HYDRAULIC MOTOR FAN DRIVEN PRODUCTS

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1 HYDRAULIC MOTOR FAN DRIVEN PRODUCTS HEAT EXCHANGERS K & KBV SERIES HEAT-EXCHANGERS HPV SERIES I HPV Series II

2 EMMEGI Heat Exchanger Features HEAT-EXCHANGERS 2 Bar & Plate Technology Built-in Bypass Valve Heavy Duty Construction Oil Connections EMMEGI oil coolers are stocked with BSP Parallel thread oil connections. This allows us to draw inventory from our other Worldwide locations as needed. Product shipped from our US facility include SAE J flare adaptors. Both straight and 90 fittings are standard. A wide selection of optional types and sizes are available. Aluminum Bar & Plate construction is the most advanced heavy duty technology available today. This design has several significant features: > Compact Performance: Up to 50% smaller than traditional fin & tube construction. > Rugged Construction: 1/4 Thick bars protect the fluid channels from damage. > Serviceable: Bars extend to fin edges allowing high pressure washing. > Non-Louvered Air Fins : Low fouling (9 Fins / inch). Ultra-low fouling air fins optional (5 Fins / inch).

3 EMMEGI Heat Exchanger Features Hydraulic Motor Options Variable Speed & Reversing Motors Special Order Motors with integrated valves for variable speed and/or reversing airflow for cooler clean-out. Piston Motors Special Order High effeciency fan drive Gerotor Motors Stock Displacements:,, cu-in Performance values for the hydraulic driven models are shown in ranges. Fan speeds can be varied within the typical operating ranges shown. In some cases the cooler model and hydraulic motor displacement can be selected based on the flow/pressure available, in other cases displacement is selected based on size and prefered fan speeds. STOCK STANDARD HYDRAULIC MOTORS MOTOR DISPLACEMENT PRESSURE SPEED TYPE IN 3 CM 3 MIN MAX MIN MAX 3.57 Gerotor Port Size SAE SAE 10 Gear SAE SAE Important Note About Fan Speeds: The horsepower goes up at the cube of the RPM fan speed. A nominal change in RPM has a significant effect on the horsepower required by the fan blade. Gear Motors Stock Displacements:,,, cu-in Sensor Port Sensors plug directly into provided port. Inlet Port Suction Standard B Port = Inlet Facing Back of Motor, Right Port Inlet CASE DRAIN HEAT-EXCHANGERS None - Back pressure not to exceed 1000 PSI #6 SAE ORB 9/16-18 UNF - 2B 3

4 Hydraulic Performance Data K & KBV Horsepower Heat 50ºF ETD OIL P = 5 PSI = 10 PSI = 20 PSI = 30 PSI 16 cst 2015K & KBV Oil Flow - GPM 2024K & KBV 2020K & KBV 3500RPM 3500RPM 3500RPM Hydraulic Motor Data MODEL RPM Fan Displacement Oil Flow Minimum Maximum External (HP) (cu-in) (GPM) (psi) (psi) (Case Drain) 2015K & KBV no yes no yes 2020K & KBV 2.1 no yes no yes 2024K & KBV no yes no yes Typical hydraulic motor displacements listed. Other displacements available Conversion Formulas Correcting Heat Removal for Cooler Selection from Curve Horsepower Heat Load X 50 F Desired ETD F Corrected Horsepower Heat Removal for Curve Selection These correction formulas apply to all of the performance curves. Correcting Curve to Actual Heat Removal Horsepower (FROM CURVE) Entering Temperature Difference ETD F X Desired ETD F 50 F Oil Inlet Temperature F Corrected Horsepower Heat Removal Air Entering Temperature F 4

5 Hydraulic Performance Data 2030K & KBV - HPV 12 & 18 Horsepower Heat 50ºF ETD OIL P = 5 PSI = 10 PSI = 20 PSI = 30 PSI 16 cst HPV 12 Oil Flow - GPM Hydraulic Motor Data HPV K & KBV 3000RPM 3500RPM 3500RPM Fan Displacement Oil Flow Minimum Maximum External MODEL RPM (HP) (cu-in) (GPM) (psi) (psi) (Case Drain) 2.1 no yes 2030K & KBV 3.7 no yes no yes HPV no yes no yes HPV no yes Typical hydraulic motor displacements listed. Other displacements available HEAT-EXCHANGERS 5

6 Hydraulic Performance Data 2040K & KBV - HPV 24 & 25 Horsepower Heat 50ºF ETD OIL P = 5 PSI = 10 PSI = 20 PSI = 30 PSI 16 cst 2040K & KBV Oil Flow - GPM HPV RPM 3000RPM HPV RPM MODEL 2040K & KBV HPV24 HPV25 RPM Hydraulic Motor Data Fan Displacement Oil Flow Minimum Maximum External (HP) (cu-in) (GPM) (psi) (psi) Case Drain no no no yes yes yes yes yes no no no yes Typical hydraulic motor displacements listed. Other displacements available 6

7 Hydraulic Performance Data HPV 30 & 36 Horsepower Heat 50ºF ETD OIL P = 5 PSI = 10 PSI = 20 PSI = 30 PSI 16 cst Oil Flow - GPM HPV 30 HPV RPM 1500RPM 3000RPM MODEL RPM Fan (HP) Hydraulic Motor Data Displacement (cu-in) Oil Flow (GPM) Minimum (psi) Maximum (psi) External (Case Drain) no yes HPV no yes no yes HPV no yes no yes Typical hydraulic motor displacements listed. Other displacements available. 7

8 Hydraulic Performance Data 20402KSBV - HPV 42 & 50 Horsepower Heat 50ºF ETD OIL P = 5 PSI = 10 PSI = 20 PSI = 30 PSI 16 cst HPV 42 Oil Flow - GPM 2500RPM 1500RPM HPV KSBV 2500RPM 1500RPM 3000RPM Hydraulic Motor Data Fan Displacement Oil Flow Minimum Maximum External MODEL RPM (HP) (cu-in) (GPM) (psi) (psi) Case Drain 0.42/fan plumbed in parallel no 0.84 plumbed in series no KSBV 1.42/fan plumbed in parallel no plumbed in series no no yes no HPV yes no yes no yes HPV no yes no yes Typical hydraulic motor displacements listed. Other displacements available.

9 Hydraulic Performance Data HPV 52 & 125 OIL P Horsepower Heat 50ºF ETD = 5 PSI = 10 PSI = 20 PSI = 30 PSI 16 cst HPV RPM 1500RPM HPV 100 Oil Flow - GPM HPV RPM 1500RPM Hydraulic Motor Data MODEL RPM Fan Displacement Oil Flow Minimum Maximum External (HP) (cu-in) (GPM) (psi) (psi) Case Drain no yes HPV no yes no HPV yes HPV Typical hydraulic motor displacements listed. Other displacements available. 9

10 Hydraulic Performance Data HPV 150 & 250 OIL P Horsepower Heat 50ºF ETD = 5 PSI = 10 PSI = 20 PSI = 30 PSI 16 cst HPV 150 Oil Flow - GPM 1500RPM HPV RPM MODEL HPV150 HPV250 Hydraulic Motor Data Fan Displacement Oil Flow Minimum Maximum External RPM (HP) (cu-in) (GPM) (psi) (psi) Case Drain Yes Typical hydraulic motor displacements listed. Other displacements available. Correcting Heat Removal for Cooler Selection from Curve 10 Horsepower Heat Load X 50 F Desired ETD F Corrected Horsepower Heat Removal for Curve Selection Correcting Curve to Actual Heat Removal Horsepower (FROM CURVE) ETD F X Desired ETD F 50 F Entering Temperature Difference Oil Inlet Temperature F Corrected Horsepower Heat Removal Air Entering Temperature F

11 K & KBV Series Heat Exchangers B (JIC) B (BSPP) C F (Slotted - 4X) F (Tapped - Top) A G K Model E KBV Model I D F (Slotted - Bottom) H MODEL 2015K & KBV 2020K & KBV 2024K & KBV 2030K & KBV 2040K & KBV A MODEL UNIT OF MEASURE OVERALL DIMENSIONS MOUNTING (NO FEET) A B C E F I D G H BSPP JIC (approx.) K KBV K KBV BSPP JIC (inch) (mm) (inch) (mm) " (inch) Internal (mm) (inch) (mm) (inch) " (mm) Internal UNIT OF MEASURE A B (BSPP) Ø 1/2 BSPP (Thermostat) 0.35 x.59 (4) Slotted Holes Ordering Code 0.35 x.59 (2) Slotted Holes & M6 Helicoil (2) Tapped Holes NOTE: C dimension varies with motor type and displacement. Breather ø1/4"bsp OVERALL DIMENSIONS Bypass Valve F C MOUNTING NOTE: C dimension varies with motor type and displacement. MOUNTING (WITH FEET) OIL CONNECTIONS B C E F D BSPP JIC (approx.) K KBV BSPP JIC K KBV # 16 External # 20 External NET WEIGHT LBS KSBV (inch) " # x.59 (4) M6 Helicoil (2) Slotted Holes Tapped Holes 78 (mm) Internal External G (Tapped - End) OIL CONNECTIONS B (JIC) D G K KBV NET WEIGHT LBS K G (Slotted - End) E KBV HEAT-EXCHANGERS Model Cu. In. Displacement & Airflow Oil Connection / Thread Type 2015KBV S JE 22 Model Size 2015K K (No Bypass) 2015KBV KBV (With Bypass) S B Suction Blowing JE BP JE90 Indicates Standard Selection JIC (External Thread) BSPP (Internal Thread) JIC 90 (External Thread) Relief Bypass KBV Only psi psi 11

12 HPV Series I Heat Exchangers HPV B C HPV Breather Ø 1/4"BSPP F A HEAT-EXCHANGERS MODEL HPV 12 HPV 18 HPV 24 HPV 25 HPV 30 HPV 36 HPV 42 HPV 50 HPV 52 UNIT OF MEASURE (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) Ordering Code Model Cu. In. Displacement & Airflow Oil Connection / Thread Type Relief Bypass HPV 36 S JE 22 Model Size HPV 12 - HPV 52 (Bypass Standard) Bypass Valve Ø1/2"BSPP (thermostat) OVERALL DIMENSIONS A B C S B D Suction Blowing MOUNTING D E JE BP E OIL CONNECTIONS F BSPP JIC 1" Internal 1.25" Internal 1.50" Internal JIC (External Thread) BSPP (Internal Thread) # 16 External # 20 External # 24 External NOTE: C dimension varies with motor type and displacement psi psi Bypass Valve Indicates Standard Selection Ø1/2"BSPP (thermostat) TECH DATA NET WEIGHT LBS

13 HPV Series II Heat Exchangers B C A MODEL UNIT OF MEASURE ø1/2" BSPP (Thermostat) E By-pass valve 3bar OVERALL DIMENSIONS MOUNTING OIL CONNECTIONS A B C D Ordering Code D TECH DATA (inch) HPV (mm) " SAE Flange (inch) HPV (mm) HPV 150 (inch) (mm) " SAE Flange (inch) HPV (mm) NOTE: C dimension varies with motor type and displacement. E F NET WEIGHT LBS. Model Cu. In. Displacement & Airflow Oil Connection / Thread Type HPV 125 S SF 44 Model Size HPV HPV 250 (Bypass Standard) TECHNICAL DATA FOR ALL K/KBV & HPV MODELS Compatable fluids Ratings Mineral Oils : HL & HLP. Water - Oil Emulsion. Water - Glycol. Consult Factory for other fluids S B Suction Blowing Operating Pressure : 280 PSI Test Pressure: 500 PSI Maximum Operating Temperature: 248 F SF SAE Flange Relief Bypass psi Indicates Standard Selection 13

14 Built-in Internal Bypass Checkvalve P-Psi Cartridge valve type 2 P-Psi Cartridge valve type HEAT-EXCHANGERS The integrated bypass checkvalve helps protect the hydraulic system and oil cooler from excessive back pressure. Two primary operating conditions are : Cold Weather Start-up Intermittent Flow Surges 44 Psi 22 Psi The fully integrated cartridge style valve eliminates the need to add an external valve and the related fittings and hoses. It may be removed for inspection and service. K Hydraulic Motor Series Hydraulic circuit Detail KBV & HPV Hydraulic Motor Series Hydraulic circuit Model All KBV HPV HPV Cartrige valve type Psi 22 Psi 14

15 Product Lines AC Fan Driven K & KBV AC Motors Heat Removals to 16 HP. Optional Internal Bypass Valve. Totally Enclosed Motors. Oil Flows to 50 GPM. HPV Series I AC Motors Heat Removals to 70 HP. Internal Bypass Valve Standard. Totally Enclosed Motors. Oil Flows to 100 GPM. HPV Series II AC Motors Heat Removals to 265 HP. Internal Bypass Valve Standard. Totally Enclosed Motors. Oil Flows to 350 GPM. DC Fan Driven Hydraulic Fan Driven Cooling Systems Water / Oil Accessories K & KBV DC Motors Heat Removals to 35 HP. Optional Internal Bypass Valve. Oil Flows to 125 GPM. K & KBV Hydraulic Motors Heat Removals to 30 HP. Optional Internal Bypass Valve. Wide range of Hydraulic Motor Displacements available. Oil Flows to 50 GPM Silent Evo II Off-line cooling systems with oil cooler & recirculation. Pump heat removals to 60 HP. WB Series Water/Oil Stainless steel Water/Oil Coolers. Compact water saving design. Heat Removals to 360 HP. Oil Flows to 200 GMP. AC Temperature Switches Cycle cooling fan to maintain desired temperatures. Fixed & adjustable designs available. HPV Series DC Motors Heat Removals to 36 HP. Internal Bypass Valve Standard. Oil Flows to 80 GPM. HPV Series I Hydraulic Motors Heat Removals to 130 HP. Internal Bypass Valve Standard. Oil Flows to 100 GPM. RID Series Gearbox cooling systems with oil cooler, recirculation pump & filter heat removals to 25 HP. MG Series Water/Oil Sea Water duty shell & tube heat exchangers. Corrosion resistant copper-nickel cooling tubes & bronze end bonnets. DC Temperature Switches 12v & 24v Models. TMR Switches are prewired & include relay for plug & play operation. S & SBV Series DC Motors Heat Removals to 38 HP. Optional Internal Bypass Valve. Oil Flows to 100 GPM. HPV Series II Hydraulic Motors Heat Removals to 300 HP. Optional Internal Bypass Valve. Oil Flows to 350 GPM. HPA TK Combination reservoir, oil cooler, & suction filter. Ideal for closed loop hydrostatic cooling. Water Modulating Valves Control water flow through Water/Oil heat exchangers to maintain desired oil temperatures. No external input required. Thermostatic Valves Modulating valves bypass oul during cold startup. #8 through #24 sizes available. HEAT-EXCHANGERS 15

16 Sales Network USA EMMEGI HEAT EXCHANGERS Inc. (Main Office and Manufacturing) 3606 E. Southern Ave. Suite 2 Phoenix, AZ USA Ph Fax sales@emmegiinc.com emmegiinc.com SLOVAKIA EMMEGI HEAT EXCHANGERS s.r.o. UI. M.Razusa Topolcany Ph Fax sro@emmegi-heat-exchangers.com SWEDEN / FINLAND EMMEGI HEAT EXCHANGERS NORDIC AB. Box ANGELHOLM Visitors: Nybrovagen 4 Ph (0) Fax + 46 (0) info.nordic@emmegi-heat-exchangers.com ASIA / PACIFIC EMMEGI HEAT EXCHANGERS Ltd Unit 17.9/ F.Corporation Park, 11 On Lai Street, Siu Lek Yuen, Shatin, Hong Kong Ph Fax emmegi@biznetvigator.com GERMANY EMMEGI GmbH Philipp-Reis-Straße Grevenbroich-Kapellen vertrieb@emmegi-gmbh.de INDIA EMMEGI INDIA Sales Office B-37, DDA Shed Okhla Industrial Area, Phase II NEW DELHI varun@emmegi-heat-exchangers.com CHINA EMMEGI HEAT EXCHANGERS (Beijing) Co.,Ltd. Unit 706,7/ F. Building A, China Foreign Language Mansion, 89 West, 3 rd Ring (N) Road, Haidian District,Beijing, PR.China,Post code: Ph Fax emmegi@vip.sina.com UK EMMEGI UK (Sales Office) Evergreen, The Reddings Cheltenham GL51 6RL Ph Fax sales@emmegi.co.uk Headquarters ITALIA EMMEGI S.p.A. Via Newton,52 - Zona Industriale Cassano d Adda (MI) - Italy Tel Fax info@emmegi-heat-exchangers.com

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