Helical Hydraulic Rotary Actuators

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1 Helical Hydraulic Rotary Actuators we carry the load.

POWERFUL High torque High bearg capacity DURABLE Movg parts enclosed Suitable for harsh environments Helac s novative Powered Hge Helical, Hydraulic Rotary Actuators COMPACT High power density Fits

matenance BACKDRIVES IN OVERLOAD CONDITIONS Hydraulic fuse Prevents mechanical damage 2 For over 45 years, Helac has lead the way actuator technology and novation.

2 POWERFUL High torque High bearg capacity DURABLE Movg parts enclosed Suitable for harsh environments Helac s novative Powered Hge Helical, Hydraulic Rotary Actuators COMPACT High power density Fits tight spaces HOLDS POSITION Zero ternal leakage Smooth operation No external brake required SIMPLIFIES Elimates beargs, lkages & brackets Reduces bill of materials Simplifies supply cha, assembly and matenance BACKDRIVES IN OVERLOAD CONDITIONS Hydraulic fuse Prevents mechanical damage 2 For over 45 years, Helac has lead the way actuator technology and novation. Our extensive le of compact and powerful rotary actuators offer simple and costeffective solutions to move, support and position rotatg loads countless applications. Helac actuators are designed to replace multiple components and function as a rotatg device, mountg bracket and bearg, allone. They feature tremendous torque output and exceptional load bearg capability compact dimensions. we carry the load.

Straddle Moment: 5,000 to 100,000 Maximum

280,000 Maximum Cantilever Moment: 12,000

3 we carry the load. L10 SERIES Rotation: 180 and 360 Maximum Drive Torque: 1,700 to 25,000 Maximum Holdg Torque: 5,600 to 83,000 Maximum Straddle Moment: 5,000 to 100,000 Maximum Cantilever Moment: 5,000 to 100,000 Mountg: Flange L20 SERIES Rotation: 180 Maximum Drive Torque: 4,500 to 39,000 Maximum Holdg Torque: 11,800 to 93,200 Maximum Straddle Moment: 22,500 to 280,000 Maximum Cantilever Moment: 12,000 to 140,000 Mountg: Foot L30 SERIES Rotation: 180 and 360 Maximum Drive Torque: 17,000 to 380,000 Maximum Holdg Torque: 43,600 to 936,000 Maximum Straddle Moment: 119,000 to 1,505,000 Maximum Cantilever Moment: 45,900 to 570,000 Mountg: Flange or Foot T SERIES Rotation: 200 and 220 Maximum Drive Torque: 25,000 to 60,000 Maximum Holdg Torque: 54,200 to 127,000 Maximum Straddle Moment: 37,500 to 90,000 Mountg: Foot 3

4 Helac actuators move, support and position all around the world

lear piston motion to powerful shaft rotation.

Bars dicate startg positions of piston and shaft.

ENDING POSITION When hydraulic pressure is applied to the piston,

5 we carry the load. Operatg Technology Helac s novative, slidgsple technology converts lear piston motion to powerful shaft rotation. Each actuator is comprised of a housg and two movg parts the central shaft and piston. Helical sple teeth on the shaft engage matchg teeth on the piston s side diameter. A second set of helical sples on the piston s outside diameter mesh with the gear the housg. STARTING POSITION The piston is completely bottomed out. Bars dicate startg positions of piston and shaft. The housg with tegral gear remas stationary. ENDING POSITION When hydraulic pressure is applied to the piston, it moves axially; while the helical gearg causes the piston and shaft to rotate simultaneously. Applyg pressure to the opposite port will return the piston and shaft to their origal startg positions. Industries Served Agriculture Construction Energy Mare Material Handlg Military Mg Truck/Trailer and many others... 5

Customized Products Helac Corporation can customize our rotary

Custom engeerg can range from slight to complete, and is offered to

Mountg Options Cantilever Mount The load is mounted to the shaft

Cantilever mountg is not recoended for aerial work platforms or other

Straddle Mount The load is supported at both ends of the shaft.

Straddle Mount The upper portion of the bracket is bolted to the shaft

The lower portion is secured either by a tie rod passed through the

upper portion of the bracket is bolted to the shaft flange, the lower

6 Customized Products Helac Corporation can customize our rotary actuators to meet unique application requirements. Custom engeerg can range from slight to complete, and is offered to those customers whose actuator needs match our program requirements. Mountg Options Cantilever Mount The load is mounted to the shaft flange and is supported at only one end of the shaft. Cantilever mountg is not recoended for aerial work platforms or other critical and safetyrelated applications. Straddle Mount The load is supported at both ends of the shaft. L10 SERIES Cantilever Mount L20 SERIES Rail Mount Cantilever Mount Straddle Mount The upper portion of the bracket is bolted to the shaft flange. The lower portion is secured either by a tie rod passed through the shaft bore or is bolted to the endcap flange. L30 SERIES Clevis Mount The upper portion of the bracket is bolted to the shaft flange, the lower portion is bolted to the endcap flange. Cantilever Mount Straddle Mount IMPROPER SELECTION, INSTALLATION, OR USE OF HELAC PRODUCTS OR SYSTEMS MAY RESULT IN FAILURE AND CAUSE DEATH, PERSONAL INJURY OR PROPERTY DAMAGE. 6

of a hydraulic le failure, control rotation when loads go over center, and protect the actuator

L10 with counterbalance valve ACTUATOR AUX P1 A1 P2/V2 DUAL CBV AUX P2 A2 P1/V1 Hydraulic

the valve blocks are bolted to a flat mountg pad on the actuator housg.

The pilot ratio is 3:1. The valves are set to relieve at 3300 psi ±300 psi (228 bar ±21 bar).

and L3025 180 Degree Models Manufactured from alumum, Standard Valve for all other L30

pad on the actuator housg, usually over port P1.

Valve locations and plumbg routg differ among sizes. See specification pages for details.

The valves are set to relieve at 3,625 psi ± 360 psi (250 bar ± 25 bar).

on the housg with threaded holes to accept the valve mountg bolts.

7 we carry the load. Valve Configurations Optional factory mounted counterbalance valves prevent rotation the event of a hydraulic le failure, control rotation when loads go over center, and protect the actuator agast excessive torque loads. L10 with counterbalance valve ACTUATOR AUX P1 A1 P2/V2 DUAL CBV AUX P2 A2 P1/V1 Hydraulic Schematic of Optional Counterbalance Valve L10, L20 AND T20 SERIES Manufactured from alumum, the valve blocks are bolted to a flat mountg pad on the actuator housg. Three bolts secure the valve block to the actuator. See specification pages for valve location. The pilot ratio is 3:1. The valves are set to relieve at 3300 psi ±300 psi (228 bar ±21 bar). L20 with counterbalance valve T20 with counterbalance valve L30 SERIES Standard Valve for L3017 and L Degree Models Manufactured from alumum, the valve blocks are bolted to a flat mountg pad on the actuator housg. Three bolts secure the valve block to the actuator. See specification pages for valve location. The pilot ratio is 3:1. The valves are set to relieve at 3300 psi ±300 psi (228 bar ±21 bar). Standard Valve for all other L30 Series Actuators Manufactured from ductile iron, the valve blocks are bolted to a flat mountg pad on the actuator housg, usually over port P1. Factory stalled steel tubg connects the valve to port P2. Valve locations and plumbg routg differ among sizes. See specification pages for details. L30 with counterbalance valve, no tube (select models only) The pilot ratio is 2.5:1. The valves are set to relieve at 3,625 psi ± 360 psi (250 bar ± 25 bar). VALVE READY OPTION Available on select models only, the actuator has a flat mountg pad mached on the housg with threaded holes to accept the valve mountg bolts. The actuatortovalve ports have threaded plugs which allow the actuator to be used with or without a valve. L30 with counterbalance valve, with tube (select models only) 7

8 Model Code Reference Guide L10 25 E RF 180/90 S1 O H/G MODEL CODE DESCRIPTION L10 SERIES L20 SERIES L30 SERIES T20 SERIES 1 Actuator Series L10 L20 L30 T20 2 Model Measurement System E English System M Metric System ES or MS Custom Design 4 Housg Configuration RF Rear Flange FT Foot Mount FT Foot Mount FF Front Flange FT Foot Mount 5 Standard Rotation Degrees Degrees Degrees Degrees Degrees Degrees L only L or 360 only L only T only 6 Special Rotation Standard design with ternal stop tube to limit rotation dicates fal rotation. 7 Shaft/End cap Configuration S1 Mountg holes shaft flange only. S1 S2 Mountg holes shaft flange with throughhole for tie rod (4.5, 8.2, and 15k models) Mountg holes shaft and end cap flanges (25 and 39k models) S1 S2 Mountg holes shaft flange only Mountg holes shaft and end cap flanges DS DA Dual Sple Dual Adapter 8 9 Valve Options C Counterbalance Valve O No Valve V Valve Ready Seals H Standard Seals and Beargs S Special Seals and Beargs 10 Options G Customer Greasg Capabilities* PV Position Sensor with Voltage Output PA Position Sensor with Current Output PC Position Sensor with CAN Output 8 * Greasg is standard on L30 and T2060 models. Option applies to L10 models only. The Model Code defes standard configurations of our actuators. Please contact Helac Corporation for special requirements.

and holdg torque are approximately lear with hydraulic pressure.

40% 50% 20% 0% 0 25% 50% 75% 100% PRESSURE % RATED 0% 0 25% 50% 75% 100% MOMENT %

STRADDLE MOUNT C Radial Load B Cantilever Moment C Radial Load B Straddle Moment

9 we carry the load. Actuator Performance Torque Versus Hydraulic Pressure and Loads The drivg torque and holdg torque are approximately lear with hydraulic pressure. As moment loads crease, drive torque may be reduced by up to 15%. TORQUE VS. PRESSURE TORQUE VS. MOMENT 300% 120% 250% 100% TORQUE, % RATED 200% 150% 100% TORQUE, % RATED 80% 60% 40% 50% 20% 0% 0 25% 50% 75% 100% PRESSURE % RATED 0% 0 25% 50% 75% 100% MOMENT % RATED Drive Holdg Drive Holdg SPECIFICATIONS REFERENCE GUIDE CANTILEVER MOUNT STRADDLE MOUNT C Radial Load B Cantilever Moment C Radial Load B Straddle Moment A Torque A Torque D Axial Load D Axial Load Digital Drawgs can be provided the followg formats:.pdf,.stp,.dwg and.dxf. request to actuators@helac.com, or call (US and Canada), or (Worldwide). 9

SHAFT FLANGE HOUSING FLANGE L10 SPECIFICATIONS 1.7 3.0 5.5 9.

10 SHAFT FLANGE HOUSING FLANGE L10 SPECIFICATIONS * TORQUE (A) Drive 3,000 psi 207 bar 1, , , , , , Holdg 3,000 psi 207 bar 5, , , , , , MOMENT CAPACITY (B), CANTILEVER MOUNT Capacity Nm 5, , , , , , RADIAL CAPACITY (C) Radial 2, , , , , , AXIAL CAPACITY (D) Axial 2, , , , , , DISPLACEMENT cm cm APPROXIMATE WEIGHT

11 L10 Series L10 MODELS * D1 Shaft mountg surface diameter D2 Housg diameter D3 Mountg flange side diameter F1 Threaded mountg hole, shaft flange ch 5/ M8 x / M8 x / M10 x / / / M16 x F2 Quantity of mountg holes, shaft flange F3 Bolt circle diameter, shaft flange F4 Threaded mountg hole, housg flange ch 5/ M8 x / M8 x / M10 x / / / F5 Quantity of mountg holes, housg flange F6 Bolt circle diameter, housg flange F7 Shaft throughhole diameter H1 Centerle to valve top L1 Overall Length L2 Overall Length, nonrotatg L3 Shaft flange to counterbalance valve P1, P2 Ports, housg V1, V2 Ports, valve ch ISO11926/SAE Series of ports. Sizes are 7/16. See drawgs for details. ISO11791/BSPP G Series of ports. Sizes are 1/8. See drawgs for details. * L Specification charts are for general reference only. Consult drawg for actual values and tolerances. 11

L2025, 39 SHAFT FLANGE L2025, 39 ENDCAP L204.5, 8.2, 15 SHAFT FLANGE L204.5, 8.2, 15 ENDCAP L20 SPECIFICATIONS 4.5 8.

12 L2025, 39 SHAFT FLANGE L2025, 39 ENDCAP L204.5, 8.2, 15 SHAFT FLANGE L204.5, 8.2, 15 ENDCAP L20 SPECIFICATIONS TORQUE (A) Drive Torque Holdg Torque MOMENT CAPACITY (B) Straddle Moment Cantilever Moment RADIAL CAPACITY (C) AXIAL CAPACITY (D) 3,000 psi 207 3,000 psi 207 bar Nm Nm 4, , , , , , cm APPROXIMATE WEIGHT , , , , , , , , , , , , , , , , , , , , , , , ,

13 L20 MODELS D1 Shaft and endcap flange diameter D2 Housg diameter F1 Threaded mountg hole, shaft flange ch / M10 x / M10 x / / M20 x F2 Quantity of mountg holes, shaft flange F3 Bolt circle diameter, shaft flange F4 Clearance hole for shaft throughbolt (S1) ch F5 Housg foot clearance hole, required bolt size F6 Shaft center threaded hole ch F7 Threaded mountg hole, endcap flange (S2) ch /4 through M20 through 5/8 M through M24 through 3/4 M through M24 through 1 M M M24 x / F8 Quantity of mountg holes, endcap flange (S2) 8 10 L20 Series / M20 x /4 M30 1 1/ / / M16 x 2 23 F9 Bolt circle diameter, endcap flange (S2) H1 Overall height (excludg valve) H2 Height to centerle H3 Foot height H4 Overall height (with valve) L1 Overall length L2 Overall length, nonrotatg L3 Shaft flange to counterbalance valve L4 Mountg length L5 Shaft flange to mountg hole W1 Mountg width W2 Overall width P1, P2 Ports, housg V1, V2 Ports, valve ch ISO11926/SAE Series of ports. Sizes are 7/16. See drawgs for details Specification charts are for general reference only. Consult drawg for actual values and tolerances. 13

SHAFT FLANGE ENDCAP FLANGE L30 SPECIFICATIONS 17 25 42 65 95 125 165 215 380* TORQUE (A) Drive Torque @ 3,000 psi Nm @ 207 bar 17,000 1 921 25,000 2 825 42,000 4 746 65,000 7 345 95,000 10 735

14 SHAFT FLANGE ENDCAP FLANGE L30 SPECIFICATIONS * TORQUE (A) Drive 3,000 psi 207 bar 17, , , , , , , , , Holdg 3,000 psi 207 bar 43, , , , , , , , , MOMENT CAPACITY (B) Cantilever Mount Nm 45, , , , , , , , , Straddle Mount 180 Nm 119, , , , , , ,155, ,505, ,505, Straddle Mount 360 Nm 170, , , , , ,295, ,750, ,270, ,505, RADIAL CAPACITY (C) 4, , , , , , , , , AXIAL CAPACITY (D) 3, , , , , , , , , DISPLACEMENT cm cm APPROXIMATE WEIGHT , , * L30380 Standard rotation is rotation is achieved by corporatg an ternal stop tube the 210 actuator. Contact Helac Corporation for more formation. 14

15 L30 Series, Foot Mount L30 MODELS * D1 Shaft and endcap flange diameter D2 Housg Diameter F1 F3 Threaded mountg hole, shaft flange (F2 Quantity of mountg holes: 12) Bolt circle diameter, shaft flange ch / / M16 x / M20 x / M22 x M24 x / M27 x / M27 x / M30 x / M30 x F4 Threaded mountg hole, endcap flange, S2 (F5 Quantity of mountg holes: 12) ch 3/ M10 x / / M16 x / M20 x / M22 x M24 x M24 x / M27 x / M27 x F6 F7 H1 Bolt circle diameter, endcap flange, S2 Housg foot clearance hole, required bolt size Overall height (excludg valve) H2 Height to centerle H3 Foot Height H4 Overall Height (with valve) L1 Overall length 180 L2 L3 Overall length, nonrotatg Shaft flange to counterbalance valve L4 Mountg Length 180 L5 360 Shaft flange to mountg hole W1 Mountg width W2 Overall width P1, P2 Ports, housg V1, V2 Ports, valve ch /8 M /4 M /8 M M /8 M /4 M /8 M /2 M ISO11926/SAE Series of ports. Sizes vary from 7/16 to 3/4. See drawgs for details. ISO11791/BSPP G Series of ports. Sizes vary from 1/4 thru 1/2. See drawgs for details /2 M Specification charts are for general reference only. Consult drawg for actual values and tolerances. 15

SHAFT AND MOUNTING FLANGE L30 SPECIFICATIONS 17 25 42 65 95 125 165 215 380* TORQUE (A) Drive Torque @ 3,000 psi Nm @ 207 bar 17,000 1 921 25,000 2 825 42,000 4 746 65,000 7 345 95,000 10 735 125,000

16 SHAFT AND MOUNTING FLANGE L30 SPECIFICATIONS * TORQUE (A) Drive 3,000 psi 207 bar 17, , , , , , , , , Holdg 3,000 psi 207 bar 43, , , , , , , , , MOMENT CAPACITY (B) S1 Option, Cantilever Mount Nm 45, , , , , , , , , RADIAL CAPACITY (C) 4, , , , , , , , , AXIAL CAPACITY (D) 3, , , , , , , , , DISPLACEMENT cm cm APPROXIMATE WEIGHT , , * L30380 standard rotation is rotation is achieved by corporatg an ternal stop tube the 210 actuator. Contact Helac Corporation for more formation. 16

17 L30 Series, Flange Mount L30 MODELS * D1 Overall flange diameter D2 Pilot diameter D3 Shaft and endcap flange diameter D4 Housg diameter F1 Threaded mountg hole, shaft flange (F2 Quantity of mountg holes: 12) ch 1/ / M16 x / M20 x / M22 x M24 x / M27 x / M27 x / M30 x / M30 x F3 Bolt circle diameter, shaft flange F4 Housg flange clearance hole, required bolt size 3/8 M10 1/2 M12 5/8 M16 3/4 M20 7/8 M22 1 M24 1 1/8 M27 1 1/4 M30 1 1/4 M30 (F5 Quantity of mountg holes: 12) F6 Bolt circle diameter, housg flange H1 Centerle to valve top L1 Overall length L2 Overall length, nonrotatg L3 Shaft flange to counterbalance valve L4 Mountg flange thickness L5 Shaft flange to mountg flange face P1, P2 Ports, housg V1, V2 Ports, valve ch ISO11926/SAE Series of ports. Sizes vary from 7/16 to 3/4. See drawgs for details. ISO11791/BSPP G Series of ports. Sizes vary from 1/4 thru 1/2. See drawgs for details. Specification charts are for general reference only. Consult drawg for actual values and tolerances. 17

T2060, ENDVIEW T2060 T SERIES SPECIFICATIONS T2025 T3027 T2045 T2060 TORQUE (A)

psi Nm @ 207 bar 25,000 2 825 54,200 6 125 27,000 3 051 54,200 6 125 45,000 5 085

CAPACITY (B) Straddle mount Nm 37,500 4 238 40,500 4 577 67,500 7 628 90,000 10 170

(D) 4,500 2 041 4,500 2 041 6,900 3 130 8,600 3 901 DISPLACEMENT 3 47.3 cm 3 775.

18 T2060, ENDVIEW T2060 T SERIES SPECIFICATIONS T2025 T3027 T2045 T2060 TORQUE (A) Drive Torque Holdg Torque T2025, 45 ENDVIEW 3,000 psi 3,000 psi 207 bar 25, , , , , , Standard Rotation , , MOMENT CAPACITY (B) Straddle mount Nm 37, , , , RADIAL CAPACITY (C) 4, , , , AXIAL CAPACITY (D) 4, , , , DISPLACEMENT cm APPROXIMATE WEIGHT

19 T Series T SERIES MODELS T2025 T3027 T2045 T2060 D1 Housg diameter D2 Optional sple adapter diameter F1 Shaft sple, both ends ch Inch models comply with ANSI B92.1. See Drawgs for specific details. Metric models comply with DIN5480. See Drawgs for specific details. F2 F3 F4 Shaft threaded mountg hole, both ends Threaded mountg hole, housg feet (F4 T3027 only) ch ch H1 Overall height (excludg valve) H2 Height to centerle H3 Overall height (cludg valve) L1 L2 Overall length, rotatg, with optional adapter Overall length, rotatg, without optional adapter L3 Overall Length, nonrotatg L4 Mountg length L5 Mountg hole to end of shaft L6 Shaft extension L7 Sple length L8 Optional sple adapter length L9 Housg end to valve L10 Mountg length L11 Mountg hole to end of shaft W1 Mountg width W2 Overall foot width P1, P2 Ports, housg V1, V2 Ports, valve ch 1/ / M16 x / / M16 x / / M20 x /1618 (Quantity 3).50 on 1.50 Bolt circle (Quantity 1) / M22 x ISO11926/SAE Series of ports. Sizes vary from 7/16 to 9/16. See drawgs for details. ISO11791/BSPP G Series of ports. Sizes vary from 1/8 thru 1/4. See drawgs for details. Specification charts are for general reference only. Consult drawg for actual values and tolerances. 19

Wor around the world to serve you. To contact your regional Sales Representative or Distributor, go to www.helac.

20 Wor around the world to serve you. To contact your regional Sales Representative or Distributor, go to Helac Corporation 225 Battersby Avenue, Enumclaw, WA USA (US and Canada) (Worldwide) helac@helac.com, IMPORTANT NOTICE: Helac Corporation does not assume any responsibility beyond the design and performance of its rotary actuator products due to the unlimited variety of operatg conditions and applications. The customer is solely responsible for the fal selection of any Helac Corporation product or system, and its suitability for the application question. The overall tegrity of the stallation, and the applications safety and compliance with dustry standards and warng requirements, are the ultimate responsibility of the customer. The customer is solely responsible for the engeerg of matg structures, fasteners, and other associated components related to the stallation of the product and its ultimate application. Helac Corporation recoends that prototype testg be conducted to verify stallation tegrity. Testg with applied loads that equal or exceed the static and dynamic load frequency and tensity are recoended to determe the suitability of the actuator for the application Helac Corporation. All rights reserved. Specifications subject to change without notice. U.S. patent # ISO 9001:2008 Certified HA PCB/10.16

Helical Hydraulic Rotary Actuators. we carry the load.

Helical Hydraulic Rotary Actuators we carry the load. POWERFUL High torque High bearg capacity DURABLE Movg parts enclosed Suitable for harsh environments Helac s novative Powered Hge Helical, Hydraulic