VentPro Reduced Maintenance Nickel Cadmium Batteries for Stationary Applications
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1 VentPro Reduced Maintenance Nickel Cadmium Batteries for Stationary Applications Dimensional and Electrical Data Rev Storage Battery Systems LLC N56 W16665 Ridgewood Dr. Menomonee Falls, WI
2 VentPro A reduced maintenance Ni Cd battery is developed by SBS for stationary industrial back up applications. The salient features of this battery are: Reduced maintenance, means, top up only once in life time Quick recharge capability more than 90% even in high temperature environment + 40 deg.c Construction and Features: The construction of VentPro battery is based on conventional pocket plate technology by introducing special features to bring the maintenance requirement to a minimum, giving extended service life and consistent performance even when operating at high temperature The active materials are encapsulated between folded steel strips, which are perforated on both sides, thereby increasing the effective surface area and making battery more efficient. These batteries use a special separator, which allow gases generated during charging to re-combine inside the cell thus ensuring minimize the water loss. This concept enable the batteries exceeding the internal gas recombination requirements defined in IEC 69 standard. The VentPro batteries are available in tough, shock resistant, fusion welded polypropylene cell containers and lids. VentPro batteries are supplied with the electrolyte, inter-cell connectors, cable connectors related hardware and accessories required for normal operation and maintenance. Powder coated mild steel racks can also be supplied as optionally. Cut-view of VentPro cell: PVC regid terminal cover with IP2 level Flame Arresting Vent (Prevents explosion & simplify the topping up) Plated Stud & Stud Nut Nickel Plated Tab Special polypropylene fibrous separator (facilitates recombination) Polypropylene cell container (Fusion welded to lids, makes the cell mechanically sturdy and facilitates visual electrolyte level inspection) Pocket plate (Double perforated steel strip with active material)
3 Benefits of VentPro Excellent charge capability more than 90% capacity available after charge at 1.43 V in 15 hours with current limit of 0.1 A, even at +40 deg.c Only one time water replenishment is needed during its lifetime Excellent high rate discharge capability Wide operation temperature range Long battery life, even in high ambient temperature applications Better low temperature performance No risk of sudden death failure Low life cycle cost Battery Range and Applications The VentPro batteries are available in a choice of plate types, which were designed to specific applications. HVL type cells: 15 Ah to 1680 Ah For low discharge rate applications more than 3 hours Oil and Gas Railway signaling Photovoltaic UPS Fire Alarm Systems Cathodic Protection type cells: 7 Ah to 0 Ah For medium discharge rate applications up to 3 hours Switchgear UPS Offshore oil and gas Emergency lighting Instrumentation & Process control Motive power 3
4 Battery charging: In order to ensure that the reduced maintenance property of VentPro battery, it is necessary to control the charge input to the battery to minimize the rate of water loss during the life of the product. It is important therefore that the recommended charge conditions are complied with. A) Charging in commissioning A good commissioning charge is required as per given below. Constant current charge: 16 hours at 0.1 A recommended Constant potential charge: 1.65 V/cell for a maximum of 30 hours current limited to 0.1 A If these methods are not available, then charging may be carried out at lower voltages, 1.50 V/cell for 72 hours minimum. B) Charging in service The recommended charging voltages for continuous parallel operation, with occasional battery discharges, are: For two level charge: Float voltage : 1.43 V/cell Boost voltage : 1.45 V/cell For single level charge: 1.43 V/cell Charge acceptance: The performance tables given in this technical catalogue are for fully charged cells, after several months of floating. A discharged cell takes certain time to achieve this, below graph shows the capacity available during the first 30 hours of charge when charged using recommended charged Voltage of 1.43 V/cell and 1.45 V/cell. AVAILABLE CAPACITY ON FLOAT CHARGE Refer user manual for maximising the performance of VentPro battery in various operating conditions
5 Range DimensionaI DetaiIs CELL TYPE (Ah) CONT. SIZE REF. B21-1 B21-1 B21-1 B22-1 B22-1 B23-1 B23-1 B23-1 B24-1 B24-1 B45-1 B45-1 B45-1 B44-1 B44-1 B42A-1 B42A-1 B42-1 B42-1 B41B-1 B41B-1 B41-1 B41-1 B41-1 B41-1 B42A-2 B42-2 B42-2 B41B-2 B41B-2 B41-2 B41-2 B41-2 B41-2 B41B-3 B41B-3 B41B-3 B41-3 B41-3 B41-3 B41-3 B41-3 B41-3 B41B-4 B41-5 B41-5 B41-5 B41-5 B41-5 B41-5 B41-6 B41-6 B41-6 B41-6 B41-6 B41-6 HEIGHT (mm) WIDTH (mm) CELL DIMENSIONS in mm APPROX. CELL LENGTH (mm) WEIGHT IN KG. 1.2V 2.4V 3.6V 4.8V L(1) L(2) L(3) L(4) for 1.2V CELL CONNECTION BOLT(S) SIZE 2x 2x 2x 2x 2x 2x 2x 2x 2x 3x 3x 3x 3x 3x 3x 3x 3x 3x 4x 4x 4x 4x 4x 4x 4x 4x 5x 5x 5x 5x 5x 5x 6x 6x 6x 6x 6x 6x
6 Performance data - Range FinaI voitage: 1.14 V/ceII Ah
7 Performance data - Range FinaI voitage: 1.10 V/ceII Ah
8 Performance data - Range FinaI voitage: 1.05 V/ceII Ah
9 Performance data - Range FinaI voitage: 1.00 V/ceII Ah
10 HVL Range DimensionaI DetaiIs CELL TYPE (Ah) CONT. SIZE REF. HEIGHT (mm) WIDTH (mm) CELL DIMENSIONS in mm LENGTH (mm) 1.2V 2.4V 3.6V 4.8V L(1) L(2) L(3) L(4) HVL B HVL B HVL B HVL B HVL B HVL B HVL B HVL B HVL B HVL B HVL B HVL B HVL B HVL B42A HVL B42A HVL B42A HVL B41B HVL B41B HVL B41B HVL B41-1 HVL B41-1 HVL B41-1 HVL B42A HVL B42A HVL B42A HVL B42A HVL B41B HVL B41B HVL B41B HVL B41B HVL B41-2 HVL B41-2 HVL B41-2 HVL B41-2 HVL B41B HVL B41B HVL B41B HVL B41B HVL B41B HVL B41B HVL B41-3 HVL B41-3 HVL B41-3 HVL B41-3 HVL B41-3 HVL B41B HVL B41B HVL B41B HVL B41B HVL HVL HVL 0 0 HVL HVL 0 0 HVL 0 0 B41B HVL 0 0 B HVL 0 0 B HVL B HVL 0 0 B HVL 0 0 B HVL B41-6 HVL B41-6 HVL 0 0 B41-6 HVL B41-6 HVL 0 0 B41-6 HVL B41-6 APPROX. CELL WEIGHT IN KG. for 1.2V CELL CONNECTION BOLT(S) SIZE 2 x 2 x 2 x 2 x 2 x 2 x 2 x 2 x 2 x 2 x 2 x 2 x 3 x 3 x 3 x 3 x 3 x 3 x 3 x 3 x 3 x 3 x 3 x 4 x 4 x 4 x 4 x 4 x 4 x 4 x 4 x 4 x 5 x 5 x 5 x 5 x 5 x 5 x 6 x 6 x 6 x 6 x 6 x 6 x
11 Performance data - HVL Range FinaI voitage: 1.14V/ceII Ah HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL
12 Performance data - HVL Range FinaI voitage: 1.10 V/ceII Ah HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL
13 Performance data - HVL Range FinaI voitage: 1.05 V/ceII Ah HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL
14 Performance data - HVL Range FinaI voitage: 1.00 V/ceII Ah HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL HVL
15 02-16-SNL Battery arrangement as per rack design CONT. REF 1 STEP 1 TIER 2 TIER 2 STEP 3 STEP 4 STEP 1 STEP 2 STEP 3 STEP 4 STEP W H W H W H W H W H W H W H W H B21-1/B22-1 B23-1/B B45-1,B44-1,B43-1,B44-1, B42A-1, B42-1,B41B-1,B41-1B42A-2,B42-2, B41B-2,B41-2 B41B-3 B41-3 B41B-4 B41B-5 B41-5 B EVALUATION OF LENGTH: LENGTH OF RACK = (X + 5) x NO. OF BLOCK CELLS IN A ROW (FOR ALL BLOCK CELLS) Where x = Length of Cell / Block cell for Row-wise mounting ( / HVL ) = width of cell or block cell for cross-wise mounting ( & above / HVL 470 above) THE VALUE OF LENGTH SHOULD BE ROUNDED-OFF TO NEAREST to 50 mm AND 5mm SHOULD BE ADDED Ah & HVL 15 - Ah Ah & HVL Ah Ah & above & HVL 470 Ah & above 1 ste
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