Bettis EHO Electro-Hydraulic Operator

Transcription

1 ettis Electro-Hydraulic Operator The ettis is a self-contained, quarter-turn, valve actuator that combines proven technologies from Emerson s Valve utomation. The actuator has been designed for critical shutdown applications where reliability is crucial. The utilizes a dependable spring-return actuator for the fail-safe stroke combined with an integral hydraulic power pack and electronic control module. The accepts a wide range of single-phase, three-phase or DC power sources, also solar panels are available for areas without electrical power. hydraulic hand pump can be used to stroke the actuator during commissioning or in the event of an emergency power loss. Electronic modules are contained within an explosion proof, IP68 enclosure and all electronic components are isolated from the customer connection terminals. oth spring-return and double-acting configurations are available with torque outputs up to 2,379,683 lbf-in. The provides a compact design with actuator and control components that have been field proven for decades in critical service applications. DOC.DS. Rev. 0

2 Table of Contents Table of Contents Section 1: Product ttributes...3 Section 2: General Specifications...4 Section 3: Output Data...6 Spring-Return, Fail-Safe...6 Double-cting...7 Section 4: Model Information...9 Spring-Return, Fail-Safe...9 Double-cting...11 Section 5: Dimension...13 Spring-Return, Fail-Safe...13 Double-cting

3 EN, Page 1 of 1, Rev. 0 Product ttributes Easy Installation ettis actuator is a totally self-contained system and designed for compactness and adaptable to new or existing valves ettis TM G-Series hydraulic double-acting or spring-return, fail-safe actuator Shafer TM hydraulic control technology EIM TM electronics and communication technology Multiple input power options with either C or DC Local lockable Remote/Local/Offline switch Local open/close/stop switch Partial-stroke test Fast speed of operation to fail-safe position if required Emergency shutdown independent safety circuits and solenoid valve Dual sealed Separate Terminal Chamber, allows installation wiring to be performed or fuses to be replaced without exposing control components to hostile environmental conditions Control enclosure is made of low-copper aluminum alloy, powder-coated, salt-resistant also rated for IP68 ingress protection Hydraulic hand pump manual override ccumulators (optional) Solar power (optional) Operating pressures up to 3000 psi with standard components Easy control over actuator stroking speeds The stroking speed is controlled through adjustable hydraulic flow control valves. This enables field personnel to easily adjust actuator stroking speed to comply with field requirements 3

4 EN, Page 1 of 2, Rev. 0 General Specifications Input Power (C) Three-phase 50 Hz 220, 230, 240, 380, 400, 440, 460, 480, 500, 550, 575, 600 volts Three-phase 60 Hz 208, 220, 230, 380, 440, 460, 480, 575, 600 volts Single-phase 50 Hz 110, 115, 220, 230, 240 volts Single-phase 60 Hz 115, 120, 208, 220, 230 volts (DC) 24 volts Note: The nominal operating voltage must be specified at time of order. Published actuator performance data is for power supply variations of a ± 10% voltage and a ± 5Hz frequency. If power supply variations are outside these limits, please consult Valve utomation to ensure that actuator performance meets your requirements. Power Consumption (C Units) 16.2 W steady state, Running 18.2 W plus motor consumption Conduit Entry Sizes Two 1 NPT, One 1.5 NPT bottom entry One 1 NPT top entry Local Operation and Display Open/Close/Stop push buttons Remote/Local/Offline lockable selector switch Open/Close display lights Local position indicator Hydraulic hand pump manual override Remote Operation (Inputs) Open/Close Stop ESD (Outputs) Open/Close position feedback 4 20m hydraulic pressure (optional) Low hydraulic pressure alarm (DC Units) 10.0 W steady state, Running 11.0 W plus motor consumption 4

5 EN, Page 2 of 2, Rev. 0 General Specifications (continuation) Limit Switches 2 SPDT: 120 VC, 24 VDC 4 SPDT (optional): 120 VC, 24 VDC Operating Temperature -20 F to +140 F (-29 C to +60 C) -40 F to +140 F (-40 C to +60 C) optional Hydraulic Fluid CONOCO Megaflow W HVI 15 For temperatures down to -20 F (-29 C) EXXON Univis J13 For temperatures down to -40 F (-40 C) Hazardous rea Classification and SIL Certification CS, Canadian Standard ssociation Certification Class I, Division I, Groups, C and D Group configuration upon request FM, Factory Mutual Certification Class I, II, and III, Groups C, D, E, F, G, Division I, T4 Group configuration upon request TEX Directive EExd II T4 IECEx Certificate of Conformity Ex d II T4 SIL II Certification Ingress Protection Control enclosure: IP68 Hydraulic actuator: IP67M Motor: IP68 Reservoir: IP54 5

6 EN, Page 1 of 3, Rev. 0 Output Data (Spring-Return, Fail-Safe ) Spring-Return Model MOP (psig) DISPL (in 3 ) Spring ETC Spring Cycle Spring Spring TC E35 DSRH ,530 1,060 2,730 E50 DSRH ,700 3,870 9,770 E60 DSRH ,420 6,440 16,300 Pressure 2500 psig or designated pressure Pressure 2500 psig Unless indicated 2,121@ 800 psig 8,440@ 800 psig 12,200@ 2500 psig 765@ 800 psig 4,370@ 800 psig 4,630@ Pressure 2500 psig 921@ 800 psig 3,200@ 800 psig 5,280@ Pressure 3000 psig or designated pressure Pressure 3000 psig 3,034@ 11,977@ 16,500@ 1,200 psig 3000 psig 1,221@ 4,965@ 6,519@ 1,200 psig Pressure 3000 psig 1,834@ 7,907@ 9,626@ 1,200 psig Stroke Time Power Cycle (seconds) C 3-Phase Stroke Time Pressure Cycle (seconds) ½ HP DC Motor SR Stroke Time to Fail Position (seconds) Motor HP Required 4 *** *** *** G SR ,015 5,708 11,614 14,113 6,982 12,345 19,149 9,640 17,382 6 *** G SR ,037 7,532 15,526 10,771 4,929 8,018 15,807 7,597 13,054 6 *** G SR ,917 9,903 20, ,800 18,425 30,838 15,179 26, *** G SR ,074 12,882 26,818 17,375 7,398 11,054 25,632 11,796 19, *** G SR ,566 17,123 36,568 26,411 9,431 17,567 38,008 14,494 29, *** *G SR2 * ,975 22,571 49,017 51,128 23,578 38, * 30,462* 51,681* 24 *** G SR ,535 30,993 68,780 46,632 18,521 25,364 66,908 29,405 45, *** G SR ,419 43,917 98,380 73,481 29,662 41, ,523 45,760 71, *** G SR ,370 65, , ,265 92, , , , ,126 **54 *** *G SR2 * ,921 94, , , , , ,817* *145,777 *227,798 **70 *** G SR , , , , , , , , ,032 **81 *** G SR , , , ,333 71,574 90, , , ,702 **81 *** G SR , , , , , , , , ,757 **126 *** G SR , , , , , ,573 1,005, , ,896 **190 *** G SR , , , , , , , , ,434 **190 *** *G SR4 * , ,623 1,008,209 1,432,457@ 629,637@ 976,816@ 1,955,245@ 907,484@ 1,499,604@ 2,000 psig 2,000 psig 2,000 psig 2,500 psig 2,500 psig 2,500 psig **400 *** *G SR3 * , ,612 1,255,683 1,308,961@ 517,115@ 703,292@ 1,831,749@ 798,494@ 1,226,080@ 2,000 psig 2,000 psig 2,000 psig 2,500 psig 2,500 psig 2,500 psig **400 *** *G SR2 MOP = 2853 psig, torques are calculated at MOP *G SR2 MOP = 2940 psig, torques are calculated at MOP *G SR3 & SR4 MOP = 2840 psig, torque calculated at 2000 psig & 2500 psig ** If C motors are single phase, the stroke time of the G5 and larger will be 1 ½ x the C strokes shown: example 400 seconds with 1 ½ HP would be 400 x 1.5 = 600 seconds *** If a 1/6 HP DC motor is utilized, the stroke time of the actuators shall be approximately 4.5 X the stroke times listed for the ½ HP DC motor as shown: example 20 seconds with ½ HP motor would be 20 x 4.5 = 90 seconds 6

7 EN, Page 2 of 3, Rev. 0 Output Data (Double-cting ) Counterclockwise to Open G-Series Double-cting Model MOP (psig) DISPL (In 3 ) TO & ETO Expression (lbf-in/psig) TO & 1,500 1,500 psig TO & 2,000 2,000 psig TO & 3,000 3,000 psig G , ,145 10,632 26,861 14,176 40,291 21, G , ,387 12,871 32,515 17,161 *48,773 *25, G , ,798 35,255 89,064 47,006 *105,001 *55, G , ,112 42, ,149 57, ,224 85, G , ,199 76, , ,473 *209,948 *110, G , , , , , , , G , , , , ,185 *479,924 *253, G , , , , , , , **Estimated Stroke Time Open (seconds) G , , ,491 *935,623 *493,805 N/ N/ G , ,085, ,027 1,447, ,035 *1,499,755 *791, G ,158 1, ,425, ,097 1,900,035 1,002,796 2,850,053 1,504, *s are calculated at MOP **Estimated Stroking speeds will vary with temperature and hydraulic fluid viscosity changes. For stroking speed requirements less than the illustrated, consult factory for additional hydraulic accumulator to decrease open and closing speeds. 7

8 EN, Page 3 of 3, Rev. 0 Output Data (Double-cting ) Clockwise to Close G-Series Double-cting Model MOP (psig) DISPL (In 3 ) TC & ETC Expression (lbf-in/psig) TC & 1,500 1,500 psig TC & 2,000 2,000 psig TC & 3,000 3,000 psig G , ,109 7,974 20,145 10,632 30,218 15, G , ,460 10,798 27,280 14,398 *39,774 *20, G , ,201 29,134 73,602 38,845 *86,776 *45, G , ,834 32,107 81,112 42, ,668 64, G , ,921 65, ,228 87,204 *180,420 *95, G , ,958 73, ,611 98, , , G , , , , ,356 *403,138 *212, G , , , , , , , **Estimated Stroke Time Close (seconds) G , , ,246 *861,612 *454,744 N/ N/ G , , ,315 1,276, ,754 *1,322,537 *698, G , ,189, ,972 1,586, ,296 2,379,683 1,255, *s are calculated at MOP **Estimated Stroking speeds will vary with temperature and hydraulic fluid viscosity changes. For stroking speed requirements less than the illustrated, consult factory for additional hydraulic accumulator to decrease open and closing speeds. 8

9 EN, Page 1 of 4, Rev. 0 Model Information Spring-Return, Fail-Safe Product Description Standard Self-Contained Electro-Hydraulic Size Spring-Return Model 35D-SRH100 50D-SRH100 60D-SRH100 G SR4 G SR2 G SR4 G SR2 G SR4 G SR2 G SR4 G SR2 G SR4 G SR2 G SR4 G SR3 G SR1 G SR3 G SR2 G SR4 G SR3 Temperature Rating -20 F (-29 C) -40 F (-40 C) Valve Rotation Direction 0 Clockwise to close 1 Counterclockwise to close Function On off application On off with ESD, dedicated ESD signal Fail Function Loss of Power Loss of ESD Signal 0 Stay put (No ESD) N/ 1 Stay put Close 2 Close Close 3 Stay put Open 4 Open Open 5 Close (No ESD) N/ 6 Open (No ESD) N/ ESD Solenoid Valve S Internal standard solenoid valve L External low wattage solenoid valve N No ESD solenoid valve Remote Control 0 Discrete Limit Switches 2 SPDT 4 SPDT 9

10 EN, Page 2 of 4, Rev. 0 Model Information Spring-Return, Fail-Safe (continuation) Output 0 None 1 Internal pressure transmitter with 4~20 m output for hydraulic pressure monitoring 2 Internal pressure switch for low pressure alarm 3 Internal pressure switch for low pressure alarm (accumulator) Power Supply Volts Phase Hz C C C 3 60 T 460 C C C 3 50 N 380 C C C C C 3 50 K 220 C 1 50 P 220 C 3 50 L 115 C 1 50 R 550 C 3 50 S 660 C C 3 50 V 690 C 3 50 W 690 C 3 60 F 24 DC - - Orientation (Operator to Pipeline) Pipeline Orientation Valve Stem Orientation Cylinder Orientation 1 Horizontal Vertical Parallel to pipeline 2 Horizontal Vertical Perpendicular to pipeline 3 Horizontal Horizontal Parallel to pipeline 4 Horizontal Horizontal Perpendicular to pipeline 5 Vertical Horizontal Perpendicular to pipeline 6 Vertical Horizontal Parallel to pipeline Valve Mounting MN No Valve Mounting daptor M Valve mounting daptor Options (Multiple Choices) X ccumulator for X strokes, for example, 1 means accumulator for 1 stroke C Close coupled circuit breaker PC Customer specified paint PS ettis standard paint PT Partial stroke test R Remote mounted circuit breaker RD Remote display module SP Solar panel and battery (only 24 VDC model) Certificates (Multiple Choices) X TEX CS CS Class I Div. I Group C,D FM FM IE IEC S2 SIL 2 10

11 EN, Page 3 of 4, Rev. 0 Model Information Double-cting Product Description Standard Self-Contained Electro-Hydraulic Size Double-cting Model G G G G G G G G G G G Temperature Rating -20 F (-29 C) -40 F (-40 C) Valve Rotation Direction 0 Clockwise to close 1 Counterclockwise to close Function On off application On off with ESD, dedicated ESD signal Fail Function Loss of Power Loss of ESD Signal 0 Stay put (No ESD) N/ 1 Stay put Close 2 Close Close 3 Stay put Open 4 Open Open 5 Close (No ESD) N/ 6 Open (No ESD) N/ ESD Solenoid Valve S Internal standard solenoid valve L External low wattage solenoid valve N No ESD solenoid valve Remote Control 0 Discrete Limit Switches 2 SPDT 4 SPDT Output 0 None 1 Pressure transmitter with 4~20 m output for hydraulic pressure monitoring 2 Internal pressure switch for low pressure alarm 3 Internal pressure switch for low pressure alarm (accumulator) 11

12 EN, Page 4 of 4, Rev. 0 Model Information Double-cting (continuation) Power Supply Volts Phase Hz C C C 3 60 T 460 C C C 3 50 N 380 C C C C C 3 50 K 220 C 1 50 P 220 C 3 50 L 115 C 1 50 R 550 C 3 50 S 660 C C 3 50 V 690 C 3 50 W 690 C 3 60 F 24 DC - - Orientation (Operator to Pipeline) Pipeline Orientation Valve Stem Orientation Cylinder Orientation 1 Horizontal Vertical Parallel to pipeline 2 Horizontal Vertical Perpendicular to pipeline 3 Horizontal Horizontal Parallel to pipeline 4 Horizontal Horizontal Perpendicular to pipeline 5 Vertical Horizontal Perpendicular to pipeline 6 Vertical Horizontal Parallel to pipeline Valve Mounting MN No Valve Mounting daptor M Valve Mounting adaptor Options (Multiple Choices) X ccumulator for X strokes, for example, 1 means accumulator for 1 stroke C Close coupled circuit breaker PC Customer specified paint PS ettis standard paint PT Partial stroke test R Remote mounted circuit breaker RD Remote display module SP Solar panel and battery (only 24 VDC model) Certificates (Multiple Choices) X TEX CS CS Class I Div. I Group C,D FM FM IE IEC S2 SIL 2 12

13 Weight MM INCH MM INCH MM INCH MM INCH MM Lbs KG Dimension Spring-Return, 12 Fail-Safe 11 H G F Copyright 2014 Emerson Process Management Valve utomation, Inc. OUTLINE DIMENSION ND DETILS OUTLINE DI Copyright 2014 Emerson Process Management Valve utomation, Inc. C D c H H INCH MM INCH MM INCH INCH MM MM INCH INCH MM MM G01002 G SR2-CW G SR2-CW G01002 G SR4-CW G SR4-CW G2002 E G SR2-CW G SR2-CW G2002 G SR4-CW G SR4-CW G3002 G SR4-CW G SR4-CW G3003 G SR2-CW G SR2-CW G4003 G SR4-CW G SR4-CW G4003 G SR2-CW G SR2-CW G G5004 G G SR4-CW G SR4-CW G5005 G SR2-CW G SR2-CW G7005 G SR3-CW CYLINDER G SR3-CW 35.7 CL G7005 CYLINDER CL CYLINDER CLG SR4-CW G SR4-CW G7006 D G SR4-CW G SR4-CW G8007 G SR2-CW G SR2-CW G8007 POWER MODULE G SR3-CW G SR3-CW POWER MODULE POWER MODULE G10009 G SR4-CW G SR4-CW F 3-VED- F 3-VED- C SPRING MODULE EN, Page 1 of 2, Rev SPRING MODULE SPRING MODULE C E MNUL OVERRIDE D C E MNUL OVERRIDE D HYDRULIC MNIFOLD SSEMLY C LOCL DISPLY MODULE (Local/Remote Operation) MNUL OVERRIDE CIRCUIT REKER MODULE HYDRULIC MNIFOLD SSEMLY PRESSURE GUGE LOCL DISPLY MODULE (Local/Remote Operation) CIRCUIT REKER MODULE HYDRULIC MNIFOLD PRESSURE GUGE SSEMLY LOCL DISPLY MODULE (Local/Remote Operation) CIRCUIT REKER MODULE PRESSUR 4 3 C 2 VLVE MOUNTING SURFCE 1 C CYLINDER CL CYLINDER CL 2X STOP DJUSTMENT VLVE MOUNTING SURFCE VLVE MOUNTING SURFCE 2X STOP DJUSTMENT VLVE CL SCREW VLVE CL SCREW D D D VLVE CL CYLINDER CL 2X STOP DJUSTMENT VLVE CL SCREW CYLINDER CL VLVE CL E E OUTLINE DIMENSION ND DETILS pproximate C D E Weight INCH MM INCH MM INCH MM INCH MM INCH MM Lbs KG G SR2-CW G SR4-CW G SR2-CW G SR4-CW G SR4-CW G SR2-CW G SR4-CW G SR2-CW G SR4-CW G SR2-CW G SR3-CW G SR4-CW G SR4-CW G SR2-CW G SR3-CW G SR4-CW VLVE CL

14 OUTLINE DIMENSION ND DETILS C D E pproximate Weight MM INCH MM INCH MM INCH MM INCH MM Lbs KG Product Data Sheet EN, Page of , Rev Dimension Double-cting OUTLINE DIMENSION ND OUTLINE DETILS DIMENS C D INCH MM INCH INCH MM MM INCH INCH MM MM INCH INM G G G G G G G G G G G G G G G G G G G G G G OUTLINE DIMENSION ND DETILS pproximate C D E Weight INCH MM INCH MM INCH MM INCH MM INCH MM Lbs KG G G G G G G G G G G G

15 World rea Configuration Centers (WCC) offer sales support, service, inventory and commissioning to our global customers. Choose the WCC or sales office nearest you: NORTH & SOUTH MERIC MIDDLE EST & FRIC Northwest Freeway Houston, TX T F v. Hollingsworth, 325, Iporanga Sorocaba, SP razil T F SI PCIFIC No. 9 Gul Road #01-02 Singapore T F No.1 Lai Yuan Road Wuqing Development rea Tianjin P.R.China T F P. O. ox Dubai United rab Emirates T F P. O. ox Jubail Saudi rabia T F ngus Crescent Longmeadow usiness Estate East P.O. ox 6908; Greenstone; 1616 Modderfontein, Extension 5 South frica T F EUROPE sveldweg R Hengelo (O) The Netherlands T F For complete list of sales and manufacturing sites, please visit Or contact us at info.valveautomationatemerson.com Emerson Process Management. ll rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. ettis is a mark of one of the Emerson Process Management family of companies. ll other marks are property of their respective owners. The contents of this publication are presented for information purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. ll sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice.