TWA S/K/P. Incorporating. R410A Air cooled water chillers with axial fans and scroll compressors from 189 kw to 1007 kw

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1 TWA S/K/P Incorporating R410A Air cooled water chillers with axial fans and scroll compressors from 189 kw to 1007 kw

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3 The complete solution to all your cooling needs TWA S/K/P Index Page General Description... 3 Versions...3 Technical Features:...3 Factory Fitted Accessories... 4 Loose Accessories... 4 Reference Conditions... 4 Technical Data... 5 Models Models Cooling Capacity... 7 Models Models Refrigeration Circuit Diagram... 9 Water Circuit General characteristics...10 Water circuit diagram...10 Dimensions and Clearances Position of Water Connections Weights Sound Pressure Level Microprocessor Control System

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5 The complete solution to all your cooling needs TWA S/K/P General Description Air cooled water chiller units, with axial fans for outdoor installation. The range consists of 17 models covering a cooling capacity from 189 to 1007 kw. Versions TWA.. TWA/SSL cooling only super silenced cooling only Technical Features: Frame Self-supporting galvanized steel frame further protected with polyester powder painting. Easy to remove panels allow access to the inside of the unit for maintenance and other necessary operations. Compressors Scroll hermetic type with oil sight glass. They are fitted with internal overheat protection and crankcase heater if needed, installed on rubber shock absorbers. Fans Axial fans directly coupled to a three-phase electric motor with external rotor. A safety fan guard is fitted on the air flow discharge. On the super silenced units the fans have a low rpm. Condenser Two copper tube and aluminium finned coils. Evaporator In AISI 316 stainless steel braze plate type with two independent circuits on the refrigerant side and a common water side. Shell and tube available on request. Electrical board Includes: main switch with door safety interlock; fuses (212/682) or magnetothermic (762/1102),. overload protection for com.pressors and thermocontacts for fans; interface relays, electrical terminals for external connections. Microprocessor For automatic control of the unit allowing continuous display of the operational status of the unit, control. set point and actual water temperature and, in case of partial or total block of the unit, indication of low flow. Refrigerant circuit versions TWA and TWA/SSL Each unit includes two independent refrigerant circuits. Produced in copper tubing, all models have the following components: electronic expansion valve, electro valve on liquid line (pump down) (302/442), filter-drier, level and humidity indicator, high and low pressure switches (with fixed setting) and safety valve (302/1102). Water circuit TWA and TWA/SSL version Includes: evaporator, temperature sensor, antifreeze sensor, differential water pressure switch and manual. air vent. 3

6 Incorporating Factory Fitted Accessories IM SL Magnetothermic switches instead of fuses and thermal relais. Unit silencement. The compressors are equipped with sound-absorbing covering. CC Condensation control obtained by means of continuous adjustment of the fan rotation speed to allow the unit to work in ambients down to -20 C. DS Desuperheater with 20% heat recovery. RT Total heat recovery in series for 100%. PS Circulating pump installed inside the unit. PD Double circulating pump installed inside the unit, operating on run and stand-by, the pump with the least number of working hours is activated first. RF FE Cooling circuit shut off valve on liquid. Evaporator heater with thermostatic control. Loose Accessories MN High and low pressure gauges for every refrigeration circuit. CR Remote control panel to be inserted in the room for remote control of the unit, with the same functions as the main controller. IS RS 485 serial interface for connection to controls and centralised supervision systems. RP Coil protection guards in steel with cataphoresis treatment and painting. FP Coil protection grills with woven metal filter. AG Rubber vibration dampers to be inserted at the bottom of the unit to dampen possible vibrations. Reference Conditions All technical data, indicated on pages 5 and 6, refer to the following unit operating conditions: entering water temperature 12 C leaving water temperature 6 C ambient air on condenser 32 C. The sound pressure level is measured in free field conditions at a distance of 1m from the unit and at a height of 1.5 m opposite side electrical board and with machine running on full load; it does not take into account possible pumps installed inside the unit. This value can vary depending on the site of installation and has a tolerance of +/- 3dB(A) in accordance with DIN The power supply is 400V/3Ph/50Hz; auxiliary supply is 230V/1Ph/50Hz. Operating Range Min. Cooling Max. Inlet water temperature C 8 25 Outlet water temperature C 5 20 Water thermal difference C 3 9 Ambient air temperature C Minimum chilled water outlet temperature with glycol mixture C -8 Max. operating pressure heat exchanger water side kpa

7 The complete solution to all your cooling needs TWA S/K/P Technical Data Models Model Cooling Cooling capacity (1) Absorbed power (1) kw Evaporator Water flow (1) l/s Pressure drops (1) kpa Water connections G Water volume dm Compressors Unitary absorbed power (1) kw 6x10.8 6x12.6 Unitary absorbed current (1) A 6x18 6x19.8 4x x14.1 4x x25.5 6x14.1 8x12.6 6x25.5 8x19.8 4x x14.1 4x x25.5 8x x12.6 8x x19.8 Oil charge kg Version standard and with accessory SL Airflow m 3 /s Fans n Nominal power - fans kw Nominal current - fans A Sound pressure level DIN (1) db(a) Sound pressure level with SL accessory DIN (1) db(a) Refrigerant charge R410A cooling only unit kg 2x15 2x15 2x15 2x20 2x23 2x30 2x30 2x32 Length mm Width mm Height mm Cooling only unit transport weight kg Cooling only unit transport weight. with SL accessory SSL version kg Airflow m 3 /s Fans n Nominal power - fans kw Nominal current - fans A Sound pressure level DIN (1) db(a) Refrigerant charge R410A cooling only unit kg 2x20 2x20 2x20 2x23 2x23 2x30 2x30 2x30 Length mm Width mm Height mm Cooling only unit transport weight kg Total electrical consumption Power supply V/Ph/Hz < /3/ > Starting current A Max. current A (1) Referential conditions on page 4. 5

8 Incorporating Technical Data Models Model Cooling Cooling capacity (1) kw Absorbed power (1) kw Evaporator Water flow (1) l/s Pressure drops (1) kpa Water connections G Water volume dm Compressors Unitary absorbed power (1) kw 10x14.1 Unitary absorbed current (1) A 10x25.5 6x x x14.1 6x x19.6 6x x x25.5 6x x x19.6 6x x25 12x33.6 6x x x25 12x44.1 6x25. +6x31 12x31 6x x x47.8 Oil charge kg Version standard and with accessory SL Airflow m 3 /s Fans n Nominal power - fans kw Nominal current - fans A Sound pressure level DIN (1) db(a) Sound pressure level with SL accessory DIN (1) db(a) Refrigerant charge R410A cooling only unit kg 2x30 2x38 2x40 2x40 2x42 2x53 2x53 2x60 2x62 Length mm Width mm Height mm Cooling only unit transport weight kg Cooling only unit transport weight with SL accessory SSL version kg Airflow m 3 /s Fans n Nominal power - fans kw Nominal current - fans A Sound pressure level DIN (1) db(a) Refrigerant charge R410A cooling only unit kg 2x40 2x38 2x39 2x39 2x52 2x62 2x Length mm Width mm Height mm Cooling only unit transport weight kg Total electrical consumption Power supply V/Ph/Hz < /3/ > Starting current A Max. current A

9 The complete solution to all your cooling needs TWA S/K/P Cooling Capacity Models Model Ambient Air Temperature C To ( C) kwf kwe kwf kwe kwf kwe kwf kwe kwf kwe kwf kwe kwf: Cooling capacity (kw) kwe: Power input (kw) To: Evaporator leaving water temperature ( Δt in/out = 5K) 7

10 Incorporating Cooling Capacity Models Ambient Air Temperature C Model To ( C) kwf kwe kwf kwe kwf kwe kwf kwe kwf kwe kwf kwe kwf: Cooling capacity (kw) kwe: Power input (kw) To: Evaporator leaving water temperature ( Δt in/out = 5K) 8

11 The complete solution to all your cooling needs TWA S/K/P Refrigeration Circuit Diagram Description Description CA Condenser SPH High pressure switch EL Evaporator SPL Low pressure switch EW Filter-drier SPS Safety pressure gauges FD Filter-drier TA Temperature sensor (302/1102) MC Compressor TP Pressure transducer MHP High pressure gauge (accessory) TPA Pressure transducer (302/1102) MLP Low pressure gauge (accessory) VDS Safety valve MV Axial fans VDSA Safety valve (482/1102) RC Crank case heater VT Expansion valve SF Sight glass VDSA Safety valve (482/1102) 9

12 Incorporating Water Circuit General characteristics Water circuit TWA and TWA/SSL version Includes: evaporator, temperature sensor, antifreeze sensor, differential water pressure switch and manual air vent. PS Water circuit with additional circulation pump Includes: evaporator, temperature sensor, antifreeze sensor, differential water pressure switch, circulation pump, expansion vessel, safety valve and thermal relay. PD Water circuit with additional double circulation pump Includes: evaporator, temperature sensor, antifreeze sensor, differential water pressure switch, double circulation pump, expansion vessel, safety valve, check valve and thermal relay. Water circuit diagram CV EW MPD MPS PD SFA ST1 ST2 VE VSI Description Gate valve Evaporator Double circulating pump Single circulating pump Differential water pressure switch Air vent Sensor for unit operation Antifreeze sensor Expansion vessel Safety valve (600 kpa) 10

13 The complete solution to all your cooling needs TWA S/K/P Dimensions and Clearances Dimensions Model STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL A mm B mm C mm Model STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL A mm B mm C mm

14 Incorporating Position of Water Connections Model B mm D mm E mm D1 mm E1 mm

15 The complete solution to all your cooling needs TWA S/K/P Weights Operating Weight (kg) TWA STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL K1 kg K2 kg K3 kg K4 kg K5 kg K6 kg K7 kg K8 kg K9 kg K10 kg K11 kg K12 kg K13 kg K14 kg Total kg TWA STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL STD SL SSL K1 kg K2 kg K3 kg K4 kg K5 kg K6 kg K7 kg K8 kg K9 kg K10 kg K11 kg K12 kg K13 kg K14 kg Total kg

16 Incorporating Sound Pressure Level The sound level values indicated in db(a) have been measu.red in free field conditions. The measurement is taken at 1m distance from the side of condensing coil and at a height of 1.5 m with respect to the base of the machine. On the noise levels that are indicated, a tolerance of +/- 3dB(A) should be considered (according to DIN 45635). The values refer to a machine without pump. STD Hz db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) Total db(a) SL Hz db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) Total db(a) SSL Hz db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) db(a) Total db(a)

17 The complete solution to all your cooling needs TWA S/K/P Microprocessor Control System A microprocessor controls all the functions of the unit and allows any adjustments to be made. The set-points and operating parameters are set directly into the mi.croprocessor. This type of microprocessor enables the adjustment of up to twelve compressors. It has a visual alarm signal, pushbuttons for the various functions, and offers a continuous control of the system as well as saving all the data in case of a cut in the power supply. Through the display, one can input and have an indica.tion of set values. Principal functions Indication of entering and leaving water temperature; identification and display of blocks by means of alpha.numerical code; control of one or two pumps; differential pressure switch alarm delay at start-up; pre-starting of the fans; hour counter of compressors in operation; au.tomatic changeover of compressor and pump sequence; compressors start individually and not together; frost protection; remote on-off; operation signalling; manual operation; manual reset. Alarms High and low pressure and internal protection on each compressor; fans; antifreeze; differential pressure switch; configuration error. Accessories Electronic card for connection to management and service systems, remote display. The data indicated in this manual is purely indicative. The manufacturer reserves the right to modify the data whenever it is considered necessary. 15

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20 T: F: Aqua Cooling Solutions Ltd Unit D4 Segensworth Business Centre Segensworth Road Fareham Hampshire PO15 5RQ

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