RIVNUT. Blind Rivet Nuts and Studs

Transcription

1 230UK0.03 lin Rivt Nuts an Stus Fastnrs for sht mtal an plastic, offring a simpl solution for mounting strong thras vn for singl-si installation.

2 lin rivt nuts an stus, our prouct portfolio Stl Stainlss stl Aluminium Sizs Flat ha Countrsunk ha xtra-small countrsunk Opn Clos Roun boy plain Roun boy knurl Hxagonal boy Part hxagonal boy Pag plus to 15 M 10 plus to 15 M 8 plus to 15 M 10 plus to 15 M3 to M 14 M3 to 1 M 14 M3 to 18 M10 M3 to 1 M 10 US UNC an UNF TW to M 10 to 24 M 12 2

3 lin rivt nuts an stus, our prouct portfolio Stl Stainlss stl Aluminium Sizs Flat ha Countrsunk ha xtra-small countrsunk ha Opn Clos Roun boy plain Roun boy knurl Hxagonal boy Part hxagonal boy Pag M3 to 25 M3 to 2 M 12 to 2 M 12 to 2 with optimis ha projction to 28 M 12 to 2 M 10 to 30 M 10 M3 to 31 M 12 M3 to 32 M 12 to 33 M3 to 34 M 12 3

4 lin rivt nuts an stus, our prouct portfolio Stl Stainlss Stl Aluminium Sizs Flat ha Countrsunk ha xtra-small countrsunk ha Opn Clos Roun boy plain Roun boy knurl Hxagonal boy Part hxagonal boy Pag to 35 to 35 M3 to 3 M 12 M3 to 3 M 12 Pag HRT HRT blin rivt nuts with high rsistanc thra PN PN lin rivt nuts with slott shank for ultimat pull-out forc valus AV AV Fastnrs for vibrating componnts 44-4 RIVSTUD Stanar blin rivt stus RIVSTUD Stanar blin rivt stus 50 RIVSTUD Spcial signs RIVSTUD Spcial signs of blin rivt stus 51 Spcial signs Spcial signs of blin rivt nuts

5 Our prouct portfolio of Stting tools an Stting machins Pag Stting tools Han-oprat stting tool for limit prouction volums, Typ S, Z Stting tools Han an attry oprat stting tools for limit an mium prouction volums, ZH 510, Stting tools Hyraulic pnumatic stting tools for mium an high prouction volums, 5 P 2005, P 803 Stting machins Stting machin, PK C, SAC Accssoris for P 2005, P 803 an PK C Stting machins Installation machin, automatic stting ha, HSA 803, CFA Avic for optimum assmbly - xampls of whr our proucts can b foun Avantags to you from using Stl? Aluminium Stainlss Stl How to slct th corrct 8-10 plus Top class stl blin rivt nuts

6 xampls of whr our proucts can b foun Our fastning an assmbly tchnology fins uss in a ivrs rang of applications: Cars an motorcycls, bumprs, safty blts, airbags tc. Commrcial vhicls, trailrs, fir ngins lctrical an lctronic proucts, safty cabints Foo procssing inustry, ovns, xtraction hoos, fast foo countrs Hating an vntilation plant, air conitioning units an hating boilrs tc. Offic furnitur, cash rgistrs, chairs, sks, photocopirs uiling an civil nginring, strt furnitur, consrvatoris In lisur aras, climbing walls, yachts, swimming pools tc.

7 Avantags blin rivt nuts an stus ar th most vrsatil solution for aing a loa carrying intrnal or xtrnal thra to thin-wall workpics. Thy can b install into plastic or vn cramic componnts an into all mtals. Th blin (i.. on-si) stting tchniqu mans that blin rivt nuts an stus ar oftn th only fastnr solution for hollow sctions, housings or whr accss is limit to on si of a componnt. No aitional finishing is rquir aftr stting, vn with coat or paint componnts. Thus blin rivt nuts an stus can b fitt at any stag in th prouction procss, making thir us xtrmly flxibl. Unlik wl captiv nuts, blin rivt nuts an stus o not subjct th componnts to th amaging ffcts of high tmpraturs. Th installr is saf as no fums or gasss ar prouc an thr is no risk of fir. Th short tim it taks to st an thir low installation costs, man that blin rivt nuts an stus hav clar conomic avantags compar with all othr typs of fastnrs: Cumbrsom prsss or plirs ar not rquir. blin rivt nuts an stus assmblis can b safly ma an rma without loss of prformanc. For manufacturrs who wish to supply componnts with pr-fitt thra connctions, blin rivt nuts an stus offr avantags without risks. xampls of applications Cabl rl plus M 4, stl, flat ha, knurl boy. Avantag: Th knurl boy givs high turning rsistanc. Dsk fram M 8, stl, flat ha, roun boy. Plastic front grill M, stl, roun boy unrha with knurl, opn n. Avantag: lin assmbly from on si only. Avantag: xtra-larg flat ha givs incras strngth compar to stanar. Avantag: Allows fully automatic assmbly. Motor scootr spoilr M 5, stl, flat ha, knurl boy. Car oor (intrior) galvanis stl M, stl, xtrasmall ha, hxagonal boy, opn n. Wighing machin bas M 5, stainlss stl, small hxagonal ha, clos n. Avantag: xtra-larg flat ha givs incras strngth compar to stanar. Avantag: Splash-proof fastning.

8 Slction critria for blin rivt nuts Glossary of tchnical trms Ha Th part of th blin rivt nut in contact with th top surfac of th workpic. oy Th part of th blin rivt nut blow th ha. Ha oy Clamp thicknss Th total thicknss of matrial ma up of layrs from on or mor workpics into which th blin rivt nut is install. Grip rang Th thicknss of matrial must b btwn th minimum an th maximum valus for which th blin rivt nut was sign (th grip rang). Workpic Hol imnsions Givn as iamtr for cylinrical hols an th across th flats imnsion h for hxagonal hols. h lin rivt nut matrials blin rivt nuts ar manufactur from stl, stainlss stl or aluminium. Th matrials w us hav goo formability proprtis an a high rsistanc to turning in th upst ara. Stanar stainlss stl blin rivt nuts an stus ar ma from A1 or A2 austnitic stl containing 18 % chromium an 10 % nickl. ach matrial has its own avantags: Stl = suitabl for gnral us Aluminium = low wight, corrosion rsistant Stainlss stl = rsistant to corrosion an tmpratur Stl Aluminium Stainlss Stl Anvil Manrl an anvil Manrl: Th thra stu on to which th blin rivt nut is compltly thra. Anvil: Th part of th stting tool that is in contact with th blin rivt nut ha uring th stting procss. Manrl 8

9 Slction critria for blin rivt nuts Slcting th ha Flat ha This vrsatil ha typ is th on most commonly us in inustry. Th arrow an V shoul point at th lin btwn an A, not at th gap crat by p-rawing. Th ia is to monstrat that th gap btwn an A can b ruc to zro by p-rawing. A V xtra-small countrsunk ha This ha typ is us whr th gap V is rquir to b small or zro. V can b ruc to zro by: Using a collar to punch a slight prssion in th parnt matrial A y a slight countrsinking of A With mallabl matrial th gap V is automatically liminat. A V xtra-small countrsunk has ar an improv altrnativ to countrsunk has as thy o not rquir th hol to b countrsunk. Howvr, thy shoul not b us if: Th hol is out of tolranc Th parnt matrial is mallabl (as this coul caus th ha to pull through) Th scrw xrts a latral momnt on th blin rivt nut. blin rivt nuts with xtra-small countrsunk has ar install using stting tools with stanar nospics. A Countrsunk ha Countrsunk has gnrally rquir countrsinking of th parnt matrial. Thrfor a countrsunk ha is us whr th gap V is rquir to b ngligibl but an xtra-small countrsunk ha cannot b us. W rcommn that th countrsinking (f) is ma slightly shallowr than th countrsunk ha so that th ha projcts slightly byon th surfac of th supporting part A an thus maks as much contact as possibl with th attach part (V > 0) (tail information on imnsion (f) can b foun on pags 1, 1, 2, 28 an 33). A V

10 Slction critria for blin rivt nuts Slcting th boy Hxagonal boy Using a hxagonal boy in a hxagonal hol nsurs th blin rivt nut has th bst rsistanc to ovr-torqu turning. Roun boy, knurl or plain For us whr a hxagonal hol is not possibl. Th knurl vrsion is prfrr to th smooth, particularly for us in plastic or soft matrials (aluminium, PA, SMC tc.). Opn n This is th most common option u to its compact form an th fr choic of scrw lngth. Clos n For all uss whr no liqui is to b allow to pass btwn th scrw an th blin rivt nut. To form a prssur-tight sal btwn th blin rivt nut an th workpic w manufactur blin rivt nuts with a sal on th boy si (s xampl on pag 4). Slcting blin rivt nuts an stus to suit your componnt Masur th thicknss of th parnt matrial. Chck that this thicknss is within th grip rang (minimum maximum). If you hav a choic btwn two blin rivt nuts in th allowabl tolranc rang: Slct th shortr if th workpic is har. Us a rathr than a for a matrial thicknss of 3 mm. Slct th longr if th workpic is soft. Us a rathr than a for a matrial thicknss of 3 mm. A rlativly wi upst ara is rquir for plastic workpics an soft parnt matrials (aluminium) to achiv a high mchanical strngth. Plas contact us about this. Surfac tratmnt All stl blin rivt nuts an stus ar zinc plat. Th stanar suppli surfac tratmnt is 8µ zinc plat, chrom fr irriscnt passivat. Othr surfac tratmnts ar availabl on rqust for iffrnt corrosion rsistanc rquirmnts 10 Slcting th matrial Stanar ar suppli in stl, aluminium an stainlss stl. Th choic of matrial pns on th strngth of th blin rivt nut an stu (s tabl pag 12) an th rquir corrosion rsistanc of th complt n prouct. Our stanar proucts manufactur from stainlss stl ar suitabl for us in som catring an foo procssing inustris. W woul b plas to provi you with furthr information on stainlss stl or brass blin rivt nuts or about corrosion rsistanc.

11 Avic for optimum assmbly for stting Hol iamtr: Hol iamtr rquirmnts shoul b takn from th appropriat prouct tabl. Th surfacs in th grip rang shoul b paralll If possibl us th prfrr hxagonal or knurl an always: Install th blin rivt nuts an stus in accoranc with our rcommnations (strok S), nsur that th parts to b join cannot rotat with rspct to on anothr an that th gap btwn th lmnts to b rivt togthr is not too larg. ± 0.05 Stting W rcommn that you us th spin-pull-spin stting tchniqu. With this tchniqu, th blin nut or stu is thra (spun) on to th manrl, insrt into th hol an thn pull back (without rotation) to upst th rivt nut boy. Finally th manrl is spun out. Spin on Insrt into th hol Upst Spin off Our rang of stting tools can b foun on pags 54 to 58. Th P 803 an PK C stting tools hav a prssur monitoring systm, which is vry usful for componnts with varying thicknsss (guarants consistnt stting). Important: Stting svral at th sam tim can b on using a prss. Howvr, w avis you to contact us in avanc about this. W woul not rcommn that you us mchanical scrw rivrs or spannrs for blin rivting as thy can amag th surfac of th thra an thus hav a trimntal ffct on your assmbly. Ajusting th strok Th prouct tabls from pag 15 onwars contain th stting strok valus rcommn for optimum stting of ach typ of blin rivt nut,.g.: , P. 15, S = 5, i.. for a matrial thicknss of = 2 mm th strok S is ajust to S = 5 2 = 3 mm. Not: Th strok is masur on th (th iffrnc in lngth bfor an aftr stting) an not on th tool. W rcommn that you carry out a trial assmbly bfor starting sris prouction. Aftr stting Maximum imnsion of th crimping flang (w) This applis to plus an blin rivt nuts an stus with th xcption of th xtra-small countrsunk has typ , , Siz Max. crimping flang imnsion (mm) M3 M5 M M10 M Axial imnsions aftr stting Th tabls on pags 15 to 3, 43 an pag 50 show inicativ valus of th projcting boy lngth 2 aftr installation. w

12 Avic for optimum assmbly Slcting th mating scrws intrnal thras ar manufactur to th most common inustrial tolrancs (H, in accoranc with ISO 8). Thy ar sign for us with most commrcially availabl scrws, i.. incluing th most commonly us scrw tolranc g. blin rivt nuts an stus, scrw tightning torqu can b us with all th scrw typs shown in th tabl blow proviing th tightning torqu (in Nm) for scrws corrsponing to Gra 8.8. Whr rquir, may b us byon ths valus. It is rcommn that th ultimat strngth of iniviual applications b trmin prior to us. Siz Stl Aluminium stainlss stl M M5 4 M M M Not: For stl an stainlss stl from siz M 3 up to an incluing M 10 ths torqus corrspon to gra 8.8 scrws. Scrw lngth In a with an opn n boy Th scrw must projct at last on thra lngth byon th opn n. 2 Projction of scrw In a with a clos n boy To calculat th maximum shaft lngth of th scrw (Pmax.) for us in a clos n, first trmin th lngth 2 of th corrsponing opnn n. Thn Pmax. = X 2 x corrsponing opn n RIVNUT P Hol in th attach part Th rcommn iamtr 2 of th hol in th attach part is qual to th scrw iamtr multipli by If countrsunk or flat has ar us for a multipl blin rivt nut installation in on workpic, thn if ncssary this valu shoul b altr to achiv qual spacing. 12

13 Avic for optimum assmbly Thra lubricant For th installation of larg numbrs of, an in particular whn using stainlss stl componnts, to obtain th bst connction vry tim, w rcommn that th manrl is lubricat bfor installation starts an aftr that at rgular intrvals. Mchanical charactristics of intrnal an xtrnal thras Axial proof loa Siz blin rivt nut stl&stainl. stl blin rivt nut aluminium RIVSTUD blin rivt stu stl M M M M M M Unit: N Ial stting tmpratur: 30 to + 80 C. Spcial applications Rivt function In aition to acting as blin nuts or stus, can also b us to rivt two parts togthr an provi a thra mounting for a thir. Part 3 Part 1 Part 2 Rar strngthn wall blin rivt nuts an stus can b install blin into walls with rar foam strngthning. Componnt Foam

14 plus top class stl blin rivt nuts Top class simplicity. Our rang of 20 plus covrs 80 % of all your rquirmnts for stl blin rivt nuts. plus sps up prouct slction, simplifis orring an stock control. Top class availability. All proucts in th plus rang ar availabl immiatly from stock. Top class connction fficincy. plus blin rivt nuts with knurl roun bois. Th knurls provi aitional scurity an rsistanc to turning for a blin rivt nut in a cylinrical hol. Tsts hav shown that knurl blin rivt nuts prform bttr than plain blin rivt nuts vn in har parnt matrial. plus blin rivt nuts with part-hxagonal bois. ing hxagonal ovr only part of th boy, a spannr cannot b attach to mistaknly loosn th blin rivt nut aftr installation (this coul amag th connct componnt). This is important for applications in which rgular maintnanc is carri out for th whol of th srvic lif of th prouct. Prmium quality. plus carris th öllhoff logo, signifying that it is a high quality prouct. 14

15 plus top class stl blin rivt nuts stl H(D) stainlss stl Typ Thra M5 M M Matrial thicknss Holroun (D) hxagonal (H) Tol. +0,1 0 Ø Ha 10 Projction aftr stting 1 1 Stting strok S S = 4.5- S = 4.- S = 5- S =.5- Total lngth lin si projction aftr stting S Prouct co aluminium HRT S = S = M S = M5 M S = 4.5- S = 4.- S = 5- S = PN AV Typ Thra M5 M Matrial - thicknss Holroun (D) hxagonal (H) Tol. +0,1 0 Ø Ha Projction aftr stting max Stting strok S S = 4.- S = 5.3- S = 5.1- Total lngth 14 lin si projction aftr stting Prouct co RIVSTUD blin rivt stus, stl S = M S = M5 M S = 4.- S = 5.2- S = 5.3- S = Spcial signs Dimnsions in mm Surfac tratmnt: 8 µ ZincNickl with clar passivat (ROHS Compliant), hours Salt Spray Rsistanc 15

16 Stl blin rivt nuts xtning th plus rang Roun boy, plain, with flat ha Typs opn an clos Avantags: High crimping forc Scrw lngth can b vari (opn n) Splash-proof (clos n) D 2 S For th proucts shown in lu w rcommn th us of plus 2330, pag 15. Thicknss Hol D +0,1 0 S* Opn n 2 * Prouct co Clos n 2 * Prouct co M S = 2.8- S = 3.3- S = 4.8- S =.3- S = S = 2.- S = 3.- S = 5.- S = M S = 5- S =.5- S = M S = 5.2- S =.- S = S = 5.- S = 8.2- S = 10.- S = M S =.5- S = - S = 1- S = 14- S = M S =.- S = 10.- S = M 14** S =.5- S = - S = S = 12- S = * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm. Surfac tratmnt: 8 µ ZincNickl with clar passivat (ROHS Compliant), hours Salt Spray Rsistanc **Dtails of stting tools on rqust.

17 Stl blin rivt nuts xtning th plus rang Roun boy, plain, countrsunk ha Typs opn an clos Avantags: Vry small ha projction High crimping forc Scrw lngth can b vari (opn n) Splash-proof (clos n) stl 0 0 f 0 D 2 S stainlss stl For th proucts shown in lu w rcommn th us of plus 343, pag 15, which os not rquir any countrsinking of th workpic. M3 Thicknss Hol D +0, f S* S = 2.8- S = 4.3- S = 5.8- S =.3- S = 3.- S = 4.- S =.- S = Opn n 2 * Prouct co Clos n 2 * Prouct co aluminium HRT M S =.5- S = - S = M S =.2- S = 8.- S = PN AV S = - S =.5- S = M 10 M S =.3- S =.8- S = S = 8.2- S =.2- S = RIVSTUD blin rivt stus, stl M 14** S = - S = S = 12- S =.5- * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Not: Countrsink angl 0. Th optimum countrsink pth f is slightly lss than. Dimnsions in mm. Surfac tratmnt: 8 µ ZincNickl with clar passivat (ROHS Compliant), hours Salt Spray Rsistanc **Dtails of stting tools on rqust Spcial signs 1

18 Stl blin rivt nuts xtning th plus rang Roun boy, linar knurls in grip rang, flat ha Typs 2330 opn an 2332 clos Avantags: Incras turning rsistanc Suitabl for soft componnts (aluminium, plastic,...) High crimping forc Scrw lngth can b vari (opn n) Splash-proof (clos n) D 2 S For th proucts shown in lu w rcommn th us of plus 2330, pag 15. Thicknss Hol D +0,1 0 S* Opn n 2 * Prouct co Clos n 2 * Prouct co M S = 2.2- S = 3- S = 3.- S = S = 2.2- S = 3- S = 3.- S = M ** 10** 10** 10** S = 3- S = 4- S = 5- S = M ** ** ** S = 3.5- S = 5- S = ** ** ** S = 5- S =.5- S = M S = 4.5- S = - S =.5- S = * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. ** mm in 2332 M 5 (clos), mm in 2332 M (clos), 14 mm in 2332 M 8 (clos). Dimnsions in mm. Surfac tratmnt: 8 µ ZincNickl with clar passivat (ROHS Compliant), hours Salt Spray Rsistanc Othr imnsions an variants can b suppli on rqust. 18

19 Stl blin rivt nuts xtning th plus rang Roun boy, linar knurls in grip rang, countrsunk ha Typs 2331 opn an 2333 clos 0 0 f Avantags: Incras turning rsistanc Suitabl for soft componnts (aluminium, plastic,...) Vry small ha projction High crimping forc Scrw lngth can b vari (opn n) Splash-proof (clos n) 0 D 2 stl stainlss stl For th proucts shown in lu w rcommn th us of plus 343, pag 15, which os not rquir any countrsinking of th workpic. M3 Thicknss Hol D +0, f S* S = 3.2- S = 4- S = Opn n 2 * Prouct co S Clos n 2 * Prouct co aluminium S = 3.2- S = 4- S = HRT M5 M S = 4- S = 5- S = - S = - S = 5- S =.5- S = 8- S = PN AV M S = - S =.5- S = - S = S = - S =.5- S = RIVSTUD blin rivt stus, stl * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Not: Countrsink angl 0. th optimum countrsink pth f is slightly lss than. Dimnsions in mm. Surfac tratmnt: 8 µ ZincNickl with clar passivat (ROHS Compliant), hours Salt Spray Rsistanc Othr imnsions an variants can b suppli on rqust. Spcial signs 1

20 US Stl blin rivt nuts Roun boy, plain, flat ha with Unifi thras Typs S4 opn an S4 clos Avantags: Imprial sizs high crimping forc scrw lngth can b vari (opn n) splash-proof (clos n) D 2 S Thra Grip Rang Min Hol Dia D. S* 2 Opn n Prouct Co 2 Clos n Prouct Co 4-40 UNC S4-0 S4-85 S4-0 S4-5 S4-0 S S40 S485 S40 S45 S40 S UNC S-5 S-120 S-0 S-200 S-240 S S5 S120 S0 S200 S240 S UNC S8-5 S8-120 S8-0 S8-200 S8-240 S S85 S8120 S80 S8200 S8240 S UNF S10-80 S10-0 S S S S S1080 S100 S10180 S10230 S10280 S UNC S25-80 S S S25-20 S S S2580 S25140 S25200 S2520 S25320 S UNC S S S31-25 S S S S325 S31200 S3125 S350 S31425 S UNC S3-5 S3-200 S3-285 S3-30 S3-455 S S35 S3200 S3285 S330 S3455 S UNC S S S S S50150 S50250 S50350 S50450 Dimnsions in inchs. * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Surfac tratmnt: 8µ zinc an yllow passivat (Non-ROHS Compliant). Othr imnsions an variants can b suppli on rqust. **Dtails of stting tools on rqust. 20

21 US Stl blin rivt nuts Roun boy, plain, countrsunk ha with Unifi thras Typs S4 opn an S4 clos Avantags: Imprial sizs high crimping forc scrw lngth can b vari (opn n) splash-proof (clos n) stl 0 0 f 0 D 2 S stainlss stl Thra 4-40 UNC-3 Grip Rang Min Hol Dia D S* Opn n Prouct Co S4-81 S4-10 S4-1 S4-15 S4-181 S Clos n Prouct Co S481 S410 S41 S415 S4181 S420 aluminium -32 UNC UNC S-10 S-1 S-201 S-241 S-281 S-321 S8-10 S8-1 S8-201 S8-241 S8-281 S S10 S1 S201 S241 S281 S321 S810 S81 S8201 S8241 S8281 S8321 HRT UNF UNC S10- S10- S10-2 S10-2 S10-3 S10-3 S S25-2 S25-21 S S25-31 S S10 S10 S102 S102 S103 S103 S25151 S252 S2521 S25331 S2531 S25451 PN AV 5-18 UNC UNC UNC S S31-25 S S31-40 S S31-55 S3-2 S3-2 S3-381 S3-4 S3-551 S3-3 S50-22 S50-32 S50-42 S S381 S3125 S331 S3140 S31481 S3155 S32 S32 S3381 S34 S3551 S33 S5022 S5032 S5042 S5052 RIVSTUD blin rivt stus, stl Dimnsions in inchs. * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Surfac tratmnt: 8µ zinc an yllow passivat (Non-ROHS Compliant). Othr imnsions an variants can b suppli on rqust. **Dtails of stting tools on rqust. Spcial signs 21

22 TW Thin-Wall Stl lin Rivt Nuts Roun boy, knurl, flat ha Typ K sris, small ha, opn n Avantags: wi grip rang suitabl for soft componnts (aluminium, plastic,...) low stting forc scrw lngth can b vari D Mtric or Unifi Thras Thra Siz Grip Rang Hol Siz oy Dia. D (min) (max) 2 * Prouct co x 0. - H ITR-2.0SK ITR-3.3SK M5 x H ITRM5-3.3SK ITRM5-5.SK M x - H ITRM-4.2SK ITRM-.SK x H ITR-4.2SK ITR-.SK M10 x 0 - H ITRM10-4.2SK ITRM10-.SK No. - 32UNC ITR-80SK ITR-0SK No.8-32UNC ITR8-80SK ITR8-0SK No.10-32UNC ITR10-0SK ITR10-225SK 14-20UNC ITR25-5SK ITR25-20SK 5-18UNC ITR31-5SK ITR31-312SK 38 -UNC ITR3-5SK ITR3-312SK Dimnsions in mm. Imprial imnsions shown in Grn. * Dimnsions 2 ar inicativ valus. Surfac tratmnt: 8µ zinc an yllow passivat (Non-ROHS Compliant). Othr imnsions an variants can b suppli on rqust. 22

23 TW Thin-Wall Stl lin Rivt Nuts Roun boy, knurl, larg flat ha Typ D sris, larg ha, opn n Avantags: wi grip rang suitabl for soft componnts (aluminium, plastic,...) low stting forc scrw lngth can b vari stl D stainlss stl Mtric or Unifi Thras Thra Siz x 0. - H Grip Rang Hol Siz oy Dia D (nom) (max) *.5.0 Prouct co ITR-2.0SD ITR-3.3SD aluminium M5 x H M x - H ITRM5-3.3SD ITRM5-5.SD ITRM-4.2SD ITRM-.SD HRT x H ITR-4.2SD ITR-.SD M10 x - H No. - 32UNC ITRM10-4.2SD ITRM10-.SD ITR-80SD ITR-0SD PN AV No.8-32UNC - 2 No.10-32UNC UNC ITR8-80SD ITR8-0SD ITR10-0SD ITR10-225SD ITR25-5SD ITR25-20SD RIVSTUD blin rivt stus, stl 5-18UNC UNC Dimnsions in mm. Imprial imnsions shown in Grn. * Dimnsions 2 ar inicativ valus. Surfac tratmnt: 8µ zinc an yllow passivat (Non-ROHS Compliant). Othr imnsions an variants can b suppli on rqust ITR31-5SD ITR31-312SD ITR3-5SD ITR3-312SD Spcial signs 23

24 Stl blin rivt nuts xtning th plus rang Hxagonal boy, flat ha Typs opn an clos 2 Avantags: Vry high turning rsistanc Suitabl for soft componnts (aluminium, plastic,...) High crimping forc Scrw lngth can b vari (opn n) Splash-proof (clos n) H S Thicknss Hol H +0,1 0 S* Opn n 2 * Prouct co Clos n 2 * Prouct co S = * M S = M S = M S = S = S = M S = M S = , M S = * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm. Surfac tratmnt: 8 µ ZincNickl with clar passivat (ROHS Compliant), hours Salt Spray Rsistanc Othr imnsions an variants can b suppli on rqust. 24

25 Stl blin rivt nuts xtning th plus rang Roun boy, plain, xtra-small countrsunk ha Typ for hols with imprial imnsions Avantags: Vry small ha projction without countrsinking Scrw lngth can b vari stl D 2 S stainlss stl For th proucts shown in lu w rcommn th us of plus 343, pag 15, whr thr ar hols with mtric imnsions. M3 Thicknss 0.5 Hol D +0, max. 0.4 S* S = * 5.5 Prouct co S = M5 M S = 4.5- S = 5.5- S = * Dimnsions S an 2 ar inicativ valus. th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm Surfac tratmnt: 8 µ ZincNickl with clar passivat (ROHS Compliant), hours Salt Spray Rsistanc D = th imprial imnsions ar xprss in mm. Othr imnsions an variants can b suppli on rqust. Spcial signs RIVSTUD blin rivt stus, stl aluminium HRT PN AV 25

26 Stl blin rivt nuts xtning th plus rang Roun boy, linar knurls in grip rang, with xtra-small countrsunk ha Typs 343 opn an 343 clos Avantags: Vry small ha projction without countrsinking Incras turning rsistanc Suitabl for soft componnts (aluminium, plastic,...) Scrw lngth can b vari (opn n) Splash-proof (clos n) D S 2 For th proucts shown in lu w rcommn th us of plus 343, pag 15. Thicknss Hol D +0,1 0 Opn n Clos n max S* 2 * Prouct co 2 * Prouct co M S = S = S = 4.0- s pag S = M S = 4.2- s pag S = M S = 4.- s pag S = S = S = 4.8- s pag S = S = M S = 5.5- s pag S = S = M S = S = S = * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm Surfac tratmnt: 8 µ ZincNickl with clar passivat (ROHS Compliant), hours Salt Spray Rsistanc Othr imnsions an variants can b suppli on rqust. 2

27 Stl blin rivt nuts xtning th plus rang Hxagonal boy, xtra-small countrsunk ha Typs opn an clos for hols with mtric imnsions Avantags: Vry high turning rsistanc Suitabl for soft componnts (aluminium, plastic,...) Vry small ha projction without countrsinking Scrw lngth can b vari (opn n) Splash-proof (clos n) stl H 2 For th proucts shown in lu w rcommn th us of plus , pag 15. S stainlss stl M5 M M M 10 M 10 M 12 M 12 Thicknss Hol H +0, max S* S = 3.5- S = 4.5- S = 5.5- S = 8.5- S = 5.2- S = 8.2- S = - S = 8.- S =.5- S = Opn n 2 * Prouct co Clos n 2 * Prouct co aluminium HRT * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm. Surfac tratmnt: 8 µ ZincNickl with clar passivat (ROHS Compliant), hours Salt Spray Rsistanc. Othr imnsions an variants can b suppli on rqust. Typ for hols with imprial imnsions Whr possibl w rcommn th us of plus for hols with mtric imnsions. PN AV H 2 For th proucts shown in lu w rcommn th us of plus , pag 15. S RIVSTUD blin rivt stus, stl Thicknss M M Hol H +0, max S* S = 4- S = 5- S = 5.2- S = * Prouct co * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm. H = Th imprial imnsions ar xprss in mm. Surfac tratmnt: 8 µ ZincNickl with clar passivat (ROHS Compliant), hours Salt Spray Rsistanc Othr imnsions an variants can b suppli on rqust. 2 Spcial signs

28 2 S Stl blin rivt nuts xtning th plus rang Hxagonal boy, xtra-small countrsunk ha an optimis ha projction Typs for hols with mtric imnsions Avantags: Vry high turning rsistanc Suitabl for soft componnts (aluminium, plastic,...) Vry small ha projction without countrsinking Scrw lngth can b vari H For th proucts shown in lu w rcommn th us of plus , pag 15. Thicknss Hol H +0,1 0 max. S* 2 * Prouct co M5 M M M10 M10 M12 M S = 3.5- S = 4.5- S = 5.5- S = 8.5- S = 5.2- S = 8.2- S = - S = 8.- S =.5- S = * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm. Surfac tratmnt: 8 µ ZincNickl with clar passivat (ROHS Compliant), hours Salt Spray Rsistanc xtra small countrsunk has wr vlop for applications in which th gap btwn th parts to b fitt must b ruc to zro for tchnical sign or asthtic rasons. It is not ncssary to countrsink th hols in this cas. Howvr, thy cannot b us as an altrnativ to countrsunk has: If th hol is not xactly within th tolranc margins If th hol matrial is uctil (to prvnt th ha from pulling through) If a scrw has a tilting ffct on th blin rivt nut. (S also pag ). 28

29 Stainlss stl blin rivt nuts Roun boy, plain, flat ha Typ Avantags: High crimping forc High corrosion rsistanc Scrw lngth can b vari Suitabl for us in th foo procssing inustry stl D 2 S stainlss stl M5 Thicknss Hol D +0, S* S = 4.5- S = 5.3- S = - S = 4.8- S = 5.8- S = * Prouct co aluminium M S = 5- S =.5- S = S = 4.8- S =.3- S = M S = 5.2- S =.- S = * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us th stting tool strok. Dimnsions in mm. Othr imnsions an variants can b suppli on rqust. Matrial: Austnitic Stainlss Stl Spcial signs HRT PN AV RIVSTUD blin rivt stus, stl 2

30 Stainlss stl blin rivt nuts Avantags: Roun boy, plain, countrsunk ha Typ Vry small ha projction High crimping forc High corrosion rsistanc Scrw lngth can b vari Suitabl for us in th foo procssing inustry f D 2 S Thicknss Hol D +0,1 0 f S* 2 * Prouct co S = 4.5- S = 5.3- S = M S = 4.8- S = 5.8- S = M S = 5- S =.5- S = S = 4.8- S =.3- S = M S = 5.2- S =.- S = * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Not: Countrsink angl 0. Th optimum countrsink pth f is slightly lss than. Dimnsions in mm. Othr imnsions an variants can b suppli on rqust. Matrial: Austnitic Stainlss Stl 30

31 Stainlss stl blin rivt nuts Roun boy, linar knurls in grip rang, flat ha Typs 2330 opn an 2332 clos Avantags: Incras turning rsistanc Suitabl for soft componnts (aluminium, plastic,...) High crimping forc High corrosion rsistanc Scrw lngth can b vari (opn n) Splash-proof (clos n) Suitabl for us in th foo procssing inustry D 2 stl stainlss stl D +0,1 0 M3 Thicknss Hol Opn n Clos n S* 2 * Prouct co 2 * Prouct co S = S = S aluminium M S = S = S = S = S = S = HRT M S = S = S = S = S = S = S = S = PN AV S = M S = S = S = S = M S = S = S = * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm. Othr imnsions an variants can b suppli on rqust. Matrial: Austnitic Stainlss Stl RIVSTUD blin rivt stus, stl Spcial signs 31

32 Stainlss stl blin rivt nuts Roun boy, linar knurls in grip rang, countrsunk ha Typs 2331 opn an 2333 clos 0 0 Avantags: Incras turning rsistanc Suitabl for soft componnts (aluminium, plastic,...) Vry small ha projction High crimping forc High corrosion rsistanc Scrw lngth can b vari (opn n) Splash-proof (clos n) Suitabl for us in th foo procssing inustry 0 f D 2 S Thicknss Hol D +0,1 0 Opn n Clos n f S* 2 * Prouct co 2 * Prouct co M S = S = S = S = S = M S = S = S = M S = S = S = S = S = S = S = S = M S = S = S = M S = S = S = * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Not: Countrsink angl 0. Th optimum countrsink pth f is slightly lss than. Dimnsions in mm. Othr imnsions an variants can b suppli on rqust. Matrial: Austnitic Stainlss Stl 32

33 Stainlss stl blin rivt nuts Roun boy, plain, xtra-small countrsunk ha Typ for hols with imprial imnsions an typ for hols with mtric imnsions Avantags: Vry small ha projction without countrsinking High corrosion rsistanc Scrw lngth can b vari Suitabl for us in th foo procssing inustry stl For a nwly vlop application w rcommn th us of typ for hols with mtric imnsions. D 2 stainlss stl S Typ Thicknss Hol D +0,1 0 max. S* 2 * Prouct co aluminium M S = S = M5 M S = 4.5- S = HRT S = Typ Thicknss Hol D +0,1 0 max. S* 2 * Prouct co PN AV S = M5 M S = 4.5- S = 5- S = 5- * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm. Othr imnsions an variants can b suppli on rqust. Matrial: Austnitic Stainlss Stl RIVSTUD blin rivt stus, stl Spcial signs 33

34 Stainlss stl blin rivt nuts Roun boy, linar knurls in grip rang, with xtra-small countrsunk ha Typs 343 opn an 343 clos Avantags: Vry small ha projction without countrsinking Suitabl for soft componnts (aluminium, plastic,...) High corrosion rsistanc Scrw lngth can b vari (opn n) Splash-proof (clos n) Suitabl for us in th foo procssing inustry D 2 S Thicknss Hol D +0,1 0 Opn n Clos n max S* 2 * Prouct co 2 * Prouct co M S = S = S = S = S = M S = S = S = M S = S = S = S = S = S = S = S = M S = S = S = S = M S = S = S = S = * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm. Othr imnsions an variants can b suppli on rqust. Matrial: Austnitic Stainlss Stl 34

35 Stainlss stl blin rivt nuts Hxagonal boy, flat ha Typ H Avantags: Vry high turning rsistanc Suitabl for soft componnts (aluminium, plastic,...) High crimping forc High corrosion rsistanc Scrw lngth can b vari Suitabl for us in th foo procssing inustry 2 S stl stainlss stl M5 M M 10 Thicknss Hol H +0, S* S = 4.1- S = 5- S = 4.5- S = 5.5- S = * Prouct co * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm. Othr imnsions an variants can b suppli on rqust. Matrial: Austnitic Stainlss Stl Stainlss stl blin rivt nuts Avantags: Hxagonal boy, xtra-small countrsunk ha Typ Vry high turning rsistanc Suitabl for soft componnts (aluminium, plastic,...) Vry small ha projction without countrsinking High corrosion rsistanc Scrw lngth can b vari Suitabl for us in th foo procssing inustry aluminium HRT PN AV H 2 S RIVSTUD blin rivt stus, stl M5 M M 10 Thicknss Hol H +0,1 0 * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm. Othr imnsions an variants can b suppli on rqust. Matrial: Austnitic Stainlss Stl max S* S = 3.5- S = 3.8- S = 5.2- S = 5.5- S = * Prouct co Spcial signs

36 2 S Aluminium blin rivt nuts Roun boy, plain, flat ha Typs opn an clos Avantags: High crimping forc ightwight High corrosion rsistanc Scrw lngth can b vari (opn n) Splash-proof (clos n) D Thicknss Hol Opn n Clos n D +0,1 0 S* 2 * Prouct co 2 * Prouct co M S = 3- S = S = 4.1- S = M S = 4.5- S = M S = 5- S = S = - S = M S =.5- S = S = S = M S = S = * Dimnsions S an 2 ar inicativ valus. th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm. Othr imnsions an variants can b suppli on rqust. 3

37 Aluminium blin rivt nuts Roun boy, plain, countrsunk ha Typs opn an clos 0 0 f Avantags: Vry small ha projction High crimping forc High corrosion rsistanc ightwight Scrw lngth can b vari (opn n) Splash-proof (clos n) 0 D 2 stl stainlss stl S M3 Thicknss 1,5 3,5 3,5 5,0 Hol D +0, f 1,3 1,3,2,2 1,4 1,4 S* S = 4,5- S = - 10,2,8 Opn n 2 * Prouct co 5, , ,1 15, Clos n 2 * Prouct co, , aluminium M5 1,5 3,5 3,5 5,0 1,5 4,5 4,5,5 1,3 1,3 1,5 1,5 8,2 8,2,, 1,4 1,4 1, 1, S = 4,8- S =,3- S = - S = 8-,3 12, 14,2,3,5,5,8, ,3 1, 1,4 22,0,5,5,5, M 1,5 4,5 4,5,5 1,5 1,5,, 1, 1, S =,3- S = 8,3-, 18, 10,4 10, , 25, 1,4 1, M 10 1,5 4,5 4,5,5 1,5 4,5 4,5,5 1,5 1,5 1,5 1,5,5,5 15,5 15,5 1, 1, 1, 1, S =,5- S =,5- S =,5- S =,5-20,1 22,2 24,0 2,1 12, 12,,, ,4 30,5 33, 3,0 21,0 21,0 2,5 2, M 12 1,0 3,00 3,00 4,50 4,50,00 1, 1, 1, 1,0 1,0 1,0 1,8 1,8 1,8 S = - S =,5- S = - 25,8 2,4 2,0 20,0 20,0 20, ,3 38, 40,5 31,5 31,5 31, * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Not: Countrsink angl 0. Th optimum countrsink pth f is slightly lss than. Dimnsions in mm. Othr imnsions an variants can b suppli on rqust. Spcial signs HRT PN AV RIVSTUD blin rivt stus, stl 3

38 HRT Stl Avantags of HRT In comparison to stanar blin rivt nuts: Incras tightning torqu nabls highr tnsion in th assmbly Prmits us of smallr imnsions Wight saving Compar to othrs tchnologis: lin fitting from on si only Automatic assmbly options to ruc cycl tim Automation of stting for 'ifficult-to-accss' locations on th assmbly lin ow invstmnt Intgration of assmbly station into a volum prouction lin No rwork of thras rquir aftr assmbly painting 100 % controll assmbly is possibl Forg ha to nsur rigiity unr loa Ara of uctil stl nabls stting with xisting rang of installation tools Ara of harn stl to provi maximum thra strngth Prouct vlopmnt of our xisting tchnology has rsult in our patnt HRT procss (High Rsistanc Thra) which uss avanc matrials an procsss to prouc an nhanc, harn, thra which significantly incrass th mchanical prformanc of th blin rivt nut. A lightwight, simpl to install solution which allows us of fastnrs up to an incluing gra 12. making it ial for structural applications rquiring highr joint tnsion an mchanical forcs within th assmbly. Stl prformanc - Strngth gra 12 Th maximum accptabl tightning torqu of a scrwnut assmbly trmins th prloa vlop in th joint. Ths valus hav bn stablish in th stanar ISO-88-1 ISO-88-2(1) an rquir that in such a scrw joint it is sirabl that whn fatigu occurs th scrw fails bfor th nut. As th prloa in an assmbly incrass so th us of progrssivly highr strngth fastnrs is ncssary. Th tabl blow shows th compatibility of stl HRT with scrws of gra 12.. Scrw gra12. Nut gra 12 (N) ISO 88-1 ISO 88-2 HRT (N) Thra Proof loa of Proof loa of Proof loa iamtr th scrw (1) th nut M M M M

39 HRT Stl Gra 8.8 scrw stanar Proofloa Gra 12. scrw HRT stl oa N Aitional loas now possibl with HRT oas attain using stanar stainlss stl Gra 8.8 scrw Stanar Gra 12. scrw HRT Tchnical faturs of HRT Stl aluminium Matrial: Stl. A wi rang of plating finishs ar availabl incluing zinc or zinc nickl. Siz rang: M to M 12. oy styls: HRT is availabl only with an hxagonal boy an flat ha. Spcial shaps ar availabl on rqust. AF an hol imnsions ar shown in th tabl blow an ar intrchangabl with stanar proucts. HRT H Thra Grip Hx Hol Ha Ha Ovrall iamtr rang AF iamtr thicknss lngth H M ,5 18, M ,5 23, M , M Unit: mm PN AV Applications Us to rplac traitional fastning mthos for proof loas abov 54 kn: xampls: to rplac wl fastnrs us on xcavators, public works quipmnt an structural joints using M 10 an M 12 scrws in gra 12.. Rucing imnsions an wight of fastnings: xampl: for a fastning carrying a prloa of 35 kn, th traitional solution was to us an M 12 scrw in gra 8.8 with a corrsponing nut. Toay you can rplac this with an M 8 scrw in gra 12.. Assmbl with an M 8 HRT blin rivt nut to carry th sam loa. RIVSTUD blin rivt stus, stl Spcial signs 3

40 HRT Aluminium Avantags of HRT In comparison to stanar blin rivt nuts: Incras tightning torqu nabls highr tnsion in th assmbly Prmits us of smallr imnsions Wight saving Corrosion rsistanc Compar to othrs tchnologis: lin fitting from on si only Automatic assmbly options to ruc cycl tim Automation of stting for 'ifficult-to-accss' locations on th assmbly lin ow invstmnt Ability to compltly rcycl aluminium proucts Intgration of assmbly station into a volum prouction lin No rwork of thras rquir aftr assmbly painting 100 % controll assmbly is possibl Forg ha to nsur rigiity unr loa Ara of uctil aluminium nabls stting with xisting rang of installation tools Ara of harn aluminium to provi maximum thra strngth HRT prouc in aluminium is a combination of lightwight matrial an inhrnt strngth. Th ability to rcycl fastnings is important in th sign concpt of many proucts; us of HRT aluminium provis th many avantags of an aluminium fastning but is now combin with th strngth rquir to b compatibl with gra 8.8 scrws. Highly corrosion rsistant, this blin rivt nut can b us in aluminium, plastic or coat stl shts for xtrnal applications. Aluminium prformanc Strngth gra 8 Th maximum accptabl tightning torqu of a scrwnut assmbly trmins th prloa vlop in th joint. Ths valus hav bn stablish in th stanar ISO-88-1 ISO-88-2 (1) an rquir that in such a scrw joint it is sirabl that whn fatigu occurs th scrw fails bfor th nut. As th prloa in an assmbly incrass so th us of progrssivly highr strngth fastnrs is ncssary. Th tabl blow shows th compatibility of HRT aluminium with scrws of gra 8.8. Scrw gra 8.8 Nut gra 8.8 (N) ISO 88-1 ISO 88-2 HRT (N) Thra Proofloa of Proofloa of Proofloa iamtr th scrw (1) th nut M

41 HRT Aluminium Proofloa oa N stl Gra 8.8 scrw aluminium HRT aluminium Aluminium HRT tchnical faturs Matrial: aluminium 505. Siz rang: M to M 8. oy styls: HRT is availabl only with an hxagonal boy an flat ha. Spcial shaps ar availabl on rqust. AF an hol imnsions ar shown in th tabl blow an ar intrchangabl with stanar proucts. aluminium HRT Applications H Thra Grip Hx Hol Ha Ha Ovrall iamtr rang AF iamtr thicknss lngth H M 0, ,5 18, M 8 0, ,5 23, Unit: mm Wight saving blin fastning compatibl with scrw gra 8.8: xampl: irctly rplac an hxagonal M nut with HRT an achiv a wight ruction of 3%. Corrosion rsistant solution for xtrnal applications: xampl: traffic signs; joining aluminium tubs on corativ architctur; rplac xpnsiv stainlss stl fixings. High rsistant an asy to rcycl joints for mobil aluminium structurs (car boy construction, commrcial vhicls, rail vhicls,...) Spcial signs PN AV RIVSTUD blin rivt stus, stl stainlss stl 41

42 PN (Plus-Nut ) lin rivt nuts with slott shank for ultimat pull-out forc valus Th PN (Plus-Nut ) blin rivt nut has bn spcially sign for intgrating into plastic parts, hollow sctions or thin-wall sht stl rquiring high pull-out forcs. Th slott shank splays out into four ptals on th blin si of th bas matrial, thus offring a larg baring surfac an nsuring maximum pull-out forc. Aitional sign bnfits of PN ar: Th PN isplays th largst clamping ara of th rang of blin rivt nuts for variabl thicknsss of matrial arg clamping ara to rinforc th workpic Minimal raial strsss in th stting procss to avoi th risk of brakag on soft or fragil matrials Availabl in stl, aluminium an stainlss stl Availabl in thra sizs M 4 to M 10 (non-mtricimprial masurmnts on rqust) Pultru plastic Rotoform plastic Vinyl xtrusion low-moul plastic Thin-wall sht SMC plastic PN Pr-ulb (on rqust) Th pr-bulb PN blin rivt nut faturs all th functions an avantags of th stanar sign. In aition, thanks to its gntl pr-slaying, th rivting can b on by a rotating manrl (.g. by an assmbly tool for scrws). Assmbly is also possibl using a simpl, inxpnsiv manual ky mounting tool, which can b suppli to th customr togthr with pr-bulb PN. Imprssiv pull-out rsistanc Th following tabl compars pull-out forcs for th stanar blin rivt nut an th PN blin rivt nut in th matrials illustrat abov. lin rivt 0. mm 2.2 mm.2 mm 3.04 mm 1.5 mm 4. mm nut typ stl vinyl xtrusion pultru rotoform SMC blow-moul plastic plastic plastic plastic 2. kn 0. kn. kn 0.1 kn 0. kn 1.25 kn PN 5.40 kn 2.5 kn 8.40 kn 0. kn 1.2 kn 3.22 kn Not: Pull-out tsting was conuct with a circular holing-own plat, ia. 5 mm. öllhoff rcommns tsting unr ral application conitions in orr to trmin th xact pull-out forc. 42

43 PN (Plus-Nut ) lin rivt nuts with slott shank, stl Tchnical ata : imnsions D stl D Thra tolranc : H, Matrial : stl PNP - Stanar rang : 2 stainlss stl Plating: 8 µ Zinc with clar passivat (ROHS Compliant). Thra M5 M Grip rang Dimnsions in millimtrs Hol siz Hmin Hmax D Prouct co aluminium PNC - Wi grip rang : Plating: 8 µ Zinc with clar passivat (ROHS Compliant). Thra M5 M M10 Grip rang Dimnsions in millimtrs Hol siz Hmin Hmax Not 1 : PNC also availabl in stainlss stl or aluminium upon rqust. Not 2 : othrs imnsions an variants upon rqust. D ,8 Prouct co HRT PN AV PN - Pr-ulb rang : Plating: 8 µ Zinc with clar passivat (ROHS Compliant). D D 2 RIVSTUD blin rivt stus, stl Thra M Grip rang Hol siz Hmin Hmax.8.3 D Prouct co Spcial signs Dimnsions in millimtrs Not 1 : Othrs imnsions upon rqust for PN. 43

44 AV lin rivt nuts for ampning applications Th systm Our sign spcification was to prouc a r-usabl blin rivt nut with nois an vibration amping charactristics. Rtaining nouls Our solution is th AV blin rivt nut. Th AV blin rivt nut consists of a mtric thra mtal insrt ncas in an lastomr or thrmoplastic lastomr boy. Th principl Th AV is an innovativ solution for fastning loa-baring thra insrts in thin-wall componnts an is ial in applications whr nois an vibration ampning is also rquir. Th AV is insrt into th pilot hol from on si of th carrir componnt. Rtaining nouls bnath th flang scur th fastnr in th workpic prior to assmbly. Th thra mtal insrt (brass on th stanar vrsion) is only attach to th boy on its lowr sction so that whn th mating scrw is tightn this causs th nut boy to bulg on th unrsi of th componnt to b fastn. This is a rvrsibl rivt fastning. Vrsions stanar vrsions Th stanar AV is availabl in two basic vrsions. AV with washr AV without washr Stanar vrsions ar availabl in four sizs: M 4, M 5, M an M 8. Stanar vrsions ar availabl with various shank lngths, shank iamtrs, mtal insrts, thra typs, thra lngths, thra iamtrs, matrials an colours. Th mtal insrts ar also availabl in various matrials an surfac finishs. If th componnt to b fastn is ma from stl an has a pilot hol to DIN ISO 23 stanar, a AV without a washr shoul b us. If th componnt is ma from plastic, aluminium or stl an has a slott hol, a AV with a washr shoul b us. Vrsions custom vrsions In aition to th stanar vrsions w can also manufactur spcial vrsions ma to customr spcifications. Customrs can choos a mtal typ for th insrt which prfctly matchs thir fastning spcifications an othr rquirmnts such as strngth. Customrs can choos from a rang of lastomrs an thrmoplastic lastomrs to nsur that th soft fastnr boy has th continuous oprating tmpratur, chmical rsistanc an insulation charactristics rquir. 44

45 AV lin rivt nuts for ampning applications Fastnr matrials Mtal insrt an washr Stanar vrsions hav thra insrts ma from brass. Insrts ma from othr mtals with iffrnt strngth spcifications ar also availabl. Mtal insrt bois ar availabl with all known surfac finishs. Th soft part of th fastnr is ma from various typs of lastomr or thrmoplastic lastomr pning on th thrmal, mchanical an mia rsistanc charactristics rquir. Th washrs on AV fitt with washrs ar punch from brass an hav a zinc-plat surfac finish. Othr typs of washr ar availabl. Thrmoplastic lastomr boy Thrmoplastic lastomr bois ar ma from TP-V which has th following charactristics: TP-V Goo mchanical proprtis in th tmpratur rang - 40 C to 120 C Goo mia rsistanc ow comprssion st lastomr boy Two typs of lastomr ar us on AV with lastomr bois: VMQ an PDM. Othr typs of lastomr (.g. AM an CO) ar also availabl. VMQ Vry goo thrmal rsistanc from - 80 C to C xcllnt aging rsistanc High rsistanc to oil an gras PDM Vry goo comprssion st rating Goo chmical rsistanc Goo rsistanc to minral oils an grass Continuous oprating tmpratur up to + 0 C Th avantags Optimum solution for fastning a loa-baring thra insrt to a thin-wall componnt Th only rliabl altrnativ for hollow componnts, housings an othr componnts whr accss is only availabl from on si. lin rivt tchnology rplacs scrw fastnrs Vibration an nois ampning lctrical an thrmal insulation Tolranc ajustmnt Strss rlif Strsss caus by manufacturing tchnology (on componnt to b fastn) Thrmal xpansion Dynamic fastnr (.g. movs with th vhicl) asy-to-fit. Stting (bulg clamping) taks plac uring th scrwing procss stl stainlss stl aluminium HRT PN AV RIVSTUD blin rivt stus, stl Spcial signs asy-to-ismantl Allows full sign flxibility thanks to variabl paramtrs 45

46 AV lin rivt nuts for ampning applications xampl applications Automotiv inustry Mounting for ngin spoilr an si componnts MW motor cycl Mounting for activ carbon filtr VW tl Comprssor mounting Aui A allroa quattro xampl applications All inustrial sctors Hating an air-conitioning plant lctrical nginring an lctronics: xampls: fixing of print circuit boars with lctro-static isolation; mounting of snsitiv masuring quipmnt; fixing of switchgar cabints Agricultural machinry: xampls: tractors, combin harvstrs... Garning powr tools, lawn mowrs... 4

47 AV lin rivt nuts for ampning applications Tchnical information Mating fastnrs Th AV thra is manufactur to stanar commrcial tolrancs (H as pr ISO 8-1). Th thra is sign to accpt a stanar commrcial mating fastnr an will thrfor accpt any of th wily availabl scrw fastnrs with a g tolranc. Mchanical charactristics Tightning torqu Siz Tightning torqu max. (Nm) M M M 4.5 M 8.0 stl stainlss stl aluminium Mchanical charactristics Axial tst loa Siz Axial tst loa (N) M M M 250 M HRT PN AV Maximum clamping bulg formation (w) Siz Max. clamping bulg formation w (mm) M 4 15 M 5 15 M 15.5 M Clamping bulg formation RIVSTUD blin rivt stus, stl Spcial signs 4

48 Vrsions AV with washr With washr Hol St lngth Grip rang Prouct co Typ iamtr D 1 2 D with washr M with washr M with washr M with washr M Stanar: oy: TP-V, 4 Shor A, black; insrt: brass; washr: zinc-plat brass AV spcial vrsion Hol St lngth Grip rang Prouct co Typ iamtr D 1 2 D with washr oy: TP-V, 55 Shor A, black; insrt: without thra lastic spcial vrsion Hol St lngth Grip rang Prouct co Typ iamtr D 1 2 D with washr M Insrt an washr matrial: A 2 Th valus givn abov ar corrct to th bst of our knowlg an ar vali as typical stanar valus. Thy ar provi as a gui only an must not b us for spcifications. Th stanar valu os not rlas usrs from thir obligation to tst proucts for thir particular uss an prouction procurs. 48

49 Vrsions AV without washr Without washr stl Hol St lngth Grip rang Prouct co Typ iamtr D 1 2 D * without washr M * without washr M without washr M * without washr M * availabl on rqust Stanar: oy TP-V, 4 Shor A, black; insrt: brass aluminium HRT AV spcial vrsion Hol St lngth Grip rang Prouct co Typ iamtr D 1 2 D without washr M oy: VMQ, 0 ±5 Shor A, black Th valus givn abov ar corrct to th bst of our knowlg an ar vali as typical stanar valus. Thy ar provi as a gui only an must not b us for spcifications. Th stanar valu os not rlas usrs from thir obligation to tst proucts for thir particular uss an prouction procurs. Spcial signs PN AV RIVSTUD blin rivt stus, stl stainlss stl 4

50 RIVSTUD Stanar blin rivt stus Avantags of RIVSTUD blin rivt stus RIVSTUD blin rivt stus allow th mating componnt to b prposition on th supporting part. This is particularly usful for havy or larg componnts or whr th mountings ar hin. Ths fastnings offr all th avantags of th othr rangs, i.. as an conomy of installation, flxibility an nvironmntal sustainability. xampls of applications Rfrigration plant, vntilation systms, air conitioning quipmnt, scuring panls an hoss to vhicl chassis, rails in switch cabints, xhausts or lctrical componnts in motor vhicls. Typ 322 S 1 2 D Thicknss Hol D +0,1 0 S* 1 2 * Prouct co M S = 4.- S = 4.- S = M S = 5.4- S = 5.4- S = S = 5.4- S = * Dimnsions S an 2 ar inicativ valus. Th iffrnc in lngth S pns on th matrial thicknss an is us as th stting tool strok. Dimnsions in mm. Th stting procss 50

51 RIVSTUD Spcial signs of blin rivt stus vn mor uss ar opn up by RIVSTUD blin rivt stus in spcially sign prouct variants On rqust, w can manufactur stus with th sam options as th RIVSTUD blin rivt nuts (imprial thras, zinc-nickl surfac tratmnts, stainlss stl with spcial surfac tratmnts, stus with spcial chamfr n gomtry). RIVSTUD blin rivt stu, coars thra for assmbly of plastic componnts by pushing or tapping into plac. stl stainlss stl RIVSTUD blin rivt stu, knurl, xtrasmall ha. Vry small or no ha projction. aluminium RIVSTUD blin rivt stu, xtra-larg ha to tak highr mchanical loas. HRT RIVSTUD blin rivt stu, hxagonal boy an flat ha for incras turning rsistanc. PN AV Captiv scrw with spacr function Th scrws ar pr-fitt to sp up assmbly. RIVSTUD blin rivt stus, stl Spcial signs 51

52 Spcial signs of blin rivt nuts As your partnr in th vlopmnt an manufactur of fastnings systms, w vlop a larg numbr of application-spcific, purpos sign fastnrs. Our work is carri out unr th quality stanars ISO 001 an QS 000. This chaptr is intn only to giv you a brif summary of what w can offr: aitional functionality from th us of spray-on plastic parts, pr-assmbl mchanically join componnts, glu or wl parts tc. Spcial signs of blin rivt nuts with knurls on th boy an unr th xtra-larg ha, this 18,3 fastning provis improv mchanical proprtis in soft workpics. 1,5 Guarants th bst match of blin rivt nuts to plastic workpics. A zincnickl surfac tratmnt provis optimum corrosion rsistanc. M 8,8 1,2 hxagonal boy, UNF thra For fastning motor vhicl safty blts, incras rsistanc to turning,vry high mchanical loaing capacity, a zinc-nickl surfac tratmnt provis optimum corrosion rsistanc. xtra-larg ha, Ø 45 mm, for a larg baring ara nsurs an vn istribution of strsss in soft workpics such as plastic. lack in colour for a plasing apparanc. Th ha is a captiv prss-on washr. blin rivt nut, roun boy, a thra rivt slv, install using a prss, us as a spacr or pillar. 52

53 Spcial signs of blin rivt nuts Spcial signs of blin rivt nuts saling nut with moul-on captiv plastic sal Us on car boot hings to provi a prssurtight connction. stl stainlss stl xtra-thick ha, install as nut an spacr, in combination with a larg chamfr n for asir assmbly This has a numbr of usful functions: rivts two componnts installs an intrnal thra cntrs th scrw acts as a spacr. aluminium oval ha for installation in an appropriatly shap rcss Whn install in a plastic support with an oval rcss, th ha provis incras rsistanc to turning compar to th blin rivt nut, without any ha projction. PN AV HRT rivt nut, hxagonal boy proviing incras rsistanc to turning. It can act as a spacr an is vry fficint whn us in multipl assmbly procss using a prss. RIVSTUD blin rivt stus, stl Furthr spcial signs On rqust: imprial intrnal thras, altrnativ surfac tratmnt, stainlss stl with spcial surfac tratmnts. Spcial signs 53

54 Han-oprat stting tools for limit prouction volums Typ S: Singl-siz han-oprat stting tool for blin rivt nuts Opration: Singl-siz rivting tool with thra riv. Th blin rivt nuts ar spun on by han. Stting is achiv using a crank an sockt. (inclu as suppli). Application: ow volum Tchnical information: Output: up to 2 itmsmin., strok: mm This tool is suppli with an anvil an manrl. Prouct co complt tool: x x000 xx = 05 for M 5, 0 for M, 08 for M 8, 10 for M 10, 12 for M 12 Matrial lin rivt nut Alustlstainlss M3 M5 M M10 M12 M14 W rcommn th ZH 510, P 2005 or P 803 tools for stting RIVSTUD blin rivt stus. Z 305: Plir-typ stting tool Opration: Th rivt is spun on an off using a knurl thumb nut. Stting is on by th lvr ffct of th plirs. Practical an quick strok ajustmnt. Application: ow volum Tchnical information: Output: up to 4 itmsmin. Prouct co basic tool*: Manrl blin rivt nuts Dscription Manrl Anvil lin rivt nut Prouct co x x x x030 Matrial lin rivt nut Alustlstainlss M3 M5 M M10 M12 M14 Anvil blin rivt nuts xx = 03 for M3, 04 for, 05 for M5 W rcommn th ZH 510, P 2005 or P 803 tools for stting RIVSTUD blin rivt stus. 54

55 Han-oprat stting tools for limit an mium prouction volums ZH 510: vr-typ stting tool Opration: Th is spun on an off th manrl by an Archims scrw fatur. Crimping by lvr action. Practical an quick strok ajustmnt. Application: ow volum Tchnical information: Output: up to 5 itmsmin. Manrl blin rivt nuts Prouct co basic tool*: *asic tool without manrl an anvil. Anvil blin rivt nuts Matrial lin rivt nut M3 M5 M M10 M12 M14 Dscription lin rivt nut lin rivt stu Aluminium Manrl blin rivt stus Manrl Anvil Prouct co x x x x030 Prouct co x x x x030 Stlstainl. stl Matrial lin rivt stu M3 M5 M M10 M12 M14 Anvil blin rivt stus xx = 05 for M 5, 0 for M, 08 for M 8, 10 for M 10 Stl 308: Rchargabl stting tool Opration: Safly an simply spins blin rivt nuts or stus on or off. Constant stting sp. Switchs btwn stting an spinning automatically. Tool-lss quick-chang manrl systm. Application: Mium prouction volums Tchnical information: Driv 12 V DC motor, wight approx. 2.3 kg, output pr charg 180 to 00, strok 5.5 mm max., stting forc N max. Manrl blin rivt nuts Prouct co basic tool: Aaptr for blin rivt nuts M 4, M 5 an M inclu with basic tool. Anvil blin rivt nuts Dscription Manrl lin rivt nut Prouct co x x020 lin rivt stu Prouct co 31 08x x020 Matrial lin rivt nut Aluminium Stlstainl. stl M3 M5 M M10 M12 M14 Manrl blin rivt stus Anvil blin rivt stus Anvil x x x x030 xx = 03 for M 3, 04 for M 4, 05 for M 5, 0 for M, 08 for M 8, 10 for M 10 Matrial lin rivt stu Stl M3 M5 M M10 M12 M14 55

56 Hyraulic pnumatic stting tools for mium an high prouction volums P 2005 Opration: Automatic loaing by manrl prssur, pnumatichyraulic stting, automatic spin-off. Strok control. Manrl changovr by bayont lock. Application: High prouction volums Tchnical information: Output: up to 15 itmsmin., wight: 2. kg, max. strok: mm, stting forc: N at 5.5 bar. This tool is livr without manrl or anvil. Prouct co: Manrl blin rivt nuts Anvil blin rivt nuts Manrl blin rivt stus Anvil blin rivt stus Dscription Manrl Anvil lin rivt nut Prouct co x x x x030 xx = mtric thra iamtr xampl: M = 0 for M. xcpt M 12: Manrl: , Anvil: lin rivt stu Prouct co 31 x x x x030 Matrial lin rivt nut M3 M5 M M10 M12 M14 Alu Stl Stainl. stl Matrial lin rivt stu M3 M5 M M10 M12 M14 Stl P 803 Opration: Installs iffrnt sizs of blin rivt nuts an stus. Automatic loaing by manrl prssur, automatic spin-off. Forc control. Application: Mium to high prouction volums. Tchnical information: Output: up to 20 itmsmin., wight: 2.1 kg, max. strok: mm, max. stting forc: N. This tool is suppli quipp for stting blin rivt nuts siz M. Prouct co: lin rivt nut convrsion kit Manrl blin rivt nuts (Scrws DIN 12) Dscription Convrsion kit Scrws (10 No.) Anvil Washr ush lin rivt nut x x x x x x x x x x010 Anvil blin rivt nuts Washr blin rivt nuts ush blin rivt nuts xx = thra iamtr xampl: M = 0 for M. All th manrls an anvils us with th P 2005 (s abov), in particular thos for RIVSTUD, can also b us with a spcial anvil aaptr with th P 803. Convrsion kit to prmit us of DIN12 scrw as manrl, availabl upon rqust. Matrial lin rivt nut Alustlstainlss Matrial lin rivt stu Stl M3 M3 M5 M M10 M12 M14 M5 M M10 M12 M14 5

57 Stting machins PK C: Hyraulic-pnumatic tool with procss control Function: Tool faturing prssur rgulation an forc monitor for 100% quality controll rivting procss, with fault warning signal. Automatic loaing by manrl prssur, automatic spin-off. Componnt-spcific counting function. Also availabl with stting ha in pistol or ro vrsion. Multilingual touchscrn mnu. Totally Oprator-inpnnt installation procss. Application: High prouction volums, high quality stanars, safty componnts, fulfils statutory rcor kping rquirmnts. Tchnical information: Dimnsions: M 3 to M 8, output: up to 20 itmsmin., pistol wight: 2.3 kg, strok: max..5 mm, stting forc: max N. Accssoris for P 2005, P 803 an PK C Dscription Prouct co Maintnanc unit G 1 4 = 00 tr. at bar Spring alancr oa capacity 2 5 kg Supply hos GC N NW 0lfm Hos clamp 8 12 mm SAC 310: Moular, smi-automatic stting ha (spinl strok principl, hyraulic pnumatic) Function: This light, compact stting ha is sign for th smi-automatic stting of blin rivt nuts an stus vn on componnts that can only b accss from on si. Automatic loaing by manrl prssur, pnumatichyraulic stting, automatic spin-off. Th systm is sign in mouls which mans that ithr singl-ha or multi-ha units can b built. Dirct pnumatic an lctronic control an procss control ar availabl. As an option, th unit can b fitt with a ata output to nabl compiling of quality ocumntation. A wi rang of stanar mouls is availabl. Stanar mouls can b us to buil stan-alon workstations or to incorporat a unit into a prouction lin. Application: Mium to larg sris prouction volums. Simultanous stting of multipl blin rivt nuts an stus. Tchnical ata: Sizs: M 3 to M 10. Cycl tim: approx. 2 scons (stting an spin-off). Wight: 2 kg (M ). Stting strok: mm (max) 5

58 Stting machins HSA 803: Automatic stting ha (Spinl strok pricipl, hyraulic-pnumatic) Function: This stting ha automats th blin rivt nut an stu stting procss, vn with componnts that can only b accss from on si. Th f systm faturs vibrating spiral convyors or othr fr systms. With intgrat procss control. blin rivt nuts an stus with hxagonal bois can b asily f an st in th right position th first tim roun. oaing an stting in any position, vn ovrha. Application: High prouction volums, high quality stanars, safty componnts. Tchnical information: Dimnsions: M 4 to M 10, loaing tim: approx. 2 scons, rivting procss: approx. 3 scons, wight: approx. 15 kg. CFA 803: Automatic stting ha (prss principl) Function: For th automatic stting of blin rivt nuts an stus. Th C-fram moul can, for xampl, b intgrat into an articulat robot as part of a complx manufacturing cntr for componnts that can b accss from both sis. Stting tims of approx. 3.5 scons ar possibl, thus proviing xtrmly high prouctivity. supply by way of RS ring sortr. Th thra manrl is no longr rquir, thus liminating owntim for th rotational rplacmnt of this waring part an prvnting malfunctions. blin rivt nuts an stus with hxagonal bois can b asily f an st in th right position th first tim roun. oaing an stting in any position, vn ovrha. Application: High prouction volums, high quality stanars, safty componnts. Accsability from both sis. Tchnical information: Dimnsions: M 5 to M 8 (othr imnsions on rqust), total cycl tim: approx. 3.5 scons itm, wight of C-fram moul: approx. 25 kg (pns on siz of C-fram), max. rivting forc: 18 kn, max. oprating prssur: 400 bar, PC control. 58 Our applications nginring staff will b plas to hlp you slct th right tool.

59 Progrss in rivting......through forc-controll stting! PK C 100 % procss rliability thanks to: 100 % control of all rlvant paramtrs Automatic filtring of faulty componnts Automatic control of componnt clamping Computr ai ocumntation Plaintxt rror mssags Avantags: Oprator inpnnt procss No post prouction procss costs No formation of customr s componnt No amag to thra Computr ai ocumntation rgonomic stting ha availabl as a pistol or ro ong srvic lif of manrls Compatibl with prvious mol Touchscrn opration Multilingual mnu Slct functions ar passwor protct Optimis rgonomics (wights, imnsions tc.) Ruc nois missions asy stup thanks to mnu gui Automatic control of componnt clamping.

60 öllhoff Intrnational North urop Wilhlm öllhoff GmbH & Co. KG, ilfl öllhoff GmbH, ilfl with branchs in ilfl, raunschwig, Dormagn, ipzig, Munich, Nurmbrg an Stuttgart, öllhoff Vrbinungstchnik GmbH, ilfl öllhoff Systmtchnik GmbH & Co. KG, ilfl, öllhoff Schraubtchnik GmbH, ilfl öllhoff Prouktion GmbH & Co. KG, ilfl an Sonnwal, Grmany ollhoff Fastnings t., irmingham, Grat ritain South-Wst urop ollhoff Otalu s. a., a Ravoir, Franc ollhoff s.r.l., Milan, Italy ollhoff s.a., Mari, Spain South-ast urop öllhoff GmbH, inz, Austria öllhoff Kft, Széksfhérvár, Hungary öllhoff s. r. o., Prag, Czch-Rpublic öllhoff s.r.l., ors, Romania imx-öllhoff, Krzminica, ollhoff Tchnika, a cznia Sp. z o.o., Polan öllhoff OOO, Vlikij Novgoro, Russia öllhoff Civata Ticart imit Sirkti, Istanbul, Turky North Amrica ollhoff Inc., Knallvill, Iniana, USA ollhoff Inc., Ontario, Canaa ollhoff S.A. C.V., Mxico City, Mxico South Amrica ollhoff Am. Part. ta., Juniaí, ollhoff Srvic Cntr ta., Juniaí, Porto Allgr an Curitiba, razil ollhoff S.A., unos Airs, Argntinia Africa ollhoff (Pty) t., Cnturion, South Africa Asia ollhoff Fastning t., Wuxi, China Subjct to tchnical chang Rprinting, vn in xtract form, only prmitt with xprss consnt Obsrv protctiv not accoring to DIN 34. In aition to öllhoff companis in ths 1 countris, th company has a ntwork of agnts an alrs srving an intrnational customr bas in major inustrial markts worl-wi. ollhoff Fastnings t Miacr, Willnhall, Wst Milans, WV 2JW, Unit Kingom Phon: +44 (0) Fax: +44 (0) Intrnt: