2003 Escape Workshop Manual
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1 Page 1 of 6 SECTION : Power Steering 2003 Escape Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 04/06/2005 Steering Gear Printable View (633 KB) Special Tool(s) Tie-Rod End Remover (T85M-3395-A) Removal NOTE: New O-ring seals must be installed any time the lines are disconnected from the steering gear. 1. CAUTION: Do not allow the steering wheel to rotate while the intermediate shaft is disconnected or damage to the clockspring can result. If there is evidence that the shaft has rotated, the clockspring must be removed and recentered. For additional information, refer to Section B. Position the steering wheel in the straight-ahead position and remove the ignition key. Rotate the steering wheel until the steering column locks into position. 2. NOTE: 2.0L Zetec shown, 3.0L (4V) similar. Remove the rear transaxle insulator. 1. Remove the bolts and nuts. 2. Remove the rear transaxle insulator. Vehicles equipped with automatic transmission 3. Remove the bolts and the rear transaxle insulator bracket. 4. Detach the pin-type retainers and remove the generator splash shield. 5. Remove the power steering pressure and return line bracket bolts.
2 Page 2 of 6 6. Remove the front wheels. For additional information, refer to Section Vehicles equipped with manual transmission 7. Remove the bolts and the rear transaxle insulator bracket. 8. NOTE: LH side shown, RH similar. Remove the tie rod end nut. 1. Remove the cotter pin. 2. Remove the nut. 9. NOTE: LH side shown, RH similar. Using the special tool, separate the tie-rod end from the knuckle. 10. NOTE: Record the number of turns required to remove the tie-rod end. Remove the tie-rod ends and the tie-rod end jam nuts. 11. Remove the steering gear coupling pinch bolt. 1. Slide the boot up. 2. Remove the steering gear coupling pinch bolt.
3 Page 3 of NOTE: Drain the excess power steering fluid into a suitable drain pan. Disconnect the power steering pressure and return line. 1. Remove the bolt. 2. Disconnect the power steering pressure and return lines and discard the O-ring seals. 13. Lower the vehicle on the hoist. 14. Remove the steering shaft. 15. Remove the steering shaft boot. 1. Remove the nuts. 2. Remove the steering shaft boot. 16. NOTE: LH shown, RH similar. Remove the two steering gear mounting bolts. 17. Raise the vehicle on the hoist. 18. NOTE: With the mounting bolts removed, slide the gear forward to separate the steering coupling from the steering gear shaft. Remove the steering gear. Installation 1. NOTE: With the mounting bolts removed, slide the gear rearward to connect the steering coupling to the steering gear shaft. Position the steering gear in the vehicle.
4 Page 4 of 6 2. Lower the hoist. 3. Install the two steering gear mounting bolts. 4. Install the steering shaft boot. 5. Install the steering shaft. 6. Install the power steering pressure and return line bracket bolts. 7. Install the generator splash shield. 8. Raise the vehicle on the hoist. 9. Install a new high pressure hose O-ring seal (3L551-AA) and a new return hose O-ring seal (3L551-BA). 10. Connect the power steering pressure and return lines to the steering gear and install the bolt. 11. Install the steering gear coupling pinch bolt and slide the boot down.
5 Page 5 of Thread the tie-rod end jam nuts onto the front wheel spindle tie rods. 13. NOTE: Use the numbers recorded from removal to install the tie-rod ends. Thread the tie-rod ends onto the front wheel spindle tie rods. 14. Tighten the tie-rod end jam nuts. 15. NOTE: LH side shown, RH similar. Connect the tie-rod end to the knuckle. 1. Install the nut. 2. Install the cotter pin. Vehicles equipped with manual transmission 16. Install the rear transaxle insulator bracket and the bolts. 17. Install the front wheels. For additional information, refer to Section Vehicles equipped with automatic transmission 18. Install the rear transaxle insulator bracket and the bolts. 19. NOTE: 2.0L Zetec shown, 3.0L (4V) similar. Install the rear transaxle insulator.
6 Page 6 of Fill and leak check the power steering system. For additional information, refer to Section Align the front wheels to specifications. For additional information, refer to Section
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