Opt. (1) 5.4L 2V SOHC Triton V-8 Std./Opt. (1) Opt. (1) 6.8L SOHC Triton V-10 Std./Opt. (1) Opt. (1) 6.0L OHV Power Stroke Turbo Diesel V-8 Std. (2) F L OHV V-6 Std. Opt. 4.6L SOHC Triton V-8 Std. Opt. 5.4L 3V SOHC Triton V-8 Std. Opt. SUPER DUTY F-SERIES 5.4L 3V SOHC Triton V-8 Std. (3) Std. (4) 6.8L 3V SOHC Triton V-10 Std. (3) Std. (4) 6.0L OHV Power Stroke Turbo Diesel V-8 Std. (2) F-53 CLASS A MOTORHOME CHASSIS 6.8L 3V SOHC Triton V-10 Std. (1) Dual Batteries CCA. 75 amp/hr battery is a deep cycle auxiliary power supply, when engine is turned off. (2) Dual Batteries CCA (3) Pick-ups w/gas engine applications (4) Chassis Cabs w/gas engine applications TRUCK ELECTRICAL New or Revised 6/24/05

3 COLD WEATHER RECOMMENDATIONS Equipment Minimum Temperature HD Battery Engine Block Heater 0 F Suggested Not Needed 10 F Recommended Suggested 20 F Recommended Recommended Below 20 F Strongly Recommended Strongly Recommended DEFINITIONS SUGGESTED: Helpful, but not needed. RECOMMENDED: Could improve reliability in less than ideal conditions. STRONGLY RECOMMENDED: Will give definite improvement over the standard components. H.D. Battery Higher capacity battery available as optional equipment (Usage varies by model). Engine Block Heater Optional equipment available for all engines (Usage and heater capacity varies with engine requirements). STANDARD LIGHTING / REFLECTOR EQUIPMENT Light Reflector Application Headlights (Halogen) - Two replaceable bulbs with all models except Base E- Series which includes sealed beam Parking Lights - Integral with turn signals Front /Rear Turn Signals Front Side Marker Lights Front Side Reflectors Rear Side Reflectors Front Cab Clearance and Identification Lights - Five Amber F-Series Dual Rear Wheel Models Rear Side Marker Lights All E-Series with body equipment - all other models integral with taillights License Plate Lights Two CombinationTaillights with Integral Stop, Turn Signal and Back-up Lights and Reflective Surface Rear Reflectors Rear Fender Side Marker Lights - Front Amber/Rear Red F-Series Dual Rear Wheel Styleside Rear Clearance and Identification Lights Below Tailgate - Three F-Series Dual Rear Wheel Styleside Red Front Daytime Running Lights All Vehicles Registered in Canada LIGHT SPECIFICATIONS AND USAGE Light Code Description Usage Cab Marker - (5 lights) Amber STD Torpedo, Trucklite #25700 All Model Series Daytime Running Lights STD (2) Rectangular Halogen All Vehicles Registered in Canada Headlights STD (2) Rectangular Halogen All Vehicles Registered in U.S. & Canada New or Revised 6/24/ TRUCK ELECTRICAL 3

4 TRAILER TOWING WIRING HARNESS RANGER / E-SERIES / F-SERIES Circuit Number Circuit Description Color Code 206 Ground White 14 Brake Controller Running Lamp Feed Brown 962 Trailer Running Lights Brown with White Stripe 49 Trailer Battery Feed Orange 511 / 810 Vehicle Stop Lights Red with Green Stripe 43 To Electric Brakes Dark Blue 64 R.H. Turn Signal and Stop Light Dark Green 52 L.H. Turn Signal and Stop Light Yellow 963 Trailer Back-up Lights Black with Light Green Stripe 50 To Electric Brake Controller Red NOTE: Ranger and E-Series w/class I Trailer Tow Pkg., available with 4-pin harness only. 4-Pin Harness Add Illustration 7-Pin Harness Add Illustration TRUCK ELECTRICAL New or Revised 6/24/05

5 ALTERNATOR PERFORMANCE CURVES 110 Amperes Engine Drive Ratio Model Application 2.3L DOHC I :1 Ranger 4.2L OHV V :1 F L SOHC Triton V :1 F-150, E-Series 5.4L 2V SOHC Triton V :1 E-Series 5.4L 3V SOHC Triton V :1 F L OHV Power Stroke Turbo Diesel V :1 Super Duty F-Series 6.0L OHV Power Stroke Turbo Diesel V :1 E-Series 6.8L 2V SOHC Triton V :1 E-Series 6.8L 3V SOHC Triton V :1 F-53 Motorhome Chassis Alternator Output Amps deg F 80 deg F 140 deg F 200 deg F 240 deg F Alternator Speed (rpm) New or Revised 6/24/ TRUCK ELECTRICAL 5

6 115 AMPERES Engine Drive Ratio Model Application 3.0L OHV V :1 Ranger 4.0L SOHC V :1 Ranger 5.4L 3V SOHC Triton V :1 Super Duty F-Series 6.8L 3V SOHC Triton V :1 Super Duty F-Series TRUCK ELECTRICAL New or Revised 6/24/05

7 140 AMPERES Engine Drive Ratio Model Application 6.0L OHV Power Stroke Turbo Diesel V-8 (1) 2.79:1 Super Duty F-Series 6.0L OHV Power Stroke Turbo Diesel V :1 E-Series (1) Available on Super Duty F-Series w/snowplow Prep Package only. Alternator Output Amps F 140 F 200 F 240 F Alternator Speed (rpm) New or Revised 6/24/ TRUCK ELECTRICAL 7

8 140 / 120 AMPERES (DUAL) Engine Drive Ratio Model Application 6.0L OHV Power Stroke Turbo Diesel V :1 Super Duty F-Series 6.0L OHV Power Stroke Turbo Diesel V :1 E-Series Alternator Output Amps F 140 F 200 F 240 F Alternator Speed (rpm) Nominal Alternator Output vs. Speed 140 4G HO 75/120 RA3215/3313 Regulator B Output Current (Amps) Deg C 80 Deg F 14.2V (Hot) 60 Deg C 140 Deg F 13.8V 93 Deg C 200 Deg F 13.4V 115 Deg C 240 Deg F 13.2V Alternator Speed (RPM) TRUCK ELECTRICAL New or Revised 6/24/05

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