Industrial pumps. Triplex mud pumps Series S&U BT

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Rodney Lyons
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1 Industrial pumps Triplex mud pumps Series S&U BT

Tradition as basis high-pressure as motivation As specialists for sophisticated solutions SCHÄFER & URBACH have become renowned in the following areas.

Mud pumps Process pumps High-pressure pumps Welding technology Cooling systems Heat exchangers Industrial service For more than 80 years SCHÄFER & URBACH have developed and supplied

The company assumes responsibility, as it supplies complete high-pressure and systems solutions made up of components which all fit together seamlessly forming a perfect match and being.

Industrial pumps The right solution for any requirement Reliability, robustness and high quality these are the features on which SCHÄFER & URBACH has built the international success of

2 Tradition as basis high-pressure as motivation As specialists for sophisticated solutions SCHÄFER & URBACH have become renowned in the following areas. Water hydraulics Descaling systems Drive systems for presses High-pressure technology Tank cleaning systems Cleaning of heat exchangers High-pressure cleaning equipment Industrial pumps Mud pumps Process pumps High-pressure pumps Welding technology Cooling systems Heat exchangers Industrial service For more than 80 years SCHÄFER & URBACH have developed and supplied equipment and components for systems and highpressure plants to customers throughout the world. All of the supplied equipment is manufactured at the SCHÄFER & URBACH workshop. The company assumes responsibility, as it supplies complete high-pressure and systems solutions made up of components which all fit together seamlessly forming a perfect match and being... all from one source. Industrial pumps The right solution for any requirement Reliability, robustness and high quality these are the features on which SCHÄFER & URBACH has built the international success of its range of industrial pumps. The maintenance-friendly design, flexibility in combination and high manufacturing quality of the plunger and piston pumps make these industrial pumping units optimal conveying means for a broad bandwidth of applications. All industrial pumps are tested for tightness, proper functioning and performance in a practice-oriented procedure. All data are digitally logged and evaluated.

3 Triplex mud pumps S&U BT Compact high-capacity pumps for boring fluids operating at pressures of up to 530 and maximum pumping rates of 230 m³/h. Drive unit Horizontal center-split housing in extremely rigid welded construction Single-piece crankshafts made of high-strength forged steel Europe-manufactured solid anti-friction bearing Play-free spherical crosshead bearing in bronze and with exchangeable cylinder liners to SCHÄFER & URBACH specifications Single and double-circuit forced lubrication for external supply and cooling, enabling use of the total speed range from zero to maximal speed All drive modes possible Fluid section Water-lubricated pistons and valves according to international expendable standards Triple-split pump body made of P 280 GH or stainless steel Mechanical or hydraulic quick-clamping devices for liners and valve caps High volumetric efficiency and excellent running smoothness Extremely low maintenance Specifications and standards In addition to the generally applicable standards such as DIN EN 809 and DIN EN ISO 16330, also pumps according to ATEX and API 674 or EN ISO can be supplied. Accessory equipment New liner tensioning device Replacement of wear parts in a matter of seconds As liners in mud pumps are wear parts, they must be replaced from time to time. For faster and simpler replacement of the liners, SCHÄFER & URBACH has developed an innovative, fully hydraulic tensioning device. Valve cap tensioning device Re-tensioning of valve cap in a matter of seconds Valve caps must be re-tensioned from time to time. An innovative tensioning device developed by SCHÄFER & URBACH now speeds up and facilitates this operation.

New liner tensioning device Replacement of wear parts in a matter of seconds As liners in mud pumps are wear parts, they must be replaced from time to time.

4 New liner tensioning device Replacement of wear parts in a matter of seconds As liners in mud pumps are wear parts, they must be replaced from time to time. For faster and simpler replacement of the liners, SCHÄFER & URBACH has developed an innovative, fully hydraulic tensioning device. For mud pumps manufactured by: SCHÄFER & URBACH GardnerDenver Lewco National Wirth Technical description Hydraulic pressure of 210 is generated via a quick lock coupling. The pressure pre-stresses the expansion bolts at the piston ring surface until the liner can be inserted and the tension ring can be bolted manually. After the pressure has been released, the expansion bolts pull the liner tight against the pump body via the tension ring. For removing the liner a hydraulic pressure of 235 is needed in order to release the tension ring and the nuts so much that they can be removed and the liner be pulled out. Advantages So far unattained tensioning and release times of just a few minutes Simple construction comprising only very few components Fatigue-resisting tensioning, due to absence of springs

5 Valve cap tensioning device Re-tensioning of valve cap in a matter of seconds Valve caps must be re-tensioned from time to time. An innovative tensioning device developed by SCHÄFER & URBACH now speeds up and facilitates this operation. For mud pumps manufactured by: SCHÄFER & URBACH GardnerDenver Lewco National Wirth Technical description For tensioning and releasing the valve cap, oil is pressed into the gap between the tensioning cap and the piston via a quick lock coupling and a bore behind the coupling. This somewhat elongates the bolts. This elongation is compensated by turning the ring nut up against the tensioning cap. After releasing the oil pressure the system is tightly tensioned. For releasing the valve cap the ring nut is turned towards the valve cap. When the oil pressure is released, the nuts can be easily unscrewed. Advantages Short tensioning and release times of just a few minutes Simple construction comprising only very few components Fatigue-resisting tensioning, due to absence of springs

6 Triplex-Betonitserie Technical specifications overview Serie BT Section Description Section Description 1 BT kw max.: 110 max.: l/min max.: BT kw max.: 575 max.: l/min max.: BT kw max.: 155 max.: l/min max.: BT kw max.: 800 max.: 530 l/min max.: BT kw max.: 200 max.: l/min max.: BT 7000 kw max.: 1000 max.: 530 l/min max.: BT kw max.: 250 max.: l/min max.: BT 7520 kw max.: 1200 max.: 530 l/min max.: BT kw max.: 275 max.: l/min max.: BT 8020 kw max.: 1600 max.: 530 l/min max.: BT kw max.: 400 max.: l/min max.: 1966

Triplex - Mud pump S&U BT 35-30 operating at pressures of up to and maximum pumping rates of 30 m³/h 110 kw 70.000 N 76 2 2.5 3 3.5 50.8 63.5 76.2 88.

7 Triplex - Mud pump S&U BT operating at pressures of up to and maximum pumping rates of 30 m³/h 110 kw N min min min min BT l () h () e () f () g () Approx kg

Triplex - Mud pump S&U BT 40-40 operating at pressures of up to and maximum pumping rates of 49 m³/h 155 kw 80.000 N 100 2.0 2.5 3.0 3.5 4.0 50.8 63.5 76.2 88.9 101.

8 Triplex - Mud pump S&U BT operating at pressures of up to and maximum pumping rates of 49 m³/h 155 kw N min min min min min min BT l () h () e () f () g () Approx kg

9 Triplex - Mud pump S&U BT operating at pressures of up to and maximum pumping rates of 63 m³/h 200 kw N min min min min min min BT l () h () e () f () g () Approx kg

Triplex - Mud pump S&U BT 45-50 operating at pressures of up to and maximum pumping rates of 75 m³/h 250 kw 103.000 N 120 2 2.5 3 3.5 4 4.5 50.8 63.5 76.2 88.9 101.6 114.

10 Triplex - Mud pump S&U BT operating at pressures of up to and maximum pumping rates of 75 m³/h 250 kw N min min min min min min min BT l () h () e () f () g () Approx kg 10

Triplex - Mud pump S&U BT 50-50 operating at pressures of up to and maximum pumping rates of 85 m³/h 275 kw 125.000 N 125 2 2.5 3 3.5 4 4.5 5 50.8 63.5 76.2 88.9 101.6 114.

11 Triplex - Mud pump S&U BT operating at pressures of up to and maximum pumping rates of 85 m³/h 275 kw N min min min min min min BT l () h () e () f () g () Approx kg 11

Triplex - Mud pump S&U BT 55-60 operating at pressures of up to and maximum pumping rates of 118 m³/h 400 kw 160.000 N 150 2.5 3 3.5 4 4.5 5 5.5 63.5 76.2 88.9 101.6 114.3 127 139.

12 Triplex - Mud pump S&U BT operating at pressures of up to and maximum pumping rates of 118 m³/h 400 kw N min min min min min min BT l () h () e () f () g () Approx kg 12

Triplex - Mud pump S&U BT 60-70 operating at pressures of up to and maximum pumping rates of 160 m³/h 575 kw 200.000 N 180 3 3.5 4 4.5 5 5.5 6 76.2 88.9 101.6 114.3 127 139.7 152.

13 Triplex - Mud pump S&U BT operating at pressures of up to and maximum pumping rates of 160 m³/h 575 kw N min min min min min min BT l () h () e () f () g () Approx kg 13

Triplex - Mud pump S&U BT 65-80 operating at pressures of up to 530 and maximum pumping rates of 145 m³/h 800 kw.000 N 210 3.5 4 4.5 5 5.5 6 6.5 88.9 101.6 114.3 127 139.7 152.4 165.

14 Triplex - Mud pump S&U BT operating at pressures of up to 530 and maximum pumping rates of 145 m³/h 800 kw.000 N min min min min min min min BT l () h () e () f () g () Approx kg 14

Triplex - Mud pump S&U BT 7000 operating at pressures of up to 530 and maximum pumping rates of 167 m³/h 1.000 kw 450.000 N 250 4 4.5 5 5.5 6 6.5 7 101.6 114.3 127 139.7 152.4 165.1 177.

15 Triplex - Mud pump S&U BT 7000 operating at pressures of up to 530 and maximum pumping rates of 167 m³/h kw N min min min min min min min BT 7000 l () h () e () f () g () Approx kg 15

Triplex - Mud pump S&U BT 7520 operating at pressures of up to 530 and maximum pumping rates of 190 m³/h 1.200 kw 550.000 N 305 4.5 5 5.5 6 6.5 7 7.5 114.3 127 139.7 152.4 165.1 177.8 190.

16 Triplex - Mud pump S&U BT 7520 operating at pressures of up to 530 and maximum pumping rates of 190 m³/h kw N min min min min min min min BT 7520 l () h () e () f () g () Approx kg 16

Triplex - Mud pump S&U BT 8020 operating at pressures of up to 530 and maximum pumping rates of 230 m³/h 1.600 kw 750.000 N 305 5 5.5 6 6.5 7 7.5 8 127 139.7 152.4 165.1 177.8 190.5 203.

17 Triplex - Mud pump S&U BT 8020 operating at pressures of up to 530 and maximum pumping rates of 230 m³/h kw N min min min min min min min BT 8020 l () h () e () f () g () Approx kg 17

18 SCHÄFER & URBACH GmbH & Co. KG DIN EN ISO 9001:2000 EU Guidelines: 97/23/EG pressure equipment Headquarters: Kaiserswerther Straße Ratingen - Germany Phone: (+49) / Fax: (+49) / EU Guidelines: 97/23/EG ATEX explosion protection for cleaning lances and high-pressure equipment Qualification according to DIN Part 7 Branch Office: Breitenseer Weg Hoechheim - Germany Phone: (+49) / Fax: (+49) / info@schaefer-urbach.com Internet: Certificate according to DIN EN for welded structures Certificate according to AD Guidelines HP 0 (TRB 200), TRD and TRR 100 Specialist firm according to 19 WHG SCHÄFER & URBACH Spülpumpen_1008 Spritzkanone_1008 Errors Errorsexcepted. excepted.technical Technicalchanges changespossible. possible. Tradition as basis high-pressure as motivation

Pump Units. Heavy Duty Well Service & Rotary Pump Series S&U PCL 80 Multipurpose Pump 1200 kw

Pump Units. Heavy Duty Well Service & Rotary Pump Series S&U PCL 80 Multipurpose Pump 1200 kw Pump Units Heavy Duty Well Service & Rotary Pump Series S&U PCL 80 Multipurpose Pump 1200 kw Tradition as basis high-pressure as motivation As specialists for sophisticated solutions SCHÄFER & URBACH have