THE INDUSTRY STANDARD

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1 6 0 H E R T Z C O P E L A M E T I C C O M P R E S S O R S THE INDUSTRY STANDARD

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3 SEMI-HERMETIC COMPRESSORS Contents Page Description of Product Conventional Compressor Section Features Conventional Copelametic Story Compressor Capacity 60 Hertz Air Cooled to 15 Refrigerant Cooled to 3 Tandems to 7 Capacity Control , 9 Capacity Control Tandems , 31 Two-Stage Two-Stage Tandems Mechanical, Electrical Specifications Air Cooled to 37 Refrigerant Cooled to 41 Tandems , 43 Capacity Control , 45 Capacity Control Tandems , 47 Two-Stage , 49 Two-Stage Tandems , 49 Dimensions, Photographs to 5 Rating Conditions Application Requirements Electrical Application Information Application Options Conversion Chart Application Bulletin Listing Single Compressor Nomenclature Tandem Compressor Nomenclature HFC Conventional Compressor Section Features HFC Conventional Copelametic Story Compressor Capacity 60 Hertz Air Cooled to 66 Refrigerant Cooled Mechanical, Electrical Specifications Air Cooled to 71 Refrigerant Cooled , 73 Dimensions, Photographs , 75 Rating Conditions Application Requirements Electrical Application Information Application Options Conversion Chart Refrigerant Changeover Guidelines Application Bulletin Listing Compressor Nomenclature Page Copeland Discus Compressor Section Features Copeland Discus Story Compressor Capacity 60 Hertz Refrigerant Cooled to 91 Tandems to 97 Capacity Control to107 Capacity Control Tandems to 117 Mechanical, Electrical Specifications Refrigerant Cooled to 11 Tandems to 15 Capacity Control to 19 Capacity Control Tandems to 133 Dimensions, Photographs Rating Conditions Application Requirements , 136 Electrical Application Information Application Options Conversion Chart Demand Cooling Information Conventional to Discus Cross Reference , 141 Application Bulletin Listing Single Compressor Nomenclature Tandem Compressor Nomenclature HFC Copeland Discus Compressor Section Features HFC Copeland Discus Story Compressor Capacity 60 Hertz Refrigerant Cooled to 155 Tandems to 161 Capacity Control to 167 Capacity Control Tandems to 173 Mechanical, Electrical Specifications Refrigerant Cooled to 177 Tandems to 181 Capacity Control to 185 Capacity Control Tandems to 189 Dimensions, Photographs Rating Conditions Application Requirements , 19 Electrical Application Information Application Options Conversion Chart Refrigerant Changeover Guidelines Application Bulletin Listing Single Compressor Nomenclature Tandem Compressor Nomenclature

4 PRODUCT DESCRIPTION Copelametic, the reliable semi-hermetic compressor line for the commercial refrigeration and air conditioning market, is a trademark that signifies the uniqe position of Emerson Climate Technologies, Inc. as the world leader in accessible hermetic compressors. Reliable semi-hermetic compressors have been the backbone of the commercial refrigeration and air conditioning business ever since Emerson Climate Technologies, Inc. invented the first accessible hermetic motor compressor 50 years ago. A continuing evolution of compressor design improvements, and advanced manufacturing technology, have contributed to this leading position. The commitment of Emerson Climate Technologies, Inc. to its customers is represented in significant financial investments to meet today s market requirements: high energy efficiency; the rugged reliability and long-life so crucial in commercial applications; focused manufacturing providing dependable delivery and consistent compressor quality; and responsive after sales service to serve you, our customer. The Copelametic motor compressors described in this book are produced by the world s largest manufacturer of semihermetic compressors. These accessible hermetic compressors consist of a compressor mechanism and a matched motor enclosed in a bolted together cast iron housing. No shaft seals are required, and each compressor can be disassembled in the field for service. The Conventional Copelametic compressor was the first semi-hermetic compressor produced by Emerson Climate Technologies, Inc. The popularity of having the motor inside the casting with the compressor grew until it became the full line of Conventional compressors we have today. The Copeland Discus compressor, with a unique conical discharge valve, illustrates the commitment of Emerson Climate Technologies, Inc. to develop new innovative concepts to serve the market needs of our customers. This new valve increases both compressor capacity and efficiency. Refrigerant (HCFC-) is becoming an increasingly important refrigerant. Recognizing this importance, Emerson Climate Technologies, Inc. has introduced a broad range of products for use with HCFC-. Compressor designs from 1 /4 through 10 horsepower (.19 through 89.5 kilowatt), in both Conventional and Copeland Discus designs, are now demonstrating excellent performance and reliability in many high, medium, and low temperature applications. In addition, innovative new technologies such as Demand Cooling are gaining popularity due to simplicity of design and a proven ability to maintain efficiency. Emerson Climate Technologies, Inc. has led the industry in CFC alternatives for refrigeration applications. The compressors approved for these HFC refrigerants are shown in this book under the appropriate HFC tabs. This book has been designed to assist you in selecting the right compressor for the right application. It is divided into four sections to help you with your selections: Conventional Compressors (R1,, 50) HFC Conventional Compressors (R404A, 407A, 507) Copeland Discus Compressors (R1,, 50) HFC Copeland Discus Compressors (R134a, 404A, 407A, 507) Sixty hertz compressor capacity in three different units is shown. Full mechanical, electrical, and application information follows the capacity information in each section. The Copelametic compressor product line follows in these pages. We at Emerson Climate Technologies, Inc. are committed to give you the right Copelametic compressor and the support you need for your applications, now and in the future. Copelametic Manufacturing Plant Copelametic Component Machining Copelametic Compressor Assembly Copelametic Life Testing

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7 CONVENTIONAL COMPRESSORS FEATURES Wide 50 and 60 Hertz Selection Range 1 /4 to 80 Horsepower.19 to 59.7 Kilowatts Proven Copeland Brand Products Dependability Extensive Selection of Models for Commer cial Refrigeration, Air Conditioning, and Heat Pump Duty Rugged, Compact Construction for Heavy- Duty Usage Easily Accessible for Maintenance Wide Voltage Selection Full Maximum Load Rundown Capability Motor Protection on All Models Oil Sight Glass on All Models Except H Sentronic Compatible Oil Pump Included on N, M, 9, 4, and 6 Models Capacity Control, Tandem, and Two-Stage Models Available More R Application Range CONVENTIONAL COPELAMETIC STORY The Conventional Copelametic compressor has been produced by Emerson Climate Technologies since It was the first successful compressor to operate with an electric motor inside the compressor casting. As its popularity grew, the product line was expanded until it reached the 80 horse power, 59.7 kilowatt, size that we have today. Conventional Copelametic compressors in this section of the catalog are found in the following order: Air Cooled Refrigerant Cooled Tandem Capacity Control Capacity Control Tandem Two-Stage Two-Stage Tandem Air and Refrigerant Cooled refers to the type of compressor motor cooling. Tandem compressors are those produced when two single compressors are bolted together to make one large compressor. In order to regulate the output of the compressor, Capacity Control compressors can be used as shown in their respective pages. Compressors that compress the refrigerant in two steps are shown in the pages labeled Two-Stage. We are proud to offer you the following full line of our popular Conventional Copelametic compressors. 5

8 CONVENTIONAL COMPRESSORS MODEL 60 HERTZ AIR COOLED HP kw CFH m 3 /hr 60HZ HAF (LT) HAJ CONDENSING TEMPERATURE F C CAPACITY R BTUS/HOUR KCALS/HOUR WATTS EVAPORATING TEMPERATURE F/ C R HAF HAG HAJ KAN (LT) KAE HAT (LT) KAN (LT) Oil pump is required for RLT only. Use A or B in place of in model number. 6

9 CONVENTIONAL COMPRESSORS R CAPACITY BTUS/HOUR KCALS/HOUR WATTS EVAPORATING TEMPERATURE F/ C R

10 CONVENTIONAL COMPRESSORS MODEL 60 HERTZ AIR COOLED HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C CAPACITY R1 BTUS/HOUR KCALS/HOUR WATTS EVAPORATING TEMPERATURE F/ C R KAE KAM (LT) KAG KAA KAR KAM KAJ (LT) KAK KAL (LT) Oil pump is required for RLT only. Use A or B in place of in model number. 8

11 CONVENTIONAL COMPRESSORS R CAPACITY BTUS/HOUR KCALS/HOUR WATTS EVAPORATING TEMPERATURE F/ C R

12 CONVENTIONAL COMPRESSORS MODEL 60 HERTZ AIR COOLED HP kw CFH m 3 /hr 60HZ KAT (OP) CONDENSING TEMPERATURE F C CAPACITY R1 BTUS/HOUR KCALS/HOUR WATTS EVAPORATING TEMPERATURE F/ C R KAJ (LT) KAG (OP) KAL (LA) (OP) KAT (OP) EAJ KAK (OP) KAT (LV) (OP) EAD (LT) (OP) Oil pump is required for all applications. Use A or B in place of in model number. (LT) Oil pump is required for RLT only. Use A or B in place of in model number. (LA) R usage is limited to TAU motor only. (LV) Limited voltage. Available only in 00 volt electrical. 10

13 CONVENTIONAL COMPRESSORS R CAPACITY BTUS/HOUR KCALS/HOUR WATTS EVAPORATING TEMPERATURE F/ C R

14 CONVENTIONAL COMPRESSORS MODEL 60 HERTZ AIR COOLED HP kw CFH m 3 /hr 60HZ EAV (LA) EAL AH CONDENSING TEMPERATURE F C CAPACITY R1 BTUS/HOUR KCALS/HOUR WATTS EVAPORATING TEMPERATURE F/ C R EAV (LT) AJ (LT) (RG) LAH (LT) (RG) LAL LAC (LA). 3.1 LAM (LA) R usage is limited to TAU motor only. (LT) Oil pump is required for RLT only. Use A or B in place of in model number. (RG) In grey shaded area the maximum return gas temperature is 50 F (10 C). 1

15 CONVENTIONAL COMPRESSORS R CAPACITY BTUS/HOUR KCALS/HOUR WATTS EVAPORATING TEMPERATURE F/ C R

16 CONVENTIONAL COMPRESSORS MODEL 60 HERTZ AIR COOLED HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C CAPACITY R1 BTUS/HOUR KCALS/HOUR WATTS EVAPORATING TEMPERATURE F/ C R LAH (LT) (RG) EAD LAH (OP) (RG) (LT) Oil pump is required for RLT only. Use A or B in place of in model number. (RG) In grey shaded area the maximum return gas temperature is 50 F (10 C). (OP) Oil pump is required for all applications. Use A or B in place of in model number. 14

17 CONVENTIONAL COMPRESSORS R CAPACITY BTUS/HOUR KCALS/HOUR WATTS EVAPORATING TEMPERATURE F/ C R

18 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ ERA CONDENSING TEMPERATURE F C CAPACITY R1 BTUS/HOUR KCALS/HOUR WATTS R EVAPORATING TEMPERATURE F/ C ERC ERF RA (LT) (RG) NRD (LA). 3.1 NRB NRA NRM MRA (LT) Oil pump is required for RLT only. Use A or B in place of in model number. (RG) In grey shaded area the maximum return gas temperature is 50 F (10 C) and a vertical cooling fan is required. (LA) R usage is limited to TFU motor only. 16

19 CONVENTIONAL COMPRESSORS R CAPACITY BTUS/HOUR KCALS/HOUR WATTS EVAPORATING TEMPERATURE F/ C R

20 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ MRJ (LV) MRB MRH RJ RB RZ (LV) RS RC CONDENSING TEMPERATURE F C (LV) Limited voltage. Available only in 00 volt electrical. BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C

21 CONVENTIONAL COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R

22 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED MODEL 9RS HERTZ HP kw CFH m 3 /hr 60HZ 9RS (LV) RA RS CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C RL (OC) RL (LV) (OC) 4RA RA (LV) Limited voltage. Available only in 00 volt electrical. (OC) Oil cooler and vertical cooling fan are standard on this model. 0

23 CONVENTIONAL COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R

24 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED MODEL 4RH HERTZ HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C RL (OC) RJ RA RT (DS) (OC) RH RJ (DS) (OC) Oil cooler and vertical cooling fan are standard on this model. (DS) Deep oil sump is standard on this model.

25 CONVENTIONAL COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R

26 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED TANDEMS MODEL 44A HERTZ HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 EVAPORATING TEMPERATURE F/ C R 44L (OC) A A (OC) Oil coolers and vertical cooling fans are standard on this model. COPELAMETIC TANDEM COMPRESSORS Copelametic Tandem compressors are available from nominal 0 horsepower (15.0 kw) thus providing extensive system design flexibility. The popular combinations are shown, but any 4R and 6R compressors can be put together to make a tandem. The capacity of a tandem model is the sum of the capacities of the individual compressors. Since each compressor may be operated individually, the tandem provides simple, foolproof capacity reduction with maximum power savings, and greatly simplifies system control. The unique tandem design solves the troublesome problems of oil equalization sometimes encountered on compressors with interconnected crankcases. See Application Bulletin AE for complete details. 4

27 CONVENTIONAL COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R

28 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED TANDEMS MODEL 44H HERTZ HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C L (OC) J A T (DS) (OC) H J (DS) (OC) Oil coolers and vertical cooling fans are standard on this model. (DS) Deep oil sumps are standard on this model. 6

29 CONVENTIONAL COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R

30 CONVENTIONAL COMPRESSORS CAPACITY CONTROL MODEL 60 HERTZ REFRIGERANT COOLED CAPACITY CONTROL BASIC COMPRESSOR MODEL 9RP % 9RC Unloaded 4RE % 4RA Unloaded 9RT % 9RS Unloaded 4RE % 4RA Unloaded 6RE % 6RA Unloaded 6RN % 6RA Unloaded 4RK % 4RH Unloaded HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C

31 CONVENTIONAL COMPRESSORS CAPACITY CONTROL MODEL 60 HERTZ REFRIGERANT COOLED CAPACITY CONTROL BASIC COMPRESSOR MODEL 4RR % 4RJ Unloaded 6RE % 6RA Unloaded 6RN % 6RA Unloaded 6RK % 6RH Unloaded 6RP % 6RH Unloaded HP kw CFH m 3 /hr 60HZ RR % RJ Unloaded (DS) 6RS % RJ Unloaded (DS) (DS) Deep oil sump is standard on this model. CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C

32 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL TANDEMS CAPACITY CONTROL MODEL 60 HERTZ BASIC TANDEM MODEL 44E % 44A Unloaded 44E % 44A Unloaded 66E % 66A Unloaded 66N % 66A Unloaded 44K % 44H Unloaded HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C

33 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL TANDEMS CAPACITY CONTROL MODEL 60 HERTZ BASIC TANDEM MODEL 44R % 44J Unloaded 66E % 66A Unloaded 66N % 66A Unloaded 66K % 66H Unloaded 66P % 66H Unloaded HP kw CFH m 3 /hr 60HZ R % J Unloaded (DS) 66S % J Unloaded (DS) (DS) Deep oil sumps are standard on this model. CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C

34 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED TWO-STAGE MODEL 9TK TL TH RB RB TM HERTZ HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C Subcooler installed for these capacity values. R EVAPORATING TEMPERATURE F/ C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R COPELAMETIC TWO-STAGE COMPRESSORS Copeland brand product Two-Stage Compressors were developed to reach the ultra low temperatures needed in many of today s applications in an efficient and reliable way. The Two-Stage compressor is separated into low and high stages of compression to achieve the necessary pressures and temperatures for maximum cooling capability. Three cylinder compressors use two cylinders on the low stage and one cylinder on the high stage while the six cylinder compressors use four cylinders on the low stage and two cylinders on the high stage. For more information see Application Bulletin AE

35 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED TWO-STAGE TANDEMS MODEL 66B B M HERTZ HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C Subcoolers installed for these capacity values. R EVAPORATING TEMPERATURE F/ C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R COPELAMETIC TWO-STAGE TANDEM COMPRESSORS Copeland brand product Two-Stage Tandem compressors produce greater capacity for applications where it is necessary along with the automatic capacity control and increased factor of safety that tandems naturally offer. Refer to Application Bulletins AE and AE for instructions. Although Two-Stage evaporating temperatures range well below 0 F ( 17.8 C) when operating, no overhead cooling fan is required for any of our Two-Stage compressors. An interstage desuperheating expansion valve provides adequate motor cooling. Refer to Application Bulletin AE for more information. 33

36 CONVENTIONAL COMPRESSORS AIR COOLED MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg MODEL CYL in in Charge) in/mm kw mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in HAF /3 5 / / /4 8 3 / /8 1 / 3 / (LT) (16) (.47) Flare Flare 3 37 HAJ HAF HAG /16 5 / / /4 8 3 / /8 1 / 3 / (16) (.47) Flare Flare /3 5 / / /4 8 3 / /8 1 / 3 / (16) (.47) Flare Flare /3 3 / / /4 8 3 / /8 1 / 3 / (16) (.47) Flare Flare HAJ /16 5 / / /4 8 3 / /8 1 / 3 / (16) (.47) Flare Flare KAN /8 5 / /4 8 3 / /8 1 / 3 / (LT) (0) (.59) Flare Flare KAE / 5 / /4 8 3 / /8 1 / 3 / (0) (.59) Flare Flare HAT /16 3 / / /4 8 3 / /8 1 / 3 / (LT) (16) (.47) Flare Flare KAN /8 5 / /4 8 3 / /8 1 / 3 / (0) (.59) Flare Flare KAE / 5 / /4 8 3 / /8 1 / 3 / (0) (.59) Flare Flare KAM /8 15 / /4 8 3 / /8 5 /8 3 / (LT) (0) (.59) Flare Flare KAG KAA KAR /16 15 / /4 8 3 / /8 5 /8 3 / (0) (.59) Flare Flare /16 15 / /4 8 3 / /8 5 /8 3 / (0) (.59) Flare Flare /8 5 / /4 8 3 / /8 5 /8 1 / (0) (.59) Flare Flare KAM /8 15 / /4 8 3 / /8 5 /8 1 / (0) (.59) Flare Flare KAJ /16 15 / /4 8 3 / /8 5 /8 1 / (LT) (0) (.59) Flare Flare KAK /16 15 / /4 8 3 / /8 5 /8 1 / (0) (.59) Flare Flare KAL /8 15 / /4 8 3 / /8 5 /8 1 / (0) (.59) Flare Flare KAT /8 1 5 / /4 8 3 / /8 5 /8 1 / (OP) (0) (.59) Flare Flare KAJ /16 15 / /4 8 3 / /8 5 /8 1 / (LT) (0) (.59) Flare Flare (LT) Oil pump is required for RLT only. Use A or B in place of in model number. Add 3 /8 inches (9.53mm) to length shown when an oil pump is used. (OP) Oil pump is required for all applications. Use A or B in place of in model number. 34

37 CONVENTIONAL COMPRESSORS ELECTRICAL SPECIFICATIONS CAA CAB CAV CAH TAC TAD IAA IAB 00/ IAH 00/ / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA IAA IAB IAA IAB IAA CAA CAA IAA IAA IAB IAH IAA IAB IAH CAA CAA CAA CAA 85.5 IAB IAH 10.1 IAA CAA 44.0 IAB IAH 9.5 IAA CAA 44.0 IAB IAH 10. IAA CAA CAA CAA CAB CAH CAA CAB CAH CAA CAB CAH CAA CAB CAH

38 CONVENTIONAL COMPRESSORS AIR COOLED MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg MODEL CYL in in Charge) in/mm kw mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in KAG /16 15 / /8 8 3 / /4 8 3 / /8 7 /8 1 / (OP) (0) (.59) Solder Flare KAL /8 15 / /8 8 3 / /4 8 3 / /8 7 /8 1 / (OP) (0) (.59) Solder Flare KAT /8 1 5 / /8 8 3 / /4 8 3 / /8 7 /8 1 / (OP) (0) (.59) Solder Flare EAJ / / / / / / 7 /8 1 / (55) (1.63) Solder Flare KAK /16 15 / /8 8 3 / /4 8 3 / /8 7 /8 1 / (OP) (0) (.59) Solder Flare KAT /8 1 5 / /8 8 3 / /4 8 3 / /8 7 /8 1 / (LV) (OP) (0) (.59) Solder Flare EAD /8 1 5 / / / / / 7 /8 1 / (LT) (55) (1.63) Solder Flare 7 83 EAV -000 EAL / / / / / 7 /8 1 / (55) (1.63) Solder Flare / / / / / 7 /8 1 / (55) (1.63) Solder Flare AH /4 1 3 / / / /8 1 / (65) (1.9) Solder Flare EAV / / / / / 7 /8 1 / (LT) (55) (1.63) Solder Flare AJ /8 1 3 / / / / /8 1 / (LT) (65) (1.9) Solder Flare LAH /4 1 7 / / / / /8 5 / (LT) (75) (.) Solder Flare LAL LAC /8 1 7 / / / / /8 5 / (75) (.) Solder Flare / / / / / /8 5 / (75) (.) Solder Flare LAM / / / / / /8 5 / (75) (.) Solder Flare LAH /4 1 7 / / / / /8 5 / (LT) (75) (.) Solder Flare EAD /8 1 5 / / / / / 7 /8 1 / (55) (1.63) Solder Flare 7 83 LAH /4 1 7 / / / / /8 5 / (OP) (75) (.) Solder Flare (OP) Oil pump is required for all applications. Use A or B in place of in model number. (LV) Limited voltage. Available only in 00 volt electrical. (LT) Oil pump is required for RLT only. Use A or B in place of in model number. Add 3 /8 inches (9.53mm) to length shown when an oil pump is used. 36

39 CONVENTIONAL COMPRESSORS ELECTRICAL SPECIFICATIONS CAB CAV CAH TAC TAD TAE TAU TA / / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA

40 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg MODEL CYL in in Charge) in/mm kw mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in ERA -000 ERC -000 ERF RA NRD NRB NRA NRM /4 1 5 / / / / / 7 /8 5 / (55) (1.63) Solder Flare /4 1 5 / / / / / 7 /8 5 / (55) (1.63) Solder Flare /8 1 3 / / / / / 1 1 /8 5 / (55) (1.63) Solder Flare / / / / /8 5 / (65) (1.9) Solder Flare / / / / / /8 5 / (65) (1.9) Solder Flare /4 1 7 / / / / /8 5 / (65) (1.9) Solder Solder / / / / / /8 5 / (65) (1.9) Solder Solder /16 1 / / / / /8 5 / (65) (1.9) Solder Solder MRA / 1 13 / / / / /8 7 / (70) (.07) Solder Solder MRJ / 1 13 / / / / /8 7 / (LV) (70) (.07) Solder Solder MRB MRH RJ / / / / / /8 7 / (70) (.07) Solder Solder / / / / / /8 1 1 / (70) (3.10) Solder Solder / / / / /8 1 1 / (105) (3.10) Solder Solder RB / / / / /8 1 1 / (105) (3.10) Solder Solder RZ / / / / /8 1 1 / (LV) (105) (3.10) Solder Solder RS RC /16 1 / / / / /8 1 1 / (105) (3.10) Solder Solder / / / / /8 1 1 / (105) (3.10) Solder Solder RS /16 1 / / / / /8 1 1 / (105) (3.10) Solder Solder RS /16 1 / / / / /8 1 1 / (LV) (105) (3.10) Solder Solder RA / / / / /8 1 1 / (130) (3.84) Solder Solder (LV) Limited voltage. Available only in 00 volt electrical. 38

41 CONVENTIONAL COMPRESSORS ELECTRICAL SPECIFICATIONS CAB FSC TAC TAD TSK TAE/TFE TAU/TFU TF7 CFB TFC TFD 00/ TSE TSU / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA CAB TAC TAD TAE CAB TAC TAD TAE CAB TAC TAD TAE CAB TAC TAD TAU TFC TFD TFE TFU CFB TFC TFD TFE CFB TFC TFD TFE CFB TFC TFD TFE CFB TFC TFD TFE TFU TFU TFC TFD TFE TFC TFD TFE TFC TFD TFE TFC TFD TFE TFU TFU TFC TFD TFE TFC TFD TFE TFC TFD TFE TSU TSU /08/ / TSE

42 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg MODEL CYL in in Charge) in/mm kw mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 15 9RS /16 1 / / / / /8 1 1 / (105) (3.10) Solder Solder RL /16 3 / / / / /8 1 1 / (OC) (10) (3.55) Solder Solder RL /16 3 / / / / /8 1 1 / (LV) (OC) (35) (6.95) Solder Solder RA RA / / / / /8 1 1 / (10) (3.55) Solder Solder / /3 0 1 / / /8 1 3 / (145) (4.9) Solder Solder RH /16 3 / / / / /8 1 1 / (10) (3.55) Solder Solder RL /16 3 / / /3 4 3 / /8 1 3 / (OC) (130) (3.84) Solder Solder RJ /16 3 / / / / /8 1 3 / (15) (3.70) Solder Solder RA / /3 0 1 / / /8 1 3 / (130) (3.84) Solder Solder RT /16 3 / / /3 7 3 / /8 1 3 / (DS) (OC) (45) (7.4) Solder Solder RH /16 3 / /3 0 1 / 17 7 / /8 1 3 / (130) (3.84) Solder Solder RJ /16 3 / /3 1 5 /8 0 7 / /8 1 3 / (DS) (45) (7.4) Solder Solder (OC) Oil cooler and vertical cooling fan are standard on this model. (LV) Limited voltage. Available only in 00 volt electrical. (DS) Deep oil sump is standard on this model. 40

43 CONVENTIONAL COMPRESSORS ELECTRICAL SPECIFICATIONS ES8 ESX FSD FSU TFD TSC TSK TFE/TSE TSN TSU TF / / / / / / / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA TFE /08/ / TSE RLA LRA / / / / / / /08/ TSE 400/ /08/ TSE 400/ /08/ TSE 400/ /08/ /460 TSE TSE /08/ / /08/ TSE / /08/ TSE / /08/ TSE / TSE / /

44 CONVENTIONAL COMPRESSORS REFRIGTERANT COOLED TANDEMS MECHANICAL SPECIFICATIONS MODEL Valve Fitting Oz Liter Length Width Height Length Width Net Shipping in in A RA / / /8 1 3 / (60) (7.69) Solder Solder L RL /8 1 3 / /8 1 3 / (OC) (40) (7.10) Solder Solder A A RA / / /8 1 3 / (40) (7.10) Solder Solder RA /4 5 /8 1 3 / /8 1 5 / (90) (8.58) Solder Solder H RH /8 1 3 / / /8 1 3 / (40) (7.10) Solder Solder L RL / / /8 1 5 / (OC) (60) (7.69) Solder Solder J HP kw Consisting of Two Single Compressors CFH m 3 /hr 60 Hertz Oil Charge (Refill Oil Charge) RJ /8 1 3 / / /8 1 3 / (50) (7.39) Solder Solder A RA /4 5 /8 1 3 / /8 1 5 / (60) (7.69) Solder Solder T RT / / /8 1 5 / (DS) (OC) (490) (14.5) Solder Solder H RH / / /8 1 5 / (60) (7.69) Solder Solder J RJ / / /8 1 5 / (DS) (490) (14.5) Solder Solder Electrical specifications shown for tandems are per compressor rating. (OC) Oil coolers and vertical cooling fans are standard on this model. (DS) Deep oil sumps are standard on this model. Overall Dimensions in/mm Mounting Center Dimensions in/mm Suction Connection Size Discharge Connection Size Weights lb/kg TANDEM WIRING Each compressor of a tandem may be wired with a separate control system for independent motor operation. If current in - rush decrease is desirable, a time delay relay may be used to stagger motor starting. Either of these circuits require that the oil pressure safety control and dual pressure safety control be wired independently on each compressor. For tandem wiring diagrams refer to Application Bulletin AE

45 CONVENTIONAL COMPRESSORS ELECTRICAL SPECIFICATIONS ES8 ESX FSD FSU TSK TSN TSE / / / / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA 00/ / / / / / /08/ / /08/ / /08/ / /08/ / /08/ / /08/ / /08/ / /08/ / /08/ / /08/ / / /

46 CONVENTIONAL COMPRESSORS REFRIGTERANT COOLED CAPACITY CONTROL MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights CAPACITY BASIC Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg CONTROL COMPRESSOR CYL in in Charge) in/mm kw MODEL MODEL mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 9RP RC / / /16 11 / /8 1 1 / (105) (3.10) Solder Solder RE RA / / / / /8 1 1 / (130) (3.84) Solder Solder RT RS /16 1 / / /16 11 / /8 1 1 / (105) (3.10) Solder Solder RE RA / / / / /8 1 1 / (10) (3.55) Solder Solder RE RA / /3 0 1 / / /8 1 3 / (145) (4.9) Solder Solder RN RA / /3 5 / / /8 1 3 / (145) (4.9) Solder Solder RK RH /16 3 / / / / /8 1 1 / (10) (3.55) Solder Solder RR RJ /16 3 / / / / /8 1 3 / (15) (3.70) Solder Solder RE RA / /3 0 1 / / /8 1 3 / (130) (3.84) Solder Solder RN RA / /3 5 / / /8 1 3 / (130) (3.84) Solder Solder RK RH /16 3 / /3 0 1 / 17 7 / /8 1 3 / (130) (3.84) Solder Solder RP RH /16 3 / / / /8 1 3 / (130) (3.84) Solder Solder RR RJ /16 3 / /3 1 5 /8 0 7 / /8 1 3 / (DS) (45) (7.5) Solder Solder RS RJ /16 3 / /3 4 1 /8 0 7 / /8 1 3 / (DS) (45) (7.5) Solder Solder (DS) Deep oil sump is standard on this model. 44

47 CONVENTIONAL COMPRESSORS ELECTRICAL SPECIFICATIONS ES8 ESX FSD FSU TFC/TSC TFD TSK TSN TFE/TSE TF / / / / / / / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA 00/ / / / / / / TFC TFE /08/ / TSE TFE TSC /08/ TSE 400/ /08/ TSE 400/ /08/ TSE 400/ /08/ TSE 400/ /08/ TSE 400/ /08/ TSE 400/ /08/ TSE 400/ /08/ TSE 400/ /08/ TSE 400/ / TSE 400/ / TSE 400/

48 REFRIGERANT COOLED CAPACITY CONTROL TANDEMS MODEL 44E E E N K R E N K HP kw Consisting of Two Single Compressors CFH m 3 /hr 60 Hertz Oil Charge (Refill Oil Charge) CONVENTIONAL COMPRESSORS MECHANICAL SPECIFICATIONS Valve Fitting Oz Liter Length Width Height Length Width Net Shipping in in RE / / /8 1 3 / (60) (7.69) Solder Solder RE / / /8 1 3 / (40) (7.10) Solder Solder RE /4 5 /8 1 3 / /8 1 5 / (90) (8.58) Solder Solder RN /4 5 /8 1 3 / /8 1 5 / (90) (8.58) Solder Solder RK /8 1 3 / / /8 1 3 / (40) (7.10) Solder Solder RR /8 1 3 / / /8 1 3 / (50) (7.39) Solder Solder RE /4 5 /8 1 3 / /8 1 5 / (60) (7.69) Solder Solder RN /4 5 /8 1 3 / /8 1 5 / (60) (7.69) Solder Solder RK / / /8 1 5 / (60) (7.69) Solder Solder P RP / / /8 1 5 / (60) (7.69) Solder Solder R RR / / /8 1 5 / (DS) (490) (14.5) Solder Solder S RS / / /8 1 5 / (DS) (490) (14.5) Solder Solder Electrical specifications shown for tandems are per compressor rating. (DS) Deep oil sumps are standard on this model. Overall Dimensions in/mm Mounting Center Dimensions in/mm Suction Connection Size Discharge Connection Size Weights lb/kg 46

49 CONVENTIONAL COMPRESSORS ELECTRICAL SPECIFICATIONS ES8 ESX FSD FSU TSK TSN TSE / / / / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA 00/ / / / / / / /08/ / /08/ / /08/ / /08/ / /08/ / /08/ / /08/ / /08/ / /08/ / /08/ / / / / /

50 CONVENTIONAL COMPRESSORS REFRIGERANT COOLED TWO-STAGE MECHANICAL SPECIFICATIONS Oil Charge Mounting Center Weights CFH Overall Dimensions Service Valve Bore Stroke (Refill Oil Dimensions lb/kg HP m 3 /hr in/mm Sizes MODEL CYL in in Charge) in/mm with Subcooler kw mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 9TK TL TH RB RB TM / / / /8 7 / (105) (3.11) Solder Solder / / / /8 7 / (105) (3.11) Solder Solder /16 1 / / / /8 7 / (105) (3.11) Solder Solder / /3 1 5 / / /8 1 3 / (135) (3.99) Solder Solder / /3 1 5 / / /8 1 3 / (145) (4.9) Solder Solder /16 3 / / / /8 1 3 / (145) (4.9) Solder Solder REFRIGERANT COOLED TWO-STAGE TANDEMS MECHANICAL SPECIFICATIONS MODEL 66B B M HP kw Consisting of Two Single Compressors CFH m 3 /hr 60 Hertz Oil Charge (Refill Oil Charge) Fitting Two Valves Oz Liter Length Width Height Length Width Net Shipping in in RB / / /8 1 3 / (70) (7.98) Solder Solder RB / / /8 1 3 / (90) (8.58) Solder Solder TM /4 5 /8 1 3 / /8 1 3 / (90) (8.58) Solder Solder Electrical specifications shown for tandems are per compressor rating. Overall Dimensions in/mm Mounting Center Dimensions in/mm Suction Connection Size Discharge Connection Size Weights lb/kg with Subcoolers 48

51 CONVENTIONAL COMPRESSORS ELECTRICAL SPECIFICATIONS FSD TFC TFD TSK TFE 380/ / / / TSE / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA TFE TFE /08/ / /08/ TSE 400/ /08/ / TSE ELECTRICAL SPECIFICATIONS FSD TSK TSE 380/ / / RLA LRA RLA LRA RLA LRA 00/08/ / /08/ / /08/ /

52 CONVENTIONAL COMPRESSORS DIMENSIONS AND PHOTOGRAPHS HA F A M I L Y Model HAJ1-005 Shown KA F A M I L Y Model KATA-0150 Shown EA F A M I L Y Model EAD1-000 Shown 3A F A M I L Y Model 3AB Shown LA F A M I L Y Dimensions shown are inches (millimeters). Model LAH Shown 50

53 CONVENTIONAL COMPRESSORS DIMENSIONS AND PHOTOGRAPHS ER F A M I L Y Model ERF Shown 3R F A M I L Y Model 3RA Shown NR F A M I L Y Model NRD Shown MR F A M I L Y Model MRH Shown 9R F A M I L Y Dimensions shown are inches (millimeters). Model 9RC Shown 51

54 CONVENTIONAL COMPRESSORS DIMENSIONS AND PHOTOGRAPHS 4R F A M I L Y Model 4RJ Shown 6R F A M I L Y Model 6RJ Shown TWO- STAGE 9T F A M I L Y Model 9TH Shown TWO- STAGE 6T F A M I L Y Model 6TM1-000 Shown T A N D E M Dimensions shown are inches (millimeters). Model 66P-4000 Shown 5

55 CONVENTIONAL COMPRESSORS APPLICATION INFORMATION RATING CONDITIONS USED IN THIS BOOK Refrigerant R1 R R50 Evaporating Temperature Condensing Temperature This book does not specifically define the operating limits of the compressors. See individual specification sheets for exact application capability. Return Gas Temperature 65 F LT, MT: 65 F, 18.3 C 65 F 18.3 C HT: Varies 18.3 C Ambient Temperature 95 F 95 F 95 F 35 C 35 C 35 C Liquid Subcooling 0 F LT, MT: 0 F, 0 C 0 F 0 C HT: 15 F, 8.3 C 0 C Superheat Varies LT, MT: Varies Varies HT: 0 F, 11.1 C R MT, Medium Temperature is Below 35 F, 1.7 C R HT, High Temperature is 55 F to 35 F, 1.8 C to 1.7 C Two-Stage rating conditions based on 65 F, 18.3 C return gas, 95 F, 35 C ambient and maximum liquid subcooling. APPLICATION REQUIREMENTS All Copelametic compressors require some form of motor cooling, regardless of the operating conditions. It is important to note that refrigerant-cooled models when operating at evaporating temperatures of 0 F ( 17.8 C) or lower require additional motor and cylinder head cooling. This can be accomplished by the use of an external fan assembly available from Emerson Climate Technologies, Inc. See Application Bulletin AE for complete details and allow for extra height to install the fan to the top of the compressor. Oil Pump Description. Models H, K, E, 3, L. If oil pump is used it is a low pressure pump. No oil pressure control is needed. Models N, M, 9, 4, 6. Oil pump is Sentronic high pressure oil pump. An oil pressure safety control is required on every Copelame tic compressor equipped with a high pressure oil pump. Approved controls provide low cost, safe protection against damage from loss of lubrication. These can be supplied by Emerson Climate Technologies, Inc. and should be listed separately on your purchase orders (except those covering tandem compressors on which they are supplied as standard equipment). There are two types of control available, our new Sentronic Control offering improved reliability and accuracy (see next paragraph for details) and the conventional capillary tube type control which can be ordered by using Part Number For further information, see Application Bulletin AE Emerson Climate Technologies, Inc. introduces a new era in oil pressure controls with the Sentronic Oil Pressure Control System. The Sentronic electronic control system eliminates capillary tubes used on electro-mechanical systems to sense oil pressure. The new system uses a pressure transducer within the oil pump that produces an electrical signal to the control module. If the oil pressure drops below acceptable limits for a period of two minutes the control module cuts power to the compressor and stops it. The Sentronic offers a new and more reliable solution to capillary leaks. To order the Sentronic Oil Pressure Control use part number For instructions refer to Application Bulletin AE The Sentronic is only functional when used with our new oil pump that has a machined port for the Sentronic sensor. The Sentronic control and oil pump are standard on all Copelametic tandem compressors and the oil pump is standard on all Copelametic compressors using high pressure positive displacement oil pumps. All 4 and 6 cylinder models are equipped with a pre-set internal relief valve between suction and discharge which will open if the maximum permissible pressure differential is reached. All Tandem models except Two-Stage include a discharge muffler. The nominal rotational speeds of the Copelametic Conven tional compressors are: 50 Hertz 1450 RPM. 60 Hertz 1750 RPM. Dimensions in this brochure include the terminal box and service valves mounted. Height is from the bottom plate bolts or from bottom of extended oil sump where applicable and does not include mounting parts except mounting for tandem compressors where dimensions include the mounting rails. Mounting center dimensions do not apply to narrow profile deep sump models such as those with an 8 in the fourth place of the model number. 53

56 CONVENTIONAL COMPRESSORS APPLICATION INFORMATION PART WINDING AND STAR-DELTA STARTING MOTOR CHARACTERISTICS Motor Leads Hertz Across-The-Line Part Winding Star-Delta ESX ES / / FSC FSD / / FSU TSE 6 TSN (PW) (PW) TSK / / (PW) Part winding start applies only to single compressors 0 horsepower, 14.9 kilowatt, and above; tandem 40 horsepower, 9.8 kilowatt, and above. ELECTRICAL APPLICATION INFORMATION On Copelametic compressors with pilot circuit motor protection (compressors with H, L, or S type motor protection) the contactor becomes an integral part of the motor protection system. Modern pilot circuit protection, whether solid state or internal thermostat, used in conjunction with a properly sized and operating contactor provides excellent motor protection. Emerson Climate Technologies, Inc. specifications require the use of a properly sized, properly applied contactor. For complete contactor sizing information, please see Application Bulletin AE Refer to the Electrical Handbook, Form 6400, for wiring diagrams. Rated load amps is the value used for contactor and other electrical component selection. It is calculated by dividing the maximum continuous current that the compressor draws under the condition of maximum load operation and the lowest operating voltage by 1.4. See Application Bulletin AE for a detailed explanation. Rated load amps (RLA) and locked rotor amps (LRA) shown in this book are at across-the-line, not part winding start or star-delta conditions. 54

57 APPLICATION OPTIONS CONVENTIONAL COMPRESSORS APPLICATION INFORMATION Use bill of material number 00 for standard compressors. This bill of material includes oil charge, mounting parts, standard service valves, overload protectors, terminal box covers and, where applicable, running capacitors, starting capacitors and relays. Oil pressure safety controls, crank - case heaters, contactors, and high-low pressure controls, when required, should be ordered with compressors but listed separately on the purchase order. Exception to this rule is that 00 bill of material tandem compressors include oil pressure safety controls. Emerson Climate Technologies, Inc. recommends ordering a standard 9R Compressor with a cylinder head mounted discharge service valve, B/ M 400. But, for a body mounted discharge service valve on the 9R, B/M 00 should be specified. On air conditioning applications where the cooling load may vary over a wide range, some means of compressor capacity control is frequently necessary for satisfactory system performance. Emerson Climate Technologies, Inc. has available capacity reduction control devices for the larger Copelametic models. These capacity modulation accessories can be mounted on the compressor at the factory or added in the field. The capacity control valves are mounted externally on the 9R compressors and internally on the 4R and 6R. Application Bulletins AE y AE 1-1 provide detailed technical information. Field conversion kits contain all necessary parts to convert a standard model to a capacity control model. Crankcase heaters are strongly recommended on all refrigeration systems where the compressor is exposed to cold ambient temperatures, on all split air conditioning systems, and on package air conditioning equipment 5 HP and larger. As the refrigerant charge increases, the start-up prob lems associated with vapor refrigerant in liquid oil becomes more critical. The crankcase heater will minimize refrigerant migration to the crankcase during periods when the compressor is not operating and will greatly reduce liquid slugging, loss of oil and compressor damage. Please refer to Application Bulletins AE , AE , and AE -118 for additional information. Any model in the families of M, 9, 4, or 6 has the option of an installed deep oil sump. Air and water cooled condensing units are available from Emerson Climate Technologies, Inc. that contain the compressors listed in this section. The H, K, EA and 3A families can be converted to water cooled with a factory installed copper water coil wrapped around the compressor body. UNITS CONVERSION CHART BTUH x.5 = KCALH BTUH x.93 = WATTS ( F 3) x 5 /9 = C POUNDS x.454 = KILOGRAMS INCHES x 5.4 = MILLIMETERS CUBIC INCHES x = CUBIC CENTIMETERS FLUID OUNCES x.0957 = LITERS CUBIC FEET x.0831 = CUBIC METERS HORSEPOWER x.746 = KILOWATTS 55

58 APPLICATION BULLETINS CONVENTIONAL COMPRESSORS APPLICATION INFORMATION Emerson Climate Technologies, Inc. has compiled a book of compressor Application Bulletins. Please see the following bulletins, from the book, for more Conventional Copelametic compressor application information as entitled below: Location of Pressure Ports AE Mounting Parts AE Cooling Requirements AE Oil Pumps AE Tandem Compressors AE Discharge Line Mufflers AE Bolt Torque AE U.L. and C.S.A. File Data AE Converting Compressor Rated Capacity to Actual Capacity AE Motor Horsepower versus Compressor Efficiency AE Oil Charges AE Air Cooled Compressors for RLT AE Oil Pressure Safety Controls AE Sentronic Electronic Oil Pressure Control.... AE Terminal Plate Connections for Dual Winding Compressors AE Nameplate Amperage Rating AE Single Phase Motors Frequent Causes of Failure AE Nameplate Voltages AE 9-18 Power Factor Correction With Capacitors..... AE Maximum Continuous Current Rating AE Effect of Electrical Components on Motor Protection AE Single versus Two Contactor Selection for Model 4R and 6R Compressors AE Recommended Contactor Selection and System Design for Three Phase Motor Protection... AE Solid State Motor Protection AE Potential Nuisance Field Problem with Impedance Lockout Relays on Solid State Protected Compressors AE Copeland Brand Supplied Run Capacitors... AE Suction Accumulators AE Suction Accumulators for Heat Pump Applications AE Effect of Defrost Control on Compressor Operation AE Design Consideration for Refrigerant Receivers. AE High Pressure Controls AE Non-Standard Applications AE Low Ambient Operation AE Parallel Compressor Operation AE Application of Immersion Type Crankcase Heaters AE System Design for Bulk Milk Tank Refrigeration. AE Air to Air Heat Pump System Design AE Refrigeration Oils AE Design Considerations for High Ambient Conditions AE Design Considerations for Heat Reclaim Systems AE System Design for Container Refrigeration.... AE Compressor Overheating AE Compressor Selection for Mobile or Transport Applications AE Compressor Short Cycling AE Air to Water Heat Pump Cycles AE Compression Ratio as it Affects Compressor Reliability AE Oil Additives AE Switching Refrigerants in Field Installations... AE Two-Stage Compressors AE Transport Refrigeration Manual AE Low Limit Pressure Controls for Low Temperature Truck Applications AE Hot Gas Bypass Systems AE Internal Capacity Control Valves AE External Capacity Control Valves AE 1-1 Liquid Refrigerant Control AE -118 Off Cycle Motor Heat for Liquid Refrigerant Migration Control AE -130 Recommended Control Circuits for Liquid Refrigerant Control AE 3-11 System Cleaning AE Air Cycle Testing AE Safe Handling of Compressed Gases AE Use of Reclaimed Refrigerant AE

59 CONVENTIONAL COMPRESSORS SINGLE COMPRESSOR NOMENCLATURE Compressor Model Type Code A R W T Description Air Cooled Refrigerant Cooled Water Cooled Two-Stage 6RB-1000 and 6RB-000 are also two stage. Compressor Motor Type Phase Motor Type Code Single Capacitor run, capacitor start C Single Induction run, capacitor start I Three Wye (star) Delta E Three Six lead part winding F or across the line. Three Miscellaneous three phase T Single voltage three lead Single voltage six lead on , ; 0 HP, 14.9 kw and up. Dual voltage nine lead Product Variations Bill of Material numbers will be assigned as follows: Number -100 is standard compressor used in Copeland brand condensing units. Number -00 indicates a standard compressor except for 9R. Numbers -01 through 99 will be assigned for all other variations of a given model. Number -400 indicates a standard 9R compressor. XXXX XXXX XXX XXX Compressor Family Series Either a num - ber or a letter established for each product model. Displacement and Valve Plate A letter only, arbitrarily assigned for each different displacement and valve plate combination within any one family series. Compressor Motor Rating Nominal HP kw Code Compressor Motor Protection Type Code External inherent protection A One protector, use with contactor (single or three phase). Internal inherent protection F One protector, use with contactor (three phase). Internal thermostat and two external H supplementary protectors mounted on compressor, use with contactor (three phase). Internal thermostat and three external L supplementary protectors mounted on compressor, use with contactor (three phase). Internal thermal protectors S Three electronic sensors and one external solid state control module, use with contactor (three phase). Electrical Codes 50HZ 60HZ Code A 30-1 B 00/0-3 08/30-3 C 380/ D E F 30-1 G 08-1 H 00/ /30/460-3 K 10/40/380/40-3 L 380/40-3 M 00/ /460-3 N 00/40-3 R 0-1 S U 00/0-1 08/30-1 V 0/380-3 X 0/40-1 Z /0/ NOTE: Code D 50HZ rating may be 380/40 depending on compressor model. Code U is only 60HZ on one model. Model Variations A number or letter arbitrarily assigned to indicate major variations within any one family series. 57

60 HFC CONVENTIONAL COMPRESSORS TANDEM COMPRESSOR NOMENCLATURE Compressor Family Series A number established for second model in the tandem. Compressor Motor Type Phase Motor Type Code Three Wye (star) Delta E Three Six lead part winding F or across the line. Three Miscellaneous three phase T Single voltage three lead Single voltage six lead on , ; 40 HP, 9.8 kw, and up. Dual voltage nine lead Product Variations Bill of Material numbers will be assigned as follows: Number -00 indicates a standard compressor. Numbers -01 through 99 will be assigned for all other variations of a given model. XXXX XXXX XXX XXX Compressor Family Series A number established for first model in the tandem. Displacement and Valve Plate A letter only, arbitrarily assigned for each different displacement and valve plate combination within any one family series. Compressor Motor Rating Nominal HP kw Code NOTE: Nominal horsepower rating of tandem compressors is sum of individual compressor ratings. Compressor Motor Protection Type Code Internal thermal protectors S Three electronic sensors and one external solid state control module, use with contactor (three phase). Electrical Codes 50HZ 60HZ Code 380/ D E 00/ /30/460-3 K 10/40/380/40-3 L 380/40-3 M 00/ /460-3 N 00-3 U 0/380-3 X /0/ Model Variations A number arbitrarily assigned to indicate major variations within any one family series. 58

61 TAB 59

62 TAB 60

63 HFC CONVENTIONAL COMPRESSORS FEATURES HFC Ozone Friendly Refrigerants 50 and 60 Hertz Models Available Proven Copeland Brand Products Dependability Rugged, Compact Construction for Heavy-Duty Usage Easily Accessible for Maintenance Wide Voltage Selection Full Maximum Load Rundown Capability Motor Protection on All Models Polyol Ester Lubricant Oil Sight Glass on All Models Except H Sentronic Compatible Oil Pump Included on N Models HFC CONVENTIONAL COPELAMETIC STORY HFC R404A/R407A/R507 Con ven tional compressors are the chlorine-free solution for low and medium temperature refrigeration applications. Emerson Climate Technologies, Inc. has always been committed to designing compressors that meet customer needs. And for the last three years. Emerson Climate Technologies, Inc. has led the industry in the research and testing of CFC alternatives for refrigeration compressor applications. As a result, Emerson Climate Technologies, Inc. stands behind these refrigerants as the closest current replacement for R50. Customers required a chlorine-free refrigerant, and these possess all the qualities of R50. R404A/ R407A/ R507 are free of harmful chlorine, and yet allow refrigeration end-users the same level of maintenance and simplicity of operation associated with its proven single-stage systems. The Conventional Copelametic compressors have been produced by Emerson Climate Technologies, Inc. since They were the first successful compressors to operate with an electric motor inside the compressor casting. The new HFC models shown in this section are a qualified derivative of these earlier popular and proven models. HFC Conventional Copelametic compressors in this section of the catalog are found in the following order: Air Cooled Refrigerant Cooled Air and Refrigerant Cooled refers to the type of compressor motor cooling. Emerson Climate Technologies, Inc. remains committed to delivering environmentally acceptable compressor products, uncompromising reliability and the highest performance. Our HFC Conventional compressors are proof of the technological expertise and industry leadership you ve come to expect from Emerson Climate Technologies, Inc. 61

64 HFC CONVENTIONAL COMPRESSORS MODEL HAF - 003E HAJ - 003E HAG - 005E HAJ - 005E HAT - 005E KAN - 005E KAG - 005E KAN - 006E 60 HERTZ AIR COOLED HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C CAPACITY BTUS/HOUR KCALS/ HOUR WATTS R404A/R407A/R507 EVAPORATING TEMPERATURE F/ C

65 HFC CONVENTIONAL COMPRESSORS MODEL KAN - 007E KAE - 007E KAM - 007E KAJ - 007E KAA - 007E KAR - 010E KAG - 010E KAJ - 010E 60 HERTZ AIR COOLED HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C CAPACITY BTUS/HOUR KCALS/ HOUR WATTS R404A/R407A/R507 EVAPORATING TEMPERATURE F/ C

66 HFC CONVENTIONAL COMPRESSORS MODEL KAL - 010E KAJ -011E KAK -011E KAL - 015E KAT - 015E KAL - 016E 60 HERTZ AIR COOLED HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C CAPACITY BTUS/HOUR KCALS/ HOUR WATTS R404A/R407A/R507 EVAPORATING TEMPERATURE F/ C

67 HFC CONVENTIONAL COMPRESSORS MODEL KAK - 00E KAT - 00E EAD - 00E KAK - 01E EAD - 01E EAV - 01E 60 HERTZ AIR COOLED HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C CAPACITY BTUS/HOUR KCALS/ HOUR WATTS R404A/R407A/R507 EVAPORATING TEMPERATURE F/ C

68 HFC CONVENTIONAL COMPRESSORS MODEL 3AB - 031E 3AB - 03E LAH - 03E LALA- 03E LALB- 03E LAC - 03E 60 HERTZ AIR COOLED HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C CAPACITY BTUS/HOUR KCALS/ HOUR WATTS R404A/R407A/R507 EVAPORATING TEMPERATURE F/ C

69 HFC CONVENTIONAL COMPRESSORS REFRIGERANT COOLED MODEL ERC - 01E ERF - 031E 60 HERTZ HP kw CFH m 3 /hr 60HZ RA - 031E 3 68 (LA) NRD - 03E NRB - 040E NRD - 040E CONDENSING TEMPERATURE F C (LA) TAC motor medium temperature only, TAU motor low temperature only. CAPACITY BTUS/HOUR KCALS/ HOUR WATTS R404A/R407A/R507 EVAPORATING TEMPERATURE F/ C

70 HFC CONVENTIONAL COMPRESSORS AIR COOLED MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg MODEL CYL in in Charge) in/mm kw mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in HAF -003E HAJ -003E HAG -005E HAJ -005E HAT -005E KAN -005E KAG -005E KAN -006E KAN -007E KAE -007E KAM -007E KAJ -007E KAA -007E KAR -010E KAG -010E KAJ -010E KAL -010E KAJ -011E KAK -011E KAL -015E /3 5 / / / /3 8 3 / /8 1 / 3 / (16) (.47) Flare Flare /16 5 / / / /3 8 3 / /8 1 / 3 / (16) (.47) Flare Flare /3 3 / / / /3 8 3 / /8 1 / 3 / (16) (.47) Flare Flare /16 5 / / / /3 8 3 / /8 1 / 3 / (16) (.47) Flare Flare /16 3 / / / /3 8 3 / /8 1 / 3 / (16) (.47) Flare Flare /8 5 / /8 9 1 / 10 7 / / /8 1 / 3 / (0) (.59) Flare Flare /16 15 / /8 9 1 / 10 7 / / /8 1 / 3 / (0) (.59) Flare Flare /8 5 / / 10 7 / / /8 1 / 3 / (0) (.59) Flare Flare /8 5 / /8 9 1 / 10 7 / / /8 1 / 3 / (0) (.59) Flare Flare / 5 / /8 9 1 / 10 7 / / /8 1 / 3 / (0) (.59) Flare Flare /8 15 / /8 9 1 / 10 7 / / /8 5 /8 3 / (0) (.59) Flare Flare /8 5 / /8 9 1 / 10 7 / / /8 5 /8 3 / (0) (.59) Flare Flare /16 15 / /4 8 3 / /8 5 /8 3 / (0) (.59) Flare Flare /8 5 / /8 9 1 / 10 7 / / /8 5 /8 1 / (0) (.59) Flare Flare /16 15 / /8 9 1 / 10 7 / / /8 5 /8 1 / (0) (.59) Flare Flare /16 15 / /8 9 1 / 10 7 / / /8 5 /8 1 / (0) (.59) Flare Flare /8 15 / /8 9 1 / 10 7 / / /8 5 /8 1 / (0) (.59) Flare Flare /16 15 / /8 9 1 / 10 7 / / /8 5 /8 1 / (0) (.59) Flare Flare /16 15 / /8 9 1 / 10 7 / / /8 5 /8 1 / (0) (.59) Flare Flare /8 15 / /8 9 1 / 10 7 / / /8 7 /8 1 / (0) (.59) Solder Flare

71 HFC CONVENTIONAL COMPRESSORS ELECTRICAL SPECIFICATIONS CAA CAV TAC TAD IAA 00/ / / / / RLA LRA RLA LRA RLA LRA RLA LRA IAA IAA CAA IAA IAA CAA CAA IAA IAA CAA

72 HFC CONVENTIONAL COMPRESSORS AIR COOLED MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg MODEL CYL in in Charge) in/mm kw mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in KAT -015E KAL -016E KAK -00E KAT -00E EAD -00E KAK -01E EAD -01E EAV -01E 3AB -031E 3AB -03E LAH -03E LALA- 03E LALB- 03E LAC -03E /8 1 5 / /8 9 1 / 10 7 / / /8 7 /8 1 / (0) (.59) Solder Flare /8 15 / /8 9 1 / 10 7 / / /8 7 /8 1 / (0) (.59) Solder Flare /16 15 / /8 9 1 / 10 7 / / /8 7 /8 1 / (0) (.59) Solder Flare /8 1 5 / /8 9 1 / 10 7 / / /8 7 /8 1 / (0) (.59) Solder Flare /8 1 5 / / / / / 7 /8 1 / (55) (1.63) Solder Flare /16 15 / /8 9 1 / 10 7 / / /8 7 /8 1 / (0) (.59) Solder Flare /8 1 5 / / / / / 7 /8 1 / (55) (1.63) Solder Flare / / / / / 7 /8 1 / (55) (1.63) Solder Flare / / / / /8 5 / (65) (1.9) Solder Flare / / / / /8 5 / (65) (1.9) Solder Flare /4 1 7 / / / / /8 5 / (75) (.) Solder Flare /8 1 7 / / / / /8 5 / (75) (.) Solder Flare /8 1 7 / / / / /8 5 / (75) (.) Solder Flare / / / / / /8 5 / (75) (.) Solder Flare

73 HFC CONVENTIONAL COMPRESSORS ELECTRICAL SPECIFICATIONS CAB CAV TAC TAD TAE TAU / / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA

74 HFC CONVENTIONAL COMPRESSORS REFRIGERANT COOLED MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg MODEL CYL in in Charge) in/mm kw mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in ERC -01E ERF -031E 3RA -031E NRD -03E NRB -040E NRD -040E 1 3 /4 1 5 / / / / / 7 /8 5 / (55) (1.63) Solder Flare /8 1 3 / / / / / 1 1 /8 5 / (55) (1.63) Solder Flare / / / / / /8 5 / (65) (1.9) Solder Flare / / / / / /8 5 / (65) (1.9) Solder Flare /4 1 7 / / / / /8 5 / (65) (1.9) Solder Solder / / / / / /8 5 / (65) (1.9) Solder Solder

75 HFC CONVENTIONAL COMPRESSORS ELECTRICAL SPECIFICATIONS CAB TAC TAD TAE CFB TFC TFD / / / RLA LRA RLA LRA RLA LRA RLA LRA TAC CAB TAC TAD TAC TAD TFC TFD TFC TFD CFB

76 HFC CONVENTIONAL COMPRESSORS DIMENSIONS AND PHOTOGRAPHS HA F A M I L Y Model HAJB-005E Shown KA F A M I L Y Model KATA-015E Shown EA F A M I L Y Model EADA-00E Shown 3A F A M I L Y Model 3ABA-031E Shown Dimensions shown are inches (millimeters). 74

77 HFC CONVENTIONAL COMPRESSORS DIMENSIONS AND PHOTOGRAPHS LA F A M I L Y Model LAHA-03E Shown ER F A M I L Y Model ERFA-031E Shown 3R F A M I L Y Model 3RAA-031E Shown NR F A M I L Y Model NRD1-040E Shown Dimensions shown are inches (millimeters). 75

78 APPLICATION INFORMATION RATING CONDITIONS USED IN THIS BOOK HFC CONVENTIONAL COMPRESSORS Refrigerant R404A/R407A/R507 Evaporating Temperature This book does not specifically define the operating limits of the compressors. Condensing Temperature See individual specification sheets for exact application capability. Return Gas Temperature 65 F 18.3 C Ambient Temperature 95 F 35 C Liquid Subcooling 0 F 0 C Superheat Varies APPLICATION REQUIREMENTS All Copelametic compressors require some form of motor cooling, regardless of the operating conditions. It is important to note that refrigerant-cooled models when operating at evaporating temperatures of 0 F ( 17.8 C) or lower, require additional motor and cylinder head cooling. This can be accomplished by the use of an external fan assembly available from Emerson Climate Technologies, Inc.. See Application Bulletin AE for complete details and allow for extra height to install the fan to the top of the compressor. Oil Pump Description Models H, K, E, 3, L. Oil pump is a low pressure pump. No oil pressure control is needed. Model N. Oil pump is Sentronic high pressure oil pump. An oil pressure safety control is required on every Copelametic compressor equipped with a high pressure oil pump. Approved controls provide low cost, safe protection against damage from loss of lubrication. These can be supplied by Emerson Climate Technologies, Inc. and should be listed separately on your purchase orders. There are two types of control available, our new Sentronic Control offering improved reliability and accuracy (see next paragraph for details) and the conventional capillary tube type control which can be ordered by using Part Number For further information, see Application Bulletin AE Emerson Climate Technologies, Inc. introduces a new era in oil pressure controls with the Sentronic Oil Pressure Control System. The Sentronic electronic control system eliminates capillary tubes used on electro-mechanical systems to sense oil pressure. The new system uses a pressure transducer within the oil pump that produces an electrical signal to the control module. If the oil pressure drops below acceptable limits for a period of two minutes the control module cuts power to the compressor and stops it. The Sentronic offers a new and more reliable solution to capillary leaks. To order the Sentronic Oil Pressure Control use part number For instructions refer to Application Bulletin AE The Sentronic is only functional when used with our new oil pump that has a machined port for the Sentronic sensor. This oil pump is standard on all Copelametic compressors using high pressure positive displacement oil pumps. The nominal rotational speeds of the HFC Copelametic Conventional compressors are: 50 Hertz 1450 RPM. 60 Hertz 1750 RPM. Dimensions in this brochure include the terminal box and service valves mounted. Height is from the bottom plate bolts and does not include mounting parts. Mineral oils are not suitable as lubricants for HFC Conventional Compressors due to insufficient lubricity and miscibility. After screening numerous synthetic lubricants, Emerson Climate Technologies, Inc. has selected a modified pentaerythritol ester oil (POE) MOBIL EAL ARCTIC CC or ICI EMKARATE RL 3 CF. Other lubricants are being evaluated. Refer to Application Engineering Bulletin for a list of all approved lubricants. Ester lubricants have the characteristic of quickly absorbing moisture from the ambient surroundings. Such lubricants absorb moisture faster and in greater quantity than conventional mineral oils. Since moisture levels greater than 100 ppm will result in system corrosion and ultimate failure, it is imperative that compressors, components, containers, and the entire system be kept sealed as much as possible. Lubricants will be packaged in specially designed, sealed containers. After opening, all the lubricant in a container should be used at once since it will readily absorb moisture if left exposed to the ambient. Any unused lubricant should be properly disposed of. Similarly, work on systems and compressors must be carried out with the open time as short as possible. Leaving the system or compressor open during breaks or overnight must be avoided! As received, the POE lubricant will be clear or straw colored. After use, it may acquire a darker color. This does not indicate a problem as the darker color merely reflects the activity of the lubricant s protective additive. Due to the higher operating pressures of R407A and R507, single phase models using these refrigerants may experience slightly higher minimum operating voltages. 76

79 APPLICATION INFORMATION HFC CONVENTIONAL COMPRESSORS ELECTRICAL APPLICATION INFORMATION Rated load amps is the value used for contactor and other electrical component selection. It is calculated by dividing the maximum continuous current that the compressor draws under the condition of maximum load operation and the lowest operating voltage by 1.4. See application Bulletin AE for a detailed explanation. Refer to the Electrical Handbook, Form 6400, for wiring diagrams. APPLICATION OPTIONS Use bill of material number 00 for standard compressors. This bill of material includes oil charge, mounting parts, standard service valves, overload protectors, terminal box covers and, where applicable, running capacitors, starting capacitors and relays. Oil pressure safety controls, crankcase heaters, contactors, and high-low pressure controls, when required, should be ordered with compressors but listed separately on the purchase order. Crankcase heaters are required on any refrigeration system where the compressor is exposed to cold ambient temperatures and on all split air conditioning systems. As the refrigerant charge increases, the start-up problems associated with vapor refrigerant in liquid oil becomes more critical. The crankcase heater will minimize refrigerant migration to the crankcase during periods when the compressor is not operating and will greatly reduce liquid slugging, loss of oil and compressor damage. Please refer to Application Bulletins AE , AE , and AE -118 for additional information. Air and water cooled condensing units are available from Emerson Climate Technologies, Inc. that contain the compressors listed in this section. The H, K, EA and 3A families can be converted to water cooled with a factory installed copper water coil wrapped around the compressor body. UNITS CONVERSION CHART BTUH x.5 = KCALH BTUH x.93 = WATTS ( F 3) x 5 /9 = C POUNDS x.454 = KILOGRAMS INCHES x 5.4 = MILLIMETERS CUBIC INCHES x = CUBIC CENTIMETERS FLUID OUNCES x.0957 = LITERS CUBIC FEET x.0831 = CUBIC METERS HORSEPOWER x.746 = KILOWATTS 77

80 APPLICATION INFORMATION HFC CONVENTIONAL COMPRESSORS REFRIGERANT CHANGEOVER GUIDELINES Emerson Climate Technologies, Inc. does not advocate the wholesale changeover of CFC refrigerants to HCFCs or HFCs. If a system is not leaking refrigerant to the atmosphere, and is operating properly, there is no technical reason to replace the CFC refrigerant. Retrofitting systems that employ compressors manufactured prior to 1973 is not recommended. This is due to the different materials used in motor insulation that have not been evaluated for compatibility with the new refrigerants and lubricants. The lubricant recommended by Emerson Climate Technologies for use with R404A/ R407A/ R507 is a Polyol Ester (POE), either Mobil EAL Arctic CC or ICI EMKARATE RL 3 CF. These are the only POE lubricants approved for use in Copeland brand compressors and are available from all authorized Emerson Climate Technologies, Inc. wholesalers. The use of any other POE lubricant may void the compressor warranty. Mineral oil lubricants, such as 3GS, must not be used as the compressor lubricant with R404A/ R407A/ R507. It is important that the system contain not more than 5% residual mineral oil. More than 5% may contribute to premature compressor failure and or system capacity short-fall. Filter-driers must be changed at the time of conversion. This is proper air conditioning/ refrigeration practice. The recommended drier for use with all HFC refrigerants is Alco UltraFlow. Solid core driers such as ALCO ADK are compatible with R50 and R404A. Compacted bead type driers can use XH6 or XH9 molecular sieve material such as found in the ALCO EK or EKH series. If a loose fill type drier is to be used, XH9 molecular sieve is required. Before starting the changeover, it is suggested that at least the following items be ready: 1. Safety glasses. Gloves 3. Refrigerant service gauges 4. Electronic thermometer 5. Vacuum pump capable of pulling 50 microns 6. Thermocouple micron gauge 7. Leak detector 8. Refrigerant recovery unit including refrigerant cylinder 9. Proper container for removed lubricant 10. New liquid control device 11. Replacement liquid line filter-drier(s) 1. New POE lubricant, Mobil EAL Arctic CC/ICI EMKARATE RL 3 CF 13. Pressure temperature chart for new refrigerant 14. New HFC refrigerant Use only Emerson Climate Technologies, Inc. approved refrigerants and lubricants in the manner prescribed by Emerson Climate Technologies, Inc. In some circumstances, other refrigerants and lubricants may be dangerous and could cause fires, explosions or electrical shorting. Contact Emerson Climate Technologies, Inc. for more information. SPECIFIC REFRIGERANT CONSIDERATIONS Because mineral oils are not miscible with R404A/ R407A/ R507, they may log in the evaporator resulting in system capacity loss. It is for this reason that the flushing process must be done with R50 in the system. R404A/ R407A/ R507 can be used in either low or medium temperature systems. These HFC refrigerants should not be mixed with any other refrigerant or with each other. The expansion valve will not need to be changed. The existing R50 valve when used with these HFC refrigerants will have virtually the same capacity; however, it may be necessary to adjust the superheat. Pressure regulators such as EPR valves may have to be reset. Contact the EPR manufacturer for the correct settings. R404A/ R407A/ R507 exhibit higher pressures than R50 at normal condensing temperatures. This may require that the high pressure safety controls be reset in order to operate as intended. The higher pressure characteristics exhibited by R404A/ R407A/ R507 will in some cases exceed the industry accepted safety factors on the compressor crankcase (low side). This will require the addition of a pressure relief valve on the compressor crankcase, set at a maximum of 375 psig (6.4 kg/cm ) to adequately protect the compressor from the possibility of excessive pressure. Pressure relief valves can be purchased from your authorized Emerson Climate Technologies, Inc. wholesaler as part number Systems that use a low pressure controller to maintain space temperature may need to have the cut-in and cut-out points changed. Although R404A and R407A do exhibit glide, the average evaporator or condenser temperature is within 0.5 F (0.8 C) of the saturated vapor temperature; therefore no correction is required. Systems using R404A/R407A/R507 should have approximately the same system pressure drop as with R50. Check with the manufacturer of any pressure regulators and pilot operated solenoid valves used in the system to be sure that they will operate properly. For the R50 to HFC complete changeover procedure please see Bulletin

81 APPLICATION BULLETINS APPLICATION INFORMATION HFC CONVENTIONAL COMPRESSORS Emerson Climate Technologies, Inc. has compiled a book of compressor Application Bulletins. Please see the following bulletins, from the book, for more HFC Conventional Copelametic compressor application information as entitled below: Location of Pressure Ports AE Mounting Parts AE Cooling Requirements AE Oil Pumps AE Discharge Line Mufflers AE Bolt Torque AE U.L. and C.S.A. File Data AE Motor Horsepower versus Compressor Efficiency AE Oil Charges AE Oil Pressure Safety Controls AE Sentronic Electronic Oil Pressure Control.... AE Nameplate Amperage Rating AE Single Phase Motors Frequent Causes of Failure AE Nameplate Voltages AE 9-18 Power Factor Correction With Capacitors..... AE Maximum Continuous Current Rating AE Effect of Electrical Components on Motor Protection AE Recommended Contactor Selection and System Design for Three Phase Motor Protection AE Copeland Brand Supplied Run Capacitors... AE Suction Accumulators AE Suction Accumulators for Heat Pump Applications AE Effect of Defrost Control on Compressor Operation AE Design Considerations for Refrigerant Receivers AE High Pressure Controls AE Non-Standard Applications AE Low Ambient Operation AE Parallel Compressor Operation AE Application of Immersion Type Crankcase Heaters AE System Design for Bulk Milk Tank Refrigeration AE Air to Air Heat Pump System Design AE Refrigeration Oils AE Design Considerations for High Ambient Conditions AE Design Considerations for Heat Reclaim Systems AE System Design for Container Refrigeration.... AE Compressor Overheating AE Compressor Selection for Mobile or Transport Applications AE Compressor Short Cycling AE Air to Water Heat Pump Cycles AE Compression Ratio as it Affects Compressor Reliability AE Oil Additives AE Switching Refrigerants in Field Installations... AE Transport Refrigeration Manual AE Low Limit Pressure Controls for Low Temperature Truck Applications AE Hot Gas Bypass Systems AE Liquid Refrigerant Control AE -118 Off Cycle Motor Heat for Liquid Refrigerant Migration Control AE -130 Recommended Control Circuits for Liquid Refrigerant Control AE 3-11 System Cleaning AE Air Cycle Testing AE Safe Handling of Compressed Gases AE Use of Reclaimed Refrigerant AE

82 HFC CONVENTIONAL COMPRESSORS COMPRESSOR NOMENCLATURE Product Variations Compressor Model Type Code Description A Air Cooled R Refrigerant Cooled W Water Cooled Compressor Motor Type Phase Motor Type Code Single Capacitor run, capacitor start C Single Induction run, capacitor start I Three Miscellaneous three phase, T single voltage three lead Bill of Material numbers will be assigned as follows: Number 100 is standard compressor used in Copeland brand condensing units. Number 00 indicates a standard compressor. Numbers 01 through 99 will be assigned for all other variations of a given model. XXXX XXXX XXX XXX Compressor Family Series Either a num ber or a letter established for each product model. Displacement and Valve Plate A letter only, arbitrarily assigned for each different displacement and valve plate combination within any one family series. Compressor Motor Rating Nominal HP kw Code Compressor Motor Protection Type Code External inherent protection A One protector, use with contactor (single or three phase). Internal inherent protection F One protector, use with contactor (three phase). Electrical Codes 50 HZ 60 HZ Code A 30-1 B 00/0-3 08/30-3 C 380/ D E 30-1 G U 00/0-1 08/30-1 V 0/40-1 Z Model Variations A number or letter arbitrarily assigned to indicate major variations within any one family series. Compressor Oil Type Code Description E Polyol Ester Oil 80

83 TAB 81

84 TAB 8

85 COPELAND DISCUS COMPRESSORS FEATURES Wide 50 and 60 Hertz Selection Range 3 to 10 Horsepower. to 89.5 Kilowatts Efficient Energy Saving Copeland Discus Valve Design Proven Copeland Brand Products Dependability Extensive Selection of Models for Commercial Refrigeration, Air Conditioning and Heat Pump Duty Rugged, Compact Construction for Heavy-Duty Usage Easily Accessible for Maintenance Wide Voltage Selection Full Maximum Load Rundown Capability Motor Protection on All Models Oil Sight Glass on All Models Sentronic Compatible Oil Pump Included on All Models Capacity Control and Tandem Models Available More R Application Range Including Demand Cool ing R Low Temperature Compressors DISCUS COMPRESSOR STORY The Copelametic Discus semi-hermetic compressor was developed to meet changing semi-hermetic market needs and higher efficiency requirements in commercial refrigeration and air conditioning. The patented Discus concept has enabled the recognized standard of the industry the Copelametic semi-hermetic to set new levels of performance and reliability criteria. The role of the Discus in effectively saving energy and providing significant operating cost savings for the user is established beyond question. The unique Discus valve design increases capacities up to 5 percent by minimizing re-expansion gas and improved volumetric pumping efficiency. The result is a savings of up to 16 percent in energy costs over conventional compressors. The Copelametic Discus compressor is totally interchangeable with existing Copelametic compressors and is completely compatible with conventional compressors in the same system. In addition, as part of our response to the CFC ozone depletion issue these compressors operate at an extended R medium temperature range, and with Demand Cooling, operate at the R low temperature range. Copeland Discus compressors in this section of the catalog are found in the following order: Refrigerant Cooled Tandem Capacity Control Capacity Control Tandem Refrigerant Cooled refers to the type of compressor motor cooling. Tandem compressors are those produced when two single compressors are bolted together to make one large compressor. In order to regulate the output of the compressor, Capacity Control compressors can be used as shown in their respective pages. In the pages that follow please find the technical details for our full line of Copeland Discus compressors. 83

86 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED MODEL DF (DC) DF3F16K0 60 HERTZ HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C R BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R DL (DC) DL3F0K DC (DC) (LA) DC3R53K0 DD (RG) DD3R63K DF (DC) (LV) DA DA3R58K DB DB3R61K DA A DA3F18K DB A DB3FK DA (DC) DA3F3K (DC) In grey shaded area the maximum return gas is 65 F (18.3 C) and both a Demand Cooling kit and vertical cooling fan are required. (LA) Use a J in the fourth digit of model number for RLT. (RG) In grey shaded area the maximum return gas is 50 F (10 C) and vertical cooling fan is required. (LV) Limited voltage. Available only in 00 volt electrical. 84

87 COPELAND DISCUS COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R

88 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 EVAPORATING TEMPERATURE F/ C R DB (DC) DB3F5K DA A0600 (DC) 3DA3F8K DL (RG) DL3R78K0 DA (DC) (LA) DA3R89K0 3DA A0750 (AR) (DC) DA3R10M0 3DB A (DC) DB3F33K0 3DF A DF3F6K DS A DS3F30K DB A0900 (DC) (LV) DB3F7K0 3DF A0900 (DC) 3DF3F40K (DC) In grey shaded area the maximum return gas is 65 F (18.3 C) and both a Demand Cooling kit and vertical cooling fan are required. (RG) In grey shaded area the maximum return gas is 50 F (10 C) and vertical cooling fan is required. (LA) Use a J in the fourth digit of model number for RLT. (AR) RLT application requires TFU motor. (LV) Limited voltage. Available only in 00 volt electrical. 86

89 COPELAND DISCUS COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 R50 EVAPORATING TEMPERATURE F/ C

90 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ 3DB A (RG) DB3R1M0 3DS A (DC) DS3F46K0 4DA A (DC) DA R1M0 4DA A (DC) DA F47K0 3DF A (RG) DF3R15M0 3DS A (DC) DS3R17M0 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C DL A1500 (DC) (OC) DL F63K0 4DA A000 (DC) (LA) DA R18M0 4DB A (RG) DB R0M0 4DT A00 (DC) 3603 (OC) DT F76K (RG) In grey shaded area the maximum return gas is 50 F (10 C) and vertical cooling fan is required. (DC) In grey shaded area the maximum return gas is 65 F (18.3 C) and both a Demand Cooling kit and vertical cooling fan are required. (OC) Oil cooler and vertical cooling fan are standard on this model. (LA) Use J in fourth digit of model number for RLT. 88

91 COPELAND DISCUS COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 R50 EVAPORATING TEMPERATURE F/ C

92 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ 4DH A (RG) DH RM0 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C DL A700 (DC) (OC) DL F93K0 4DJ A (RG) DJ R8M0 6DB A (RG) DB R3M0 6DT A3000 (DC) (DS) (OC) 6DT F11M0 6DH A (RG) DH R35M0 6DG A (RG) DG R37M0 6DJ A4000 (DS) (RG) DJ R40M0 8DP (DS) DP R56M0 8DS (DS) DS R67M (RG) In grey shaded area the maximum return gas is 50 F (10 C) and vertical cooling fan is required. (DC) In grey shaded area the maximum return gas is 65 F (18.3 C) and both a Demand Cooling kit and vertical cooling fan are required. (OC) Oil cooler and vertical cooling fan are standard on this model. (DS) Deep oil sump is standard on this model. 90

93 COPELAND DISCUS COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R

94 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED TANDEMS MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ 33D A10AA DA3F36K D A10BB DB3F44K CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 EVAPORATING TEMPERATURE F/ C R 33D A1AA (DC) DA3F56K0 33D A15AA (AR) (DC) DA3R0M0 33D A15BB (DC) DB3F66K0 33D A15FF DF3F5K D A15SS DS3F60K D A18BB (DC) (LV) DB3F54K0 33D A18FF (DC) DF3F80K (DC) In grey shaded area the maximum return gas is 65 F (18.3 C) and both a Demand Cooling kit and vertical cooling fan are required. (AR) RLT application requires TFU motor. (LV) Limited voltage. Available only in 00 volt electrical. 9

95 COPELAND DISCUS COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R

96 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED TANDEMS MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ 33D A0BB (RG) DB3R4M0 33D A0SS (DC) DS3F9K0 44D A0AA (DC) DA R4M0 44D A1AA (DC) DA F94K0 33D A4FF (RG) DF3R30M0 33D A30SS (DC) DS3R34M0 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C D A30LL (DC) (OC) DL F13M0 44D A40AA (DC) (LA) DA R36M0 44D A44BB (RG) DB R40M0 44D A44TT (DC) (OC) DT F15M (RG) In grey shaded area the maximum return gas is 50 F (10 C) and vertical cooling fan is required. (DC) In grey shaded area the maximum return gas is 65 F (18.3 C) and both Demand Cooling kits and vertical cooling fans are required. (OC) Oil coolers and vertical cooling fans are standard on this model. (LA) Use J in fourth digit of model number for RLT. 94

97 COPELAND DISCUS COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R

98 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED TANDEMS MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ 44D A50HH (RG) DH R44M0 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C D A54LL (DC) (OC) DL F19M0 44D A60JJ (RG) DJ R56M0 66D A60BB (RG) DB R64M0 66D A60TT (DC) (DS) (OC) 66DT FM0 66D A70HH (RG) DH R70M0 66D A70GG (RG) DG R74M0 66D A80JJ (DS) (RG) DJ R80M0 88D -11PP (DS) DP R11M0 88D -1SS (DS) DS R134M (RG) In grey shaded area the maximum return gas is 50 F (10 C) and vertical cooling fan is required. (DC) In grey shaded area the maximum return gas is 65 F (18.3 C) and both Demand Cooling kits and vertical cooling fans are required. (OC) Oil coolers and vertical cooling fans are standard on this model. (DS) Deep oil sumps are standard on this model. 96

99 COPELAND DISCUS COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R

100 COPELAND DISCUS COMPRESSORS CAPACITY CONTROL MODEL 60 HERTZ REFRIGERANT COOLED CAPACITY CONTROL BASIC COMPRESSOR MODEL HP kw CFH m 3 /hr 60HZ 3DE A0500 3DA A Moduload 3DA3F18K DE3F18K0 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R1 R 3DH A0600 3DA A Moduload 3DA3F8K DH3F8K0 3DE A0750 3DA A Moduload 3DA3R10M DE3R10M0 3DP A0750 3DB A Moduload 3DB3F33K DP3F33K0 3DJ A0750 3DB A Moduload 3DB3F33K DJ3F33K0 3DK A0750 3DF A Moduload 3DF3F6K DK3F6K0 3DT A0750 3DS A Moduload 3DS3F30K DT3F30K0 3DP A0900 Moduload 3DB A (LV) 3DB3F7K DP3F7K0 3DJ A0900 Moduload 3DB A (LV) 3DB3F7K DJ3F7K (LV) Limited voltage. Available only in 00 volt electrical. 98

101 COPELAND DISCUS COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 R50 EVAPORATING TEMPERATURE F/ C

102 COPELAND DISCUS COMPRESSORS CAPACITY CONTROL MODEL 60 HERTZ REFRIGERANT COOLED CAPACITY CONTROL BASIC COMPRESSOR MODEL HP kw CFH m 3 /hr 60HZ 3DK A0900 3DF A Moduload 3DF3F40K DK3F40K0 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R1 R 3DG A0900 3DF A Moduload 3DF3F40K DG3F40K0 3DP A1000 3DB A Moduload 3DB3R1M DP3R1M0 3DT A1000 3DS A Moduload 3DS3R11M DT3R11M0 3DR A1000 3DS A Moduload 3DS3F46K DR3F46K DE A % 4DA A Unloaded 4DA R1M DE R1M0 4DN A % 4DA A Unloaded 4DA R1M (OC) 4DN R1M0 4DE A % 4DA A Unloaded 4DA F47K DE F47K0 4DN A % 4DA A Unloaded 4DA F47K (OC) 4DN F47K0 (OC) Oil cooler and vertical cooling fan are standard on this model

103 COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 R R50 EVAPORATING TEMPERATURE F/ C

104 COPELAND DISCUS COMPRESSORS CAPACITY CONTROL MODEL 60 HERTZ REFRIGERANT COOLED CAPACITY CONTROL BASIC COMPRESSOR MODEL HP kw CFH m 3 /hr 60HZ 3DK A100 3DF A Moduload 3DF3R15M DK3R15M0 3DT A1500 3DS A Moduload 3DS3R17M DT3R17M0 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C DP A % Unloaded (OC) 4DP F63K0 4DE A000 50% Unloaded (RG) 4DE R18M0 4DC A00 50% Unloaded (RG) 4DC R0M0 4DS A00 50% Unloaded (OC) 4DS F76K0 4DK A500 50% Unloaded (RG) 4DK RM0 6DC A700 33% Unloaded (OC) 6DC F93K0 4DL A DL F63K DA A DA R18M DB A DB R0M DT A DT F76K DH A DH RM DL A DL F93K DD A700 67% Unloaded (OC) 6DD F93K0 6DL A DL F93K (OC) Oil cooler and vertical cooling fan are standard on this model. (RG) In grey shaded area the maximum return gas is 50 F (10 C). 10

105 COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 R R50 EVAPORATING TEMPERATURE F/ C

106 COPELAND DISCUS COMPRESSORS CAPACITY CONTROL MODEL 4DR A % Unloaded (RG) 4DR R8M0 60 HERTZ REFRIGERANT COOLED CAPACITY CONTROL BASIC COMPRESSOR MODEL HP kw CFH m 3 /hr 60HZ 4DJ A DJ R8M DW A % 6DB A Unloaded 6DB R3M (RG) 6DW R3M0 6DY A % 6DB A Unloaded 6DB R3M (RG) 6DY R3M0 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C DE A % Unloaded (DS) (OC) 6DE F11M0 6DT A DT F11M DF A % Unloaded (DS) (OC) 6DF F11M0 6DT A DT F11M DK A % 6DH A Unloaded 6DH R35M (RG) 6DK R35M0 6DP A % 6DH A Unloaded 6DH R35M (RG) 6DP R35M0 6DM A % 6DG A Unloaded 6DG R37M (RG) 6DM R37M0 6DN A % 6DG A Unloaded 6DG R37M (RG) 6DN R37M0 (RG) In grey shaded area the maximum return gas is 50 F (10 C). (DS) Deep oil sump is standard on this model. (OC) Oil cooler and vertical cooling fan are standard on this model

107 R BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 COPELAND DISCUS COMPRESSORS R50 EVAPORATING TEMPERATURE F/ C

108 COPELAND DISCUS COMPRESSORS CAPACITY CONTROL MODEL 6DR A % Unloaded (DS) (RG) 6DR R40M0 6DS A % Unloaded (DS) (RG) 6DS R40M0 60 HERTZ REFRIGERANT COOLED CAPACITY CONTROL BASIC COMPRESSOR MODEL HP kw CFH m 3 /hr 60HZ 6DJ A DJ R40M DJ A DJ R40M DP % 8DP Unloaded 8DP R56M (DS) 8DP R56M0 8DP % 8DP Unloaded 8DP R56M (DS) 8DP R56M0 8DS % 8DS Unloaded 8DS R67M (DS) 8DS R67M0 8DS % 8DS Unloaded 8DS R67M (DS) 8DS R67M0 CONDENSING TEMPERATURE F C (DS) Deep oil sump is standard on this model. (RG) In grey shaded area the maximum return gas is 50 F (10 C). BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C

109 COPELAND DISCUS COMPRESSORS R BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 R50 EVAPORATING TEMPERATURE F/ C

110 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL TANDEMS CAPACITY CONTROL MODEL 60 HERTZ BASIC TANDEM MODEL HP kw CFH m 3 /hr 60HZ 33D A10EE 33D A10AA Moduload 33DA3F36K DE3F36K0 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R1 R 33D A1HH 33D A1AA Moduload 33DA3F56K DH3F56K0 33D A15EE 33D A15AA Moduload 33DA3R0M DE3R0M0 33D A15PP 33D A15BB Moduload 33DB3F66K DP3F66K D A15JJ Moduload 33DJ3F66K0 33D A15BB DB3F66K D A15KK 33D A15FF Moduload 33DF3F5K DK3F5K0 33D A15TT 33D A15SS Moduload 33DS3F60K DT3F66K0 33D A18PP Moduload 33D A18BB (LV) 33DB3F54K DP3F54K0 33D A18JJ Moduload 33D A18BB (LV) 33DB3F54K DJ3F54K (LV) Limited voltage. Available only in 00 volt electrical. 108

111 R BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 COPELAND DISCUS COMPRESSORS R50 EVAPORATING TEMPERATURE F/ C

112 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL TANDEMS CAPACITY CONTROL MODEL 60 HERTZ BASIC TANDEM MODEL HP kw CFH m 3 /hr 60HZ 33D A18KK 33D A18FF Moduload 33DF3F80K DK3F80K0 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 EVAPORATING TEMPERATURE F/ C R1 R 33D A18GG 33D A18FF Moduload 33DF3F80K DG3F80K0 33D A0PP 33D A0BB Moduload 33DB3R4M DP3R4M0 33D A0TT 33D A0SS Moduload 33DS3RM DT3RM0 33D A0RR 33D A0SS Moduload 33DS3F9K DR3F9K D A0EE 50% 44D A0AA Unloaded 44DA R4M DE R4M0 44D A0NN 50% 44D A0AA Unloaded 44DA R4M (OC) 44DN R4M0 44D A1EE 50% 44D A1AA Unloaded 44DA F94K DE F94K0 44D A1NN 50% 44D A1AA Unloaded 44DA F94K (OC) 44DN F94K0 (OC) Oil coolers and vertical cooling fans are standard on this model

113 R BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 COPELAND DISCUS COMPRESSORS R50 EVAPORATING TEMPERATURE F/ C

114 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL TANDEMS CAPACITY CONTROL MODEL 60 HERTZ BASIC TANDEM MODEL HP kw CFH m 3 /hr 60HZ 33D A4KK 33D A4FF Moduload 33DF3R30M DK3R30M0 33D A30TT 33D A30SS Moduload 33DS3R34M DT3R34M0 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C D A30PP 50% 44D A30LL Unloaded 44DL F13M (OC) 44DP F13M0 44D A40EE 50% 44D A40AA Unloaded 44DA R36M (RG) 44DE R36M0 44D A44CC 50% 44D A44BB Unloaded 44DB R40M (RG) 44DC R40M0 44D A44SS 50% 44D A44TT Unloaded 44DT F15M (OC) 44DS F15M0 44D A50KK 50% 44D A50HH Unloaded 44DH R44M (RG) 44DK R44M0 66D A54CC 33% 66D A54LL Unloaded 66DL F19M (OC) 66DC F19M0 66D A54DD 67% 66D A54LL Unloaded 66DL F19M (OC) 66DD F19M (OC) Oil coolers and vertical cooling fans are standard on this model. (RG) In grey shaded area the maximum return gas is 50 F (10 C). 11

115 COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 R R50 EVAPORATING TEMPERATURE F/ C

116 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL TANDEMS CAPACITY CONTROL MODEL 60 HERTZ BASIC TANDEM MODEL HP kw CFH m 3 /hr 60HZ 44D A60RR 50% 44D A60JJ Unloaded 44DJ R56M (RG) 44DR R56M0 66D A60WW 33% 66D A60BB Unloaded 66DB R64M (RG) 66DW R64M0 66D A60YY 67% 66D A60BB Unloaded 66DB R64M (RG) 66DY R64M0 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C D A60EE 33% Unloaded (DS) (OC) 66DE FM0 66D A60TT DT FM D A60FF 67% 66D A60TT Unloaded 66DT FM (DS) (OC) 66DF FM0 66D A70KK 33% 66D A70HH Unloaded 66DH R70M (RG) 66DK R70M0 66D A70PP 67% 66D A70HH Unloaded 66DH R70M (RG) 66DP R70M0 66D A70MM 33% 66D A70GG Unloaded 66DG R74M (RG) 66DM R74M0 66D A70NN 67% 66D A70GG Unloaded 66DG R74M (RG) 66DN R70M0 (RG) In grey shaded area the maximum return gas is 50 F (10 C). (DS) Deep oil sumps are standard on this model. (OC) Oil coolers and vertical cooling fans are standard on this model

117 COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 R R50 EVAPORATING TEMPERATURE F/ C

118 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL TANDEMS CAPACITY CONTROL MODEL 60 HERTZ BASIC TANDEM MODEL HP kw CFH m 3 /hr 60HZ 66D A80RR 33% 66D A80JJ Unloaded 66DJ R80M (DS) (RG) 66DR R80M0 66D A80SS 67% Unloaded (DS) (RG) 66DS R80M0 66D A80JJ DJ R80M D -11PP 5% 88D -11PP Unloaded 88DP R11M (DS) 88DP R11M0 88D -11PP 50% 88D -11PP Unloaded 88DP R11M (DS) 88DP R11M0 88D -1SS 5% 88D -1SS Unloaded 88DS R134M (DS) 88DS R134M0 88D -1SS 50% 88D -1SS Unloaded 88DS R134M (DS) 88DS R134M0 CONDENSING TEMPERATURE F C (DS) Deep oil sumps are standard on this model. (RG) In grey shaded area the maximum return gas is 50 F (10 C). COPELAND DISCUS TANDEM COMPRESSORS Copeland Discus Tandem compressors are available from nominal 10 horsepower (7.5 kw) thus providing extensive system design flexibility. The popular combinations are shown, but any 3D, 4D, or 6D, 8D compressors can be put together to make a tandem. The capacity of a tandem model is the sum of the capacities of the individual compressors. Since each compressor may be operated individually, the tandem provides simple, foolproof capacity reduction with maximum power savings, and greatly simplifies system control. The unique tandem design solves the troublesome problems of oil equalization sometimes encountered on compressors with interconnected crankcases. See Application Bulletin AE for complete details. BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R1 R EVAPORATING TEMPERATURE F/ C

119 COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/HOUR x 1000 WATTS x 1000 R R50 EVAPORATING TEMPERATURE F/ C

120 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg MODEL CYL in in Charge) in/mm kw mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in DF /8 1 3 / / / / /8 7 / DF3F16K (7) (.13) Solder Solder DL / 1 11 / / / / /8 7 / DL3F0K (7) (.13) Solder Solder DC / 1 13 / / / / /8 7 / DC3R53K (7) (.13) Solder Solder DD / 1 3 / / / / /8 7 / DD3R63K (7) (.13) Solder Solder DF /8 1 3 / / / / /8 7 / (LV) (7) (.13) Solder Solder DA / / / / / /8 7 / DA3R58K (7) (.13) Solder Solder DB / / / / / /8 7 / DB3R61K (7) (.13) Solder Solder DA A / / / / /8 7 / DA3F18K (115) (3.40) Solder Solder DB A / / / / /8 7 / DB3FK (115) (3.40) Solder Solder DA / / / / / /8 7 / DA3F3K (7) (.13) Solder Solder DB / / / / / /8 7 / DB3F5K (7) (.13) Solder Solder DA A / / / / /8 1 1 / DA3F8K (115) (3.40) Solder Solder DL / 1 11 / / / / /8 7 / DL3R78K (7) (.13) Solder Solder DA / / / / / /8 7 / DA3R89K (7) (.13) Solder Solder DA A / / / / /8 1 1 / DA3R10M (115) (3.40) Solder Solder DB A / / / / /8 1 1 / DB3F33K (115) (3.40) Solder Solder DF A /16 1 / / / / /8 1 1 / DF3F6K (115) (3.40) Solder Solder DS A /16 1 / / / / /8 1 1 / DS3F30K (115) (3.40) Solder Solder DB A / / / / /8 1 1 / (LV) (115) (3.40) Solder Solder DB3F7K0 3DF A /16 1 / / / / /8 1 1 / DF3F40K (115) (3.40) Solder Solder DB A / / / / /8 1 1 / DB3R1M (115) (3.40) Solder Solder (LV) Limited voltage. Available only in 00 volt electrical. 118

121 COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS CFB ES8 FSC TFC TFD TFE TFU / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA / / /

122 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg MODEL CYL in in Charge) in/mm kw mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 3DS A /16 1 / / / / /8 1 1 / DS3F46K (115) (3.40) Solder Solder DA A / /3 0 3 / / /8 1 1 / DA R1M (15) (3.70) Solder Solder DA A / /3 0 3 / / /8 1 1 / DA F47K (15) (3.70) Solder Solder DF A /16 1 / / / / /8 1 1 / DF3R15M (115) (3.40) Solder Solder DS A /16 1 / / / / /8 1 1 / DS3R17M (115) (3.40) Solder Solder DL A /16 3 / /3 0 1 / /8 1 3 / (OC) (15) (3.70) Solder Solder DL F63K0 4DA A / /3 0 3 / / /8 1 3 / DA R18M (15) (3.70) Solder Solder DB A00 11 / /3 0 1 / / /8 1 3 / DB R0M (15) (3.70) Solder Solder DT A00 15 /16 3 / / / /8 1 3 / (OC) (15) (3.70) Solder Solder DT F76K0 4DH A /16 3 / /3 0 1 / / /8 1 3 / DH RM (15) (3.70) Solder Solder DL A /16 3 / /16 7 / /8 1 3 / (OC) (130) (3.84) Solder Solder 49 6DL F93K0 4DJ A /16 3 / /3 0 1 / / /8 1 3 / DJ R8M (15) (3.70) Solder Solder DB A / /16 7 / / /8 1 5 / DB R3M (130) (3.84) Solder Solder 8 6 6DT A /16 3 / /16 7 / / /8 1 3 / (DS) (OC) (45) (7.5) Solder Solder DT F11M0 6DH A /16 3 / /16 7 / / /8 1 5 / DH R35M (130) (3.84) Solder Solder 8 6 6DG A /16 3 / /16 7 / / /8 1 5 / DG R37M (130) (3.84) Solder Solder 8 6 6DJ A /16 3 / /16 7 / / /8 1 5 / (DS) (45) (7.5) Solder Solder DJ R40M0 8DP (DS) (VR) 8DP R56M /16 1 / / /4 4 9 / /8 1 5 / (50) (7.39) Solder Solder DS /16 1 / / /4 4 9 / /8 1 5 / (DS) (VR) (50) (7.39) Solder Solder DS R67M0 (OC) Oil cooler and vertical cooling fan are standard on this model. (DS) Deep oil sump is standard on this model. (VR) Voltage rating for TSK for this model is 00/ , 08/ 30/

123 COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS ES8 FSD FSU TFC TFD TSK TSN TFE TS / / / TSE / / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA 00/ TFE / /08/ TSE TFE TFE / /08/ TSE /08/ TSE /08/ TSE / / / / / / / /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE / TSE / TSE /08/ TSE / /08/ TSE /

124 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED TANDEMS MECHANICAL SPECIFICATIONS MODEL Oil Charge Mounting Center Suction Discharge CFH Overall Dimensions Weights Consisting of (Refill Oil Dimensions Connection Connection HP m 3 /hr in/mm lb/kg Two Single Charge) in/mm Size Size kw Compressors Valve Fitting 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 33D A10AA 10 3DA A / / /8 1 3 / DA3F36K DA3F18K (30) (6.80) Solder Solder D A10BB 10 3DB A / / /8 1 3 / DB3F44K DB3FK (30) (6.80) Solder Solder D A1AA 1 3DA A / / /8 1 3 / DA3F56K DA3F8K (30) (6.80) Solder Solder D A15AA 15 3DA A / / /8 1 3 / DA3R0M DA3R10M (30) (6.80) Solder Solder D A15BB 15 3DB A / / /8 1 3 / DB3F66K DB3F33K (30) (6.80) Solder Solder D A15FF 15 3DF A / / /8 1 3 / DF3F5K DF3F6K (30) (6.80) Solder Solder D A15SS 15 3DS A / / /8 1 3 / DS3F60K DS3F30K (30) (6.80) Solder Solder D A18BB 18 3DB A / / /8 1 3 /8 (LV) DB3F54K DB3F7K (30) (6.80) Solder Solder D A18FF 18 3DF A / / /8 1 3 / DF3F80K DF3F40K (30) (6.80) Solder Solder D A0BB 0 3DB A / / /8 1 3 / DB3R4M DB3R1M (30) (6.80) Solder Solder D A0SS 0 3DS A / / /8 1 3 / DS3F9K DS3F46K (30) (6.80) Solder Solder D A0AA 0 4DA A / / /8 1 5 / DA R4M DA R1M (50) (7.39) Solder Solder D A1AA 0 4DA A / / /8 1 5 / DA F94K DA F47K (50) (7.39) Solder Solder D A4FF 4 3DF A / / /8 1 3 / DF3R30M DF3R15M (30) (6.80) Solder Solder D A30SS 30 3DS A / / /8 1 3 / DS3R34M0.4 3DS3R17M (30) (6.80) Solder Solder D A30LL 30 4DL A /8 1 3 /8 4 1 / /8 1 5 /8 (OC) DL F63K (50) (7.39) Solder Solder DL F13M0 44D A40AA 40 4DA A / / /8 1 5 / DA R36M DA R18M (50) (7.39) Solder Solder D A44BB 44 4DB A /8 1 7 / / /8 1 5 / DB R40M DB R0M (50) (7.39) Solder Solder D A44TT 44 4DT A /8 1 3 / / /8 1 5 /8 (OC) DT F76K (50) (7.39) Solder Solder DT F15M0 44D A50HH 50 4DH A /8 1 7 / / /8 1 5 / DH R44M DH RM (50) (7.39) Solder Solder D A54LL 54 6DL A /4 3 5 / / /8 1 5 /8 (OC) DL F93K (60) (7.69) Solder Solder DL F19M0 Electrical specifications shown for tandems are per compressor rating. (LV) Limited voltage. Available only in 00 volt electrical. (OC) Oil coolers and vertical cooling fans are standard on this model. Each compressor of a tandem may be wired with a separate control system for independent motor operation. If current in - rush decrease is desirable, a time delay relay may be used to stagger motor starting. Either of these circuits require that the TANDEM WIRING 1 oil pressure safety control and dual pressure safety control be wired independently on each compressor. For tandem wiring diagrams refer to Application Bulletin AE

125 COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS ES8 FSD TFC TFD TSK TFE TFU / / / TSE / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA TFE TFE TFE TFE / TFE TFE / / / / / / / TFE TFE TFE /08/ TSE TFE TFE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/30 TSE

126 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED TANDEMS MECHANICAL SPECIFICATIONS MODEL Oil Charge Mounting Center Suction Discharge CFH Overall Dimensions Weights Consisting of (Refill Oil Dimensions Connection Connection HP m 3 /hr in/mm lb/kg Two Single Charge) in/mm Size Size kw Compressors Valve Fitting 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 44D A60JJ 60 4DJ A /8 1 3 / / /8 1 5 / DJ R56M DJ R8M (50) (7.39) Solder Solder D A60BB 60 6DB A /4 3 1 / /8 1 5 / DB R64M DB R3M (60) (7.69) Solder Solder D A60TT 60 6DT A /4 3 1 /4 3 1 / /8 1 5 / (DS) (OC) DT F11M (490) (14.5) Solder Solder DT FM0 66D A70HH 70 6DH A /4 3 1 / /8 1 / DH R70M0 5. 6DH R35M (60) (7.69) Solder Solder D A70GG 70 6DG A /4 3 1 / /8 1 / DG R74M0 5. 6DG R37M (60) (7.69) Solder Solder D A80JJ 80 6DJ A /4 3 1 /4 5 3 / /8 1 / (DS) DJ R40M (490) (14.5) Solder Solder DJ R80M0 88D -11PP (DS) (VR) 88DP R11M DP / / / 66 1 / /8 1 / DP R56M (500) (14.8) Solder Solder D -1SS 10 8DS / / / 66 1 / /8 1 / (DS) (VR) DS R67M (500) (14.8) Solder Solder DS R134M0 Electrical specifications shown for tandems are per compressor rating. (DS) Deep oil sumps are standard on this model. (OC) Oil coolers and vertical cooling fans are standard on this model. (VR) Voltage rating for TSK for this model is 00/ , 08/ 30/

127 COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS ES8 FSD FSU TSK TSN TSE TS / / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA 00/ /08/ /08/ / / / /08/ /08/ / / /08/ / /08/ /

128 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights CAPACITY BASIC Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg CONTROL COMPRESSOR CYL in in Charge) in/mm kw MODEL MODEL mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 3DE A0500 3DA A / / / / /8 7 / DE3F18K0 3DA3F18K (115) (3.40) Solder Solder DH A0600 3DA A / / / / /8 1 1 / DH3F8K0 3DA3F8K (115) (3.40) Solder Solder DE A0750 3DA A / / / / /8 1 1 / DE3R10M0 3DA3R10M (115) (3.40) Solder Solder DP A0750 3DB A / / / / /8 1 1 / DP3F33K0 3DB3F33K (115) (3.40) Solder Solder DJ A0750 3DB A / / / / /8 1 1 / DJ3F33K0 3DB3F33K (115) (3.40) Solder Solder DK A0750 3DF A /16 1 / / / / /8 1 1 / DK3F6K0 3DF3F6K (115) (3.40) Solder Solder DT A0750 3DS A /16 1 / / / / /8 1 1 / DT3F30K0 3DS3F30K (115) (3.40) Solder Solder DP A0900 3DB A / / / / /8 1 1 /8 (LV) DB3F7K DP3F7K (115) (3.40) Solder Solder DJ A0900 3DB A / / / / /8 1 1 /8 (LV) DB3F7K DJ3F7K (115) (3.40) Solder Solder DK A0900 3DF A /16 1 / / / / /8 1 1 / DK3F40K0 3DF3F40K (115) (3.40) Solder Solder DG A0900 3DF A /16 1 / / / / /8 1 1 / DG3F40K0 3DF3F40K (115) (3.40) Solder Solder DP A1000 3DB A / / / / /8 1 1 / DP3R1M0 3DB3R1M (115) (3.40) Solder Solder DT A1000 3DS A /16 1 / / / / /8 1 1 / DT3R11M0 3DS3R11M (115) (3.40) Solder Solder DR A1000 3DS A /16 1 / / / / /8 1 1 / DR3F46K0 3DS3F46K (115) (3.40) Solder Solder DE A1000 4DA A / /3 0 3 / / /8 1 1 / DE R1M0 4DA R1M (15) (3.70) Solder Solder DN A1000 4DA A / /3 0 3 / /8 1 1 /8 (OC) DA R1M DN R1M (15) (3.70) Solder Solder DE A1010 4DA A / /3 0 3 / / /8 1 1 / DE F47K0 4DA F47K (15) (3.70) Solder Solder DN A1010 4DA A / /3 0 3 / /8 1 1 /8 (OC) DA F47K DN F47K (15) (3.70) Solder Solder DK A100 3DF A /16 1 / / / / /8 1 1 / DK3R15M0 3DF3R15M (115) (3.40) Solder Solder DT A1500 3DS A /16 1 / / / / /8 1 1 / DT3R17M0 3DS3R17M (115) (3.40) Solder Solder DP A1500 4DL A /16 3 / /3 0 1 / /8 1 3 /8 (OC) DL F63K DP F63K (15) (3.70) Solder Solder DE A000 4DA A / /3 0 3 / / /8 1 3 / DE R18M0 4DA R18M (15) (3.70) Solder Solder DC A00 4DB A00 11 / /3 0 1 / 18 5 / /8 1 3 / DC R0M0 4DB R0M (15) (3.70) Solder Solder DS A00 4DT A00 15 /16 3 / / / /8 1 3 /8 (OC) DT F76K DS F76K (15) (3.70) Solder Solder DK A500 4DH A /16 3 / /3 0 1 / 18 5 / /8 1 3 / DK RM0 4DH RM (15) (3.70) Solder Solder (LV) Limited voltage. Available only in 00 volt electrical. (OC) Oil cooler and vertical cooling fan are standard on this model. 16

129 COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS ES8 FSD TFC TFD TSK TFE TFU / / / TSE / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA TFE TFE TFE TFE TFE TFE / / / TFE TFE TFE TFE TFE / / / / /08/ /08/ TSE TSE TFE TFE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE

130 COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights CAPACITY BASIC Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg CONTROL COMPRESSOR CYL in in Charge) in/mm kw MODEL MODEL mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 6DC A700 6DL A /16 3 / /16 7 / /8 1 3 / (OC) 6 6DL F93K (130) (3.84) Solder Solder 5 5 6DC F93K0 6DD A700 6DL A /16 3 / /16 7 / /8 1 3 / (OC) 6 6DL F93K (130) (3.84) Solder Solder DD F93K0 4DR A3000 4DJ A /16 3 / /3 0 1 / 18 5 / /8 1 3 / DR R8M0 4DJ R8M (15) (3.70) Solder Solder DW A3000 6DB A / /16 7 / / /8 1 5 / DW R3M0 6DB R3M (130) (3.84) Solder Solder DY A3000 6DB A / /16 7 / / /8 1 5 / DY R3M0 6DB R3M (130) (3.84) Solder Solder DE A3000 6DT A /16 3 / /16 7 / / /8 1 3 / (DS) (OC) 6 6DT F11M (45) (7.5) Solder Solder DE F11M0 6DF A3000 6DT A /16 3 / /16 7 / / /8 1 3 / (DS) (OC) 6 6DT F11M (45) (7.5) Solder Solder DF F11M0 6DK A3500 6DH A /16 3 / /16 7 / / /8 1 5 / DK R35M0 6DH R35M (130) (3.84) Solder Solder DP A3500 6DH A /16 3 / /16 7 / / /8 1 5 / DP R35M0 6DH R35M (130) (3.84) Solder Solder DM A3500 6DG A /16 3 / /16 7 / / /8 1 5 / DM R37M0 6DG R37M (130) (3.84) Solder Solder DN A3500 6DG A /16 3 / /16 7 / / /8 1 5 / DN R37M0 6DG R37M (130) (3.84) Solder Solder DR A4000 6DJ A /16 3 / /16 7 / / /8 1 5 / (DS) 6 6DJ R40M (45) (7.5) Solder Solder DR R40M0 6DS A4000 6DJ A /16 3 / /16 7 / / /8 1 5 / (DS) 6 6DJ R40M (45) (7.5) Solder Solder DS R40M0 8DP DP /16 1 / / /3 4 9 / /8 1 5 / (DS) (VR) 8 8DP R56M (50) (7.39) Solder Solder DP R56M0 8DS DS /16 1 / / /3 4 9 / /8 1 5 / (DS) (VR) 8 8DS R67M (50) (7.39) Solder Solder DS R67M0 (OC) Oil cooler and vertical cooling fan are standard on this model. (DS) Deep oil sump is standard on this model. (VR) Voltage rating for TSK for this model is 00/ , 08/ 30/

131 COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS ES8 FSD FSU TSK TSN TSE TS / / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA 00/ / / / / / / / / /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ / / / / /08/ / /08/ /

132 REFRIGERANT COOLED CAPACITY CONTROL TANDEMS COPELAND DISCUS COMPRESSORS MECHANICAL SPECIFICATIONS MODEL Oil Charge Mounting Center Suction Discharge CFH Overall Dimensions Weights Consisting of (Refill Oil Dimensions Connection Connection HP m 3 /hr in/mm lb/kg Two Single Charge) in/mm Size Size kw Compressors Valve Fitting 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 33D A10EE 10 3DE A /16 5 / /8 1 3 / DE3F36K DE3F18K (30) (6.80) Solder Solder D A1HH 1 3DH A /16 5 / /8 1 3 / DH3F56K DH3F8K (30) (6.80) Solder Solder D A15EE 15 3DE A /16 5 / /8 1 3 / DE3R0M DE3R10M (30) (6.80) Solder Solder D A15PP 15 3DP A /16 5 / /8 1 3 / DP3F66K DP3F33K (30) (6.80) Solder Solder D A15JJ 15 3DJ A /16 5 / /8 1 3 / DJ3F66K DJ3F33K (30) (6.80) Solder Solder D A15KK 15 3DK A /16 5 / /8 1 3 / DK3F5K DK3F6K (30) (6.80) Solder Solder D A15TT 15 3DT A /16 5 / /8 1 3 / DT3F66K DT3F30K (30) (6.80) Solder Solder D A18PP 18 3DP A /16 5 / /8 1 3 /8 (LV) DP3F54K DP3F7K (30) (6.80) Solder Solder D A18JJ 18 3DJ A /16 5 / /8 1 3 /8 (LV) DJ3F54K DJ3F7K (30) (6.80) Solder Solder D A18KK 18 3DK -A /16 5 / /8 1 3 / DK3F80K DK3F40K (30) (6.80) Solder Solder D A18GG 18 3DG A /16 5 / /8 1 3 / DG3F80K DG3F40K (30) (6.80) Solder Solder D A0PP 0 3DP A /16 5 / /8 1 3 / DP3R4M DP3R1M (30) (6.80) Solder Solder D A0TT 0 3DT A /16 5 / /8 1 3 / DT3RM DT3R11M (30) (6.80) Solder Solder D A0RR 0 3DR A /16 5 / /8 1 3 / DR3F9K DR3F46K (30) (6.80) Solder Solder D A0EE 0 4DE A / / /8 1 5 / DE R4M DE R1M (50) (7.39) Solder Solder D A0NN 0 4DN A / / /8 1 5 /8 (OC) DN 4M DN R1M (50) (7.39) Solder Solder D A1EE 0 4DE A / / /8 1 5 / DE F94K DE F47K (50) (7.39) Solder Solder D A1NN 0 4DN A / / /8 1 5 /8 (OC) DN F94K DN F47K (50) (7.39) Solder Solder D A4KK 4 3DK A /16 5 / /8 1 3 / DK3R30M DK3R15M (30) (6.80) Solder Solder D A30TT 30 3DT A /16 5 / /8 1 3 / DT3R34M0.4 3DT3R17M (30) (6.80) Solder Solder D A30PP 30 4DP A /8 1 3 /8 4 1 / /8 1 5 /8 (OC) DP F13M0.4 4DP F63K (50) (7.39) Solder Solder D A40EE 40 4DE A / / /8 1 5 / DE R36M DE R18M (50) (7.39) Solder Solder D A44CC 44 4DC A /8 1 7 / / /8 1 5 / DC R40M DC R0M (50) (7.39) Solder Solder D A44SS 44 4DS A /8 1 3 / / /8 1 5 /8 (OC) DS F76K (50) (7.39) Solder Solder DS F15M0 44D A50KK 50 4DK A /8 1 7 / / /8 1 5 / DK R44M DK RM (50) (7.39) Solder Solder Electrical specifications shown for tandems are per compressor rating. (LV) Limited voltage. Available only in 00 volt electrical. (OC) Oil coolers and vertical cooling fans are standard on this model. 130

133 COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS ES8 FSD TFC TFD TSK TFE TFU / / / TSE / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA TFE TFE TFE TFE TFE TFE / / / TFE TFE TFE TFE TFE / / / / /08/ /08/ TSE TSE TFE TFE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE

134 REFRIGERANT COOLED CAPACITY CONTROL TANDEMS MODEL COPELAND DISCUS COMPRESSORS MECHANICAL SPECIFICATIONS Oil Charge Mounting Center Suction Discharge CFH Overall Dimensions Weights Consisting of (Refill Oil Dimensions Connection Connection HP m 3 /hr in/mm lb/kg Two Single Charge) in/mm Size Size kw Compressors Valve Fitting 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 66D A54CC 54 6DC A /4 3 5 / / /8 1 5 / (OC) DC F93K (60) (7.69) Solder Solder DC F19M0 66D A54DD 54 6DD A /4 3 5 / / /8 1 5 / (OC) DD F93K (60) (7.69) Solder Solder DD F19M0 44D A60RR 60 4DR A /8 1 3 / / /8 1 5 / DR R56M DR R8M (50) (7.39) Solder Solder D A60WW 60 6DW A /4 3 1 / /8 1 5 / DW R64M DW R3M (60) (7.69) Solder Solder D A60YY 60 6DY A /4 3 1 /4 3 3 / /8 1 5 / DY R64M DY R3M (60) (7.69) Solder Solder D A60EE 60 6DE A /4 3 1 /4 3 1 / /8 1 5 / (DS) (OC) DE F11M (490) (14.5) Solder Solder DE FM0 66D A60FF 60 6DF A /4 3 1 /4 3 1 / /8 1 5 / (DS) (OC) DF F11M (490) (14.5) Solder Solder DF FM0 66D A70KK 70 6DK A /4 3 1 / /8 1 / DK R70M0 5. 6DK R35M (60) (7.69) Solder Solder D A70PP 70 6DP A /4 3 1 /4 3 3 / /8 1 / DP R70M0 5. 6DP R35M (60) (7.69) Solder Solder D A70MM 70 6DM A /4 3 1 / /8 1 / DM R74M0 5. 6DM R37M (60) (7.69) Solder Solder D A70NN 70 6DN A /4 3 1 /4 3 3 / /8 1 / DN R70M0 5. 6DN R37M (60) (7.69) Solder Solder D A80RR 80 6DR A /4 3 1 /4 5 3 / /8 1 / (DS) DR R40M (490) (14.5) Solder Solder DR R80M0 66D A80SS 80 6DS A /4 3 1 /4 7 9 / /8 1 / (DS) DS R40M (490) (14.5) Solder Solder DS R80M0 88D -11PP 100 8DP / / / 66 1 / /8 1 / (DS) (VR) DP R56M (500) (14.8) Solder Solder DP R11M0 88D -1SS 10 8DS / / / 66 1 / /8 1 / (DS) (VR) DS R67M (500) (14.8) Solder Solder DS R134M0 Electrical specifications shown for tandems are per compressor rating. (OC) Oil coolers and vertical cooling fans are standard on this model. (DS) Deep oil sumps are standard on this model. (VR) Voltage rating for TSK for this model is 00/ , 08/ 30/

135 COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS ES8 FSD FSU TSK TSN TSE TS / / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA 00/ / / / / / / / / /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ / / / / /08/ / /08/ /

136 COPELAND DISCUS COMPRESSORS DIMENSIONS AND PHOTOGRAPHS D F A M I L Y Model DC Shown 3D F A M I L Y Model 3DB3A0750 with Demand Cooling Shown 4D F A M I L Y Model 4DA3A000 Shown 6D F A M I L Y Model 6DH3A3500 Shown 8D F A M I L Y Dimensions shown are inches (millimeters). Model 8DP Shown 134

137 APPLICATION INFORMATION RATING CONDITIONS USED IN THIS BOOK COPELAND DISCUS COMPRESSORS Refrigerant R1 R R50 Evaporating Temperature Condensing Temperature This book does not specifically define the operating limits of the compressors. See individual specification sheets for exact application capability. Return Gas Temperature 65 F LT, MT: 65 F, 18.3 C 65 F 18.3 C HT: Varies 18.3 C Ambient Temperature 95 F 95 F 95 F 35 C 35 C 35 C Liquid Subcooling 0 F LT, MT: 0 F, 0 C 0 F 0 C HT: 15 F, 8.3 C 0 C Superheat Varies LT, MT: Varies Varies HT: 0 F, 11.1 C R MT, Medium Temperature is Below 35 F, 1.7 C R HT, High Temperature is 55 F to 35 F, 1.8 C to 1.7 C APPLICATION REQUIREMENTS All Copeland Discus compressors require return gas motor cooling. It is important to note that when operating at evap orating temperatures of 0 F ( 17.8 C) or lower, additional motor and cylinder head cooling is required. This can be accomplished by the use of an external fan assembly available from Emerson Climate Technologies, Inc.. See Application Bulletin AE for complete details and allow for extra height to install the fan to the top of the compressor. Oil Pump is Sentronic high pressure oil pump. An oil pressure safety control is required on all Copeland Discus compressors. Approved controls provide low cost, safe protection against damage from loss of lubrication. These can be supplied by Emerson Climate Technologies, Inc. and should be listed separately on your purchase orders (except those covering tandem compressors on which they are supplied as standard equipment). There are two types of control available, our new Sentronic Control offering improved reliability and accuracy (see next paragraph for details) and the conventional capillary tube type control which can be ordered by using Part Number For further information, see Application Bulletin AE Emerson Climate Technologies, Inc. introduces a new era in oil pressure controls with the Sentronic Oil Pressure Control System. The Sentronic electronic control system eliminates capillary tubes used on electro-mechanical systems to sense oil pressure. The new system uses a pressure transducer within the oil pump that produces an electrical signal to the control module. If the oil pressure drops below acceptable limits for a period of two minutes the control module cuts power to the compressor and stops it. The Sentronic offers a new and more reliable solution to capillary leaks. To order the Sentronic Oil Pressure Control use part number For instructions refer to Application Bulletin AE The Sentronic is only functional when used with our new oil pump that has a machined port for the Sentronic sensor. The Sentronic control and oil pump are standard on all Copeland Discus tandem compressors and the oil pump is standard on all Copeland Discus compressors. 135

138 APPLICATION REQUIREMENTS (continued) APPLICATION INFORMATION COPELAND DISCUS COMPRESSORS RMT Copeland Discus compressors can operate from 9 F to 10 F, 1.8 C to 3.3 C if the following criteria are met: Return gas temperature not to exceed 50 F, 10 C. Condensing temperature not to exceed 110 F, 43.3 C. Vertical cooling fan is used. Copeland Discus 4D, 6D, 8D capacity control operating requirements are: Medium Temperature R1 and R50 Evaporating range +5 F to 5 F, 3.9 C to 0.6 C. Vertical cooling fan is required. Maximum condensing temperature 140 F, 60 C. Medium Temperature R Evaporator range +5 F to 10 F, 3.9 C to 1. C. Vertical cooling fan is required. Maximum condensing temperature 140 F, 60 C. Evaporator range 9 F to 10 F, 1.8 C to 3 C. Return gas temperature not to exceed 50 F, 10 C. Condensing temperature not to exceed 100 F, 37.8 C. Vertical cooling fan is required. Low Temperature R1, R, and R50 Vertical cooling fan is required. Oil cooler is required. Maximum condensing temperature is 130 F, 54.4 C. Minimum evaporating temperature for 4D and 6D (33% unloaded) is 40 F, 40 C. Minimum evaporating temperature for 6D (67% unloaded) is 5 F, 31 C. For R demand cooling unloading, the compressor cannot be unloaded during the time liquid injection is being used. All 4, 6 and 8 cylinder models are equipped with a preset internal relief valve between suction and discharge which will open if the maximum permissible pressure differential is reached. All Tandem models include a discharge muffler. The nominal rotational speeds of the Copeland Discus com pressors are: 50 Hertz 1450 RPM. 60 Hertz 1750 RPM. Dimensions in this brochure include the terminal box and service valves mounted. Height is from the bottom plate bolts or from bottom of extended oil sump where applicable and does not include mounting parts except mounting for tandem compressors where dimensions include the mounting rails. Mounting center dimensions do not apply to narrow profile deep sump models such as those with an 8 in the fourth place of the model number. With the exception of the valve plate and head area, the internal construction of Copeland Discus and Conventional Copelametic compressors is similar. While the Copeland Discus valving is extremely rugged, Copeland Discus compressors can be damaged by abuse in the same way that any compressor can be damaged. The Copeland Discus compressor is a highly reliable, highly efficient compressor. It is not a magic panacea for compressor misapplication, and is not a cure-all for recurring system problems that need to be identified and corrected. 136

139 COPELAND DISCUS COMPRESSORS PART WINDING AND STAR-DELTA STARTING MOTOR CHARACTERISTICS Motor Leads Hertz Across-The-Line Part Winding Star-Delta ESX 6 60 ES / FSC FSD / / FSU TSE 6 TSN 9 APPLICATION INFORMATION (PW) (PW) / / TSK / (VR) / / (PW) Part winding start applies only to single compressors 0 horsepower, 14.9 kilowatt, and above; tandem 40 horsepower, 9.8 kilowatt, and above. (VR) Voltage rating for 8D is ELECTRICAL APPLICATION INFORMATION On Copeland Discus compressors with pilot circuit motor protection (compressors with S type motor protection) the contactor becomes an integral part of the motor protection system. Modern pilot circuit protection used in conjunction with a properly sized and operating contactor provides excellent motor protection. Emerson Climate Technologies, Inc. specifications require the use of a properly sized, properly applied contactor. For complete contactor sizing information, please see Application Bulletin AE Refer to the Electrical Handbook, Form 6400, for wiring diagrams. Rated load amps is the value used for contactor and other electrical component selection. It is calculated by dividing the maximum continuous current that the compressor draws under the condition of maximum load operation and the lowest operating voltage by 1.4. See Application Bulletin AE for a detailed explanation. Rated load amps (RLA) and locked rotor amps (LRA) shown in this book are at across-the-line, not part winding start or star-delta conditions. 137

140 APPLICATION INFORMATION COPELAND DISCUS COMPRESSORS APPLICATION OPTIONS Use bill of material number 00 for standard compressors. This bill of material includes oil charge, mounting parts, standard service valves, overload protectors, terminal box covers and, where applicable, running capacitors, starting capacitors and relays. Oil pressure safety controls, crank - case heaters, contactors, and high-low pressure controls, when required, should be ordered with compressors but listed separately on the purchase order. Exceptions to this rule are that 00 bill of material tandem compressors include oil pressure safety controls, and 8D compressors use the matrix below. On applications where the cooling load may vary over a wide range, some means of compressor capacity control is frequently necessary for satisfactory system performance. Emerson Climate Technologies, Inc. has available capacity reduction control devices for the larger Copelametic models. These capacity modulation accessories can be mounted on the compressor at the factory or added in the field. Application Bulletins AE and AE provide detailed technical information. Field conversion kits contain all necessary parts to convert a standard model to a capacity control model. Crankcase heaters are strongly recommended on all refrigeration systems where the compressor is exposed to cold ambient temperatures, on all split air conditioning systems, and on package air conditioning equipment 5 HP and larger. As the refrigerant charge increases, the start-up problems associated with vapor refrigerant in liquid oil becomes more critical. The crankcase heater will minimize refrigerant migration to the crankcase during periods when the compressor is not operating and will greatly reduce liquid slugging, loss of oil and compressor damage. Please refer to Application Bulletins AE , AE , and AE -118 for additional information. Any Copeland Discus model has the option of an installed deep oil sump except for 8D where the deep sump is standard. Air and water cooled condensing units are available from Emerson Climate Technologies, Inc. that contain the compressors listed in this section. The 8D Compressor can be 5% (1 bank) or 50% ( banks) unloaded. All compressors will have two unloader type cylinder heads factory installed which are already equipped with unloader plungers. The external solenoid opening will be sealed with a small, cast iron cap. To make the unloading plunger operational, the cast iron cap is to be removed and the solenoid coil attached. Please refer to Application Bulletin AE for further information on internal capacity control valves. To protect the 8D compressor from liquid refrigerant migration into the crankcase during off-cycle periods, the application of a continuous pump down cycle is mandatory. Equally important is the proper installation and operation of the crankcase heater which is supplied as standard equipment on all 8D compressors. Please refer to Application Bulletin AE -118 for additional information on liquid refrigerant control. NO UNLOADER SOLENOID 8DP and 8DS Standard Bills of Material for Single and Tandem Compressors BILL OF MATERIAL NUMBER ONE UNLOADER SOLENOID TWO UNLOADER SOLENOIDS CONTROL VOLTAGE TERMINAL CONNECTION PARTS ACCESSORIES ARE SHIPPED IN KIT FORM SOLID STATE MOUNTING SERVICE MODULE PARTS VALVES CRANKCASE HEATER Volt X X X X X Volt X X X X X UNITS CONVERSON CHART BTUH x.5 = KCALH BTUH x.93 = WATTS ( F 3) x 5 /9 = C POUNDS x.454 = KILOGRAMS INCHES x 5.4 = MILLIMETERS CUBIC INCHES x = CUBIC CENTIMETERS FLUID OUNCES x.0957 = LITERS CUBIC FEET x.0831 = CUBIC METERS HORSEPOWER x.746 = KILOWATTS 138

141 APPLICATION INFORMATION COPELAND DISCUS COMPRESSORS DEMAND COOLING Demand Cooling Kit Part Numbers Control Frequency D 3D 4D 6D Voltage 60 HZ 10 Volt Volt Demand Cooling Kits Include Demand Cooling Module with mounting screws Temperature Sensor with 3 foot (914 mm) shielded cable Injection Valve and Solenoid (with mounting hardware) Installation/ Troubleshooting Guide Optional Demand Cooling Module Mounting Brackets D and 3D Models D and 6D Models Temperature Sensors 3 Foot (914 mm) Shielded Cable (standard) Demand Cooling Installation Instruction Guides Emerson Climate Technologies, Inc. Publication Numbers for D/3D Compressors for 4D Compressors for 6D Compressors Demand Cooling Operating Requirements Vertical cooling fan must be used Return gas temperature must not exceed 65 F, 18.3 C See page 6 of Application Bulletin AE for further details. 10 Foot (3 meter) Shielded Cable (optional)

142 COPELAND DISCUS COMPRESSORS CONVENTIONAL COPELAMETIC COMPRESSOR TO DISCUS COMPRESSOR CROSS REFERENCE The Copeland Discus design results in significant capacity increases for a given compressor displacement, to the extent that in a majority of cases it will be necessary to select a Copeland Discus compressor with smaller displacement to replace a Conventional compressor. The amount of capacity difference is important in selecting a suitable replacement. Too little capacity in a replacement may mean the system will be unable to maintain temperatures. Too much capacity may lead to short cycling and force control settings down to a level which may nullify the efficiency improvement and lead to other problems. Since compressors are normally selected on a reasonably conservative basis, capacity differences of plus or minus 10% usually will create no problems. The cross reference replacement selection is based on capacities within the plus or minus 10% parameter. Capacity differences beyond that level may or may not create problems depending on the original design, but if the compressor selection had little room for tolerance initially, then the potential for system imbalance is possible. R1 High Temperature Medium Temperature Conventional Model MRJ MRF RJ RC RZ RS RS RA RH RA RH -000 MRA MRJ MRB MRC RA RJ RB RC RZ RS RS RS RA RH RL RA RH -000 Discus Model DF DF DA DA DA DF DF DS DF DS DA -000 DF DC DA DA DA DA DB DA DB DB DF DS DS DB DA DF DA -000 R High Temperature Medium Temperature Conventional Model NRA MRH RC RS RA RH RJ RJ RA RH RJ NRD NRD NRA NRM MRJ MRH RJ RZ RC RS RS RL RA RH RJ RA RH RJ Discus Model DC DL DA DF DS DB -00 4DH DJ DJ DH DG DC DC DC DD DL DL DA DA DA DF DF DS DS DB -00 4DH DJ DH DH R50 High Temperature Medium Temperature Conventional Model NRA MRA MRH RJ RC RS RA RH RJ RA RH RJ NRA NRM MRA MRH RJ RC RS RA RH RJ RA RH RJ Discus Model DC DL DL DA DB DF DA DH DH DJ DH DG DC DD DL DL DA DA DB DA DB -00 4DH DJ DH DH NOTE: For models with red screens use Refrigerant R. 140

143 COPELAND DISCUS COMPRESSORS CONVENTIONAL COPELAMETIC COMPRESSOR TO DISCUS COMPRESSOR CROSS REFERENCE R1 Low Temperature Conventional Model MRC RJ RB RS RA RA Discus Model 3DA DA DB DF DS DF R50 Low Temperature Conventional Model MRA MRJ MRB MRH RJ RB RZ RS RC RS RS RA RS RL RL RA RL RT Discus Model DF DL DA DL DA DB DB DF DB DF DF DS DF DL DL DL DT -00 6DL -700 NOTE: For models with red screens, use Refrigerant R complete with Demand Cooling kit. 141

144 APPLICATION BULLETINS APPLICATION INFORMATION COPELAND DISCUS COMPRESSORS Emerson Climate Technologies, Inc. has compiled a book of compressor Application Bulletins. Please see the following bulletins, from the book, for more Copeland Discus compressor application information as entitled below: Location of Pressure Ports AE Mounting Parts AE Cooling Requirements AE Oil Pumps AE Tandem Compressors AE Discharge Line Mufflers AE Bolt Torque AE U.L. and C.S.A. File Data AE D Compressors AE Converting Compressor Rated Capacity to Actual Capacity AE Motor Horsepower versus Compressor Efficiency AE Oil Charges AE R Envelope Extended AE Demand Cooling AE Oil Pressure Safety Controls AE Sentronic Electronic Oil Pressure Control..... AE Terminal Plate Connections for Dual Winding Compressors AE Nameplate Amperage Rating AE Single Phase Motors Frequent Causes of Failure AE Nameplate Voltages AE 9-18 Power Factor Correction With Capacitors AE Maximum Continuous Current Rating AE Effect of Electrical Components on Motor Protection AE Single versus Two Contactor Selection for Model 4D and 6D Compressors AE Recommended Contactor Selection and System Design for Three Phase Motor Protection.... AE Solid State Motor Protection AE Potential Nuisance Field Problem with Impedance Lockout Relays on Solid State Protected Compressors AE Copeland Brand Supplied Run Capacitors..... AE Suction Accumulators AE Suction Accumulators for Heat Pump Applications AE Effect of Defrost Control on Compressor Operation AE Design Consideration for Refrigerant Receivers AE High Pressure Controls AE Non-Standard Applications AE Low Ambient Operation AE Parallel Compressor Operation AE Application of Immersion Type Crankcase Heaters AE System Design for Bulk Milk Tank Refrigeration AE Air to Air Heat Pump System Design AE Refrigeration Oils AE Design Considerations for High Ambient Conditions AE Design Considerations for Heat Reclaim Systems AE System Design for Container Refrigeration AE Compressor Overheating AE Compressor Selection for Mobile or Transport Applications AE Compressor Short Cycling AE Air to Water Heat Pump Cycles AE Compression Ratio as it Affects Compressor Reliability AE Oil Additives AE Switching Refrigerants in Field Installations..... AE Transport Refrigeration Manual AE Low Limit Pressure Controls for Low Temperature Truck Applications AE Hot Gas Bypass Systems AE Internal Capacity Control Valves AE Moduload Capacity Control AE Liquid Refrigerant Control AE -118 Off Cycle Motor Heat for Liquid Refrigerant Migration Control AE -130 Recommended Control Circuits for Liquid Refrigerant Control AE 3-11 System Cleaning AE Air Cycle Testing AE Safe Handling of Compressed Gases AE Use of Reclaimed Refrigerant AE

145 COPELAND DISCUS COMPRESSORS SINGLE COMPRESSOR NOMENCLATURE Primary Application Range R = ARI High Temperature, 45/130 F F = ARI Low Temperature, -5/105 F Compressor Model Type Code Description D Copeland Discus Compressor Motor Type Phase Motor Type Code Single Capacitor run, capacitor start C Three Wye (star) Delta E Three Six lead part winding F or across the line. Three Miscellaneous three phase T Single voltage three lead Single voltage six lead on , ; 0 HP, 14.9 kw, and up. Dual voltage nine lead. Product Variations Bill of Material numbers will be assigned as follows: Number -100 is standard compressor used in Copeland brand condensing units. Number -00 indicates a standard compressor. Numbers -01 through 99 will be assigned for all other variations of a given model. NOTE: 8D compressors have a unique bill of material matrix. See page 138. XXXXXXXXX XXX XXX Compressor Family Series A number established for each product model. Displacement and Valve Plate A letter only, arbitrarily assigned for each different displacement and valve plate combination within any one family series. Model Variations A number or letter arbitrarily assigned to indicate major variations within any one family series. Nominal Capacity at Rating Condition Two numeric characters Capacity Multiplier K - 1,000 M - 10,000 Compressor Motor Protection Type Code Internal inherent protection F One protector, use with contactor (single or three phase). Internal thermal protectors S Three electronic sensors and one external solid state control module, use with contactor (three phase). Oil Type O Mineral Oil E POE Oil L Less Oil Electrical Codes 50HZ 60HZ Code 30-1 B 00/0-3 08/30-3 C 380/ D E 00/380/ /30/460-3 K 380/40-3 M 00/380/ /460-3 N U 0/380-3 X /0/ NOTE: Code U is only 60HZ on one model. Code K varies from above for 8D compressors. 143

146 COPELAND DISCUS COMPRESSORS TANDEM COMPRESSOR NOMENCLATURE Primary Application Range R = ARI High Temperature, 45/130 F F = ARI Low Temperature, -5/105 F Compressor Family Series A number established for second model in the tandem. Compressor Motor Type Phase Motor Type Code Three Wye (star) Delta E Three Six lead part winding F or across the line. Three Miscellaneous three phase T Single voltage three lead Single voltage six lead on , ; 40 HP, 9.8 kw, and up. Dual voltage nine lead. Capacity Multiplier K - 1,000 M - 10,000 Product Variations Bill of Material numbers will be assigned as follows: Number -00 indicates a standard compressor. Numbers -01 through 99 will be assigned for all other variations of a given model. NOTE: 8D compressors have a unique bill of material matrix. See page 138. XXXXXXXXXX XXX XXX Compressor Family Series A number established for first model in the tandem. Product Type Code Type D Copeland Discus Nominal Capacity at Rating Condition Two numeric characters Oil Type O Mineral Oil E POE Oil L Less Oil Electrical Codes 50HZ 60HZ Code 00/0-3 08/30-3 C 380/ D E 00/380/ /30/460-3 K 380/40-3 M 00/380/ /460-3 N U /0/ NOTE: Code U is only 60HZ on one model. Code K varies from above for 8D tandems. Displacement and Valve Plate A letter only, arbitrarily assigned for each different displacement - valve plate combination within any one family series. Model Variations A number arbitrarily assigned to indicate major variations within any one family series. Compressor Motor Protection Type Code Internal inherent protecton F One protector, use with contactor (three phase). Internal thermal protectors S Three electronic sensors and one external solid state control module, use with contactor (three phase). 144

147 TAB 145

148 TAB 146

149 HFC COPELAND DISCUS COMPRESSORS FEATURES HFC Ozone Friendly Refrigerants Wide 50 and 60 Hertz Selection Range 3 to 80 Horsepower. to 59.7 Kilowatts Efficient Energy Saving Copeland Discus Valve Design Proven Copeland Brand Products Dependability Extensive Selection of Models for Commercial Refrigeration Rugged, Compact Construction for Heavy-Duty Usage Easily Accessible for Maintenance Wide Voltage Selection Full Maximum Load Rundown Capability Motor Protection on All Models Poloyol Ester Lubricant Oil Sight Glass on All Models Sentronic Compatible Oil Pump Included on All Models Capacity Control and Tandem Models Available HFC COPELAND DISCUS COMPRESSOR STORY In the past few years the use of chlorofluorocarbons (CFCs) in the refrigeration and air conditioning industry has become a major topic of discussion. With the signing of the Montreal Protocol and the 199 Clean Air Act and especially the decision to end CFC-production by Jan. 1, 1996, many contractors and in-plant engineers have been in a turmoil as to what they should do. What refrigerants should they use? Should they retrofit their machines or buy new ones? Who can answer their questions? Emerson Climate Technologies, Inc. has been looking for answers to these and many other questions and finding some for more than six years now. While the effort to move away from CFC-use with R was a proper initial response, Emerson Climate Technologies, Inc. decided that it needed a long-term solution to the refrigerant problem since HCFCs will also be phased out. In October 199, the company began replacing its Copeland Discus line of R1 reciprocating, semi-hermetic compressors with compressors designed to use the hydrofluorocarbon (HFC) 134a. Because HFCs do not contain any chlorine, they should not deplete the ozone layer. While HFC134a works well for medium- and hightemperature applications, Emerson Climate Technologies, Inc. decided that it needed a replacement for low- and medium-temperature applications previously supported by R50 and R. At the January 199 International Air- Conditioning Heating Refrigeration (IACHR) Exposition in Chicago, Emerson Climate Technologies, Inc. announced an effort to release a full line of products using HFCs R404A/R407A/R507. As with the standard Copeland Discus Compressors the HFC Copeland Discus Compressors continue to offer the same energy efficiency and cost savings. HFC Copeland Discus Compressors in this section of the catalog are found in the following order: Refrigerant Cooled Tandem Capacity Control Capacity Control Tandem Refrigerant Cooled refers to the type of compressor motor cooling. Tandem compressors are those produced when two single compressors are bolted together to make one large compressor. In order to regulate the output of the compressor, Capacity Control compressors can be used as shown in their respective pages. When it comes to refrigeration, people look to Emerson Climate Technologies, Inc. to provide answers. We committed early in this process to not only develop new compressor lines around the new refrigerants but also to provide what input we could in regard to things like retrofitting and dealing with the whole service issue. 147

150 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ DF - 030E DF3F16KE. 5.6 CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C DL - 040E DL3F0KE DC - 050E DC3R53KE DD - 050E 5 83 DD3R63KE DA - 060E DA3F3KE DB - 060E DB3F5KE DA A060E DA3F8KE DL - 075E DL3R78KE DA - 075E DA3R89KE

151 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

152 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C DA A075E DA3R10ME DB A075E DB3F33KE DF A090E DF3F40KE DB A100E DB3R1ME DS A100E DS3F46KE DA A100E DA R1ME DA A101E DA F47KE DF A10E DF3R15ME DS A150E DS3R17ME

153 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

154 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ 4DH A150E DH R16ME CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C DL A150E (OC) DL F63KE 4DA A00E DA R18ME DJ A00E DJ R19ME DH A00E DH R3ME DT A0E 3603 (OC) DT F76KE 4DH A50E DH RME DL A70E (OC) DL F93KE 4DJ A300E DJ R8ME (OC) Oil cooler and vertical cooling fan are standard on this model. 15

155 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

156 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ 6DJ A300E (DS) DJ R8ME CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C DT A300E (DS) (OC) DT F11ME 6DH A350E DH R35ME DJ A400E (DS) DJ R40ME (DS) Deep oil sump is standard on this model. (OC) Oil cooler and vertical cooling fan are standard on this model. 154

157 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

158 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED TANDEMS MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ 33E A1AA DA3F56KE CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C E A15AA DA3R0ME E A15BB DB3F66KE E A18FF DF3F80KE E A0BB DB3R4ME E A0SS DS3F9KE E A0AA DA R4ME E A1AA DA F94KE E A4FF DF3R30ME

159 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

160 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED TANDEMS MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C E A30SS DS3R34ME E A30HH DH R3ME E A30LL (OC) DL F13ME E A40AA DA R36ME E A40JJ DJ R38ME E A40HH DH R46ME E A44TT (OC) DT F15ME (OC) Oil coolers and vertical cooling fans are standard on this model. 158

161 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

162 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED TANDEMS MODEL 60 HERTZ HP kw CFH m 3 /hr 60HZ CONDENSING TEMPERATURE F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C E A50HH DH R44ME E A54LL (OC) DL F19ME 44E A60JJ DJ R56ME E A60JJ (DS) DJ R56ME 66E A60TT (DS) (OC) DT FME E A70HH DH R70ME E A80JJ (DS) DJ R80ME (OC) Oil coolers and vertical cooling fans are standard on this model. (DS) Deep oil sumps are standard on this model. 160

163 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

164 HFC COPELAND DISCUS COMPRESSORS CAPACITY CONTROL MODEL 60 HERTZ REFRIGERANT COOLED CAPACITY CONTROL BASIC COMPRESSOR MODEL HP kw 4DE A100E 50% 4DA A100E Unloaded 4DA R1ME DE R1ME 4DN A100E 50% 4DA A100E Unloaded 4DA R1ME (OC) 4DN R1ME 4DE A101E 50% 4DA A101E Unloaded 4DA F47KE DE F47KE 4DN A101E 50% 4DA A101E Unloaded 4DA F47KE (OC) 4DN F47KE 4DK A150E 50% 4DH A150E Unloaded 4DH R16ME DK R16ME 4DP A150E 50% 4DL A150E Unloaded 4DL F63KE (OC) 4DP F63KE CFH CONDENSING m 3 /hr TEMPERATURE 60HZ F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C DE A00E 50% 4DA A00E Unloaded 4DA R18ME DE R18ME 4DR A00E 50% 4DJ A00E Unloaded 4DJ R19ME DR R19ME 6DK A00E 33% 6DH A00E Unloaded 6DH R3ME DK R3ME 6DP A00E 67% 6DH A00E Unloaded 6DH R3ME DP R3ME (OC) Oil cooler and vertical cooling fan are standard on this model

165 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

166 HFC COPELAND DISCUS COMPRESSORS CAPACITY CONTROL MODEL 60 HERTZ REFRIGERANT COOLED CAPACITY CONTROL BASIC COMPRESSOR MODEL HP kw CFH CONDENSING m 3 /hr TEMPERATURE 60HZ F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C DS A0E 50% 4DT A0E 3603 Unloaded 4DT F76KE (OC) 4DS F76KE 4DK A50E 50% 4DH A50E Unloaded 4DH RME DK RME 6DC A70E 33% 6DL A70E Unloaded 6DL F93KE (OC) 6DC F93KE 6DD A70E 67% 6DL A70E Unloaded 6DL F93KE (OC) 6DD F93KE 4DR A300E 50% 4DJ A300E Unloaded 4DJ R8ME DR R8ME 6DR A300E 33% 6DJ A300E Unloaded 6DJ R8ME (DS) 6DR R8ME 6DS A300E 67% 6DJ A300E Unloaded 6DJ R8ME (DS) 6DS R8ME (OC) Oil cooler and vertical cooling fan are standard on this model. (DS) Deep oil sump is standard on this model

167 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

168 HFC COPELAND DISCUS COMPRESSORS CAPACITY CONTROL MODEL 60 HERTZ REFRIGERANT COOLED CAPACITY CONTROL BASIC COMPRESSOR MODEL HP kw CFH CONDENSING m 3 /hr TEMPERATURE 60HZ F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C DE A300E 33% 6DT A300E Unloaded 6DT F11ME (DS) (OC) 6DE F11ME 6DF A300E 67% 6DT A300E Unloaded 6DT F11ME (DS) (OC) 6DF F11ME 6DK A350E 33% 6DH A350E Unloaded 6DH R35ME DK R35ME 6DP A350E 67% 6DH A350E Unloaded 6DH R35ME DP R35ME 6DR A400E 33% 6DJ A400E Unloaded 6DJ R40ME (DS) 6DR R40ME 6DS A400E 67% 6DJ A400E Unloaded 6DJ R40ME (DS) 6DS R40ME (DS) Deep oil sump is standard on this model. (OC) Oil cooler and vertical cooling fan are standard on this model. 166

169 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

170 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL TANDEMS CAPACITY CONTROL MODEL 60 HERTZ BASIC TANDEM MODEL HP kw 44E A0EE 50% 44E A0AA Unloaded 44DA R4ME DE R4ME 44E A0NN 50% 44E A0AA Unloaded 44DA R4ME (OC) 44DN R4ME 44E A1EE 50% 44E A1AA Unloaded 44DA F94KE DE F94KE 44E A1NN 50% 44E A1AA Unloaded 44DA F94KE (OC) 44DN F94KE 44E A30KK 50% 44E A30HH Unloaded 44DH R3ME DK R3ME 44E A30PP 50% 44E A30LL Unloaded 44DL F13ME (OC) 44DP F13ME CFH CONDENSING m 3 /hr TEMPERATURE 60HZ F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C E A40EE 50% 44E A40AA Unloaded 44DA R36ME DE R36ME 44E A40RR 50% 44E A40JJ Unloaded 44DJ R38ME DR R38ME 66E A40KK 33% 66E A40HH Unloaded 66DH R46ME DK R46ME 66E A40PP 67% 66E A40HH Unloaded 66DH R46ME DP R46ME (OC) Oil coolers and vertical cooling fans are standard on this model

171 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

172 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL TANDEMS CAPACITY CONTROL MODEL 60 HERTZ BASIC TANDEM MODEL HP kw CFH CONDENSING m 3 /hr TEMPERATURE 60HZ F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C E A44SS 50% 44E A44TT Unloaded 44DT F15ME (OC) 44DS F15ME 44E A50KK 50% 44E A50HH Unloaded 44DH R44ME DK R44ME 66E A54CC 33% 66E A54LL Unloaded 66DL F19ME (OC) 66DC F19ME 66E A54DD 67% 66E A54LL Unloaded 66DL F19ME (OC) 66DD F19ME 44E A60RR 50% 44E A60JJ Unloaded 44DJ R56ME DR R56ME 66E A60RR 33% 66E A60JJ Unloaded 66DJ R56ME (DS) 66DR R56ME 66E A60SS 67% 66E A60JJ Unloaded 66DJ R56ME (DS) 66DS R56ME (OC) Oil coolers and vertical cooling fans are standard on this model. (DS) Deep oil sumps are standard on this model

173 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

174 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL TANDEMS CAPACITY CONTROL MODEL 60 HERTZ BASIC TANDEM MODEL HP kw CFH CONDENSING m 3 /hr TEMPERATURE 60HZ F C BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R134a EVAPORATING TEMPERATURE F/ C E A60EE 33% Unloaded 66E A60TT (DS) 66DT FME (OC) 66DE FME 66E A60FF 67% Unloaded 66E A60TT (DS) 66DT FME (OC) 66DF FME 66E A70KK 33% 66E A70HH Unloaded 66DH R70ME DK R70ME 66E A70PP 67% 66E A70HH Unloaded 66DH R70ME DP R70ME 66E A80RR 33% 66E A80JJ Unloaded 66DJ R80ME (DS) 66DR R80ME 66E A80SS 67% 66E A80JJ Unloaded 66DJ R80ME (DS) 66DS R80ME (DS) Deep oil sumps are standard on this model. (OC) Oil coolers and vertical cooling fans are standard on this model. 17

175 HFC COPELAND DISCUS COMPRESSORS BTUS/HOUR x 1000 CAPACITY KCALS/ HOUR x 1000 WATTS x 1000 R404A/ R407A/ R507 EVAPORATING TEMPERATURE F/ C

176 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg MODEL CYL in in Charge) in/mm kw mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in DF -030E 3 5 /8 1 3 / / / / /8 7 / DF3F16KE (7) (.13) Solder Solder DL -040E 4 1 / 1 11 / / / / /8 7 / DL3F0KE (7) (.13) Solder Solder DC -050E 5 1 / 1 13 / / / / /8 7 / DC3R53KE (7) (.13) Solder Solder DD -050E 5 1 / 1 3 / / / / /8 7 / DD3R63KE (7) (.13) Solder Solder DA -060E 6 9 / / / / / /8 7 / DA3F3KE (7) (.13) Solder Solder DB -060E 6 5 / / / / / /8 7 / DB3F5KE (7) (.13) Solder Solder DA A060E 6 3 / / / / /8 1 1 / DA3F8KE (115) (3.40) Solder Solder DL -075E / 1 11 / / / / /8 7 / DL3R78KE (7) (.13) Solder Solder DA -075E / / / / / /8 7 / DA3R89KE (7) (.13) Solder Solder DA A075E / / / / /8 1 1 / DA3R10ME (115) (3.40) Solder Solder DB A075E / / / / /8 1 1 / DB3F33KE (115) (3.40) Solder Solder DF A090E 9 5 /16 1 / / / / /8 1 1 / DF3F40KE (115) (3.40) Solder Solder DB A100E 10 3 / / / / /8 1 1 / DB3R1ME (115) (3.40) Solder Solder DS A100E 10 7 /16 1 / / / / /8 1 1 / DS3F46KE (115) (3.40) Solder Solder

177 HFC COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS CFB TFC TFD TFE / / / RLA LRA RLA LRA RLA LRA RLA LRA

178 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg MODEL CYL in in Charge) in/mm kw mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 4DA A100E 10 1 / /3 0 3 / / /8 1 1 / DA R1ME (15) (3.70) Solder Solder DA A101E 10 1 / /3 0 3 / / /8 1 1 / DA F47KE (15) (3.70) Solder Solder DF A10E 1 5 /16 1 / / / / /8 1 1 / DF3R15ME (115) (3.40) Solder Solder DS A150E 15 7 /16 1 / / / / /8 1 1 / DS3R17ME (115) (3.40) Solder Solder DH A150E /16 3 / /3 0 1 / 16 7 / /8 1 1 / DH R16ME (15) (3.70) Solder Solder DL A150E /16 3 / /3 0 1 / /8 1 3 / (OC) (15) (3.70) Solder Solder DL F63KE 4DA A00E 0 1 / /3 0 3 / / /8 1 3 / DA R18ME (15) (3.70) Solder Solder DJ A00E 0 15 /16 3 / /3 0 1 / 17 7 / /8 1 3 / DJ R19ME (15) (3.70) Solder Solder DH A00E 0 11 /16 3 / /3 7 / / /8 1 3 / DH R3ME (130) (3.84) Solder Solder 56 4DT A0E 15 /16 3 / / / /8 1 3 / (OC) (15) (3.70) Solder Solder DT F76KE 4DH A50E 5 11 /16 3 / /3 0 1 / / /8 1 3 / DH RME (15) (3.70) Solder Solder DL A70E 7 11 /16 3 / /16 7 / /8 1 3 / (OC) (130) (3.84) Solder Solder 49 6DL F93KE 4DJ A300E /16 3 / /3 0 1 / / /8 1 3 / DJ R8ME (15) (3.70) Solder Solder DJ A300E /16 3 / /3 7 / / /8 1 5 / (DS) (45) (7.5) Solder Solder DJ R8ME 6DT A300E /16 3 / /16 7 / / /8 1 3 / (DS) (OC) (45) (7.5) Solder Solder DT F11ME 6DH A350E /16 3 / /16 7 / / /8 1 5 / DH R35ME (130) (3.84) Solder Solder 8 6 6DJ A400E /16 3 / /16 7 / / /8 1 5 / (DS) (45) (7.5) Solder Solder DJ R40ME (OC) Oil cooler and vertical cooling fan are standard on this model. (DS) Deep oil sump is standard on this model. 176

179 HFC COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS FSD FSU TFC TFD TSK TSN TFE 380/ / / TSE / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA /08/ TSE TFE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE / TSE

180 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED TANDEMS MECHANICAL SPECIFICATIONS MODEL Oil Charge Mounting Center Suction Discharge Consisting of CFH Overall Dimensions Weights (Refill Oil Dimensions Connection Connection HP Two Single m 3 /hr in/mm lb/kg Charge) in/mm Size Size kw Compressors Valve Fitting 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 33E A1AA 1 3DA A060E / / /8 1 3 / DA3F56KE 9.0 3DA3F8KE 77.6 (30) (6.80) Solder Solder E A15AA 15 3DA A075E / / /8 1 3 / DA3R0ME 11. 3DA3R10ME 77.6 (30) (6.80) Solder Solder E A15BB 15 3DB A075E / / /8 1 3 / DB3F66KE 11. 3DB3F33KE 91.4 (30) (6.80) Solder Solder E A18FF 18 3DF A090E / / /8 1 3 / DF3F80KE DF3F40KE (30) (6.80) Solder Solder E A0BB 0 3DB A100E / / /8 1 3 / DB3R4ME DB3R1ME 91.4 (30) (6.80) Solder Solder E A0SS 0 3DS A100E / / /8 1 3 / DS3F9KE DS3F46KE 10.4 (30) (6.80) Solder Solder E A0AA 0 4DA A100E / / /8 1 5 / DA R4ME DA R1ME (50) (7.39) Solder Solder E A1AA 0 4DA A101E / / /8 1 5 / DA F94KE DA F47KE (50) (7.39) Solder Solder E A4FF 4 3DF A10E / / /8 1 3 / DF3R30ME DF3R15ME (30) (6.80) Solder Solder E A30SS 30 3DS A150E / / /8 1 3 / DS3R34ME.4 3DS3R17ME 10.4 (30) (6.80) Solder Solder E A30HH 30 4DH A150E / / / /8 1 5 / DH R3ME.4 4DH R16ME (50) (7.39) Solder Solder E A30LL 30 4DL A150E /8 1 3 /8 4 1 / /8 1 5 / (OC).4 4DL F63KE (50) (7.39) Solder Solder DL F13ME 44E A40AA 40 4DA A00E / / /8 1 5 / DA R36ME 9.8 4DA R18ME (50) (7.39) Solder Solder E A40JJ 40 4DJ A00E /8 0 1 / 19 9 / /8 1 5 / DJ R38ME 9.8 4DJ R19ME 04.0 (50) (7.39) Solder Solder E A40HH 40 6DH A00E / / / /8 1 5 / DH R46ME 9.8 6DH R3ME 56.1 (60) (7.69) Solder Solder E A44TT 44 4DT A0E /8 1 3 / / /8 1 5 / (OC) 3.8 4DT F76KE 04.0 (50) (7.39) Solder Solder DT F15ME 44E A50HH 50 4DH A50E /8 1 7 / / /8 1 5 / DH R44ME DH RME (50) (7.39) Solder Solder E A54LL 54 6DL A70E /4 3 5 / / /8 1 5 / (OC) DL F93KE 56.1 (60) (7.69) Solder Solder DL F19ME 44E A60JJ 60 4DJ A300E /8 1 3 / / /8 1 5 / DJ R56ME DJ R8ME 04.0 (50) (7.39) Solder Solder E A60JJ 60 6DJ A300E / /4 5 3 / /8 1 / (DS) DJ R8ME (490) (14.5) Solder Solder DJ R56ME Electrical specifications shown for tandems are per compressor rating. (OC) Oil coolers and vertical cooling fans are standard on this model. (DS) Deep oil sumps are standard on this model. 178

181 HFC COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS FSD FSU TFC TFD TSK TSN TFE 380/ / / TSE / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA TFE TFE TFE TFE TFE TFE /08/ TSE TFE /08/ TSE /08/ TSE /08/ TSE /08/ /08/ TSE TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE /08/ TSE

182 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED TANDEMS MECHANICAL SPECIFICATIONS MODEL Oil Charge Mounting Center Suction Discharge Consisting of CFH Overall Dimensions Weights (Refill Oil Dimensions Connection Connection HP Two Single m 3 /hr in/mm lb/kg Charge) in/mm Size Size kw Compressors Valve Fitting 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 66E A60TT 60 6DT A300E /4 3 1 /4 3 1 / /8 1 5 / (DS) (OC) DT F11ME (490) (14.5) Solder Solder DT FME 66E A70HH 70 6DH A350E /4 3 1 / /8 1 / DH R70ME 5. 6DH R35ME 56.1 (60) (7.69) Solder Solder E A80JJ 80 6DJ A400E /4 3 1 /4 5 3 / /8 1 / (DS) DJ R40ME (490) (14.5) Solder Solder DJ R80ME Electrical specifications shown for tandems are per compressor rating. (DS) Deep oil sumps are standard on this model. (OC) Oil coolers and vertical cooling fans are standard on this model. TANDEM WIRING Each compressor of a tandem may be wired with a separate control system for independent motor operation. If current in - rush decrease is desirable, a time delay relay may be used to stagger motor starting. Either of these circuits require that the oil pressure safety control and dual pressure safety control be wired independently on each compressor. For tandem wiring diagrams refer to Application Bulletin AE

183 HFC COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS FSD FSU TFC TFD TSK TSN TFE 380/ / / TSE / / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA 00/08/ TSE /08/ TSE / TSE

184 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights CAPACITY BASIC Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg CONTROL COMPRESSOR CYL in in Charge) in/mm kw MODEL MODEL mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 4DE A100E 4DA A100E 10 1 / /3 0 7 / / /8 1 1 / DE R1ME 4DA R1ME (15) (3.70) Solder Solder DN A100E 4DA A100E 10 1 / /3 0 3 / /8 1 1 / (OC) 4 4DA R1ME (15) (3.70) Solder Solder DN R1ME 4DE A101E 4DA A101E 10 1 / /3 0 7 / / /8 1 1 / DE F47KE 4DA F47KE (15) (3.70) Solder Solder DN A101E 4DA A101E 10 1 / /3 0 3 / /8 1 1 / (OC) 4 4DA F47KE (15) (3.70) Solder Solder DN F47KE 4DK A150E 4DH A150E /16 3 / /3 0 3 / / /8 1 1 / DK R16ME 4DH R16ME (15) (3.70) Solder Solder DP A150E 4DL A150E /16 3 / /3 0 3 / /8 1 3 / (OC) 4 4DL F63KE (15) (3.70) Solder Solder DP F63KE 4DE A00E 4DA A00E 0 1 / /3 0 1 / / /8 1 3 / DE R18ME 4DA R18ME (15) (3.70) Solder Solder DR A00E 4DJ A00E 0 15 /16 3 / /3 0 3 / / /8 1 3 / DR R19ME 4DJ R19ME (15) (3.70) Solder Solder 191 6DK A00E 6DH A00E 0 11 /16 3 / /3 7 / / /8 1 3 / DK R3ME 6DH R3ME (130) (3.84) Solder Solder DP A00E 6DH A00E 0 11 /16 3 / /3 7 / / /8 1 3 / DP R3ME 6DH R3ME (130) (3.84) Solder Solder 56 4DS A0E 4DT A0E 15 /16 3 / / / /8 1 3 / (OC) 4 4DT F76KE (15) (3.70) Solder Solder DS F76KE 4DK A50E 4DH A50E 5 11 /16 3 / /3 0 3 / / /8 1 3 / DK RME 4DH RME (15) (3.70) Solder Solder DC A70E 6DL A70E 7 11 /16 3 / /16 7 / /8 1 3 / (OC) 6 6DL F93KE (130) (3.84) Solder Solder 5 5 6DC F93KE 6DD A70E 6DL A70E 7 11 /16 3 / /16 7 / /8 1 3 / (OC) 6 6DL F93KE (130) (3.84) Solder Solder DD F93KE 4DR A300E 4DJ A300E /16 3 / /3 0 3 / / /8 1 3 / DR R8ME 4DJ R8ME (15) (3.70) Solder Solder DR A300E 6DJ A300E /16 3 / /3 7 / / /8 1 5 / (DS) 6 6DJ R8ME (45) (7.5) Solder Solder DR R8ME 6DS A300E 6DJ A300E /16 3 / /3 7 / / /8 1 5 / (DS) 6 6DJ R8ME (45) (7.5) Solder Solder DS R8ME 6DE A300E 6DT A300E /16 3 / /16 7 / / /8 1 3 / (DS) (OC) 6 6DT F11ME (45) (7.5) Solder Solder DE F11ME (OC) Oil cooler and vertical cooling fan are standard on this model. (DS) Deep oil sump is standard on this model. 18

185 HFC COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS FSD FSU TSK TSN TSE 380/ / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/

186 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL MECHANICAL SPECIFICATIONS Oil Charge Mounting Center CFH Overall Dimensions Service Valve Weights CAPACITY BASIC Bore Stroke (Refill Oil Dimensions HP m 3 /hr in/mm Sizes lb/kg CONTROL COMPRESSOR CYL in in Charge) in/mm kw MODEL MODEL mm mm Suction Discharge 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 6DF A300E 6DT A300E /16 3 / /16 7 / / /8 1 3 / (DS) (OC) 6 6DT F11ME (45) (7.5) Solder Solder DF F11ME 6DK A350E 6DH A350E /16 3 / /3 7 / / /8 1 5 / DK R35ME 6DH R35ME (130) (3.84) Solder Solder DP A350E 6DH A350E /16 3 / /3 7 / / /8 1 5 / DP R35ME 6DH R35ME (130) (3.84) Solder Solder DR A400E 6DJ A400E /16 3 / /3 7 / / /8 1 5 / (DS) 6 6DJ R40ME (45) (7.5) Solder Solder DR R40ME 6DS A400E 6DJ A400E /16 3 / /3 7 / / /8 1 5 / (DS) 6 6DJ R40ME (45) (7.5) Solder Solder DS R40ME (OC) Oil cooler and vertical cooling fan are standard on this model. (DS) Deep oil sump is standard on this model. 184

187 HFC COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS FSD FSU TSK TSN TSE 380/ / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA 00/08/ /08/ /08/ / /

188 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL TANDEMS MODEL MECHANICAL SPECIFICATIONS Oil Charge Mounting Center Suction Discharge Consisting of CFH Overall Dimensions Weights (Refill Oil Dimensions Connection Connection HP Two Single m 3 /hr in/mm lb/kg Charge) in/mm Size Size kw Compressors Valve Fitting 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 44E A0EE 0 4DE A100E / / /8 1 5 / DE R4ME DE R1ME (50) (7.39) Solder Solder E A0NN 0 4DN A100E / / /8 1 5 / (OC) DN R1ME (50) (7.39) Solder Solder DN R4ME 44E A1EE 0 4DE A101E / / /8 1 5 / DE F94KE DE F47KE (50) (7.39) Solder Solder E A1NN 0 4DN A101E / / /8 1 5 / (OC) DN F47KE (50) (7.39) Solder Solder DN F94KE 44E A30KK 30 4DK A150E /8 1 7 / / /8 1 5 / DK R3ME.4 4DK R16ME (50) (7.39) Solder Solder E A30PP 30 4DP A150E /8 1 3 /8 4 1 / /8 1 5 / (OC).4 4DP F63KE (50) (7.39) Solder Solder DP F13ME 44E A40EE 40 4DE A00E / / /8 1 5 / DE R36ME 9.8 4DE R18ME (50) (7.39) Solder Solder E A40RR 40 4DR A00E /8 1 3 / / /8 1 5 / DR R38ME 9.8 4DR R19ME 04.0 (50) (7.39) Solder Solder E A40KK 40 6DK A00E /8 3 1 / /8 1 5 / DK R46ME 9.8 6DK R3ME 56.1 (60) (7.69) Solder Solder E A40PP 40 6DP A00E /8 3 1 /4 3 3 / /8 1 5 / DP R46ME 9.8 6DP R3ME 56.1 (60) (7.69) Solder Solder E A44SS 44 4DS A0E /8 1 3 / / /8 1 5 / (OC) 3.8 4DS F76KE 04.0 (50) (7.39) Solder Solder DS F15ME 44E A50KK 50 4DK A50E /8 1 7 / / /8 1 5 / DK R44ME DK RME (50) (7.39) Solder Solder E A54CC 54 6DC A70E /4 3 5 / / /8 1 5 / (OC) DC F93KE 56.1 (60) (7.69) Solder Solder DC F19ME 66E A54DD 54 6DD A70E /4 3 5 / / /8 1 5 / (OC) DD F93KE 56.1 (60) (7.69) Solder Solder DD F19ME 44E A60RR 60 4DR A300E /8 1 3 / / /8 1 5 / DR R56ME DR R8ME 04.0 (50) (7.39) Solder Solder E A60RR 60 6DR A300E /4 3 1 /4 5 3 / /8 1 / (DS) DR R8ME (490) (14.5) Solder Solder DR R56ME 66E A60SS 60 6DS A300E /4 3 1 /4 7 9 / /8 1 / (DS) DS R8ME (490) (14.5) Solder Solder DS R56ME 66E A60EE 60 6DE A300E /4 3 1 /4 3 1 / /8 1 5 / (DS) (OC) DE F11ME (490) (14.5) Solder Solder DE FME Electrical specifications shown for tandems are per compressor rating. (OC) Oil coolers and vertical cooling fans are standard on this model. (DS) Deep oil sumps are standard on this model. 186

189 HFC COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS FSD FSU TSK TSN TSE 380/ / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/ /08/

190 HFC COPELAND DISCUS COMPRESSORS REFRIGERANT COOLED CAPACITY CONTROL TANDEMS MODEL 66E A60FF 60 6DF A300E /4 3 1 /4 3 1 / /8 1 5 / (DS) (OC) DF F11ME (490) (14.5) Solder Solder DF FME 66E A70KK 70 6DK A350E /4 3 1 / /8 1 / DK R70ME 5. 6DK R35ME 56.1 (60) (7.69) Solder Solder E A70PP 70 6DP A350E /4 3 1 /4 3 3 / /8 1 / DP R70ME 5. 6DP R35ME 56.1 (60) (7.69) Solder Solder E A80RR 80 6DR A400E /4 3 1 /4 5 3 / /8 1 / (DS) DR R40ME (490) (14.5) Solder Solder DR R80ME 66E A80SS 80 6DS A400E /4 3 1 /4 7 9 / /8 1 / (DS) DS R40ME (490) (14.5) Solder Solder DS R80ME Electrical specifications shown for tandems are per compressor rating. (DS) Deep oil sumps are standard on this model. (OC) Oil coolers and vertical cooling fans are standard on this model. MECHANICAL SPECIFICATIONS Oil Charge Mounting Center Suction Discharge Consisting of CFH Overall Dimensions Weights (Refill Oil Dimensions Connection Connection HP Two Single m 3 /hr in/mm lb/kg Charge) in/mm Size Size kw Compressors Valve Fitting 60 Hertz Oz Liter Length Width Height Length Width Net Shipping in in 188

191 HFC COPELAND DISCUS COMPRESSORS ELECTRICAL SPECIFICATIONS FSD FSU TSK TSN TSE 380/ / / / RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA 00/08/ /08/ /08/ / /

192 HFC COPELAND DISCUS COMPRESSORS DIMENSIONS AND PHOTOGRAPHS D F A M I L Y Model DC3-050E Shown 3D F A M I L Y Model 3DB3A075E Shown 4D F A M I L Y Model 4DA3A00E Shown 6D F A M I L Y Model 6DH3A350E Shown 66 F A M I L Y Model 66E3A70HH Shown Dimensions shown are inches (millimeters). 190

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