About us KAV FGGC14 KAVAL FORGED GATE, GLOBE AND CHECK VALVES

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2 FORGED GATE, GOBE AND CHECK VAVES About us KAVA is a Canadian valve fabricator, providing customers with gate, globe, check, as well as floating and trunnion ball valves, etc. of a complete range of sizes and ratings for oil and gas industry, as well as other industries. Kaval has production and distribution centers in Calgary, Canada and Nanjing, China, consisting of experienced RD, QA/QC, Engineering and production teams. We provide customers in the world with soft seated floating and trunnion ball valves, gate valves, globe valves, check valves, etc. for oil and gas industry, as well as other industries. KAVA is ISO 9000 certified (DNV) and valve designs meet relevant standards such as API 6D, API 600, API 594, ASME B16.34, CSA Z245.15, and tested as per API 598, API 6D, API 607, etc.. Our products meet the most stringent requirement in quality, pricing, delivery and services by our customers. In the very tough competitive market, KAVA wins its share by high quality products, quick delivery, excellent service and competitive price. In KAVA we are proud of our quality control, knowledge of materials, valve design, fabrication, our services, as well as our understanding about requirements in oil and gas industries in North America and the world. Our experienced staff, high standards of excellence, expertise in problem solving and variety of our products will provide our clients with fully satisfaction. Our international team is composed of experts of valve design, valve manufacture, material production, oil and gas production, EPC, etc. Based on know-how and know-why, we provide our clients with result-oriented flow control solutions for their projects, including selection of materials, specification of valves, etc. rather than only valve products, to meet the client particular applications. Matching up the market requirement and technology development, we have been dedicating on developing products and services to best meet our client s needs in oil and gas industries. Client s success is our achievement. Our experienced staff, high standards of excellence, expertise in problem solving and variety of our products will provide our clients with fully satisfaction. KAV FGGC14 1

3 FORGED GATE, GOBE AND CHECK VAVES PRODUCTS AND STANDARDS Forged steel gate valve Size: NPS 1/4 2 Class: ANSI Design standard: API 602 Test: API 598 End: RF, BW, SW, NPT OS& Y, Solid wedge Forged Globe Valve Size: NPS 1/4 2 Class: ANSI Design standard: API 602 Test: API 598 End: RF, BW, SW, NPT OS&Y Tapered Disc, T-pattern and Y-pattern Manually Operated KAV FGGC14 2

4 FORGED GATE, GOBE AND CHECK VAVES Forged Check Valve Size: NPS 1/4 2 Class: ANSI Design standard: API 602 Test: API 598 End: RF, BW, SW, NPT. ift Check Valve Design standard: API 602, BS1868 Size: NPS 1/2 12 Class: ANSI Test: API 598 End: RF, RTJ, BW, SW, NPT NACE compliance For easy application and to avoid misuse at site, all materials used by KAVA are in accordance with NACE MR0175/ISO15156 (latest revision) requirements as pre-qualified materials against H 2S attack, while it is customers responsibility to determine service conditions of the valves. KAV FGGC14 3

5 FORGED GATE, GOBE AND CHECK VAVES STANDARD MATERIA AND DIMENSION Forged Gate Valve Item Part Standard Material 1 Normal temperature ow temperature Stainless steel 1 Body A105N F2 class 1 F316 2 Gasket 304SS + graphite flexible 3 Bonnet A105N F2 class 1 F316 4 Bolt A193 B7M A320 7M A193 B8MA, Class 1 5 Washer PTFE 6 Pin Gland Eyebolt A193 B7M A320 7M A193 B8MA, Class 1 8 Gland Flange A105N F2 class 1 F304 9 Nut A194 2HM A194 7M A194 8MA 10 Stem Nut Washer SS304 SS304 SS Handwheel A ocking Nut A194 2HM A194 7M A194 8MA 14 Seat Per trim 15 Wedge Per trim 16 Stem Per trim 17 Packing Graphite 18 Packing Gland Note: Other materials are available upon request and service condition. KAV FGGC14 4

6 FORGED GATE, GOBE AND CHECK VAVES Main Dimensions Information of most commonly used valves is given. For those not listed, please consult KAVA engineering. Design can be revised per customer s requirements. (Dimensions in mm) Size Class ½ ¾ 1 1-1/4 1-1/ d H W KAV FGGC14 5

7 FORGED GATE, GOBE AND CHECK VAVES Forged Globe Valve Item Part Standard Material 1 Normal temperature ow temperature Stainless steel 1 Body A105N F2 class 1 F316 2 Gasket 304SS + graphite flexible 3 Bonnet A105N F2 class 1 F316 4 Pin Bolt A193 B7M A320 7M A193 B8MA, Class 1 6 Gland Eyebolt A193 B7M A320 7M A193 B8MA, Class 1 7 Gland Flange A105N F2 class 1 F304 8 Nut A194 2HM A194 7M A194 8MA 9 Stem Nut Handwheel A ocking Nut A194 2HM A194 7M A194 8MA 12 Disc Per trim 13 Stem Per trim 14 Packing Graphite 15 Packing Gland Note: Other materials are available upon request and service condition. KAV FGGC14 6

8 FORGED GATE, GOBE AND CHECK VAVES MAIN DIMENSIONS Information of most commonly used valves is given. For those not listed, please consult KAVA engineering. Design can be revised per customer s requirements. (Dimensions in mm) Size Class ½ ¾ 1 1-1/4 1-1/2 2 d H W KAV FGGC14 7

9 FORGED GATE, GOBE AND CHECK VAVES Forged Check Valve Item Part Standard Material 1 Normal temperature ow temperature Stainless steel 1 Body A105N F2 class 1 F316 2 Disc Per trim 3 Gasket 304SS + graphite flexible 4 Bonnet A105N F2 class 1 F316 5 Bolt A193 B7M A320 7M A193 B8MA, Class 1 Note: Other materials are available upon request and service condition. MAIN DIMENSIONS Size Class ½ ¾ 1 1-1/4 1-1/ d H KAV FGGC14 8

10 FORGED GATE, GOBE AND CHECK VAVES HOW TO ORDER FORGED GATE, GOBE AND CHECK VAVES Type of valve Size Port Class Model End connection Operator Body material Trim material Type of valve: GAA = Gate valve, wedge GAB = Gate valve, slab GAC = Gate valve, expanding gate GT = Globe valve, straight pattern (T pattern) GY = Globe valve, angular pattern (Y pattern) GD = Stop and check globe CHA = Swing check CHB = Horizontal piston check CHC = Dual Plate check CHD = Axial flow check CHE = Tilting disc check Size: 07 = 1/4" 09 = 3/8" 11 = 1/2" 13 = 3/4" 01 = 1" 15 = 1 1/2" 02 = 2" Port: R = Regular F = Full Class: 01 = = = = = = = = 2000 CWP 30 = 3000 CWP 40 = 4000 CWP 50 = 5000 CWP 60 = 6000 CWP 70 = 7000 CWP 80 = CWP 90 = CWP Model: Gate valve A1 = Bolted bonnet, flexible wedge, outside screw & Yoke (standard) A2 = Bolted bonnet, solid wedge, outside screw & Yoke (standard) A3 = Bolted bonnet, flexible wedge, cryogenic A4 = Bolted bonnet, solid wedge, cryogenic Globe valve and Check Valve B1 = Bolted bonnet, outside screw & Yoke (standard) B3 = Bolted bonnet, cryogenic KAV FGGC14 9

11 FORGED GATE, GOBE AND CHECK VAVES End connection: R = Raised face J = RTJ W = Butt weld S = Socket weld N = NPT Female M = NPT Male P = SW X NPT Operator: G = Manual gear H = Hand wheel B = Bare stem C = Chain wheel E = Electric actuator A = Pneumatic actuator N = Not applicable Body material: 11 = A105N 12 = A350 F2 15 = A182 F316 () 16 = A182 F304 () 20 = Other material Trim (as per API STD 600): 01 = Trim 1 (F6) 02 = Trim 2 (304) 03 = Trim 3 (F310) 04 = Trim 4 (Hard F6) 05 = Trim 5/05A (Hardfaced) 06 = Trim 6 (F6 +Cu-Ni) 07 = Trim 7 (F6 + Hard F6) 08 = Trim 8/8A (F6 + Hardfaced) 09 = Trim 9 (Monel) 10 = Trim 10 (316) 12 = Trim 12 (316SS + Hardfaced) 13 = Trim 13 (Alloy 20) 14 = Trim 14 (Alloy 20 + Hardfaced) 15 = Trim 15 (Hardfaced) 16 = Trim 16 ((Hardfaced) 20 = A105 + ENP 21 = A350 F2 + ENP KAV FGGC14 10

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13 CASTING GATE, GOBE AND CHECK VAVES PRODUCTS AND STANDARDS Cast steel gate valve Size: NPS 2 48 KΛV Class: ANSI Design standard: ASME B16.34, API 600 Face to Face: ASME B16.10 Test: API 598 End: RF, RTJ, BW OS&Y, bolted bonnet Solid, flexible or split wedge Manually or Actuator operated Repairability Performance API 603 Gate Valve Size: NPS 2-24 Class: ANSI Design standard: API 603 Face to Face: ASME B16.10 Test: API 598 End: RF, BW OS & Y, bolted bonnet Solid, flexible or split wedge Manually or Actuator Operated KAV CGGC14 3

14 CASTING GATE, GOBE AND CHECK VAVES Cast Globe Valve Size: NPS 2 16 Class: ANSI Design Standard: ASME B16.34, BS1873 Test: API 598 Face to Face:ASME B16.10 End: RF, RTJ, BW OS&Y, bolted bonnet Manually or Actuator Operated Tapered Disc Swing Check Valve Size: NPS 1/2 48, Class: ANSI Design Standard: ASME B16.34, API 594, BS1868 End: RF, RTJ, BW, SW, NPT Non-penetrate disc shaft KAV CGGC14 4

15 CASTING GATE, GOBE AND CHECK VAVES Dual Plate Check Valve Size: NPS 2 30 Class: ANSI Design standard: API 594 Type: Wafer, ug, Flanged, Butt Weld Hub Connections Improved flow efficiencies GENERA STANDARD Besides standards listed, all KAVA valves meet the following industrial standards: Face to face dimension: ASME B16.10 Butt weld end bevel: ASME B16.25 Surface quality of castings: MSS SP-55 Marking: MSS SP-25 NDE: ASME B16.34 Sec. 8 (upon request) CSA Z (as per PO specification) NACE compliance For easy application and to avoid misuse at site, all materials used by KAVA are in accordance with NACE MR0175/ISO15156 (latest revision) requirements as pre-qualified materials against H 2S attack, while it is customers responsibility to determine service conditions of the valves. KAV CGGC14 5

16 CASTING GATE, GOBE AND CHECK VAVES STANDARD MATERIA AND DIMENSION CAST GATE VAVE Gear operator selection (other sizes by option): Rating Size and larger and larger and larger and larger and larger and larger Item Part Standard Material Normal temperature ow temperature Stainless steel 1 Body A216 WCB A352 CC A351 CF8M 2 Seat A105N A350 F2, Class 1 A182 F316 3 Wedge A216 WCB A352 CC A351 CF8M 4 Stem As per trim As per trim A182 F316 5 Gasket 316SS + graphite flexible 6 Bonnet/Yoke A216 WCB A352 CC A351 CF8M 7 Nut A194 2HM A194 7M A194 8MA 8 Bolt A193 B7M A320 7M A193 B8MA 9 Backseat bushing A182 F6 A182 F6 A182 F Stem packing Graphite 11 Gland A182 F6 A352 CC A182 F Gland cover A216 WCB A216 WCB A351 CF8M 13 Gland nut A194 2HM A194 7M A194 8MA 14 Gland eyebolt A193 B7M A320 7M A194 8MA 15 Grease nipple Copper alloy, Carbon steel or ally steel 16 Stem nut A439 D2 17 Retaining nut Carbon steel or ally steel 18 Handwheel Ductile iron or steel 19 Handwheel nut Ductile iron or steel KAV CGGC14 6

17 CASTING GATE, GOBE AND CHECK VAVES FACE TO FACE DIMENSIONS AND WEIGHTS Information of most commonly used valves is given. Valves for other sizes and ratings are also available. For those not listed, please consult KAVA engineering. (Dimensions in mm, weight in Kg) Gate Valve Class 150 NPS 2 2 1/ DN (RF/BW) H W (RF) (BW) Class 300 NPS 2 2 1/ DN (RF/BW) H W (RF) (BW) Class 600 NPS 2 2 1/ DN (RF/BW) H W (RF) (BW) KAV CGGC14 7

18 CASTING GATE, GOBE AND CHECK VAVES Class 900 NPS 2 2 1/ DN (RF/BW) (RTJ) H W (RF) (BW) Class 1500 NPS 2 2 1/ DN (RF/BW) (RTJ) H W (RF) (BW) Class 2500 NPS 2 2 1/ DN (RF/BW) (RTJ) H W (RF) (BW) KAV CGGC14 8

19 CASTING GATE, GOBE AND CHECK VAVES Globe Valve Gear operator selection (other sizes by option): Rating Size and larger and larger and larger and larger and larger and larger Item Part Standard Material Normal ow temperature Stainless steel temperature 1 Body A216 WCB A352 CC A351 CF8M 2 Seat As per trim As per trim A182 F316 3 Disc A105N A350 F2 Class 1 A182 F316 4 Seat As per trim As per trim A182 F316 5 Stem A182 F6 A182 F6 A182 F316 6 Disc nut As per trim As per trim A182 F316 7 Gasket 316SS + graphite 8 Bonnet/Yoke A216 WCB A352 CC A351 CF8M 9 Bolt A193 B7M A320 7M A193 B8MA, Class 1 10 Nut A194 2HM A194 7M A194 8MA 11 Back seat As per trim As per trim A182 F Stem packing Graphite 13 Gland A182 F6 A352 CC A182 F Gland cover A216 WCB A352 CC A351 CF8M 15 Gland eyebolt A193 B7M A320 7M A194 8MA 16 Nut A194 2HM A194 7M A194 8MA 17 Pin Carbon steel Carbon steel 316 SS 18 Stem nut A439 D2 19 Handwheel Ductile iron or steel 20 washer Carbon steel or alloy steel 21 Handwheel nut Carbon steel or alloy steel KAV CGGC14 9

20 CASTING GATE, GOBE AND CHECK VAVES Class 150 NPS 2 2 1/ DN (RF/BW) H W (RF) (BW) Class 300 NPS 2 2 1/ DN (RF/BW) H W (RF) (BW) Class 600 NPS 2 2 1/ DN (RF/BW) (RTJ) H W (RF) (BW) KAV CGGC14 10

21 CASTING GATE, GOBE AND CHECK VAVES Class 900 NPS 2 2 1/ DN (RF/BW) (RTJ) H W (RF) (BW) Class 1500 NPS 2 2 1/ DN (RF/BW) (RTJ) H W (RF) (BW) Class 2500 NPS 2 2 1/ DN (RF/BW) (RTJ) H W (RF) (BW) KAV CGGC14 11

22 CASTING GATE, GOBE AND CHECK VAVES Swing Check Valve Item Part Standard Material Normal ow temperature Stainless steel temperature 1 Body A216 WCB A352 CC A351 CF8M 2 Seat As per trim As per trim A182 F316 3 Disc A216 WCB A352 CC A351 CF8M 4 Pin A182 F6 A182 F6 A182 F316 5 DISC NUT A182 F6 A182 F6 A182 F316 6 Hinge A216 WCB A352 CC A351 CF8M 7 Hinge pin A182 F6 A182 F6 A182 F316 8 Bearing bracket A216 WCB A352 CC A351 CF8M 9 Bolt A182 F316 A182 F316 A182 F Cover A216 WCB A216 CC A351 CF8M 11 Gasket 316SS + Graphite 12 Cover bolt A193 B7M A320 7M A193 B8M 13 Cover nut A194 2HM A194 7M A194 8M Class 150 NPS 2 2 1/ DN (RF/BW) H (RF) (BW) KAV CGGC14 12

23 CASTING GATE, GOBE AND CHECK VAVES Class 300 NPS 2 2 1/ DN (RF/BW) H (RF) (BW) Class 600 NPS 2 2 1/ DN (RF/BW) (RTJ) H (RF) (BW) Class NPS 2 2 1/ DN (RF/BW) (RTJ) H (RF) (BW) Class NPS 2 2 1/ DN (RF/BW) (RTJ) H (RF) (BW) KAV CGGC14 13

24 CASTING GATE, GOBE AND CHECK VAVES PRESSURE SEA VAVES KAVA pressure seal valves are used for high pressure services. Size: NPS 2 24 Class: ANSI Design standard: ASME B16.34 Test: API 598 End: BW (ASME B16.25), RF (ASME B16.5) Solid, flexible or split wedge OS&Y, Full guiding ow emission Optional by-pass KAV CGGC14 14

25 CASTING GATE, GOBE AND CHECK VAVES Pressure Seal Gate Valve Item Part Standard material 1 Body A216 WCB 2 Seat A105 + HF 3 Wedge A216 + HF 4 Stem A182 F6a 5 Bonnet A216 WCB 6 Gasket SS Trust ring A276 Type Segment ring A276 Type Pressure plate A216 WCB 10 Bolt A193 B7 11 Yoke A216 WCB 12 Bolt A193 B7 13 Nut A194 2H 14 Stem packing Graphite 15 Gland A276 T Gland flange A216 WCB 17 Gland nut A194 2H 18 Gland eyebolt A193 B7 19 Gear box Cast iron 20 By-pass Globe A105N (optional) valve 21 By-pass pipe A106 B (optional) Gear operator selection (other sizes by option): Rating Size and larger and larger and larger KAV CGGC14 15

26 CASTING GATE, GOBE AND CHECK VAVES Face to Face Dimension and Information of most commonly used valves is given. Valves for other sizes and ratings are also available. For those not listed, please consult KAVA engineering. (Dimensions in mm, weight in Kg) Class 600 NPS 2 2 1/ DN (RF) (BW) H (RF) (BW) Class 900 NPS 2 2 1/ DN (RF) (BW) H (RF) (BW) Class 1500 NPS 2 2 1/ DN (RTJ) (BW) H (RTJ) (BW) KAV CGGC14 16

27 CASTING GATE, GOBE AND CHECK VAVES Pressure Seal Globe Valve Item Part Material 1 Body A216 WCB+ HF 2 Disc A105+ HF 3 Disc Thrust Plate A Disc Nut A Stem A182 GR.F6 6 Bonnet A216 WCB + HF 7 Thrust Ring A Gasket A182 F304 9 Stem Packing Graphite 10 Bonnet Retainer Carbon Steel 11 Gland A Gland Cover A216 WCB 13 Eye Bolt Pins Carbon Steel 14 Gland Eye Bolts A193 B7 15 Eye Bolt Nuts A194 2H 16 Yoke A216 WCB 17 Stem nut Carbon Steel 18 Handwheel Ductile Iron 19 Washer Carbon Steel 20 Handwheel Nut Carbon steel Gear operator selection (other sizes by option): Ratin g Size and larger and larger and larger KAV CGGC14 17

28 CASTING GATE, GOBE AND CHECK VAVES Face to Face Dimension and Information of most commonly used valves is given. Valves for other sizes and ratings are also available. For those not listed, please consult KAVA engineering. (Dimensions in mm, weight in Kg) Class 900 NPS 2 2 1/ DN (RF/BW) (RTJ) H W (RF) (BW) Class 1500 NPS 2 2 1/ DN (RF/BW) (RTJ) H W (RF) (BW) Class 2500 NPS 2 2 1/ DN (RF/BW) (RTJ) H W (RF) (BW) Pressure Check Valve KAV CGGC14 18

29 CASTING GATE, GOBE AND CHECK VAVES Item Part Standard material 1 Body A216 WCB 2 Cover A105 3 Disc A216 + HF 4 Hinge A216 WCB 5 Seat ring A105 + HF 6 Hinge pin A182 F6 7 Sealing ring A276 Type Pressure ring A276 Type Segment ring A216 WCB 10 Cover clamp A216 WCB 11 Cover clamp bolt A193 B7 12 Cover clamp nut A194 2H 13 Eyebolt A181 Face to Face Dimension and Information of most commonly used valves is given. Valves for other sizes and ratings are also available. Class 600 NPS (d) 2 2 1/ DN (RF/ BW) (RTJ) H (RF) (BW) Class 900 NPS (d) 2 2 1/ DN (BW) (RTJ) H (RTJ) (BW) Class 1500 KAV CGGC14 19

30 CASTING GATE, GOBE AND CHECK VAVES NPS (d) 2 2 1/ DN (BW) (RTJ) H (RTJ) (BW) Class 2500 NPS (d) 2 2 1/ DN (BW) (RTJ) H (RTJ) (BW) KAV CGGC14 20

31 CASTING GATE, GOBE AND CHECK VAVES HOW TO ORDER CAST GATE GOBE AND CHECK VAVES Type of valve Size Port Class Model End connection Operator Body material Trim material Type of valve: GAA = Gate valve, wedge GAB = Gate valve, slab GAC = Gate valve, expanding gate GT = Globe valve, straight pattern (T pattern) GY = Globe valve, angular pattern (Y pattern) GD = Stop and check globe CHA = Swing check CHB = Horizontal piston check CHC = Dual Plate check CHD = Axial flow check CHE = Tilting disc check Size: 01 = 1" 15 = 1 1/2" 25 = 2 1/2" 02 = 2" 03 = 3" 04 = 4" 06= 6" 08 = 8 10 = = = = = = = = = = = = = = 36 Port: R = Regular F = Full Class: 01 = = = = = = = = 2000 CWP 30 = 3000 CWP 40 = 4000 CWP 50 = 5000 CWP 60 = 6000 CWP 70 = 7000 CWP 80 = CWP 90 = CWP Model: Gate valve A1 = Bolted bonnet, flexible wedge, outside screw & Yoke (standard) A2 = Bolted bonnet, solid wedge, outside screw & Yoke (standard) A3 = Bolted bonnet, flexible wedge, cryogenic A4 = Bolted bonnet, solid wedge, cryogenic A5 = Pressure seal, flexible wedge, outside screw & Yoke (standard) A6 = Pressure seal, solid wedge, outside screw & Yoke (standard) A7 = Bolted bonnet, bellow seal A8 = Pressure, bellow seal KAV CGGC14 21

32 CASTING GATE, GOBE AND CHECK VAVES Globe valve and Check Valve B1 = Bolted bonnet, outside screw & Yoke (standard) B2 = Pressure seal, outside screw & Yoke (standard) B3 = Bolted bonnet, cryogenic B4 = Pressure seal, cryogenic Dual-plate check valve C1 = Flanged, standard C2 = ug, standard C3 = Wafer, standard C4 = Welded, standard End connection: R = Raised face J = RTJ W = Butt weld S = Socket weld N = NPT Female M = NPT Male P = SW X NPT Operator: G = Manual gear H = Hand wheel B = Bare stem C = Chain wheel E = Electric actuator P = Pneumatic actuator N = Not applicable Body material: 01 = A216 WCB 02 = A352 CC 03 = A351 CF8M 04 = A351 CF8 06 = A351 CF3M 07 = A351 CF3 08 = A217 CA15 09 = A217 WC6 10 = A217 WC9 20 = Other alloys Trim (as per API STD 600): 01 = Trim 1 (F6) 02 = Trim 2 (304) 03 = Trim 3 (F310) 04 = Trim 4 (Hard F6) 05 = Trim 5/05A (Hardfaced) 06 = Trim 6 (F6 +Cu-Ni) 07 = Trim 7 (F6 + Hard F6) 08 = Trim 8/8A (F6 + Hardfaced) 09 = Trim 9 (Monel) 10 = Trim 10 (316) 12 = Trim 12 (316SS + Hardfaced) 13 = Trim 13 (Alloy 20) 14 = Trim 14 (Alloy 20 + Hardfaced) 15 = Trim 15 (Hardfaced) 16 = Trim 16 ((Hardfaced) 20 = A105 + ENP 21 = A350 F2 + ENP KAV CGGC14 22

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34 FOATING BA VAVE KAVA s premium quality floating ball valves have found wide applications in oilfield, chemical industry, petrochemical and hydrocarbon processing applications. PRODUCTS AND APPICABE STANDARDS Cast Floating Ball Valve Size: NPS 2 6 Class: ANSI Design standard: API 608/ ASME B16.34 End: RF flange per ASME B16.5 Fact to Face: ASME B16.10 Test: API 6D Soft & Metal Seated Forged Ball Valve (small size) Size: NPS 1/4 2, Class: ANSI Design standard: API 608, ASME B16.34 Test: API 598, API 6D End: BW, SW, NPT Screwed body construction Soft & Metal Seated Fireproof per API 607 KAV-FBV14 2

35 FOATING BA VAVE Cast Floating Ball Valves (small size) Size: NPS 1/2-2 Class: ANSI Design standard: API 608 End: RF flange per ASME 16.5 Test: API 6D Soft & Metal Seated Fireproof per API 607 KAVA floating ball valves are also designed to meet EN/ISO standards: Design standard: EN ISO17292 Valve shell pressure-temperature: EN ISO17292 Shell wall thickness: EN ISO17292 Face-to-face dimensions: EN End flange dimensions: EN Fire test: ISO Pressure/eak test: EN CSA standards Kaval floating valves satisfy CSA Z (latest edition). NACE compliance For easy application and to avoid misuse at site, all materials used by KAVA are in accordance with NACE MR0175/ISO15156 (latest revision) requirements as pre-qualified materials against H 2S attack, while it is customers responsibility to determine service conditions of the valves. KAV-FBV14 3

36 FOATING BA VAVE DESIGN FEATURES Belleville spring washers under the handle are used to achieve live loading and minimize the need to retighten the packing. Position locking plate and indicator handle The locking plate will ensure proper open/close position of the ball and provide CO/CC of the valve. The handle ensures installation on the stem in the correct position and in alignment with the ball port. When the handle is aligned with the pipe, the valve is open. When the handle is perpendicular to the pipe, the valve is closed. Blow-out proof stem. The stem is blow-out proof design. On the stem, primary O-ring and secondary fire safe flexible graphite stem seal provide low break torque, excellent emission control, and good chemical and thermal resistance. The valve stem has a built in antistatic device which ensures continuous contact of stem-to-ball and stem-to-body. Integral ISO actuator mounting Top work flange dimensions are in accordance with ISO5211 and provides unified easy installation of actuators and locking device. Ground and polished ball is free to float and mates perfectly with the conical seats for a positive leak proof seal, self-cleaning and selfadjusting. The ball is also pressure activated. The higher the line pressure, the tighter the valve will seal. Deep recessed soft seats The seat is recessed into a deep machined pocket which serves to surround and protect the seat on all sides. This design eliminates cold flow of the soft seats into the valve conduit where the seats can be damaged by the action of the ball or the flow medium, to provide an extremely long service life of the seats. PTFE and graphite body seal The PTFE provides the primary body seal and graphite provides secondary fire safe seal. Other polymer materials may be used as the primary body seal to meet any particular service requirement KAVA floating ball valve is bi-directional sealing design, i.e. either end of the valve can be installed upstream without compromising the integrity of the bubble-tight seal. KAV-FBV14 4

37 FOATING BA VAVE PARTS AND MATERIA SEECTION Below is an explosive illustration of KAVA full port, split body, floating type ball valve to show the basic design concept. The parts of the valve are numbered and given in bill of material. The regular port is not shown, but design features are the same. KAV-FBV14 5

38 FOATING BA VAVE BI OF MATERIA (Typical materials of construction 1 ) Note: ITEM PART NAME MATERIA Normal temperature service ow temperature service 2 Stainless steel for server corrosive service 1 Body ASTM A216 WCB ASTM A352 CC ASTM A351 CF8M 2 Adapter ASTM A216 WCB ASTM A352 CC ASTM A351 CF8M 3 Ball ASTM A182 F316/ ASTM A182 F316/ ASTM A105N+ENP 3 ASTM A350 F2+ENP 3 ASTM A182 F316 4 Stem ASTM A182 F316/ ASTM A182 F316 / ASTM A105N+ENP 3 ASTM A350 F2+ENP 3 ASTM A182 F316 5 Seat 4 PTFE / RPTFE / NYON / DEVON / PEEK 6 Handle ASTM A216 WCB ASTM A216 WCB ASTM A216 WCB 7 Stopper Carbon steel Carbon steel Carbon steel 8 Gland ASTM A182 F316 ASTM A182 F316 ASTM A182 F316 9 Thrust Washer PTFE PTFE PTFE 10 ock Washer Carbon steel Carbon steel Carbon steel 11 Washer Carbon steel Carbon steel Carbon steel 12 Packing Graphite Graphite Graphite 13 Body Seal 5 PTFE PTFE PTFE 14 Body Gasket Graphite Graphite Graphite 15 O Ring VITON B VITON GT VITON B 16 Body Stud ASTM A193 B7M ASTM A320 7M ASTM A193 B8M 17 Body Nut ASTM A194 2HM ASTM A194 7M ASTM A194 8M 18 Stem Nut ASTM A193 B7M ASTM A320 7M ASTM A193 B8M 19 Stem Bolt CARBON STEE CARBON STEE CARBON STEE 20 Stop Screw ASTM A193 B7M ASTM A320 7M ASTM A193 B8M 21 Stop Sleeve ASTM A ASTM A ASTM A Antistatic Ball SS316 SS316 SS Antistatic Spring SS316 SS316 SS Belleville Spring AS 9262 AS 9262 AS The BOM table lists standard materials which are most commonly used in oil and gas industries. Other materials are available depending on service conditions of the valve and client requirement. 2. A350 F2 material, unless otherwise specified, will be Class The thickness of ENP, unless otherwise specified, will be 3 mil (0.075 mm). 4. Flexible seat design provides tight shutoff at high and low pressures, reduce wear and valve torque. A wide range of seat materials are available and can be selected upon client request (see the pressure/temperature rating chart of sealing materials). 5. PEEK or other polymer seal is available upon client requirements for particular applications. KAV-FBV14 6

39 Pressure (psi) Pressure (bar) KAVA FOATING BA VAVE PRESSURE/TEMPERATURE RATINGS OF SEAT MATERIAS The pressure-temperature ratings for KAVA floating ball valves are determined by the body material and the seat material. The chart is indicative of the standard seat and sealing materials. For ratings of other materials, contact the technical department of KAVA Temperature ( C) A216 WCB C PEEK 3000 A216 WCB C A216 WCB C A216 WCB C600 A216 WCB C Temperature ( F) A216 WCB C150 KAV-FBV14 7

40 FOATING BA VAVE DIMENSION DATA ASME Class150 full port Valve size Valve Dimensions (mm) A B C D N-E T f 1 W H 1/ / / (kg) ASME Class 300 full port Valve size Valve Dimensions (mm) A B C D N-E T f 1 W H 1/ / / (kg) KAV-FBV14 8

41 FOATING BA VAVE ASME Class 600 full port Valve size Valve Dimensions (mm) A B C D N-E T f 1 W H (kg) 1/ / / ASME Class 150 regular port Valve size Valve Dimensions (mm) d A B C D N-E T f 1 W H (kg) 3/4 X1/ X3/ /2 X X1 1/ X X X KAV-FBV14 9

42 FOATING BA VAVE ASME Class 300 regular port Valve size Valve Dimensions (mm) d A B C D N-E T f 1 W H (kg) 3/4 X1/ X3/ /2 X X1 1/ X X X ASME Class 600 regular port Valve size Valve Dimensions (mm) d A B C D N-E T f 1 W H (kg) 3/4 X1/ X3/ /2 X X1 1/ X X X KAV-FBV14 10

43 FOATING BA VAVE ACTUATOR MOUNTING DATA ASME Class 150 full port Valve size Valve Dimensions (mm) H P M K S T V ISO 5211 Torque (N.m) 1/ M14X M5 10 Ø36 F03 7 3/ M14X M5 10 Ø36 F M14X M6 10 Ø50 F / M18X M6 13 Ø50 F M18X M8 13 Ø70 F M22X M10 15 Ø102 F M30X2 27 M10 20 Ø102 F M40X M12 28 Ø125 F ASME Class 300 full port Valve size Valve Dimensions (mm) H P M K S T V ISO 5211 Torque (N.m) 1/ M14X M5 10 Ø36 F / M14X M5 10 Ø36 F M14X M6 10 Ø50 F / M18X M6 13 Ø50 F M18X M8 13 Ø70 F M22X M10 15 Ø102 F M30X2 27 M10 20 Ø102 F M40X M12 28 Ø125 F KAV-FBV14 11

44 FOATING BA VAVE ASME Class 600 full port Valve size Valve Dimensions (mm) H P M K S T V ISO 5211 Torque (N.m) 1/ M14X M5 10 Ø36 F / M14X M5 10 Ø36 F M14X M6 10 Ø50 F / M22X M8 15 Ø70 F M22X M8 15 Ø70 F M30X M10 20 Ø102 F M40X M10 28 Ø102 F KAV-FBV14 12

45 FOATING BA VAVE HOW TO ORDER Type of valve Size Port Class Model End connection Operator Body Trim Seat Body seal / Stem seal Type of valve: FBS = Floating ball, Standard FBC = Floating ball, Cryogenic FBP = Floating ball, Special Size: 07 = 1/4" 09 = 3/8" 11 = 1/2" 13 = 3/4" 01 = 1" 15 = 1 1/2" 02 = 2" 25 = 2 1/2" 03 = 3" 04 = 4" 06 = 6" Port: R = Regular port F = Full port Class: 01 = = = = = = = = 2000 CWP 30 = 3000 CWP 40 = 4000 CWP 50 = 5000 CWP 60 = 6000 CWP Model (of configuration): A1 = 1 pc, Soft seal, casting, bolted closure A2 = 2 pc, Soft seal, casting, bolted closure A3 = 3 pc, Soft seal, casting, bolted closure E2 = 2 pc, Soft seal, forging, threaded closure B1 = 1 pc, Soft seal, forging, bolted closure B2 = 2 pc, Soft seal, forging, bolted closure B3 = 3 pc, Soft seal, forging, bolted closure E3 = 3 pc, Soft seal, forging, threaded closure End connection: R = Raised face flange J = RTJ W = Butt weld S = Socket weld N = NPT Female M = NPT Male P = SW X NPT Operator: G = Manual Gear = ever B = Bare stem S = Spring ever A = Actuator Body: 01 = A216 WCB 02 = A352 CC 03 = A351 CF8M 04 = A351 CF8 06 = A351CF3M 07 = A351 CF3 11 = A105N 12 = A350 F2 13 = A182 F316 () 14 = 182 F304 () 20 = other material Trim: E1 = Body material (equivalent forging) mil ENP E2 = Body material (equivalent forging) + 3mil ENP & 316 stem E3 = Body material (equivalent forging) + 3mil ENP E4 = Body material Trim & 4140 Stem + 3mil ENP S2 = CF8 /304SS S3 = CF8M / 316SS S4 = 410SS S5 = 22Cr Duplex stainless steel S7 = 316S Trim & F51 Stem S8 = F51 Ball and Stem Trim Seat: T = MPTFE N = Nylon K = PEEK P = PCTFE D = DEVON M = META O = other material Body seal / Stem seal: A = PTFE /PTFE B = PTFE/ Graphite C = PTFE/VITON D = PTFE/HNBR K = PEEK E = SS + Graphite/Graphite KAV-FBV14 13

46 FOATING BA VAVE FOW COEFFICIENT When flow goes through a valve it loses some energy. The pressure drop (ΔP) of the flow across a valve is determined by the flow rate, specific gravity of the flow and the flow coefficient, K, of the valve. For liquid, Where Q: Flow rate ΔP: Pressure drop Sg: Specific gravity (1 for water) K: Flow coefficient Kv (SI unit) or Cv (Imperial Unit) Cv is is defined as the flow rate in US Gallons per minute [gpm] of water at a temperature of 60 F with a pressure drop of 1 psi across a fully open valve. Kv is the flow coefficient in metric units. It is defined as the flow rate in cubic meters per hour [m3/h] of water at a temperature of 16 C with a pressure drop of 1 bar across a fully open valve. For gas (compressible flow): ( ) where Cv: Valve flow coefficient, dimensionless q: Volumetric flow rate, scfh Gg: Gas specific gravity (ratio of flowing gas to density of air with both at standard conditions, which is equal to the ratio of the molecular weight of gas to the molecular weight of air) : Pressure differential, psi T1: Absolute upstream temperatures (in K) P1: Upstream absolute static pressure, psia y: Expansion factor, ratio of flow coefficient for a gas to that for a liquid at the same Reynolds Number, dimensionless (y = when P2 (down stream pressure) <= 0.5 times P1 for choked or critical flow, y = when P2 (down stream pressure) > 0.5 times P1 for very low pressure differential) The typical flow coefficient Cv of ball valves (full port at full open position): Size (In) Class 150 Class 300 Class 600 Class 900 Class 1500 Class / / ½ KAV-FBV14 14

47

48 TRUNNION MOUNTED BA VAVE The KAVA Split Body trunnion mounted ball valves have been designed for severe oil and gas applications, including production, upstream processing, transportation and distribution, refining and petrochemical, as well as power plants, water transportation, sea water desalination and chemical applications. APPICABE STANDARD KAVA trunnion ball valves are designed to meet the following standards: Design standard: API 6D Valve shell pressure-temperature: ASME B16.34 Shell wall thickness: ASME B16.34 Face-to-face dimensions: API 6D/ASME B16.10 End flange dimensions: ASME B16.5, MSS SP-44 and ASME B16.47 series A Top mounting flange: ISO 5211 Fire test: API 607 Pressure / leak test: API 6D KAVA trunnion ball valves are also designed to meet EN/ISO standards: Design standard: ISO Valve shell pressure-temperature: EN ISO Face-to-face dimension: ISO Fire test: EN ISO Pressure test: ISO CSA standards Kaval trunnion valves satisfy CSA Z (latest edition). NACE compliance For easy application and to avoid misuse at site, all materials used by KAVA are in accordance with NACE MR0175/ISO15156 (latest revision) requirements as pre-qualified materials against H 2S attack, while it is customers responsibility to determine service conditions of the valves. KAV-TBV14 2

49 TRUNNION MOUNTED BA VAVE PARTS AND MATERIA SEECTION Trunnion ball valves can be trunnion supported and bearing-plate mounted design depending on size and class rating. Below are explosive illustrations of KAVA full port, split body, trunnion ball valve exhibiting the basic design concept. The parts of the valve are numbered and given in bill of material. The regular port is not shown, but design features are the same. Trunnion (out trunnion) mounted ball valve KAV-TBV14 3

50 TRUNNION MOUNTED BA VAVE Bill of Material (Typical materials of construction 1 ) ITEM PART NAME MATERIA 2, 3 1 Body ASTM A105N ASTM A350 F2 ASTM A182 F316 2 Adapter ASTM A105N ASTM A350 F2 ASTM A182 F316 3 Ball 4 Stem SS / ASTM A105+ENP 316 SS / ASTM A ENP 316 SS / ASTM A350 F2+ENP 316 SS / ASTM A ENP 5 Seat 5 RPTFE / NYON / DEVON / PEEK ASTM A182 F316 ASTM A182 F51 6 Seat Ring ASTM A105N+ENP ASTM A350 F2+ENP ASTM A182 F316 7 Trunnion ASTM A105N+ENP ASTM A350 F2+ENP ASTM A182 F316 8 Bonnet ASTM A105N+ENP ASTM A350 F2+ENP ASTM A182 F316 9 Seat Follower ASTM A105N+ENP ASTM A350 F2+ENP ASTM A182 F Mounting Plate ASTM A105 ASTM A350 F2 ASTM A182 F Gear Carbon steel Carbon steel Carbon steel 14 Body Stud ASTM A193 B7M ASTM A320 7M ASTM A193 B8M 15 Body Nut ASTM A194 2HM ASTM A194 7M ASTM A194 8M 16 Screw ASTM A193 B7M ASTM A320 7M ASTM A193 B8M 17 Stud ASTM A193 B7M ASTM A320 7M ASTM A193 B8M 18 Nut ASTM A194 2HM ASTM A194 7M ASTM A194 8M 19 Pin Carbon steel Carbon steel ASTM A O Ring VITON B HNBR / VITON GT VITON B 21 Gasket Graphite Graphite Graphite 22 6 Thrust Washer PTFE PTFE PTFE 23 6 Bearing 5 CS+PTFE CS+PTFE SS+PTFE 24 Key AISI 1045 AISI 1045 AISI Relief Valve ASTM A105+ENP ASTM A350 F2+ENP ASTM A182 F Drain Plug ASTM A105+ENP ASTM A350 F2+ENP ASTM A182 F Antistatic Spring SS316 SS316 SS Spring INCONE X750 INCONE X750 INCONE X Antistatic Ball SS316 SS316 SS Pin ASTM A ASTM A ASTM A Seat Valve Injection ASTM A105+ENP ASTM A350 F2+ENP ASTM A182 F Check Valve SS316 SS316 SS Stem Valve Injection ASTM A105+ENP ASTM A350 F2+ENP ASTM A182 F ifting ug Carbon steel Carbon steel Carbon steel 35 Support Feet Carbon steel Carbon steel Carbon steel KAV-TBV14 4

51 TRUNNION MOUNTED BA VAVE Note: 1. The BOM table lists standard materials which are most commonly used in oil and gas industries. Other materials are available depending on service conditions of the valve and client requirement. 2. A350 F2 material, unless it is specified otherwise, will be Class The thickness of ENP, unless otherwise specified, will be 3 mil (0.075 mm). 4. Stem material will be determined according to rating/size and service of the valve. Other materials other than listed are available. 5. Flexible seat design provides tight shutoff at high and low pressures, reduce wear and valve torque. A wide range of seat materials are available (see Seat Insert and Sealing Material Selection table). 6. PEEK or other polymer seal is available upon client requirements for particular applications. Seat Insert and Sealing Material Selection Material Temperature Class Rating Size Min Max Seat Insert Seal Seat Insert Seal RPTFE NA 16 N/A NYON NA 56 N/A DEVON NA 56 N/A PEEK NA 24 N/A PCTFE NA 24 N/A HNBR N/A 2500 N/A 56 VITON B N/A 900 N/A 56 VITON AED N/A 2500 N/A 56 VITON GT N/A 900 N/A 56 PTFE+Elgiloy Spring N/A 2500 N/A 24 Note: The applicable temperature of sealing materials in valves could be lower than the material datasheets for static application. KAV-TBV14 5

52 TRUNNION MOUNTED BA VAVE DESIGN FEATURES In KAVA trunnion ball vavles, the ball is fixed and the seats are floating, free to move along the valve axis. Side load exerted by the pressure acting on the ball is absorbed by springs behind the seat holder. The springs also provide preload force on the seat to ensure the valve is tight seal at low pressure. ISO 5211 top flange dimensions are in accordance with ISO5211 and provides unified easy installation of actuators Internal stop will ensure proper open/close position of the ball and provide pretection fo the stem and ball from over travelling Blow-out proof stem The stem is of anti-blowout design, separated from the ball and connected to the upper trunnion. The connection between the stem and the actuator is achieved by means of a key. Emergency sealant injectionstem Emergency sealant injection-seat Drain plug Body construction KAVA standard trunnion ball valves are three piece body design (body + 2 adaptors). The body is made of forged parts and connected together with bolts. The bolted construction allows disassembly on the job site for repairs. The body drain is located in the lowest part of the body cavity and consists of a drain valve with safety plug. Graphite rings are provided to guarantee full compliance with Fire Safe Standards. KAV-TBV14 6

53 TRUNNION MOUNTED BA VAVE Soft seated valves In a soft seated ball valve a resilient polymer seat is inserted into the seat holder to provide bubble tight seal of the valve. The seat holder also provides a metal to metal sealing with the ball (in case the soft seat fails in fire). In trunnion ball vavles, the ball is fixed and the seats are floating. The seat with holder is free to move along the valve axis. The seat is self-relieving. Behind the seat holder are pre-loading springs. The pre-loading springs provide preload force on the seat to ensure the valve is tight seal at low pressure. As pressure increases, the springs absorb load exerted by the fluid pressure and the valve will seal also tight. An O-ring and a graphite gaskets and/or spring energized lip with the seat holder to ensure sealing between the seat holder and the valve body parts. Self-relieving seats are supplied as a standard feature. Double piston or combination seats (self-relieving/upstream, double piston/down-stream) can be supplied upon request. Metal-seated valves For special applications the contact area between the seats and the ball can be completely metallic. This solution is recommended when the normal soft sealing is not suitable due to the severity of the service conditions, such as high temperature and the presence of solid particles which may damage the soft seats. In metal-tometal seal design, the ball and the seat contact surfaces are hard faced with tungsten carbide coating or chromium carbide coating to improve resistance to wear and prevent scratching caused by the solid particles contained in the process media. Stem construction The stem is of anti-blowout design. The stem is separated from the ball and connected to the upper trunnion by means of pins or by a tang-type connection. The connection between the stem and the actuator is achieved by means of a key. Two O-rings and a graphite gasket ensure sealing low emission of the stem. The graphite gasket is retained by the gland plate. An emergency sealant injection facility is provided between the upper O-ring and the graphite gasket. The graphite gasket can be replaced with the valve in line and the ball in any position. To replace the graphite gasket, just removing the gland plate and release possible pressure in the space between the upper O-ring and the graphite gasket through the grease injection fitting hole. The stem seals can also be replaced with the valve in line when the ball is in the fully closed or fully open position and the pressure in the body cavity has been completely released. Special stem sealing systems of lip seals or special gaskets are available upon client request KAV-TBV14 7

54 TRUNNION MOUNTED BA VAVE for different service conditions. Emergency sealant injection Each KAVA valve is supplied with emergency sealant injection feature. The sealant injection fitting is located between the upper O-rings and the graphite gasket. An emergency sealant injection feature on seats and stem are available for 6 full port and larger, or upon request. Emergency grease injection features are not available on cryogenic and high temperature valves. Double block and bleed All KAVA trunnion mounted ball valves are designed and manufactured to seal off both seats at the same time and allow bleeding of the entrapped cavity pressure (DBB) with the ball in the closed position. Both seats hold their respective pressures independently from the body cavity. The double block and bleed feature provides high reliability of the valve. Anti-static device This device is a standard feature of KAVA ball valves. A spring thrusts a little ball, providing earthed continuity between stem and other metallic components of valve (ball and body) in order to eliminate electric charge accumulation and avoid sparks during operation of the valve and prevent problems in case of use with flammable fluids and gas. Actuation KAVA trunnion mounted ball valves are designed to be operated by manual operators or by any actuator available. The top work flange are designed in accordance with ISO 5211 and fits standard gear box or actuator. Gear operated valves can be easily actuated in service, by removing the gear box and mounting the desired actuator. Fire safe design Fire safe is standard design of all KAVA ball valve. Two o-ring and gland graphite gasket (with graphite packing) prevent leak from the valve stem area. The O-ring and body graphite gasket prevent leakage through the valve body/adaptor connection. In case the O-ring would be destroyed in fire, the graphite gasket and packing will prevent fluid or gas from leakage. NACE compliance For easy application and to avoid misuse at site, all materials used by KAVA are in accordance with NACE MR0175/ISO15156 (latest revision) requirements as pre-qualified materials against H 2S attack, while it is customers responsibility to determine service conditions of the valves. KAV-TBV14 8

55 TRUNNION MOUNTED BA VAVE DIMENSION DATA The dimension data provided are for flange end valves and consistent with the following standards: Flange dimension: ASME B16.5 Face to face length: ASME B16.10 Dimensions for butt weld valves of KAVA valves are consistent with ASME B16.10 and end preparation per ASME B Valves of other sizes are also available. Please contact KAVA engineering for information. ASME Class 150 full port Valve size Valve Dimensions (mm) A B C D N-E T f W H1 H2 J 1 (kg) KAV-TBV14 9

56 TRUNNION MOUNTED BA VAVE ASME Class 300 full port Valve size Valve Dimensions (mm) A B C D N-E T f W H1 H2 J 1 (kg) ASME Class 600 full port Valve size Valve Dimensions (mm) A B C D N-E T f W H1 H2 J 1 1 1/ (kg) KAV-TBV14 10

57 TRUNNION MOUNTED BA VAVE ASME Class 900 full port Valve size Valve Dimensions (mm) A B C D N-E T f W H1 H2 J 1 (kg) 1 1/ ASME Class 1500 full port Valve size Valve Dimensions (mm) A B C D N-E T f W H1 H2 J 1 (kg) 1 1/ ASME Class 2500 full port Valve size Valve Dimensions (mm) A B C D N-E T f W H1 H2 J 1 (kg) 1 1/ KAV-TBV14 11

58 TRUNNION MOUNTED BA VAVE ASME Class 150 regular port Valve size Valve Dimensions (mm) d A B C D N-E T f W H1 H2 J 1 (kg) 3 X X X X X X X X ASME Class 300 regular port Valve size Valve Dimensions (mm) d A B C D N-E T f W H1 H2 J 1 (kg) 3 X X X X X X X X KAV-TBV14 12

59 TRUNNION MOUNTED BA VAVE ASME Class 600 regular port Valve size 2 X1 1/2 Valve Dimensions (mm) d A B C D N-E T f W H1 H2 J X X X X X X (kg) 16 X X ASME Class 900 regular port Valve size 2 X1 1/2 Valve Dimensions (mm) d A B C D N-E T f W H1 H2 J X X X X X X (kg) 16 X KAV-TBV14 13

60 TRUNNION MOUNTED BA VAVE ASME Class 1500 regular port Valve size Valve Dimensions (mm) d A B C D N-E T f W H1 H2 J 1 (kg) 2 X1 1/ X X X X X X ASME Class 2500 regular port Valve size 2 X1 1/2 Valve Dimensions (mm) d A B C D N-E T f W H1 H2 J X X X (kg) KAV-TBV14 14

61 TRUNNION MOUNTED BA VAVE HOW TO ORDER Type of valve Size Port Class Model End connection Operator Body material Trim material Seat material Seal Type of valve: TBA = Trunnion ball, standard double block and bleed (DBB), outer trunnion TBE = Trunnion ball, standard double block and bleed (DBB), inner trunnion TBB = Trunnion ball, DPE DPE (both sides piston effect seat), outer trunnion TBC = Trunnion ball, DPE SPE (one side piston effect seat), outer trunnion TBF = Trunnion ball, DPE DPE (both sides piston effect seat), inner trunnion TBG = Trunnion ball, DPE SPE (one side piston effect seat), inner trunnion TBD = Trunnion ball, cryogenic, outer trunnion TBH = Trunnion ball, cryogenic, inner trunnion TBS = Other type Size: 02 = 2" 25 = 2 1/2" 03 = 3" 04 = 4" 06 = 6" 08 = 8" 10 = = = = = = = = = = 36 Port: R = Regular port F = Full port Class: 01 = = = = = = = 2500 Model (of configuration): S = Bolted body/adaptor connection, side entry T = Bolted body/adaptor connection, top entry W = Welded body/adaptor connection, side entry KAV-TBV14 15

62 TRUNNION MOUNTED BA VAVE End connection: R = Raised face J = RTJ W = Butt Weld Operator: G = Manual gear = ever B = Bare stem S = Spring lever E = Electric actuator P = Pneumatic actuator Body material: 11 = A105N 12 = A182 F2 13 = A182 F316 () 14 = A182 F304 () 20 = Other material Trim material: E1 = Body material mil ENP E2 = Body material + 3 mil ENP & 316SS stem E3 = Body material + 3 mil ENP E4 = Body material Trim and 4140 Stem + 3mil ENP S2 = A350 CF8/304SS S3 = A350 CF8M/316SS S4 = 410SS S5 = Duplex 22Cr S7 = 316SS Trim and F51 Stem S8 = A182 F51 Ball and Stem +316SS trim S9 = Other materials Seat material: T = MPTFE N = Nylon K = PEEK P = PCTFE D = DEVON M = Metal Z = Other material Seal (Seat seal /Body seal / Stem seal): A = VITION/VITION/VITION C = Graphite/SS+Graphite/Graphite Z = Other material B = HNBR/HNBR/HNBR D = ip Seal/SS+Graphite/Graphite KAV-TBV14 16

Ball Valves. DHV Industries, Inc. DHV Valve Company Inc Pegasus Drive Bakersfield, CA U.S.A. Phone: (661) Fax: (661)

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