Professional tools 1. From Phoenix Contact. General information

Transcription

1 Professional tools 1 From Phoenix Contact General information Good results can only be obtained with the right tools. For this reason, Phoenix Contact offers suitable tools for each application. The product range consists of: Cable cutters Safety tools Stripping tools Crimping pliers Screwdrivers Operating tools Profile cutters and the Universal control cabinet key. The tools shown are only part of the Phoenix Contact product range. Further special tools can be found in the different catalogs with the respective applications or contact types. The stripping tools are suitable for conductors with PVC, PUR, TPE or PFTE insulations, depending on the design. They automatically adapt to the corresponding conductor cross section and thus make operation easier. The spring-loaded blades ideally adjust to the conductor shape and thereby prevent damage to the wires. The crimping pliers make it possible to process ferrules with and without insulating collars, cable lugs and slip-on sleeves. Everything from a single source in order to ensure optimum contacting, Phoenix Contact offers a wide range of ferrules. The matching products guarantee secure crimping and contacting of the conductors. 456 Phoenix c, n ct

2 Cutting Phoenix Contact has the perfect cable cutter for every application. There are different designs for processing cables of a conductor diameter up to 52 mm. All parts of the cable cutters that are under particular strain are tempered or specially hardened. This ensures a high cutting efficiency over a long period of time. The specific design of the blades means that conductors can be cut easily and tidily. Safety tools Safety tools from Phoenix Contact are ideal for working on or in the vicinity of live parts up to 1000 V alternating voltage or 1500 V direct voltage. The tools are manufactured in the VDE signal colors red/yellow and printed with the mark of conformity. This makes them easily identifiable as VDE tools, thus preventing misuse. Stripping Stripping with tools from Phoenix Contact The QUICK WIREFOX stripping tools from Phoenix Contact are equipped with spring-loaded lamellar knives that adjust to the respective conductor shape and cross section. They prevent wires from being damaged during stripping. Crimping pliers The CRIMPFOX crimping pliers from Phoenix Contact allow ferrules and cable lugs with and without insulating collars, slip-on sleeves and contacts to be processed. All pliers feature an integrated pressure lock. This does not unlock until the necessary pressure has been reached, thus eliminating the possibility of too little pressure. Tightening screws and actuation For every screw size there is a corresponding screwdriver. The special blades of the Phoenix Contact screwdrivers have a large bearing surface in the screw head. Only in this way can the required torque be achieved with adequate force and without damaging the screw head. The ergonomically designed handles ensure fatigue-free work. Cutting profiles The PPS Phoenix Contact profile cutters can be used to cut EN DIN rails, wiring ducts and neutral busbars fast, almost burr-free and with dimensional accuracy. Using the additionally available stamping bits, both elongated holes and round holes can be stamped in various sizes. Phoenix Contact 457

3 Cable cutters / / Phoenix Contact has the perfect cable cutter for every application. There are different designs for processing cables of a conductor diameter up to 52 mm. All parts of the cable cutters that are under particular strain are tempered or specially hardened. This ensures a high cutting efficiency over a long period of time. The specific design of the blades means that conductors can be cut easily and tidily. CUTFOX 35 CUTFOX 50 Order No. Pkt: Order No. Pk One-hand cable cutter, for Cu and Al conductors up to 35 mm' fine strand CUTFOX 35 up to 50 mm2 fine strand One-hand cable cutter, for Cu and Al conductors and fixed bridges FBI 10-6, FBI 10-8, FBI 10-10, FBI Power front cutter, for removing individual bridge bars or taped rolled single contacts One-hand cable cutter, for Cu and Al conductors CUTFOX Material Length Weight Cutting capacity [mm] Solid strand i multi strand / fine strand [mm2 ] Solid strand / multi strand / fine strand (AWG] CuSn/CuZn screw [g] /16/35 8/6/ /35/50 6/2/0 With the extra narrow blade of the CUTFOX FB, fixed bridges can be cut dowt to the desired number of positions, burrfree and without deforming the bridge. CUTFOX EB is a special tool for processing insertion bridges. These pliers can be used to cut out single bridge bars from the insertion bridge if necessary. CUTFOX" is a registered trademark of Phoenix Contact. 458 Phoenix Contact

4 CUTFOX FB CUTFOX EB CUTFOX 320 / 520 Pkt. OUTFOX FB CUTFOX EB CUTFOX CUTFOX /10/25 CUTFOX 320 : 15 Cu 01, 25 Al 0 single-strand / 32 0 multi-strand 10/8/4 CUTFOX 520 :15 Cu O. 25 Al O single-strand / 52 0 multi-strand M6 459

5 Safety tools Safety tools from Phoenix Contact are suitable for work on or in the vicinity of live parts up to 100 V AC voltage or 1500 V DC voltage. The safety regulations must be observed. These tools have twocomponent ergonomic and anti-slip safety handles. The red-yellow signal color and the printed mark of conformity identify them as VDE tools, thus eliminating possible misuse. The tools are tested in acc. with DIN EN (VDE 0682 part 201). For this purpose, the insulation handles are subjected to an impact test with heat and cold. Each tool is then checked for the electrical insulation properties in an individual voltage test. A voltage of 10,000 V is applied in a water bath for 3 minutes, disruptive charges are not permitted. A further breakdown test is carried out after two hour storage in the warming cabinet at 70 C. The handle covers are charged at certain points and a voltage of 5000 V is applied for 5 minutes. After the insulation handles have been stored for a week at 70 C, they are checked for medium-force fit with a stripping force of 500 N. VDE CZ VDE SZ / VDE SZG Pkt. Order No. FA. Pkt Combination pliers, with wire cutter VDE CZ Pointed pliers, with wire cutter straight version VDESZ angled version VDESZG Diagonal cutter One-hand cable cutter, for Cu and Al conductors up to 16 mm, single strand, 35 mmz fine strand,as above, however up to 50 mm 2 fine strand Allen wrench, for all terminal blocks with 6 mm Allen screw, e.g. : UKH 25-IB, without VDE approval Allen wrench, as above, however, for all terminal blocks with 8 mm Allen screw, e.g. : UKH 95 Allen wrench, as above, however, for all terminal blocks with 10 mm Allen screw, e.g., UKH 150, UKH 240, UHV 150 Dimensions Length Weight Certification [mini i0] V Gli 1000 V Our tools may not be equipped with the mark of conformity unless they have passed all tests. All VDE tested pliers are impact forged and individually tempered with highquality special steel. In addition, the blades are hardened inductively. The multi-purpose pliers and the diagonal cutter can be employed for all work in the field of power and electrical systems. First-class surface protection is guaranteed by the high gloss chromium plating. 460 Phoenix Contact

6 VDE SC VDE CUTFOX... VDE-ISS... Pcs. PkL VDE SC VDE CUTFOX S VDE CUTFOX XL VDE-ISS VDE-ISS VDE-ISS woo V S : 160 / XL : 220 S : 175 / XL : V 41, l~l 1000 V a>?' High torques can be achieved with this Allen wrench due to its handy broad T-form handle. Phoenix Contact 461

7 Stripping tools The right tools for every stripping task: Mains and data line cables up to 11 mm 0 Cables up to 40 mm external diameter Electronic conductors with a connection cross section of 0.08 mm 2 and PVC insulated conductors with a connection cross section of up to 16 mm 2 QUICK WIREFOX ASI for AS interface cable. DATA-TWIST 11 KAMES... Order No. Pc_s. Pa Stripping tool, for conductors and cables Str i g tool, for fiber optics, PVC and halogen-free cables from 4 to 16 mm 0 Interchangeable cassette for QUICK WIREFOX 10, for PTFE insulated conductors in the range from 0.1 mm 2 to 4 mm2 Spare cassette for QUICK WIREFOX 10, for PVC insulated conductors in the range from 0.02 mm 2 to 10 mm' Interchangeable cassette for QUICK WIREFOX 10, for PVC insulated conductors in the range from 4 mm' to 16 mm', DATA-TWIST KAMES KAMES KAMES LWL QUICK WIREFOX QUICK WIREFOX CC QUICK WIREFOX CC QUICK WIREFOX CC Spare blade, for KAMES 2 and KAMES 3 (integrated in the handle in the case of KAMES 2/3 EKL KAMES LWL) Spare knife DATA-TWIST 11 SB Wire stopper Dimensions [mm] Length DATA-TWIST : 91 / KAMES 2 : 138 / KAMES 3:153/ KAMES LWL : 130 Weight Stripping range [g] DATA-TWIST : 281 KAMES 2 : 100 / KAMES 3 : 1101 KAMES LWL: 66 Wire cutter Stripping length Conductor/cable stripping range Conductor / cable Wire cutter Conductor/cable 0 [mm 2 ] / AWG [mm 2 ] / AWG [mm'] / AWG [mm 2] / AWG [mm] [mm2 ] / [AWG] Imm2 ] / [AWG] [mm] DATA-TWIST 11 :2,5-11 [mm] KAMES 2 : , insulation thickness up to 4.5 mm [mm] [mm] KAMES 3 : 19-40, insulation thickness up to 4.5 mm KAMES LWL: 4-16, insulation thickness up to 3 mm QUICK WIREFOX 10 : 0,02-10 / 34-8 QUICK WIREFOX CC 16 :4-16/ 10-6 QUICK WIREFOXCC4 :0.1-4/34-8 Stranded up to 10, solid up to 1.5 / stranded up to 8, solid up to 16 Up to 18 QUICK WIREFOX" is a registered trademark of Phoenix Contact. 462 Phoenix Contact

8 QUICK WIREFOX 2,5 for PVC insulated conductors QUICK WIREFOX 6 for PVC insulated conductors QUICK WIREFOX 16/ASI for PVC-insulated conductors. ASI for rubber, TPE and PUR Order No. Pkg. Order No. f Pcs. Pkt. QUICK WIREFOX 2, QUICK WIREFOX QUICK WIREFOX QUICK WIREFOX 6 SC') QUICK WIREFOX ASI QUICK WIREFOX 2,5 EM QUICK WIREFOX 2,5 WIRE STOPPER QUICK WIREFOX 6 EM 2) QUICK WIREFOX 16 EM QUICK WIREFOX ASI EM QUICK WIREFOX 6 WIRE STOPPER Up to 15 Up to / / /10 6/ ' 10-6 ') For short-circuit-proof lines, e.g. NSGAFOU from 1.5 to 6 mm'. ') Only for QUICK WIREFOX 6. Phoenix Contact 463

9 Crimping pliers for ferrules The CRIMPFOX''' represents a generation of crimping tools that fulfill the requirements of DIN (Part 1 and 4). The extraction force is well above the values specified in IEC / EN I DIN EN /VDE 0609, part 1. The ergonomically designed handles allow one-handed operation of even large cross sections. Crimping tools from Phoenix Contact feature an integrated pressure lock. This unlocks as soon as the necessary pressure has been reached, thus eliminating the possibility of too little pressure. CRIMPFOX 6 F CRIMPFOX ZA 3 Order No. Order No. Crimping pliers, for ferrules in acc. with DIN : and CRIMPFOX 6 F CRIMPFOX ZA DIN : Spare die CRIMPFOX ZA 3 G Spare recuperating spring CRIMPFOX ZA 3/4 F Dimensions Length [mm] Weight [9] Area of application Conductor [mm'i Conductor [AWG] The crimping force can be regulated using the adjustable eccentric cam. Universal die with square crimping Front insertion Also suitable for TWIN ferrules from 2x0.5to2x4mm 2 Contact over a large surface area due to deformation of the individual wires Trapezoidal crimping CRIMPFOX" is a registered trademark of PHOENIX CONTACT 464 Phoenix Contact

10 CRIMPFOX UD 6 CRIMPFOX 25 CRIMPFOX 50 PPM CRIMPFOX UD CRIMPFOX CRIMPFOX CRIMPFOX LC-AI CRIMPFOX LC-Al CRIMPFOX SPRING CRIMPFOX SPRING (TWIN :2x0,5-2x4) , 6, Universal die with trapezoidal crimping Guaranteed crimping thanks to parallel guiding of the die halves Frontal operation Low manual forces Optimum levering force Can be hung Also suitable for TWIN ferrules from 2 x 0.5 to 2 x 4 mm 2 Phoenix Contact 465

11 Crimping pliers for ferrules Great importance has been placed on energy-saving work with these pliers. Therefore the manual force needed with CRIMPFOX UD 6-4 and CRIMPFOX UD 6-6 is spread equally between 4 or 6 jaws. The ergonomically shaped pliers are only 175 mm long. The way in which the handles and the die are arranged means that the ferrules can be fitted however the tool is held. It is therefore not necessary to hold ones hand at an angle. The result is fatigue-free work. CRIMPFOX UD 6-6 \.\ CRIMPFOX UD 6-4 Pct. Pc+ Crimping pliers, hexagonal compression, for mm' ferrules in acc. with CRIMPFOX UD DIN : and DIN : Crimping pliers, square compression, for mm2 ferrules in acc. with DIN : and DIN : Crimping pliers, as above, however for mm2 ferrules in acc. with DIN : and DIN : CRIMPFOX UD CRIMPFOX UD Spare recuperating spring CRIMPFOX UD 6-6/6-4 SPRING CRIMPFOX UD 6-6/6-4 SPRING Dimensions Length [mm] 175 Weight [g] 360 Area of application Conductor [mm 2 ] Conductor [AW G] (CRIMPFOX UD 10-4 : ) (CRIMPFOX UD 10-4 : 18-8) Both pliers can also crimp TWIN ferrules up to 2 x 4 mm 2. CRIMPFOX" is a registered trademark of Phoenix Contact. 466 Phoenix Contact CRIMPFOX UD 6-6 deforms the ferrules hexagonally. CRIMPFOX UD 6-4 with 4 jaws is the alternative to the hexagonal compression c CRIMPFOX UD 6-6.

12 - 7p--Pneumatic crimping pliers ZAP These tools simplify the crimping of ferrules considerably. The ZAP crimping pliers are pneumatic pliers for ferrules with a cross section of 0.25 to 10 mm z. The ZAP 25 and ZAP 100 pliers are the ideal crimping pliers for wiring in the control cabinet. Both pairs of pliers are outstanding due to their ergonomic form and easy handling. The ZAP 25 also has a twin compression die. This allows both frontal and lateral conductor access. ZAP 25 / ZAP 100 ZAP 25 T / ZAP 100 T )cription Order No. P kt. Order No. Pneumatic crimping pliers, brferrules In acc with DIN : and ZAP 25 DIN : , for mm2 conductor cross section Pneumatic crimping pliers, ZAP as above. however, for conductor cross section mmz Pneumatic crimping pliers, astable top version. for ferrules in acc. with DIN : and DIN : for cond. cross section mm 2 Pneumatic crimping pliers, as above. however, for conductor cross section 4-10 mm 2 ZAP25T ZAP100T Dimensions Length [mm] Weight [g] Area of application Conductor [mm-] (ZAP 100: 4-10) (ZAP 100 T: 4-10) Conductor [AWG] (ZAP 100: 12-8) (ZAP 100 T : 12-8) Area of application [bar] Alrconsumption with 5 bar [I/compression] The ZAP 25 T and ZAP 100 T have been developed especially for preparing conductors. The crimping process is triggered by a foot-actuated valve. Two integrated recesses allow easy access to the ferrules. All compressions correspond to DIN and the IEC I EN / DIN VDE a,, ~1 467

13 Crimping pliers for cable lugs and plugs I th All pliers feature an integrated pressure lock. This unlocks as soon as the necessary pressure has been reached, thus eliminating the possibility of too little pressure. The marking on the die clearly allocates the cross section for non-insulated cable lugs and plugs. In the case of pliers for insulated cable lugs and plugs, a color coding on the dies makes allocation easier, and the maximum cross section is impressed on the cable lug by the particular die. CRIMPFOX ZA 6-2 CRIMPFOX ZA 6-3 Crimping pliers, for insulated cable lugs and plugs Crimping pliers, for non-insulated connections, (cable lugs, ring or tab-type) Pos. CRIMPFOX ZA kill CRIMPFOX ZA Spare die CRIMPFOX ZA 6-2 G CRIMPFOX ZA 6-3 G Spare recuperating spring CRIMPFOX ZA 3/4 F CRIMPFOX ZA 3/4 F Dimensions Length [mm] 195 Weight [g] 370 Area of application Conductor [mm-] Conductor [AWG] Color coding Color Nominal cross section Red [mm : ] AWG Blue Yellow CRIMPFOX is a registered trademark of Phoenix Contact. 468 Phoenix Contact

14 CRIMPFOX INC 6 CRIMPFOX ZA 5 CRIMPFOX UR 10 Pkt. Pkl. Pkl. CRIMPFOX INC CRIMPFOX ZA CRIMPFOX UR CRIMPFOX LC-INC CRIMPFOX ZA 5 G CRIMPFOX UR 10 DIE CRIMPFOX SPRING CRIMPFOX ZA 3/4 F CRIMPFOX SPRING Phoenix ccntaa 469

15 Crimping pliers for slip-on sleeves The crimping pliers for non-insulated slip-on sleeves fulfill the requirements of the standard DIN These pliers crimp flat plugs with a plug width of 2.8 to 9.5 mm in the cross section range from 0.1 to 6 mm 2. The extraction force corresponds to DIN CRIMPFOX" UC 6 PLUS is provided with a guide for positioning the noninsulated slip-on sleeves in the die. The conductor is then inserted into the connection sleeves and crimped. This simplifies handling considerably., CRIMPFOX ZA 3-1 Order No. Pkt. Crimping pliers, for non-insulated slip-on sleeves 2.8 and 4.8 mm CRIMPFOX ZA Crimping pliers, for non-insulated connection sleeves and 9.5 mm, with guide for non-insulated slip-on sleeves and 9.5 mm Spare die CRIMPFOX ZA 3-1 G CRIMPFOX UC CRIMPFOX UC 6 PLUS CRIMPFOX UC 6 DIE Spare recuperating spring CRIMPFOX ZA 3/4 F , 1 CRIMPFOX SPRING Dimensions Length Weight [g] 370 Area of application Conductor [mm.- ] Conductor [AWG] [mm] Plug width allocation depending on the conductor rated cross section Conductor rated cross section [mm, ] Nominal plug width [mm] Phoenix Contact

16 CRIMPSET These crimping sets help to keep your tool box in order. This well-chosen selection has the following features: Well arranged individual compartments for tools and ferrules Clear labeling on the inner side of the lid A solid metal housing with catch. The assortment box is available for the cross section ranges 0.25 to 6 mm2 and 10 to 25 mm2. CRIMPSET Order No. Color designations Assortment box, metal, supplied with ferrules in acc. with DIN : pcs. each AI YE, Al 0,34-6 TO. AI 0,5-8 WH, Al 0,75-8 GY, Al 1-8 RD, AI 1,5-8 BK, 300 pcs. AI 2,5-8 BU, 200 pcs. AI 4-10 GY, 100 pcs. AI 6-12 YE and stripping tool QUICK-WIREFOX 6, crimping pliers CRIMPFOX UD 6 CRIMPSET Color White Red Blue Alphabet code WH RD Assortment box, as above, however, without contents CRIMPSET 6125 LR BU Assortment box, metal, supplied with ferrules in acc. with DIN : Yellow YE 300 pcs. Al RD, 200 pcs. AI BU, 100 pc. AI YE Gray GY and stripping knife KAMES 2. crimping pliers CRIMPFOX 25 CRIMPSET Black BK Turquoise TO Material Width / length / height [mm[ Sheet steel 357/206/48 Control cabinet key The universal control cabinet key is for use with the four most commonly used tumbler arrangements. Just one tool and you have the right key for a variety control cabinets. The following locking arrangements are on the USS 4: 6 mm square mm square 7-8 mm three-square mm two-way. USS 4 6/6/~4V Control cabinet key,') metal, for all common control cabinets USS Material ') Further versions on request. Zinc die-cast ItS Phoenix Contact 471

17 Ferrules without insulating collar, in acc. with DIN Ferrules from Phoenix Contact without plastic insulating sleeves are made of soft electrolytic copper with tin plating. The dimensions of the ferrules correspond to DIN Cross section Dimensions [mm) [mm 2] AWG I, I, d. Ferrules, without plastic insulating sleeve A 0, A0, I) s d, Order No A 0, ') A 0, A ') A A 0, A 0, ') A 0, A A I) A A A 1, A A A 1, A 2, A 2, A 2, A A A A A A , A A A ') A A A ) Material Coating A A '') E-CU Tin-plated.) These ferrules are not included in DIN : Phoenix Contact

18 Ferrules with insulating collar, in acc. with DIN Ferrules from Phoenix Contact with lactic insulating sleeves are made of soft trolytic copper with tin plating. A special feature of these ferrules is that the closer the connections are, the more reliable the insulation is and the less likely the wires are to splice. The plastic insulating sleeves simplify the fitting onto the conductor and the colors denote the size of the cross section. - ') These ferrules are not included in DIN : ') These ferrules are also available taped for the crimping machine CF (see p. 494). AI... Ferrules, ' ) with plastic sleeve, color range in acc. with DIN : Cross section Dimensions [mm] [mm = ] AWG I, I,, d, s d 2 s AI 0,25-6 YE...') AI 0,25-8 YE... 1 ) n AI 0,5-6 WH AI 0,5-8 WH Al 0,5-8 WH Al 0,5-10 WH Al 0,5-12 WH...') AI 0,75-6 GY AI 0,75-8 GY AI GY Al 0,75-10 GY AI 0,75-12 GY a AI 1-6 RD AI 1-8 RD AI 1-8 RD Al 1-10 RD AI 1-12 RD AI 1,5-6 BK...') Al 1,5-8 BK Al 1,5-8 BK Al BK AI BK Al 1,5-18 BK Al 2,5-8 BU Al 2,5-8 BU Al 2,5-10 BU...') AI 2,5-12 BU Al 2,5-18 BU Al 4-10 GY AI 4-12 GY Al 4-18 GY Al 6-12 YE AI 6-18 YE Al RD Al RD n n Al BU Al BU Al YE AI YE Al YE Al RD Al RD AI RD / AI BU / AI BU / AI YE...') / Al RD...') / Al BU...') For technical data and color designations, see page 474. Phoenix Contact 473

19 Ferrules with insulating collar with color code in acc. with Weidmuller standard These ferrules from Phoenix Contact correspond to the dimensions of DIN : The color code of the plastic insulating collar corresponds to the Weidmuller standard. The metal insulating sleeves consist of soft electrolytic copper with tin plating With plastic insulating sleeve in acc. with DIN : , color does not correspond to DIN Al... Ferrules, with plastic sleeve, color code in acc. with Weidmuller standard Cross section Dimensions [mm] Order No. [mmr] AWG I. L d, s. d 2 s AI 0,25-6 BU...') DC AI 0,25-12 BU...') ( AI 0,34-6 TO...') ( ~~LJ AI 0,34.8 TO...') ( AI 0,34-12 TO...') ( Pci PM Al 0,5-6 OG ( AI 0,5-8 OG ( AI 0,75-6 WH ( AI 0,75-8 WH ( P Al 1-6 YE AI 1-8 YE IOC AI 1,5-8 RD ( AI 2,5-8 BU ( AI 2,5-8 BU ( a AI 2,5-12 BU (; AI 2,5-18 BU ( AI 4-10 GY ( AI 4-12 GY ( Al 4-18 GY ( a Al 6-12 BK ( AI IV ( n Al GN ( AI GN ( n AI BN ( AI BE ( n AI OL ( Color designations Color White Red Blue Green Yellow Gray Brown Orange Black Turquoise Ivory Beige Olive Alphabet code WH RD BU GN YE GY BN OG BK TQ IV BE OL Material E-CU Coating Tin-plated Plastic sleeve material Polypropylene Long-term temperature ["C] 105 Short-term temperature ["C] 120 ') These ferrules are not included in DIN : Phoenix Contact

20 '- Ferrules with insulating collar with color code in acc. with NF C These ferrules from Phoenix Contact respond to the dimensions of : The color code of the plastic insulating collar is based on the French standard NF C : The metal insulating sleeves consist of soft electrolytic copper with tin plating. With plastic insulating sleeve in acc. with DIN : , color does not correspond to DIN In Al... Cross section Dimensions [mm] [mm2] AWG I, 1 2 d, s, d Ferrules, with plastic insulating sleeve, color code in acc. with Al 0,5-6 WH NF C : AI 0,5-8 WH AI 0,5-8 WH AI 0,5-10 WH Al 0,5-12 WH...') it -~ AI 0,75-8 BU Al 1-6 RD AI 1-8 RD r ' AI 1-8 RD AI 1-10 RD Al 1-12 RD u Al 1,5-6 BK... I) AI 1,5-8 BK Al 1,5-8 BK AI 1,5-10 BK Al 1,5-18 BK Al 2,5-8 GY AI 2,5-12 GY AI GY AI 4-10 OG Al 4-12 OG AI 4-18 OG n Al 6-12 GN AI6-18GN A BN AI BN [J AI IV Al BK Al BK n Al RD Al RD n 50 1 / AI BU / Al BU Material Coating Plastic sleeve material Long-term temperature Short-term temperature Color designations [ Cl [ C] I ) These ferrules are not included in DIN : E-CU Tin-plated Polypropylene Color White Red Blue Green Gray Brown Orange Black Ivory Alphabet code WH RD BU GN GY BN OG BK IV Phoenix Contact 475

21 Ferrules for special applications The TWIN ferrules from Phoenix Contact allow two conductors to be compressed practically in one ferrule. Chain bridges that are often necessary in practice are easy to make using these ferrules. Different versions of the single TWIN ferrules are available for individual applications. The colored coding of the various cross sections corresponds to DIN r 4 N AI-TWIN : color corresponds to DIN : Al-TWIN... Crass section Dimensions [mm] s [mm'] AWG I, I, d, s, d 2 /d 3 2 Ferrules, with plastic sleeve, color range in acc. with DIN : x / AI-TWIN 2 x 0,5-8 WH 2 x / Al-TWIN 2 x 0,75-8 GY 2 x / Al-TWIN 2 x 0,75-10 GY EQ. Pod a 2 x / AI-TWIN 2 x 1-8 RD 2 x / AI-TWIN 2 x 1-10 RD 2 x / AI-TWIN 2 x 1,5-8 BK 2 x / AI-TWIN 2 x 1,5-12 BK 2 x / Al-TWIN 2 x 2,5-10 BU 2 x / Al-TWIN 2 x 2,5-13 BU 2 x / Al-TWIN 2 x 4-12 GY D x / AI-TWIN 2 x 6-14 YE x / AI-TWIN 2 x RD Assortment box, supplied with. 50 pcs. each : Al-TWIN 2 x 0,75-8 GY, AI-TWIN 2 x 1-8 RD, AI-TWIN 2 x 1,5-8 BK, AI-TWIN 2 x 2,5-10 BU Assortment box, supplied with, 30 pcs. each: Al-TWIN 2 x 1,5-8 BK, Al-TWIN 2 x 2,5-10 BU. AI-TWIN 2 x 4-12 GY, 10 pcs. : Al-TWIN 2 x 6-14 YE n 2 x / Al-TWIN 2 x BU AI-XL : color corresponds to DIN : I, Al-TWIN SORTI BOX I AI-TWIN SORTI BOX II y r ~; 9I AI-XL... Ferrules, with plastic sleeve, color range in acc. with DIN : U Cross section Dimensions [mm] [mm'] AWG I, I 2 d, s, d AI-XL 1,5-8 BK AI-XL 1,5-10 BK n AI-XL BU AI-XL BU, AI-XL 4-10 GY Pos. Pkt D AI-XL 6-12 YE n AI-XL RD AI-XL BU Short-circuit proof leads, e.g. type NSGAFOU, are usually compressed with ferrules without an insulating sleeve. The function of the plastic sleeve is then often taken over by a shrink fit tubing section. Technical data, see page 474. This complicated process is greatly facilitated by the AI-XL ferrules. They have a plastic sleeve with a diameter of approx. twice the size as that of a ferrule in acc. with DIN These ferrules are processed with crimping tools from Phoenix Contact, e.g. CRIMPFOX ZA 3, CRIMPFOX 25, CRIMPFOX UD Phoenix Contact

22 Assortment boxes SORTI 1/10 SORTI 4/12 SORTI 2/12 2 SORTI 4/24 SORTI... Order No. SORTI 3/ SORTI 3/8 2 SORTI 3/18 Assortment box, dimensions : 170 x 105 x 32 mm, 10 compartments, compartment size : 50 x 32 mm Assortment box, dimensions : 210 x 105 x 36 mm, 12 compartments, compartment size : 57 x 32 mm Assortment box, dimensions : 250 x 170 x 46 mm, 7 compartments, compartment size 1 : 98 x 39 mm compartment size 2 : 66 x 243 mm Assortment box, dimensions : 250 x 170 x 46 mm, 8 compartments, compartment size 1 : 48 x 39 mm compartment size 2 : 98 x 39 mm compartment size 3 : 98 x 80 mm compartment size 4 : 66 x 243 mm Assortment box, dimensions: 250 x 170 x 46 mm, 18 compartments. compartment size 1 : 48 x 39 mm compartment size 2 : 66 x 39 mm Assortment box, dimensions : 335 x 225 x 55 mm, 12 compartments, compartment size 1 : 107 x 52 mm Assortment box, dimensions : 335 x 225 x 55 mm, 24 compartments. compartment size 1 : 53 x 53 mm Material Color SORTI 1/ SORTI 2/ SORTI 3/ SORTI 3/ SORTI 3/ SORTI 4/ SORTI 4/ Polystyrene Transparent Assortment boxes for ferrules The practical Al SORTI BOXES make sure your workshop is tidy. The color marking and the transparent cover facilitate t access to the required ferrules. 11+ With the integrated Euro-Clip, they can be hung up on perforated board walls, for example, to save space Assortment box, with ferrules, color according to DIN, see table for quantity Assortment box, with TWIN ferrules, color in acc. with DIN, see table for quantity Assortment box, empty, with five compartments AI SORTI BOX... Box color Red AI SORTI BOX RD Anthracite AI SORTI BOX ANT Blue AI-TWIN SORTI BOX BU Gray AI -TWIN SORTI BOX GY Light gray AI SORTI BOX-E LGY Phoenix Contact 477

23 Screwdrivers For every screw size there is a corresponding screwdriver. The special blades of the Phoenix Contact screwdrivers have a large bearing surface in the screw head. Only in this way can the required torque be achieved with adequate force and without damaging the screw head. The ergonomically designed handles ensure fatigue-free work. The screwdrivers SZF are suitable for 0.4 x 2.5 mm (SZF 0), 0.6 x 3.5 mm (SZF 1), 0.8 x 4 mm (SZF 2) and 1.0 x 5.5 mm (SZF 3) slotted-head screws and for actuating the spring-cage terminal block ST and STI series and the QTC fast connection terminal block series. Assignment : Screwdrivers > Screw slot form SZS... SZG... SZK PZ... SZK PH...!'1 w V O SZF... ST-BW SZS... SZG... SZK... Pk s. Order No. I Pk Screwdriver, similar to DIN 5264 Size : 0.4 x 2.5 mm Size : 0.6 x 3.5 mm Size : 0.8 x 4.0 mm Size : 1.0 x 5.5 mm SZF 0-0,4 x 2, SZF 1-0,6 x 3, i SZF 2-0,8 x 4, SZF 3-1,0 x 5, Operating tool, for all 2.5 mm u and 4 mm' spring-cage terminal blocks ST-BW Screwdriver, matches all terminal blocks up to 1.5 mat, connection cross section. SZS 0,4 x 2,0 without approvals Screwdriver, matches SFL female screw strips SZS 0,4 x 2, SZS 0,4 x 2, SZS 0,6 x 2, Screwdriver, matches all terminal blocks up to 4 mm' connection cross section. without VDE approval Screwdriver set, consists of the smaller screwdrivers: SZS 0,4 x 2,5, SZS 0,6 x 2,5, SZS 0,6 x 3,5, SZG 0,6 x 3,5 Screwdriver, matches all screw terminal blocks with 10 mm' and 16 mm' connection cross section Screwdriver, matches all screw terminal blocks with a connection cross section of over 16 mm' Screwdriver, matches screw terminal blocks from 35 mm' up to 70 mm' connection cross section Screwdriver set, consists of the three large screwdrivers: SZS 1,0 x 4,0, SZS 1,0 z 6,5, SZG 0,9 x 6,5 Screwdriver, like SZS 0,6 x 3,5, however, with stepped blade, matches all screw terminal blocks with 2.3 mm 0 test plug screws and test sockets Screwdriver, like SZS 1,0 x 6,5, however, with stepped blade, matches all screw terminal blocks with 4 mm 0 test plug screws and test sockets Screwdriver, Size:0 suitable for Phillips screws Pozidriv / Supadriv Size: 1 Size: 2 Screwdriver, Size: 0 suitable for Phillips screws,phillips Recess Size: 1 Size:2 Certification SZS 0,6 x 3, SZ SORTI , SZS 1,0 x 4, SZS 1,0 x 6, I'~I 10 SZS 1,2 x 8, SZ SORTI SZG 0,6 x 3, SZG 0,9 x 6, SZK PZ O A 11 SZK PZ i SZK PZ f SZK PH O SZK PH SZK PH V i*1 C 478 Phoenix Contact

24 Battery-operated screwdrivers The battery-operated screwdriver, ASD 6 from Phoenix Contact is the ideal one-hand tool for effectively connecting conductors to screw connections, e.g. terminal blocks. The torque can be manually adjusted in six stages. The automatic torque limit ensures a constant torque which can be reproduced at any time. The handle can be adjusted to either straight or angled and is designed according to the latest ergonomic trends. This, together with the light weight, enables easy and fatigue-free operation of the tool in any Ition. When switched off, the version h a straight handle can be loaded with up to 15 Nm. The absolutely short-circuit-proof charging station automatically recognizes the interchangeable battery to be charged and automatically changes over from rapid charging to trickle operation. The charging status of the relay used is displayed via an LED. Battery-operated screwdriver, torque adjustable in 6 steps, direct change from forward to reverse rotation, automatic torque limit, tool bit with hexagon drive end 6.35 rnm (114"), without bits, charger and battery ASD 6 SET, consisting of: ASD 6, ASD ACCU 1,4 AH, case, ASD NORMAL CHARGER, incl. ASD BIT 0,6 x 3,5 x 50 ASD 6 SET, as above, however with ASD NORMAL CHARGER 120 V Interchangeable battery, rapid charging capacity Charger, for 230 V mains voltage. automatic recognition of battery and parameter check, rapid charging, short circuit resistant, polarized, operating mode display Charger, as above, however, for 120 V mains voltage Tool bits, for slotted-head screws Tool bits, for Phillips screws Tool bits, stepped, for test socket screws Dimensions Length Weight [mm] ]g] Battery-operated voltage [V] Charging capacity interchangeable battery [AH] Number of operations : M5 x 10 -s in steel with a fully charged battery Tool size: Torque with fully charged battery : can be manually adjusted in 6 stages [mm] [Nm] Charging times interchangeable battery : ASD ACCU 1,0 AH [h] with ASD NORMAL CHARGER ASD ACCU 4,0 AH [h] ASD 6 ASD ASD 6 SET ASD 6 SET 120 V ASD ACCU 1,4 AH ASD ACCU 4,0 AH ASD NORMAL CHARGER ASD NORMAL CHARGER 120 V ASD BIT 0,5 x 3,0 x ASD BIT 0,6 x 3,5 x ASD BIT 0,6 x 3,5 x ASD BIT 0,8 x 4.0 x ASD BIT 1,0 x 5,5 x ASD BIT KS 1 x ASD BIT KS 2x ASD BIT KS 2 x ASD BIT 0,6 x 3.5 x 50/SG ASD BIT 0,9 x 6.5 x 50/G (without battery) 2, (1/4") 0.5/1.0/1.5/2.0/2.5/3.0/ Phoenix Contact 479

25 Wiring channel/profile cutters PPS BASIC I/M is the light-weight version of profile cutters. It can process the common EN mounting rails NS 35/15, NS 35/7,5 and NS 15, and the neutral busbar NLS-CU 3/10. The PPS-CD M wiring channel cutter cuts channels and covers up to 125 mm width and 2.5 mm wall thicknesses burr-free and non-cutting in no time. A springmounted knife protection provides the necessary safety. PPS-CD M Pkt. Order No. P Wiring channel cutter, for cutting wiring channels and their covers. can be used up to a width of 125 mm Spare knife, for wiring channel cutters PPS CD M PPS CD BLADE Profile cutter, for cutting EN mounting rails NS 35/15 (similar to EN ), NS 35/7,5 (EN ), PPS BASIC I/M NS 15 (EN 60715) and neutral busbar NLS-CU 3/10 Dimensions (W x L x H) [mm] 285 x 280 x x 60 x 180 A Weight [kg] Length of the measuring bar [mm( 1000 (Metric) 1000 (Inch/Metric) Length of the hand lever [mm] Wiring channels (wall thickness) [mm] Up to Cutting width [mm] Phoenix Contact

26 pp-- Profile cutters PPS with stamp bits The PPS STANDARD can be fitted at the factory with two stamping bits if desired. The PPS CLASSIC is advantageous where hole sizes often change. By simply folding open the upper part of the PPS, the stamping bits can be changed in no time at all. With the manually operated profile cutters, the optimally adjusted leverage ensures minimum energy expenditure. PPS STANDARD... PPS CLASSIC... cription Pcs ' Profile cutter, without stamping tool, accepts 2 stamping bits, as above, however, with inch/millimeter measuring bar Profile cutter, without stamping tool, accepts 2 interchangeable stamping bits, as above, however, with inch/millimeter measuring bar Stamping bit, for elongated holes: 3.5 x 12 mm 4.5 x 12 mm 5.5 x 12 mm 6.35 x 15 mm 6.5 x 15 mm Stamping bit, for bore holes: 3.5 x 12 mm 4.5 x 12 mm 5.5 x 12 mm 6.5 x 15 mm 3.8mm0 4.3mm0 5.3mmfr 6.4mm0 7.0mmY 8.4mm0 Work bench, without fixing screws, without bore holes, 50 mm plywood panel 700 x 1200 mm Note: When ordering please specify the stamping tool desired. PPS STANDARD M PPS STANDARD I/M PPS CLASSIC M PPS CLASSIC I/M PPS-ST (3,5x12) L PPS-ST (3,5x12) L PPS-ST (4,5x12) L PPS-ST (4,5x12) L PPS-ST (5,5x12) L PPS-ST (5,5x12) L PPS-ST (6,35x15) L PPS-ST (6,35x15) L PPS-ST (6,5x15) L PPS-ST (6,5x15) L PPS-ST (3,5x12) Q PPS-ST (3,5x12) Q PPS-ST (4,5x12) Q PPS-ST (4,5x12) Q PPS-ST (5,5x12) Q PPS-ST (5,5x12) Q PPS-ST (6,5x15) Q PPS-ST (6,5x15) Q PPS-ST (3,8) PPS-ST (3,8) PPS-ST (4,3) PPS-ST (4,3) PPS-ST (5,3) PPS-ST (5,3) PPS-ST (6,4) PPS-ST (6,4) PPS-ST (7,0) PPS-ST (7,0) PPS-ST (8,4) PPS-ST (8,4) PPS TABLE PPS TABLE Dimensions (W x L x H) [mm] 180 / 100 / / 100 / 230 Weight [kg] Length of the measuring bar [mm] Length of the hand lever [mm] Phoenix Contact 481