MultiPort Lubricator. Electric motor-driven, Grease and Oil. General. Technical Data. Motor R6 08/17

Transcription

1 MultiPort Lubricator Electric motor-driven, Grease and Oil General The MultiPort Lubricator is a rugged, motor-driven, electric lubricator, equipped with fixed or adjustable output pumping elements to discharge grease or oil over a wide operating range. Low level switches are optional on this compact unit. Up to three independent feed lines can be used with the MultiPort Lubricator. A selection of timers and controller/monitors are available to program MultiPort Lubricators. Technical Data Reservoir Capacity 2, 4 and 8 liter (4, 8 and 6 lb) Lubricant Grease NLGI grade 2 (Max) Oil Up to 5000 SUS Maximum Working Pressure Grease 3600 psi (240 bar) Operating Voltage Operating Temperature Range Pumping Elements to 3 Oil 2900 psi (80 bar) As noted below 0 F to 20 F (-8 C to 49 C) Output per rpm Fixed 0.6cc (0.0 cu. in.) Motor Adjustable 0.6cc - 0.0cc ( cu.in.) As noted below Low Level Switch Grease N.C. (Available on some models) Discharge Element Output Port Oil N.O. (Available on some models) /4" NPTF /4" BSPP (230vac single phase only) Fill Connection Grease Male filler fitting, quick disconnect plug Oil Fill cap Refer to the following documents: + + Datasheet #35744: Fill Pumps Motor IP Enclosure Rating HP Rating Voltage Amperage IP VDC 4 FLA Operates at F, 000 psi back pressure 2 Operates at 32 rpm (60 68 F, 000 psi back pressure 24 VDC 2 FLA VAC 2.83 FLA 230 VAC FLA 220/380/440 VAC FLA

2 How To Order 2 Name Lubricant Voltage Reservoir Capacity Reservoir Material Low Level Switch Part # MultiPort Grease 2 VDC 2 liter (4 lb) Plastic No NF 3099-NF 4 liter (8 lb) Plastic No 2857-NF 24 VDC 2 liter (4 lb) Plastic No NF NF 4 liter (8 lb) Plastic No NF 3037-NF 8 liter (6 lb) Metal 4704-NF 0 liter (20 lb) Plastic 5092E** 0 VAC 2 liter (4 lb) Plastic No NF 4320-NF 4 liter (8 lb) Plastic No NF 380-NF 8 liter (6lb) Plastic NF 230 VAC*** 2 liter (4 lb) Plastic MULTI2BD 220/380/440* VAC Three Phase 4 liter (8 lb) Plastic MULTI4BD 8 liter (6lb) Plastic MULTI8BD 2 liter (4 lb) Plastic No NF 2 liter (4 lb) Plastic NF 4 liter (8 lb) Plastic No NF 4 liter (8 lb) Plastic NF 8 liter (6 lb) Metal NF Oil 2 VDC 4liter Plastic No E 24 VDC 2 liter Plastic NFO 4 liter Plastic 3037-NFO 0 VAC 2 liter Plastic 4320-NFO 220/380/440* VAC Three Phase 4 liter Plastic 380-NFO 4 liter Plastic NFO 8 liter Metal NFO When ordering, specify by name, lubricant, voltage, reservoir capacity and part number, e.g. MultiPort, grease, 0 VAC, 2 liter (4 lb) reservoir with low level switch, Part #4320-NF. * Can be used up to 440VAC for intermittent use only. ** Special: 3 fixed elements tied together, includes pressure gauge. ***Note: MULTI2BD,MULTI4BD & MULTI8BD are /4BSPP outlet, all others are /4NPTF. NOTES: These Multiports have a rubber lid: NF, NF, NF & NF. All others are metal lid with tie rods.

3 Service Parts Grease Models Low level switch is supplied as N.C. Item Description Part # Low level switch Washer Nut Tie rod: 2 liter (4 lb) Tie rod: 4 liter (8 lb) Tie rod: 8 liter (6lb) Reservoir: 2 liter (4 lb)* Reservoir: 2 liter (4 lb) Reservoir: 4 liter (8 lb) Reservoir: 0 liter (20 lb) Reservoir: 8 liter (6 lb) Reservoir: 8 liter (6 lb) Metal Bottom reservoir seal* Bottom reservoir seal Bottom reservoir seal - metal res Copper seal Copper seal Pump element w/ relief valve**** /4NPT /4BSPP (MULTI2BD,MULTI4BD & MULTI8BD only) Motor & worm gear (2 VDC) Motor & worm gear (24 VDC) Motor & worm gear (0 VAC) 37-2 Motor & worm gear (220/380/440 VAC) 37-4 ** Plug Grease fill fitting*** U42BC Fill fitting cover U423B 3* Rubber reservoir lid * For reservoirs with rubber lid ** Copper seal (part # ) required for installation. *** Mating connector is Socket p.n. U422BC. ****MULTI2BD,MULTI4BD & MULTI8BD use

4 Service Parts Oil Models Item Description Part # Din connector Low level tube: 2 liter (4 lb) Low level switch is supplied as N.O. Change to N.C. by removing the pump cover and inverting item 3 (part #B9640) Low level tube: 4 liter (8 lb) Low level tube: 8 liter (6 lb) Low level switch B Tie rod: 2 liter (4 lb) Tie rod: 4 liter (8 lb) Reservoir: 2 liter (4 lb) Reservoir: 4 liter (8 lb) Bottom reservoir seal Fill cap Screen Copper seal Copper seal Pump element w/relief Motor & worm gear (24 VDC) Motor & worm gear (0 VAC) Motor & worm gear (220/380/440 VAC) * Plug * Copper seal (part # ) required for installation. 4

5 Dimensional Schematics MultiPort 2 VDC & 24 VDC Measurements shown in millimeters. 285 A Ø9(2) 25 NOTES: * Multiports 5092E & E have a 285mm dimension. B C 265* Reservoir A B C 2 liter (4 lb) liter (8 lb) liter (4 lb) Rubber Lid N/A MultiPort 0 VAC, 220/380/440 VAC & Three Phase Ø9(2) 25 A B C 265* Reservoir A B C 2 liter (4 lb) liter (8 lb) liter (6 lb) liter (4 lb) Rubber Lid N/A

6 Wiring 0 VAC / 220 VAC Single Phase 220 VAC & 380/440 VAC Three Phase Z2 U U2 V Θ C 0 VAC 220 VAC V2 Z CONNECTION W2 U2 V2 U V W CONNECTION Y W2 U2 V2 U V W 220 VAC 380/440 VAC 2 VDC & 24 VDC Level Switch Wiring (COM) 2 (NC) YELLOW RED 4 (NO) BLACK Normally closed terminal (NC) Normally open terminal (NO) Common terminal (COM) (protective cover removed) 6

7 Pump Outlet Elements Part Number Type Outlet Thread Fixed /4 NPTF Fixed /4 BSPP Adjustable /4 NPTF AK442 Adjustable /4 BSPP All Multiports are supplied with one fixed element. Up to two aditional elements can be added. Flow Adjustment Procedure - Adjustable Elements A ADJUSTMENT C B A / mm cc's per cycle Approx % Output % % % % % Disconnect the pump outlet from the primary line tubing and start up the pump. Unscrew the locking nut(item C) To reduce the flow, adjust the screw clockwise (inwards, Item B) to the A dimension as per the chart below. To increase the flow, adjust the screw slowly Counter-clockwise (Outwards Item B) to obtain the dimension + 3mm. (For example, to obtain.08cc, adjust counter-clockwise to A dimension of 24mm.) Wait a few seconds and screw clockwise to the A dimension once more to obtain the required flow. Retighten locking nut, item C.* Allow the pump to run until a solid line of grease is obtained. Turn off the pump.* Re-connect the outlet of the pump to the primary line tubing and start up the pump again. 7

8 Start Up Instructions. The motor must be securely and adequately grounded. 2. The power voltage must be correct. The motor rotating direction must be same as the arrow on motor end housing. 3. The grease/oil must be clean. 4. Fill the reservoir through fill cap and screen (oil). Fill the reservoir through the grease fill fitting (grease). Troubleshooting Symptom Possible Cause Remedy Pump does not deliver lubricant. Reservoir is empty. Fill up lubricant and run to charge elements. Electric connection of geared motor has been polarized in the wrong way. Check pin connections. Pump does not run. Voltage is incorrect. Check voltage. Pump element does not deliver lubricant. Voltage supply is interrupted. Lubrication point is blocked or air pocket is present. Pump element is inoperative. Check voltage and the source. To find out which lubrication points and/or which lubrication point group is blocked, loosen pipe connections at pump elements one after the other. When the blocked bundle has been loosened, the pump must start running again. Localize the lubrication points concerned by loosening the connection lines. The failure may have been caused by dirt accumulation in the lubrication point, blocked up lubrication points or squeezed lines. To release air pocket, loosen pipe connections at pump elements and run pump until you have uninterrupted lubricant flow out of the elements. By loosening the pipe connections at the pump you will find the pump element which does not deliver lubricant after the pump has been switched on. Dirt accumulation within the piston element is a possible reason for the failure. If removal and purification of the pump element do not result in an improvement, the pump element must be replaced by a new one. 8